Willkommen bei CEMAT Bibliotheken für SIMATIC PCS 7- Connection SIMOCODE with module C_SIMO_A ... - There is the bypass function now in 2 characteristics. Measured value is frozen,

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Welcome to the CEMAT Libraries for SIMATIC PCS 7 V8.0 MODULE CEMAT Version V8.0 Notes on Installation and Usage These notes take precedence over information provided in other documents. These notes should be considered more up-to-date than the information in other documents. Read the notes carefully, they contain information on installing and using the V8.0 blocks. Security information: Siemens offers IT security mechanisms for its automation and drive product portfolio in order to support the safe operation of the plant/machine. Our products are also continuously developed further with regard to IT security. We therefore recommend that you keep yourself informed about updates and upgrades for our products and always use the latest version of each product. You can find information on this at: http://support.automation.siemens.com. You can register for a product-specific newsletter here. For the safe operation of a plant/machine, however, it is also necessary to integrate the automation components into an overall IT security concept for the entire plant/machine, which corresponds to the state-of-the-art IT technology. You can find information on this at: http://www.siemens.com/industrialsecurity. Products used from other manufacturers should also be taken into account here. Contents of the Readme file 1. Installation ................................................................................................................................... 2

1.1 Scope of supply ........................................................................................................................... 2 1.2 Hardware and Software Requirements ....................................................................................... 2 1.3 Tips for Installation ...................................................................................................................... 2

2 Information about the Product ..................................................................................................... 5 2.1 What is new compared to the previous version .......................................................................... 5

2.1.1 CEMAT V6.0............................................................................................................... 5 2.1.2 CEMAT V6.0 SP1 ....................................................................................................... 5 2.1.3 CEMAT V6.0 SP2 ....................................................................................................... 5 2.1.4 CEMAT V6.0 SP3 ....................................................................................................... 7 2.1.5 CEMAT V6.1............................................................................................................... 8 2.1.6 CEMAT V6.1 Sp1 ..................................................................................................... 11 2.1.7 CEMAT V6.1 Sp2 ..................................................................................................... 13 2.1.8 CEMAT V6.1 Sp3 ..................................................................................................... 17 2.1.9 CEMAT V7.0............................................................................................................. 20 2.1.10 CEMAT V7.0_SP1 .................................................................................................... 26 2.1.11 CEMAT V7.1............................................................................................................. 30 2.1.12 CEMAT V7.1 SP1 ..................................................................................................... 50 2.1.13 CEMAT V8.0............................................................................................................. 58 2.1.14 CEMAT V8.0 SP1 ..................................................................................................... 62

2.2 Migration .................................................................................................................................... 95 2.3 Further Information .................................................................................................................... 95

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http://www.siemens.com/industrialsecurity

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1. Installation 1.1 Scope of supply

With this delivery you received the following product:

PCS 7 Minerals Automation Standard CEMAT V8.0 SP1 This package consists of 1 DVD

1.2 Hardware and Software Requirements • HW PCS 7 CPU S7-416 or bigger, PCS7 OS Hardware according to actual PCS7 specifications • SW PCS 7 V8.0 SP1 and WinCC update 2 and APL SP2

1.3 Tips for Installation If you already have an installed CEMAT version please remove this version first (Settings, control panel, Add/Remove Programs). From Cemat V7.0 the installation directory has been changed in difference to Cemat V6. In case of an upgrade from V6.x to V8.0 SP1 it is recommended to set up based on a new installed System Image. Before you start the setup close all applications and reboot the computer. Open the folder "Installation CEMAT Software" in the main directory with the Explorer and start the application "Setup.exe". This command installs CEMAT V8.0 SP1, including all entries in Microsoft Windows files. Important operating instructions will be given to you during setup. Select the correct project key for your project:

000 = CEMAT Standard 001 = CEMAT Minerals 004 = Holcim 006 = Dyckerhoff 007 = Heidelberger Zement 023 = Vigier 024 = Bushehr 025 = Caima 026 = Alsen 028 = Rossi

The Installation is always carried out on D:\CEMAT_CS. (The Selection of another destination is no longer possible)!)

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As a standard, the following installation steps are carried out. - the S7 library ILS_CEM is copied into the directory C:\...\Siemens\Step7\s7libs - in case of the project version 001 additionally the S7 library Mineral_Cemat is copied into

directory C:\...\Siemens\Step7\s7libs. - in case of a project version with Project-ID > 001, additionally the S7 library PRO_CEM is

copied into directory C:\...\Siemens\Step7\s7libs. - New in all Project Standards: FAMILY = CEMAT and AUTOR = AdvLibCE - On drive D:\ the following file structure is created:

- Active-X Components for Faceplates are copied into directory D:\CEMAT_CS\BIN and

registered. - Bitmap's for background pictures are copied into directory D:\CEMAT_CS\bitmaps. Default

Bitmaps are stored in zip file. - Module-, System documentation and Engineering manuals are copied into D:\CEMAT_CS\Docu. - Standard pictures are copied into directory D:\CEMAT_CS\WinCC\GraCS (Copy later to

project directory). - The project scripts are copied into directories D:\CEMAT_CS\WinCC\library (Copy later to

project directory). - The print layout is copied into directories D:\CEMAT_CS\WinCC\PRT (Copy later to project

directory). - The Visual Basic Script Library is copied into D:\CEMAT_CS\WinCC\ScriptLib (Copy later to

project directory). - The Property Configuration is copied into D:\CEMAT_CS\WinCC\WScripts (Copy later to

project directory). - The help files for the Faceplates and CFCs are copied into

C:\...\Siemens\Step7\s7libs\ILS_CEM and C:\...\Siemens\Step7\s7libs\Minerals_Cemat. - Online Help function will be installed in directory C:\...\Siemens\Step7\s7libs\ILS_CEM

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For additional information regarding installation and parameterization refer to the Engineering Manual (chapter 3). If you want to upgrade you system, please also refer to the Upgrade description (chapter 15).

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2 Information about the Product 2.1 What is new compared to the previous version

2.1.1 CEMAT V6.0 • Module parameter expanded with attributes for Process object view

• C_Server, Infodialog and Alarm line adapted to PCS7 V6

• Faceplate call up from CEMAT PCS7 V6 Symbols

• CEMAT-Symbols for automatic generation of block icons (Attention: don’t use Symbols from CEMAT V5.03 or lower; from CEMAT V5.03 new Symbols are used)

• KCS AS Modules and Faceplates included

2.1.2 CEMAT V6.0 SP1 • Show plant selection messages and also the system messages in the Alarm line

• CEMAT in French.

