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Why Choose SRS Engineering?c1-preview.prosites.com/36139/wy/docs/SRSWebBro.pdfbase transesterification and thus require pretreatment. SRS offers a scalable, continuous-flow, skid-mounted

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Page 1: Why Choose SRS Engineering?c1-preview.prosites.com/36139/wy/docs/SRSWebBro.pdfbase transesterification and thus require pretreatment. SRS offers a scalable, continuous-flow, skid-mounted
Page 2: Why Choose SRS Engineering?c1-preview.prosites.com/36139/wy/docs/SRSWebBro.pdfbase transesterification and thus require pretreatment. SRS offers a scalable, continuous-flow, skid-mounted

Why Choose SRS Engineering?

At SRS Engineering quality, safety, and reliability are keys to our success. Count on SRS to provide:

Experience: Over 25 years process technology experience with 60+ Engineers on staff (Electrical, Process, Application, Project, Mechanical, Chemical, Civil, Structural, and Controls)

Trust: As an International provider with an established customer-base, SRS is a true Engineering OEM (Original Equipment Manufacturer) capable of delivering site & feedstock-specific solutions to all their clients.

Advanced Technology: SRS Engineering has the mostadvanced biodiesel technology available with state-of-the art plant control systems as well as:

• HighFFApretreatmentsystems• Highefficiencyreactors• Highpuritymethanolrecoverysystems

Cost Effectiveness: Lowest operating costs in the industry

• Lowestenergyconsumption• Plantautomationresultsinminimalstaffrequirements• Highestefficiencymethanolrecoveryavailable

Plant Automation: Provides added safety, reliability and predictability

• Lessmanualadjustmentsmade,thuslesshumanerror• Lessplantdowntime• Entireoperationintegratedintoasinglemanagementsystem• Automationincorporatesallprocesstechnologyequipment• Safetyengineered(tagalarms,I.S.wiring,nitrogenutilization, and more) • Integrateswithover30differentDCSsystems• MonitoredandoperatedfromanywhereviaanInternet connection

Environmental Responsibility: SRS is committed to the environment. Our dedication to a clean environment, alternative fuel and economic independence drives us to help companies build biodiesel plants with optimal efficiency.

Page 3: Why Choose SRS Engineering?c1-preview.prosites.com/36139/wy/docs/SRSWebBro.pdfbase transesterification and thus require pretreatment. SRS offers a scalable, continuous-flow, skid-mounted

Turnkey Biodiesel Refinery

10 Steps to Success

SRS Engineering understands the steps required to

buildandmaintainabiodieselplant.Fromsiteselection

and permitting to producing ASTM/EN grade fuel, SRS

has the capability and the facilities to complete every

aspect of your biodiesel plant construction. We have

the staffing and resources to assist you with:

• Plantsizedetermination

• Selectinganappropriatesite

• Permitting

• Biodieselplantengineering

• Determiningyourbiodieselequipment needs

• Plantinstallation

• ASTM/ENqualityandBQ-9000considerations

• Plantstartupandtraining

• Plantmanagement

• Planningforthefuture

SRSBiodieselcanhelpyouwithanyandallofthese

steps in order to assist you in building a profitable

biodiesel production facility.

Page 4: Why Choose SRS Engineering?c1-preview.prosites.com/36139/wy/docs/SRSWebBro.pdfbase transesterification and thus require pretreatment. SRS offers a scalable, continuous-flow, skid-mounted

Existing Biodiesel Plants

SRS Engineering offers first aid to the challenged and incomplete biodiesel plant.

Is your biodiesel plant experiencing any of the following symptoms?

• Inactive due to being incomplete or lacking other essential equipment

• Sluggish and does not meet expected process rates

• Noteconomical with excessive consumable material consumption or lacking sufficient recycling components

• Limitedtoaparticularfeedstock and not abletousehighFFAfeedstock

• Excessiveproductyieldloss as a result of usinghighFFAfeedstock

• Lackinginquality and not meeting specifications

• Laborintensive due to lack of automation

• Lackinginproperoperationsor maintenancetraining

SRSEngineeringBiodieseldoesn’tjusthandlenew up-and-coming biodiesel refineries, we also specializeinofferingalllevelsofassistancetoexisting biodiesel plants. Many of our clients in fact have come to SRS as a result of their dissatisfaction with their existing biodiesel technology. Our team of biodiesel specialists are fully equipped to help you diagnose your currentplant’sproblemswhilemakingappropriate recommendations to cure them. SRS’trainedteamofbiodieselprofessionalsprovide a high level of expertise to assist challenged biodiesel plants to become functioning and profitable once again.

Page 5: Why Choose SRS Engineering?c1-preview.prosites.com/36139/wy/docs/SRSWebBro.pdfbase transesterification and thus require pretreatment. SRS offers a scalable, continuous-flow, skid-mounted

Biodiesel Continuous“Waterless” ReactorSRSEngineeringCorporation’scontinuousflow“waterless”transesterification system is the most effective biodiesel reactor on the market. Capable of using feedstock containing upto4.5%FFA,SRS’BCP-SeriesmodelprovidesacompletereactiontoesterifytheFFAintomethylesterswhilepreventingsoap formation and leaving behind only small trace amounts of water.

