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20171128
Who am I
Teaching Course
Metal Plastic Forming Lab.
Forging
Sheet Forming
Wire Drawing
Extrusion
Industry Project
1
Who am I
2
實驗室名稱(Lab. Name):
金屬塑性成形及製程整合實驗室
Metal plastic forming and
process integration laboratory
實驗室主持人(Principal Investigator)
鄭芳松 Fang Sung Cheng
Email: [email protected]
關鍵字(keywords): Metal plastic forming, Forming and
process integration
Who am I
Teaching Course
Metal Plastic Forming Lab.
Forging
Sheet Forming
Wire Drawing
Extrusion
Industry Project
3
4
CADSolidWorks
CAEDEFORM
CAMUGMasterCAM
Die
Processing
Practice
Computer Aided Die Manufacturing Project
Who am I
Teaching Course
Metal Plastic Forming Lab.
Forging
Sheet Forming
Wire Drawing
Extrusion
Industry Project
11
預拉力+加熱無眼模拉線+整圓實驗
15
縮減率2~3%之眼模做為預拉力負荷
二次眼模做修整
高週波加熱 冷卻+潤滑
後續待討論項目:平台速度、線圈直徑長度、抽製極限直徑
d
L
VØ D3Ø D1Ø D0 Ø D2
Ø D0 =6.5mm Ø D1 =6.4mm Ø D2 =4.9mm(目前) Ø D3 =4.10mm
Who am I
Teaching Course
Metal Plastic Forming Lab.
Forging
Sheet Forming
Wire Drawing
Extrusion
Industry Project
16
20
https://www.youtube.com/watch?v=-
qdlDN3EqUY&index=8&list=PLchusgt_
mKW6qYYtrZ8ITPktQu6JdT8ey
https://www.youtube.com/watch?v=1P
yI3SQOfVc
自製捲圓模具參考
The Research of Extruding-Forging for Steerer
21
外徑D:44>D>30.6)
內徑d:28.6>d>24.6)
長度L:>288
厚度t:4.9>t>3
質量m=248.31g
體積V=91967.51mm3
不同素材尺寸之成形結果分析
22
Dout
(mm)
T
(mm)
L
(mm)
Damage Stress
(MPa)
Load
(kN)
37 5 170 0.245 189 529
44 9.6 95 0.102 172 436
0
100
200
300
400
500
600
0 50 100 150 200 250
沖頭負荷
(kN
)
沖頭行程 ( m m)
胚料尺寸 (外徑*厚度*長度 )
- - 4 4 m m * 9 . 6 m m * 9 5 m m
- - 37 m m * 5 m m * 17 0 m m
OP1模擬參數設定(材質:A6062)
23
The Drawing Parameters
Position(1/4Bearing±1/8,0、1、2)
Reduction:𝛼(15°、18 °、21 °)
𝛼
2= 7.5°、9°、10.5 °;
0.8d=0.8*30=24,
Approach:𝛽
2= 15 °
Bearing:L=0.1~0.3D,D=30
L=3~9,6、4、3、2)、
Friction=0.08(0.4)
Drawing
Speed=20(200)mm/min
The Research of Drawing for Lacrosse Frame
油壓式抽線機台(V=100MM/S=6M/MIN)
2噸油壓缸
DAQ擷取卡 荷重顯示器
5噸loadcell
眼模粉盒
電控箱
140kgf/cm2
5HP油壓馬達
油壓馬達調整為5HP,油壓缸直徑改為50mm,抽線速度提升至100mm/s。
28
The Research of Drawing Process for Ti-Wire
油壓式抽線機台強度分析(ANSYS)
規格 S45C WC
密度 7.87g/cm^3 15.7g/cm^3
降伏強度 343MPa 370MPa
極限抗拉強度
569MPa 530MPa
楊氏係數 206GPa 686GPa
浦松氏比 0.298ul 0.22
WC
其他皆為S45C
29
The Research of Drawing Process for Ti-Wire
DEFORM模擬分析模具溫度 胚料應力
胚料應變 應變率
30
The Research of Drawing Process for Ti-Wire
31
熱處理:650℃持溫4
分鐘可以拉線完成7
道次且皮膜全周存在
TGA實驗:只要空氣流量充足即可不須額外打氧氣
膜厚檢驗:
12/22-750FR2-原膜厚 1.525μm
12/22-750FR2-拉7道 1.02μm
2/14未拉線 1.52μm
2/17第一道 1.42μm
2/17第二道 1.05μm
2/17第三道 0.77μm
The Research of Drawing Process for Ti-Wire
The Research of Automatic Inspection
for Hole Inside Surface
32
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3
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4
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5
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1. 匯入圖檔2. 影像處理3. 影像比對4. NG條件設定5. 字幕顯示6. OPC Servers
7. GX Developer
瑕疵邊
6. 7.
PLCOPC