• Script modification for the add-on Migration_S5_V3

• GRUZU modification for the add-on Migration_S5_V3

• help in the controller faceplate

• demo mode possible

• MAX_PLC increased to 50

• User rights for the Faceplate buttons can be defined per Instance.

• Additional symbols for C_GROUP, C_ROUTE and C_SELECT.

• Comment length changed to 24 signs per line.

• Project standard 007 (HZ), 024 (Busher) and 025 (Caima) integrated.

2.1.3 CEMAT V6.0 SP2 • Project Standard 006 (Dyckerhoff), 026 (Alsen), 027 (Lafarge) and 028 (Rossi) now available.

The project standards will be installed automatically, using the right project key.

• Cemat V6 SP2 uses the controller blocks CTRL_PID and CTRL_S from the PCS7 library V60. Please consider the following: - Messages:

The message text for Event includes the block comment and the fault type because the message format is different from the message format for CEMAT blocks (no additional texts possible). The fault type has been copied to the left side, do enable the display in the alarm line.

- GraCS Directory: The Objects @C_Template01.pdl, ReglerSymbol1.pdl, RegerlSymbol2.pdl and @PG_C_Pid.pdl have been removed from the GraCS Directory, because the OCX technique is no longer used.

- OCX Controller: The files C_IX_PID.ocx and C_PID_DLG.ocx are not delivered any more. The batches for (un)register RegCtrls.bat and UnRegCtrls.bat have been adapted accordingly.

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- Documentation: Overview and C_PID_e.pdf is new.

• Modifications under WinCC\Library - Faceplate Positioning and Button texts:

With the new Script PCS7_OpenGroupDisplay_V6_CEMAT.fct the button texts can be transmitted from the Symbol property to the Faceplate property. There the possibility to display the faceplates at a pre-defined position, entering the X- /Y-coordinates.

- If the standard facplate (..._Standard.pdl) is extended through additional functions (e. g. Info Button) the faceplate is positioned in that way that it fits into the working area. New script C_SetFaceplate.fct.

- No application error will be generated on ENG or Single Station while reading variable @RM_SERVER_NAME. Modification for scipt C_ReadServerName.fct.

• Group instance list: The objects which are switched "Simulation" mode can be identified in the Group instance list through a different color.

• CEMAT message system (C_AlarmList.pdl), Online display/ Status field - Status field in the WinCC Dialog is now visible. - The display of the messages is actualized online. - Message display for actual messages shows incoming and Acknowledged. - Sporadical fault for refresh button now solved (sometimes the first line was selected instead

of the last line). The display is being updated immediately with the change of archive - refresh is not required.

• The symbols for the project versions (except Lafarge) are not integrated in the template pictures @C_PCS7Typicals.pdl and @C_Template.pdl. - In all symbols the script PCS7_OpenGroupDisplay_V6_CEMAT.fct is used for opening the

facaplate. - Controller symbols for the PCS7 Controllers and example symbols for button text (Index 300)

have been added.

• Positioning function for C_DAMPER When entering the setpoint for damper position, the bar has been active immediatly (without any confirmation). The bar has been deleted. Instead of this an additional box opens with an input bar and limits.

• Correction of a fault for the actualization of the measure bar of C_MEASUR. In the Alarm-Faceplate the bar didn't change colors. It remained red. Actualization changed and new bar object.

• Modification of diagnostic pictures for C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_VAL_2D, C_ANNUNC, C_ANNUN8, C_MEASUR, C_GROUP and C_SILOP: - Adaptation of ranges for process values according to documentation. - Adaptation of the ToolTips in German, English and French - Adaptation of the units for the process values in all three languages.

The modification has been carried out in the normal standard, and in the project versions for Alsen, Bushehr, Caima, Dyckerhoff and HZ.

• Modification of the description texts for the following interfaces of the route module in order to avoid misunderstanding: WVWT, WVWE, WVWA, WVWL and WUUS. The modification implies Documentation, diagnostic pictures and blocks.

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• Template pictures for system information available. The PDLs C_System_Overview.pdl and C_System_DIAG_xxx.pdl can be used as templates for system information in combination with the system diagnostic tools from I&S ITPS.

2.1.4 CEMAT V6.0 SP3 • Diagnose pdl for C_DRV_2D EVSP

• Date fields in CEMAT Message system

• Lizenzcheck Lafarge

• Faceplate position top/left

• New curve template

• UserText for group-, route-, select- and damper symbol

• Analog value M2B (Lafarge)

• Modify @C_LF_PCS7Typicals.pdl und @C_LF_Tewmplate.pdl (Lafarge).

• C_DIB - bit DV connected (Lafarge)

• Standard-GRINZ (Obj) and -GRUZU (State) with Lafarge function.

• Button CSIGQuit.pdl with CEMAT function.

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2.1.5 CEMAT V6.1 AS: • C_DRV_1D, C_DRV_2D

- Speed monitor must now directly connected to parameter "SW_SPEED". - Display motor current with connection of the point "C_MEAS ". In addition a new parameter

"REL_MVC" must be released with 1-signal.

• C_DRV_1D , C_DRV_2D, C_DAMPER, C_VALVE - Connection SIMOCODE with module C_SIMO_A

• C_ANNUN8

- Has now only 7 alarms. The 8th Alarm is used for the alarm repetition. The demeanors of INH and the corresponding delay time is total new (see Docu).

• C_ANNUNC - New Interface OKS (Signal level for OK). Therewith now also positively logic can be used.

Presetting is still "LOG0". With an update is then no program change necessary

• C_MEASURE - There is the bypass function now in 2 characteristics.

Measured value is frozen, state of the output signals is taken over. Measured value is further read, output signals are bridged

- The release for square, root extraction etc. can be only modified in the CFC This is necessary, because it is not possible to write back the initial parameters of multiinstances from inside.

• Message acknowledgement AS - Now the Message acknowledgement from the OS is directly sent by the message line to the

announcing module. Then an "AS-wide" acknowledge is initiated by this module. - By parameter setting in the AS system module can be toggled from "AS wide“ to "group"

acknowledgement. Then the acknowledgement can be only given by the Group faceplate. (With the "group acknowledgement", all blocks belonging to the group has to be connected with the group acknowledgement signal).