TheBCP-SeriesmodelisdesignedtoaccommodateallfeedstockswithFFAashighas4.5%andwaterat400PPM.Becausenotallfeedstockswillmeetthisrequirement,SRSincorporatestheFSP-Seriespretreatmentunittoensurethatall feedstocks are pretreated in the most economical way prior totheBCPtransesterificationsystem.Thisappliestoanimal-fat based feedstocks such as beef tallow or chicken fats, as well as the new emerging feedstocks such as algae oil, palm, or jatropha.

The BCP-Series System is a “waterless” continuous flow transesterification system with a number of key benefits:

• Deliveredasaself-containedmodularskid

• Extremelyspace-efficientunit

• Single-pointconnectionsforallfeedsandutilities

• Veryfewmovingparts,resultinginlessmechanical problems

• Utilizationofproprietarynano-cavitationtechnologyin conjunction with special dosing methodologies

• Preventssoapformation

• Scalableto500k-150MMGY

• Highlyenergyefficient-usingupto80-90%LESS energy than most reactors

MeetsUL,CSAandIECstandardsandcomplieswithOSHAregulations

Page 6: Why Choose SRS Engineering?c1-preview.prosites.com/36139/wy/docs/SRSWebBro.pdfbase transesterification and thus require pretreatment. SRS offers a scalable, continuous-flow, skid-mounted

Feedstock Pretreatment / HighFFA PretreatmentIntoday’smarkethavingyourplantbemulti-feedstockcapableisnotonlyacompetitiveadvantage–it’sabusinessnecessity. If you have a plant designed to use only refined oils,addinghighFFApretreatmentopensupaworldofnewfeedstock opportunities. Whether it be animal-fat based feedstocks such as beef tallow or chicken fats, or one of the new emerging feedstocks such as algae oil or jatropha, they allshareonethingincommon,theyallhaveFFAtoohighforbase transesterification and thus require pretreatment. SRS offersascalable,continuous-flow,skid-mountedsystemthatcan front-end any existing biodiesel system, efficiently convertingFFAintouseableoilwithnoyieldloss.

SRSEngineeringdesignedtheFSP-Seriesacidesterificationpretreatment system to enable new and existing plants theabilitytoincorporatemultiplehigh-FFAfeedstocks.

The FSP-Series system is a continuous flow acid esterification system with a number of keybenefits including:• Deliveredasaskid-mounted,space-efficientunit

• Singlepointconnectionsforallfeedsandutilities

• Utilizesheat,pressure,staticmixing,andspecial dosing methodologies

• Scalablewithflowratesfrom500,000to150milliongallons

Key advantages of the FSP-SeriesPretreatment System • Noyieldloss

• Preventssoapformation

• Scalableto15%FFAorhigher,sizedfrom500k-150MMGY

• Energyefficient

• Quickreturnoninvestment

• Mitigatesriskforhigh-FFAfeedstockenvironment

Feedstockpretreatment/acidesterificationareasimportantastransesterification and without it biodiesel plants will operate with little to no profits.

Page 7: Why Choose SRS Engineering?c1-preview.prosites.com/36139/wy/docs/SRSWebBro.pdfbase transesterification and thus require pretreatment. SRS offers a scalable, continuous-flow, skid-mounted

Biodiesel Methanol Recovery

SRSBiodiesel’shigh-puritymethanolrecoverysystem

has the solution for recovering your unused methanol.This unique unit is unlike first-generation vacuum based systems that suffered from low recovery rates, water contamination, glycerin, biodiesel carry-over in the recoveredmethanol,andhighenergyusage.SRS’struefractionaldistillationcolumnsefficientlyrecover>99.9%of all unused methanol, returning it clean and dry to your bulkmethanoltankata>99.9%purityrate.Thisresultsin no wet methanol and no off-site reprocessing costs.In fact, your recovered methanol is often of a higher purity than the new methanol you purchase.

The SRXC-Series Removes methanol from the glycerin stream

• >99.9%purityrange

• Typicalpurityofcrudeglycerinis80-85%

• Reducesglycerinstreamto<0.05%methanol (non-hazardous)

• Automaticself-adjustingcontrolsystemforvariable parameters

• Modularizedskidforeasyinstallation

• Continuousoperation

• Pre-wired,pre-pipedandtestedpriortodeliveryat customer site

ASV-Series (Biodiesel Dryer) Recovers excess methanol allowing for cleaner unwashed fuel

• Methanolisdirectedtostoragetankforhighpurity column processing

• Reducestypicalwashtimesassociatedwith dry/wet washing

• Reducesdrywashconsumablesand/orlongerwearlifeof ion materials

Page 8: Why Choose SRS Engineering?c1-preview.prosites.com/36139/wy/docs/SRSWebBro.pdfbase transesterification and thus require pretreatment. SRS offers a scalable, continuous-flow, skid-mounted