• All modules - The comments of the module connections are meaningfully abbreviated with thus they

German connection abbreviations in the representation "comment" also in English are useful. - The events of the modules are changed to long texts same as in "config files". The re-

arrangement is necessary to have an identically text in "group status call" and message system.

• System - The minimum cycle time is to be set on 100ms into the Hardware config, because, otherwise,

the software speed monitor does not work.

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OS: • new Faceplates with the following additional functions:

- The web ability of the standard dialogs, diagnosis dialogs, info dialogs and alarm dialogs. - Area-dependent user administration in all input fields - instancespecific operating releases for "START", "STOP" pushbutton in the Operating

Faceplates of all properties about the styling property "Processcontrolling_backup". - instancespecific operating releases for "switch limits" and "warning limits" of the analogous

values with properties "Processcontrolling_backup" and "HigherProcesscontrolling_backup"

• Faceplates "can be fixed" on the picture

• The Faceplate of announcing modules can be called with "Info pushbutton" from the Alarm line.

• Message area selections can be carried out no more with the CEMAT specific choice dialog, but are dependent from the user's right "release for area" and "process operations".

• The user authorizations must be released in future specific for area.

• The sound expenditure must be used in future by PCS7. Now Sounds are determinable for different message classes and layout areas.

• There is a new overview dialog to show the rights and released areas of the current user as well as a list of available users.

• Attention! Right allocation in the diagnosis dialogs was changed. Please read up in the documentation (project planning).

• new template picture @C_PCS7Typicals_V61 - all icons have additional " Faceplate-positionier-properties " topPos, leftPos, defaultPos - the active object can be highlighted by colored border - additional icons - the state display of the damper was changed, no blink and new icon for single and locally

mode of operation.

• The new properties and the tool tip text will no more overwritten with a delta generate of the picture. A configuration file @PCS7Typicals.cfg is available in the directory "WScripts".

• Message masks CEMAT are decorated completely anew. - new functions and operation see system description

• Config reworks files for the properties WEB:

• The CEMAT Faceplates as well as diagnosis dialogs, info dialogs and alarm dialogs and functions are published. A list of the CEMAT PDLs and functions witch are not able to be published is deposited on the DVD under CEMAT_V6_WEB in file “read.me”

• On the DVD CEMAT unde r CEMAT_V6_WEB\CEM_V6\BIN the OCXèn for W stored.

• On a CEMAT WEB client the functions for help, group state call and property list are not available.

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Projectstandards: • PS 006 Dyckerhoff

- Extensions and Hotfixes with the single modules see documentation. - In general: Suited for web, new user authorization like with the standard CEMAT

• PS 007 HZ - C_MEASURE

There is the bypass function now in 2 Characteristics. With HZ the parameter BYPB_ACT must be put on signal 1.

- Extensions and Hotfixes with the single modules see documentation. - In general: Suited for web, new user authorization like with the standard CEMAT.

• PS 024 Bushehr - Extensions and Hotfixes with the single modules see documentation. - In general: Suited for web, new user authorization like with the standard CEMAT.

• PS 025 Caima - Extensions and Hotfixes with the single modules see documentation. - In general: Suited for web, new user authorization like with the standard CEMAT.

• PS 026 Alsen - Extensions and Hotfixes with the single modules see documentation. - In general: Suited for web, new user authorization like with the standard CEMAT

• PS 027 Lafarge - Extensions and Hotfixes with the single modules see documentation.

• PS 028 Rossi - Extensions and Hotfixes with the single modules see documentation. - In general: Suited for web, new user authorization like with the standard CEMAT.

DVD • Additional dire ctory "Additiona l_Informa

- CEM_Drafts (Project return flows consisting of bitmaps, Pdl`s, photos) - Clear_WinCC (quits the WinCC application) - Modificationlist (Changes of the AS modules) - Language (Dictionary CEMAT German, English, French, Spanish....) - User's archive (Import tool around the CEMAT INFO user's archive to supply data from

“Hardware config” and “process object list” to user archive "info".

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2.1.6 CEMAT V6.1 Sp1 AS: • C_VALVE

New functionality for 000 key only - The direction 2 normal is active. When setting the parameter DI1A=1 the direction 1 is active. - Valves without limit switches can be operated with separate monitoring for the limit switches

and move time. - Changes of interface requires a PLC Stop

• C_DRV_1D , C_DRV_2D, C_DAMPER, C_VALVE - VISO_OS Byte erased from Status word (internal modification for group status call and group

instance list)

• C_ANNUNC - Status call can now also show Individual fault texts for C_ANNUNC (max. 16 characters).

Text must be entered under property "Shortcut" of parameter IN_DEL. (You have to take care that this text matches with the text for the alarms in the used block in CFC.)

- In the config file C_ANUNNC_009.cfg under [Fault] the Comment must be set to "?". - Must not be modified for already existing plants (in this case change "?" to "Fault".)

• C_SILOP - new VSTATUS for a new Style.

OS:

• Revision of license code ENG License works also with multi user project, Client works with ENG license on Engineering Station.

• OCX for group status call and group instance list is extended

• Hardcopy Function is useable in all Faceplates (R- Mouse on TAG field -> OK).

• C_MEASURE, new Trigger for bar graph, Unit will be shown in Alarm line

• C_CTRL_PID, new call for user rights.

• New curve templates @TRG_Default_C8.Pdl and @TRG_Default_C12.Pdl with additional Grid function.

• Modification and enhancements in @C_PCS7Typicals.pdl and @PCS7Typicals.cfg.

• Config files for objects restyled

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Project Standards: • PS 004 HOLCIM

- Complete new Holcim Project standard (Description see Documentation).

• PS 027 Lafarge - revision of user rights

General Revision of Documentation New Example Project

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2.1.7 CEMAT V6.1 Sp2 AS: • C_PUSHB

- The module didn't match to the other compiled modules -> updating at CFC

• C_DAMPER - New function "inching in positioning mode”. see Documentation - if the damper was in positioning mode KPOS =1 and simultaneous KEB1/KEB2 was “1”

(Pulse already sufficed) it could be that the damper blocked.

• C_SIMO_A - Double information’s, if e.g. the SIMOCODE switched off the drive with Overload, the drives

Stills generated Faulty

• C_PID3 - New object FB1008 + Subroutine FC1008 controller with 3 parameter set’s for GAIN, TN, TV

(see documentation) OS: • License

- Revision of the CEMAT license query. There was not always the right amount of AS connections if OPC was in use.

- A 14 day license was reported if the TH-PO license was removed on ENG stations. This report is suppressed now.

• C_GROUP

- OCX for group status and group instance list was enlarged. If an object is switched to simulation (Bypass), the display changes to white on red. At Holcim it is black on orange (color selection about C_GROUP_xxx.cfg)

• C_ROUTE - State text changed by replace "deselected" with "not selected"

• C_DRV_1D, C_DRV_2D - to use the unit individual for each instance the variable CURR_OS has now the Attribute

“shortcut”. Presetting is I =

- In the Faceplate the symbol was connected to .STATUS, it changed to VISU_OS - Display „fault Subcontrol“ in diagnosis dialog - new “Subcontrol button“ in the Drive Faceplate to call up an existing Subcontrol Faceplate

• C_DAMPER - - the Input for Set point was not usable in mode Ext. Setpoint+ tracking

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• C_SIMO_A - In and I changed from % in A. In addition, the fields enlarged to 9999.9.

• C_PID3 - Controller with 3 Parameter sets for GAIN, TN,TV with additional Symbol in

@C_PCS7Typical.pdl

• There was no cascading interlock dialog call on Clients possible, because the server prefix was missing.

• Customizations and expansions in @C_PCS7Typicals.pdl and @PCS7Typicals.cfg

• The LoopInAlarm.fct was extended by the standard function: if no picture entry exists (or only ".") in the user archives the function change over to the PCS7 standard function.

• There are used different names in property “StyleTag“ from group, route, selection. Therefore Wscript-File could not safe the settings of Style in the pictures.

• Fault at the area selection, if client is connected to several servers.

• The CEMAT Alarm system was enlarged as follows: - 32 Selection button for Sections (before 16) - Event filter - User files with a 80 signs long comment field.

• To be able to recognize server failures in the system, CEMAT has an additional package of Lifebeat monitoring. See instructions in Additional_Information

WEB:

• Faceplates, pictures and template pictures were revised to make the web clients faster. This happens mainly by leaving project functions out at the publishing. The following functions are still necessary :

C_ChangeView_Bt.fct C_OpenInterlok.fct C_SetCommandBtn.fct C_ShowPictureInPictureWindow.fct CematDateTime\ShowDateFormat.fct CematDateTime\Time_MakeLong.fct CematUA\*.fct FD_CEM\C_SetDiagDlg.fct FD_CEM\PCS7_OpenGroupDisplay_V6_CEMAT.fct FD_CEM\PCS7_UpdateGroupTagName_V6_CEM.fct

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Project standards: • PS 004 HOLCIM

supplementary functions according on request of Holcim project standard (see documentation and DVD description CD:\ Additional_Information/ModificationList) AS - C_GROUP

STANDBY as new Parameter. With “1” signal at this Parameter it is possible to preset the group to “stand-by” mode

- C_ANNUNC The annunciation module generates now ‘warning’ and then after a time ‘alarm’ + switch off.

OS - C_SELECT

Event – Object event – Group Display. Object modification, Function deleted. - C_MEASUR

Color "orange" for "Override" wasn't correct. - @C_HOLCIM_Symbole.pdl

The symbols are connected now again to the extended state display. With STATUS2, the direct Inputs for run or stop position are visualized.

• PS 027 Lafarge supplementary functions according on request of Lafarge project standard see documentation and DVD description. (CD: \ Additional_Information/ModificationList) AS - All blocks have been included in SP2. OS - C_DIB

- In the standard dialog the status texts were wrong (in case of "frozen" black/black. - In the diagnostic picture Interface DV was wrongly connected and FRV was not green.

- C_AIB The button Graph could not be operated.

- Lizenzen In the context of the V6.2 SP2 license strategy it became necessary to create the demo mode also for 027 Lafarge.

• PS 025 CAIMA AS - Local stop was shown in Local mode as fault. OS - LST as fault was not visible

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• PS 006 Dyckerhoff AS - C_ROUTE

At WBVG = 0 there was no interlock shown. The state ‚interlock’ was only shown in STATUS word with ‘start up interlock and not with ‘operation interlock’

OS - C_DRV_1D + C_DRV_2D

- Diagnosis. KAB2 was wrong connected - Standard.pdl: Symbol was wrong connected.

• PS 007 HZ

OS - The operation release for set point up, down with function

PCS7_CheckPermission(tagname,…) is released. Tagname is the TAG with Server Prefix. Only TAG was used before (without Server Prefix) Therefore the entry on MC did not work.

General

• Documentation customized

• New example project The Example for Lafarge was of updated with the functions and pictures CEMAT V6.1 SP2.

• The interlock modules in the charts are wrong named M01_ESVG instead of M01_ESVG1

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2.1.8 CEMAT V6.1 Sp3 AS: • C_DAMPER

- - There was only two times mechanic direction 1 and no direction 2 in English language. - - There was only two times torque direction 2 and no direction 1 in French language.

• C_DRV1D - The additional text $$AKZ$$ Comment to TAG was missing. Message identifier SIG7 was

missing. - ESVA (protection interlock only in automatic mode) seems no more in local mode. - The function “sporadic running” works only in automatic mode. - If a subcontrol has a fault and stops the drive, only the subcontrol should create an alarm. In

this case the acknowledgement was not working, because the common signal QTST was not created. Now a new alarm from C_DRV_1D will be created "Subc. General fault".

• C_DRV2D - The function “sporadic running” works only in automatic mode.

• C_Measure - Message Configuration: The column “Acknowledgment group” must be set to “1” (as for all

the other blocks). In this case all alarms are acknowledged if one alarm of the block will be acknowledged.

• C_Valve - The function “sporadic running” works only in automatic mode. - Message identifier SIG5 was incomplete. - Limit Position Error if VE1 and VE2 are active.

• C_SIMO_A - Function extension: display of power - Thermistor value will not be displayed anymore, because SIMOCODE_Pro doesn't provide it.

OS: • C_TREE.OCX

- The status display "run" in the object list for damper and valve has been adapted. The status bits for Holcim are arranged different to the other project standards. The OCX now differs by means of the entry “type=” in Config files, if Holcim is installed or not and according to this, the OCX analyses the bits.

• C_DRV1D - The fault display local stop LST was missing.

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• C_MEASURE - If the measured value faceplate is not called from the process symbol, the value is displayed

with one position after decimal point (Example: Call up from motor faceplate or from group object list).

- LimitMin from “lower limit 2” was not connected right to ".VAL_.SCB". It’s now connected to “SCB”.

- The default setting for the user rights are: “18 Modify Warning Limits“ and “20 Modify switching limits “. This are also the default settings for the faceplate call from the process symbol. Background information: If the faceplate is called from the object list of the group, the user rights can not be taken over from the process symbol.

• C_GROUP - In some project standards in the group face plates the group acknowledge button was

missing. This button works just like the AS acknowledge button, only the labeling is different. If only one group or the whole AS is being acknowledged is decided by the group module in the AS.

• FD_CEM / C_ExitView1.fct - If the diagnose faceplate was closed with the close button and the info dialog was opened

directly after that, it came to many fault entries.

• FD_CEM / PCS7_OpenGroupDisplay_V6_CEMAT.fct - The button text for sub controls was changing to 20 characters.

• @C_PCS7Typicals_V61.pdl - The hot spot of the symbols is modified. Now the click event works only directly on the

symbol.

• Online Kurven template: @TRG_Default_C8_FS.pdl, @TRG_Default_CEMAT.pdl, CematDateTime / ConvertDateTimeString.fct - Trend controls “one click“ handling:

Weekday button: Switch to the weekday (offline) Time range button: Switch to the time range (offline) Online button: Change to online mode. Full screen button: Change the display between full screen and normal size. (@TRG_Default_C8_FS.pdl only)

• @TopAlarmNew.pdl - The extended alarm line (is being opened with the alarm-button in @AlarmOneLine) has

been adapted to the CEMAT-set points for alarm lines. After the OS project editor has been executed, the file has to be copied into the project directory/GraCS once again, because the OS project editor overwrites them.


- Supplementary functions according to the request of HOLCIM project standard (see description in the documentation and CD:\ Additional_Information/ModificationList).

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• PS 027 Lafarge Supplementary functions according on request of LAFARGE project standard see documentation and DVD description (CD: \ Additional_Information/ModificationList). OS: - CONFIG FILES

Adapted to CEMAT V6.1.

• PS 006 DYCKERHOFF OS - C_GROUP

In the group faceplate the acknowledge button group was missing. (This button works similar to the AS Acknowledge button, only the label is different. In the AS it is decided what is acknowledged, group or AS.)

• PS 007 HZ AS: - C_DRV_1D

- The parameter EEE (Single mode unlocked) was not updated. - C_DRV_2D

- ENOT (emergency mode) was not set to bit13 of INTFC_OS (os_if_35) - EVSZ=0 switches EVS1/EVS2 (Motor running) to 0 (Single Mode unlocked). ..EVSZ=1 switches to 1.

- C_VALVE - VNOT (emergency mode) was not set to bit7 of INTFC_OS (os_if_47).

• PS 026 Alsen

AS: - C_DAMPER

The parameter KBV (Local Mode) was not updated. General

• Documentation customized

• Interlock/Interlock5 description completed. At one interface only one type of interlock possible.

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2.1.9 CEMAT V7.0 General extensions: • New Auto Setup, modified license query

• Additional License for Single Station with 6 AS

• Bundle PCS7 BOXPC with CEMAT Single Station AS3

• Italian and Spanish language extension of the CEMAT OS dialogs

• Object Data Acquisition module

• Statistic & Maintenance information for all drive functions

• KCS OS modules as open version with Faceplate Designer

• Additional I/O information in the Info dialog

• Supporting of the 1600x1200 screen resolution (pdl and symbols)

• Extended route control with new AS and OS blocks prepared for project standard 000 and 006 (Function will be released with SP1).

• CEMAT simulation types for SIMBA/SIMIT

• Drive functions can show the associated groups/routes

AS: • C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE

- In these AS blocks the maintenance functionality has been implemented. - New interface for the route administration (see block description)

(only for Project versions 000 and 006)

• C_DRV_1D - Setpoint input OS or External for the transmission to VSD blocks. - New output DLY_CNT to display of the remaining on/off delay time.

• C_DRV_2D - New output DLY_CNT to display of the remaining on/off delay time.

• C_DAMPER - If RTMONTIM (Runtime Supervision in sec) connected with 0, the supervision is switched off.

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• C_VALVE - New output DLY_CNT to display of the remaining on/off delay time. - The limit switch monitoring via LSMONTIM now operates also onto VVSx and not only onto

the alarms.

• C_SIMOS - New block for the SIMOCODE link with current and power output (this block replaces the

C_SIMO_A) (see block description). Both blocks cannot be used at the same time. If you want to use the C_SIMO_A further on you have to change the request in @PG_C_xxxxx.STANDARD.PDL. (refer to Upgrade description in the Engineering Manaul, chapter 16)

• C_INTERL, C_INTER5 - Loss of the RLO through Download for changes. This is a system property of PCS7.

Warning added in Object description.

OS: • Faceplates in general:

- @PG_C_xyz_STANDARD.pdl, @PG_C_xyz_VIEWLIST.pdl The ComboControl (display of which faceplate is open - diagnose, help, etc.) now gets the text from ToolTipText of buttons (_STANDARD) or from the static text (_VIEWLIST).

- With left click on the TAG in the STANDARD-Faceplate the window @C_Grouplist.pdl will be opened, which shows the dedicated groups and routes for the TAG (As a precondition that the object list for groups and routes must be saved in the user archive C_DriveList).

- If the block is part of an active route control, "material name“, "Jobname“, "route name“ will be shown (for future Route Selection function), the material name can be removed.

- @PG_C_X.DIAG.pdl, DLY_CNT display In the diagnosis faceplate the current counter for remaining on/off delay time will now be shown.

- @PG_C_MAINT.pdl, @C_MAINT_OV.pdl, @C_MAINT.pdl, @CEMAT_MSOperartion.pdl, @CEMAT_MSSelectInterval.pdl Overviews in the maintenance area (see system description).

• C_DRV1D - @PG_C_DRV_1D_STANDARD.pdl

Dislplay of the setpoint and the actual value of subordinate blocks.

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• C_MEASURE - @PG_C_MEASURE_DIAG.pdl

In the diagnosis faceplate the input for the Property Assignments was missing. Type 0, parameter fault Type 10, physical value as REAL Type 77, all S7 periphery modules.

• C_ANNUNC, C_ANNU8 - @PG_C_ANNUNC_DIAG.pdl,@PG_C_ANNUN8_DIAG.pdl

The operating message for Simulation On/Off had been exchanged and masked falsely.

• C_GROUP, C_ROUTE - C_GROUP_STATE.ocx

The state request is logged in the file D:\CEMAT_CS\bin\C_GroupState.ini. - C_TREE.OCX

In the object list a button was added in order to stop the display/initialization.

• C_CTRL_PID - @PG_C_CTRL_PID_OVERVIEW.pdl, @PG_C_PID3_OVERVIEW.pdl

Locked messages are used in CEMAT. The button MSG_Lock in the overview faceplate has been removed.

• FCT revision - CematMessages\C_OpenMsgSystem.fct, cmsg_GetPlantZoneFilter.fct

If in the OS-Project Editor under "Areas in the Overview" empty buttons are inserted, the CEMAT Message system showed wrong button descriptions (duplications). The order of the area buttons in the message system now complies with the order in the Overview Area.

- PCS7_OpenGroup-Display_V6_CEMAT.fct Additional license query V3/V4 on C_614_GROUP and C_631_GROUP (migration)

- C_GetPermissionOnArea.fct In the script the limit was set on 32 instead on 16 areas.

- C_ChangeView_Bt.fct Sporadically appearing memory leak is eliminated.

- WScripts\@PCS7Typicals.cfg, WScripts\TemplateControl.cfg With Create/Update Block Icons the Property UserText\Visible1 (display of User text in the symbols G, R, AW) will not be overwritten with "no" anymore.

- C:\…\loopinal.fct It came to a General Protection Fault with the variable type LPCMN_ERROR (long Pointer on Errorhandler) on the output of the Errortext.

- WEB-ability expanded - Migration V3/V4-V6, "Info-Button" in alarm line activated. - HighlightBlockIcon will now be proved before the composition, if the Property generally exists. - C_GetDebugMode.fct

In the C_Config.cfg a new section exists which switches on/off Debug-Prints in the APDiag-OutputWindow.

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• @Overview1.pdl - In the upper right corner for the MultiClients the Server name is displayed, from the Server

which is currently connected (the MC gets the data from this Server). For the other station types (ES or Server the own station name is displayed.

• Meldesystem - @C_AlarmFilter.pdl, C_SetMsgFilter.fct, cmsg_SetMsgList.fct

By now it is also possible to filter for system messages.

• C_@PCS7Typicals_CemV7.pdl (new) - Motor symbol 33. Property Index was missing for connection to VISU_OS. - new symbols for the Route Control function (future) - new symbol for the system supervision (C_ANNUNC) - If the symbol has the functionality "Highlight Bloc Icon“ it will be “highlighted” at opening the

faceplate, at closing it will be "normal" again

• Online Kurven template: - @TRG_Default_C8_FS.pdl, @TRG_Default_C8.pdl, @TRG_Default_C12.pdl

From curve 7 the current value of the curve 6 was always displayed in the value display.

• @TopAlarmNew.pdl - The advanced message line (will be opened with the alarm button in @AlarmOneLine) has

been adapted to the CEMAT parameters for message lines. After operating of the OS Project Editor you must copy this file into the project directory/GraCS once more because the OS Project Editor overwrites it.

• @Buttons11.pdl - The display of analog and digital TAGs in the flow chart can now be switched on/off through 2

additional buttons in the footer (button11.pdl). With that you save the additional buttons in the flow charts.

- The footer has been expanded by the languages Spanish and Italian.

• @Buttons12.pdl - Locked messages are not designed for CEMAT. The buttons CSIG_Lock and CSIG_Unlock

have been switched "invisible" therefore.

• @PG_C_INFO.pdl - The data preparation for the user archive has been optimized. - In the multimedia directory the new directory "periphery" exists. There you can deposit text

files TAG.txt (Chart_Block.txt - "/" is replace by "_") with additional I/O information (e.g. absolute addresses of all I/O, belonging to an object). The (unmodified) text file can be opened from the info dialog.

• C_UserInfo.pdl, C_GetPermissionOnArea.fct - For the maintenance functions the new authorization 29 has been introduced. In order to

display this chart and C-functions have been modified. - Authorization 8 is not used any more in the message window.

• @CSIGQuit.pdl - Message Acknowledgement with F9.

• @HornQuit.pdl - Horn Acknowledgement with F8.

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• 4 Monitors - Cemat administrates 4 monitors with this version.


(description see documentation and CD:\Additional_Information\ ModificationList) AS: - C_VALVE

Bug at reset of the operating time removed OS: - @PG_C_HELP

The help for the type C_PROFB has been added. - @PG_C_***_DIAG.pdl, pcs7_openinputboxanalog_v6_CEMAT.fct

Operator message in Italian and Spanish - C_@PCS7Typicals_CemV7_Holcim.PDL (new)

The new template picture replaces the @C_Holcim_PCS7Typicals.PDL. The block icons are identical with the block icons in @C_Holcim_PCS7Typicals.PDL

• PS 027 Lafarge

AS: - C_AIB

Smoothing, gradient supervision and the overshoot outputs LG_P and LG_N have only been actualized in the sleeping mode. A modification in the "awake" mode has not been displayed because this instruction block was missing in this mode.

OS: - C_@PCS7Typicals_CemV7_LF.PDL (new)

The new template picture replaces the @C_LF_PCS7Typicals.PDL. The block icons are identical with the block icons in @C_LF_PCS7Typicals.PDL The three first block icons of @C_M2B had the false object type.

- @AlarmOneLine Display of date, time, TAG, event, TAG comment, FCL, area

- Spare displays removed.

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• PS 007 HZ AS: - C_DRV_1D

ESPO (sporadical ON/OFF) only acts in the automatic modus. If ESPO=0 and transfer is Auto <---> Single the command storage EKS will be cleaned up and therefore unintended start-up warning will be prevented.

- C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE The Alarm priority has been changed from ESB-EVO-EBM to ESB-EBM-EVO. Furthermore the prioritization of the fault display has been abolished in the diagnosis faceplate for this version. If now ESB-EBM and EVO fail at the same time, all 3 failure bits are displayed in the diagnosis

OS: - C_DRV_2D

The Simocode button had been positioned false. - C_VALVE

@PC_C_VALVE_DIAG.pdl the display VEE (Un-interlocked single-start mode) was missing.

General

• Modifications in the documentation - The documentation directory was restructured. - The directories German and English have been removed. (All languages are now located in

the same directory) - The filenames consist of the CEMAT Object Type and the Language ID, e. g.

C_VALVE_009.pdf (similar to the config files).

• From CEMAT V7.0 the functions and pictures fort he V60_MessageSelection and for the Migration are no longer installed. On the CEMAT DVD you find a directory Alarmline_MessageSelection_V60 with Pictures and Functions.

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2.1.10 CEMAT V7.0_SP1 General modifications: • Russian and Chinese language expansion of the CEMAT OS dialogs and partial documentation

are available on request

• Subcontrol Templates (AS und OS) for - Masterdrive CBP2 - Micromaster 4xxSeries - Robicon PH available on request for project standard „000“.

• Monitor resolution 1600 C_@PCS7Typicals_CemV7_1600.PDL and greater bitmaps under CD:\Cemat_AddOn\CEMAT_1600

• As an example only the „000“ project is on the DVD. Lafarge or HOLCIM projects are available on request.

• The CEMAT HDRS engineering tool was improved fundamentally

• A new CEMAT engineering tool is available, build similar than the HDRS tool, with example projects for all project standards. The tool is free of cost available. One day training is obligatory.

AS: • C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE

- In the „Sequence Mode“ the runtime counter was always running - DSIG_SIM is showing the status „Simulation“ of the channel driver

• C_DRV_1D - Display of the dimension for „Set point „ was changed to #unit

• C_MEASURE - MV-I output for the present analogue value (not for simulation- or bypass mode) - Bad Quality annunciation also from C_MEASURE - MV_PERC was frozen in „Service Mode“ - RA_OI interface for release of fault limiting bits - With message release „0“ at the following interfaces (RA_HH, RA_H, RA_L, RA_LL) the

collective fault annunciation is inhibited.

• C_PID3, CTRL_PID - LMN_HLM, LMN_LLM are displayed

• C_COUNT - for counter input of REAL value is also possible. ( ATTENTION the counting rang is limited and for large numbers inaccurate) - The new “reset output” is active for one cycle

• C_ANNUN8

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- DSIG_SIM is displaying the status „Simulation“ of the cannel driver

• C_RUNNT - RT_OS_H (display of hours) and RT_OS_M (display of minutes)

• C_SELECT - NON_INTL high if no interlock is active

• C_SIM_AD - A new function block for SIMOCODE with current and power measuring function (replacement

for function block C_SIMO_A) (please refer function block description). It is in general not possible to us the two function blocks at the same time. If the C_SIMO_A is still used, the call must be changed in @PG_C_xxxxx.STANDARD.PDL. The function block is available in „Cemat_Addon“.

OS: • Faceplates general:

- INFO Dialog can now display documents of formats .DOC, .XLS and .DWG Additionally there are the following buttons: - LOOP DIAGRAM BUTTON, - EL DRAWING BUTTON, - MCC BUTTON The config files must contain the program name and the class name in order to open the corresponding file from folder Service (see OS_Engineering.pdf).

- TRG_defaultxxxxxx.PDL’s Correction of defect: Time range, curves (please all curve compositions made till now delete and newly arrange).

- Message selection - Channel driver messages was not shown, - Auto scrolling and sorting by column heading were activated - An operation was not possible in the report window at open Faceplate

- New curve picture presentations C_Curve01.pdl - Internal CEMAT variables are created automatically

C_Servername, C_Empty, C_View_Tag_A, C_View_Tag_D

• C_DRV_1D, C_DRV_2D, C_DAMPER,C_VALVE, C_ANNU8 - Faceplate shows „Cannel driver in simulation mode”

• C_MEASUR - Additional indication of the input value at simulation or by-pass mode - Annunciation interface in diagnosis dialog - Indication of the Quality code in the diagnosis dialog

• C_SELECT - .new Styles @C_SELECT/5 und @C_SELECT/6

• CTRL_PID, C_PID3 - .Display of the output limits

• C_@PCS7Typicals_CemV7.pdl - New sorting of the styles

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• C_SIM_AD A new function block for SIMOCODE with current and power measuring function as well acyclic additional data (this function block can be used instead of C_SIMOS, please refer also the function block description).

Projectstandards: • PS 004 HOLCIM

(For the description please refer documentation and CD:\Additional_Information\ ModificationList) For the new HMI representation guidelines of HOLIM an example project exists, you can this request with us. AS: - C_DRV_1D,C_DRV_2D,C_DAMPER,C_VALVE

REL_SC , The SIMOCODE adapter name can be typed in freely now, different types can be used

- C_GROUP - Double assignments in the command word cleared - French station codes were mixed up

- C_VALVE - Message „U Local isolated“

OS: - New presentation pictures in accordance with HOLCIM HMI definition.

- @C_Alarmlisting - @Button11 - @Screen_CEM_1600 - C_Curve_Groups.pdl - for process pictures refer xls under 004 Docu - C_@PCS7Typicals_CemV7_Holcim.PDL

- - C_GROUP

- Start/Stop button can be switched invisibly with IStyle=1

• PS 027 Lafarge AS: - C_M2B

- REL_MVC switched visible OS: - @PG_C_M2B.STANDARD.pdl

-Release analogue button changed. @PG_C_AIB_DIAG.pdl -Display LG_P and LG_N only if EN_GRAD is high “1”.

- @AlarmOneLine, @Overview1 High monitor resolution 1600x1200

• PS 007 HZ

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AS: - C_DRV_1D, C_DRV_2D, C_DAMPER,C_VALVE,

- driver in simulation mode is shown - C_DAMPER

- It was not possible to remove KDR1/KDR2 with KVT2/KVT1

OS: - C_DRV_1D, C_DRV_2D, C_DAMPER,C_VALVE,

- Driver in simulation mode is displayed

• PS 026 ALSEN AS: - C_DRV_1D, C_DRV_2D, C_DAMPER,C_VALVE, C_VALVE_2D

- Driver in simulation mode is displayed t - Alarm priority was changed to ESB-EBM-EVO - Feedback signal ERM, KWE2/1,VE1/2 are executed as an OS variable and therefore can be archived - EIZ is executed as an output signal - ESD is executed as an output signal

- C_DAMPER - It was not possible to remove KDR1/KDR2 with KVT2/KVT1

OS: - C_DRV_1D, C_DRV_2D, C_DAMPER,C_VALVE,

- „Driver in simulation mode“ is displayed - The buttons can be removed completely about additional styles

General

• Documentation customizations - New structure in the multimedia list. (refer OS_Engineering.pdf)

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2.1.11 CEMAT V7.1 General Modifications: • PCS7 APL Look & Feel and use of Structure Inputs and Outputs:

− „Jump“ functions between CEMAT Faceplates and APL Faceplates.

− Display of the signal status

• New structure input s and outputs:

− All block interlocks (Start interlock, Operation interlock, Switch-off interlock, Protection interlock and Manual interlock) can be programmed via structure connections. The advantage is that beside the RLO also the Signal Status can be shown in the diagnosis picture (always the worst status is displayed and bad quality does not switch off anything). Beside this the structure connection allows jumping to the source of the signal. Via a button in the faceplate of the objects the previous object (e. g. Intlk02 or another Cemat Object) can be called. The Interfaces for binary interlocks are still available and can be used parallel (AND function).

− All block outputs which are normally used for interlocks to other blocks are available parallel as structure outputs. These can be used for connections to the structure inputs.

− Some interfaces (Set point input of C_DRV_1D, Damper Positioner function and Group/Route links) have been changed to structure format (additional functions) and are no more available in the original format. This has to be considered during migration! An Excel tool exists for replacing the signal connections by structure connections. See migration description!

• Process pictures and Block icons:

− Default Screen Resolution 1680x1050 Possible screen resolutions are 1920x1200 and 1280x1024 C_@PCS7Typicals_CemV7_1680_1920.pdl contains bigger bitmaps Small bitmaps still available in CD:\Cemat_AddOn\CEMAT_1280

− Summarizing indication of group and route distinguish faults and warnings.

− Dynamic fault is also displayed if group is not started.

• Faceplate Functions:

− Direct faceplate-call for related Group, related Route and related Object.

− Opening a user faceplate directly from the faceplate of C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_ANASEL, C_ SELECT, C_ROUTE, C_GROUP

− Highlight all objects belonging to a group or route.

− Via interrupt button the group start and stop can be interrupted.

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• System settings/Display:

− Additionally to the AS-wide and group-wide acknowledgement there is the possibility to acknowledge only the object which produced the alarm (setting in the system chart).

− Through system setting (system chart) it can be decided if group start is interrupted in case of a warning or not.

− List of simulated objects within the AS.

• New functions of the drive blocks:

− Start-up-warning can also be given in local mode

− Damper in Positioning mode can be switched to inching mode

− Valve can be controlled into direction 1 (close) when activated.

• New functions of the annunciation block:

− Warning mode and two-level-alarm

− Release Supervision

− Save fault until acknowledgement

• New functions of the measured value:

− Release limit supervision

− Save fault until acknowledgement

• New blocks:

− Block Analog Value Selection C_ANASEL allows the display of various measures together with the drive function.

− With block C_RelMod a list of digital and analog process signals can be displayed with the drive.

• General:

− Project standard code available in AS blocks and OS faceplates.

− Use of new curve and alarm controls of PCS7 V7.1

− Message selection can be carried out for each OS. On each operator station it can be selected from which plant section (area) the message shall be displayed (similar to Cemat V6.0).

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AS: • C_DRV_1D

− New structure inputs for start, operation and protection interlock. The inputs IntStart (corresponds to EEVG), IntOper (corresponds to EBVG), IntProtG (corresponds to ESVG) and IntProgA (corresponds to ESVA) are used in the block additionally to the binary inputs (AND function) and can be used optional.

− New structure output RunSig (corresponds to EVS) with status information. The output exists parallel to the binary output.

− External set point SP_EX, Actual value PV_IN and set point output SP_O have been changed to structure inputs and outputs. Has to be considered in the Migration!

− Default for set point upper limit changed to "100".

− Via interface GFSO the drive can be deselected from the group summarizing indication and the status call.

− Link to one or various analog values. Via structure input PV (Value) and PV_Stat (Status) the drive can be linked to a measured value and the faceplate of the measure can directly be called from the faceplate of the drive. Instead of a single analog value, the drive can also be linked to an analog value selection block C_ANASEL. With the analog value selection block different measures (e. g. current, power, bearing and wingding temperature) can be displayed together.

− In the acknowledge mode "Single Acknowledgement" (setting in system chart), each drive must be acknowledged individually. Caution: In case the drive is stopped via protection interlock an additional acknowledgement is required from the drive faceplate.

− Structure input "UserFace“ for the direct call of a user faceplate.

− Start-up-warning is also possible in local mode (configuration via L_STA_WA).

− Output of the balanced time for start delay, stop delay and start-up-warning (output DLY_CNT)

− Entry of the instance-DB no. for simulated speed monitors (for function "Show simulated objects).

− New "GALA-WALA“ block calls, similar for all project versions.

− GR_LINK1, GR_LINK2 and MUX_LINK changed to structure inputs. Required fort he function "Call related Group). Has to be considered in the Migration!

• C_DRV_2D − New structure inputs for start, operation and protection interlock. The inputs IntStrt1

(corresponds to EEVG1), IntStrt2 (corresponds to EEVG2) IntOper1 (corresponds to EBVG1), IntOper2 (corresponds to EBVG2), IntProtG (corresponds to ESVG) and IntProgA (corresponds to ESVA) are used in the block additionally to the binary inputs (AND function) and can be used optional.

− New structure outputs RunSig1 and RunSig2 (correspond to EVS1 and EVS2) with status information. The outputs exist parallel to the binary outputs.

− Via interface GFSO the drive can be deselected from the group summarizing indication and the status call.

− Link to one or various analog values. Via structure input PV (Value) and PV_Stat (Status) the drive can be linked to a measured value and the faceplate of the measure can directly be called from the faceplate of the drive. Instead of a single analog value, the drive can also be linked to an analog value selection

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block C_ANASEL. With the analog value selection block different measures (e. g. current, power, bearing and wingding temperature) can be displayed together.

− In the acknowledge mode "Single Acknowledgement" (setting in system chart), each drive must be acknowledged individually. Caution: In case the drive is stopped via protection interlock an additional acknowledgement is required from the drive faceplate.



− Output of the balanced time for start delay, stop delay and start-up-warning (output DLY_CNT)

− Entry of the instance-DB no. for simulated speed monitors (for function "Show simulated objects).



• C_DAMPER − New structure inputs for start, operation and protection interlock. The inputs IntStrt1

(corresponds to KEV1), IntStrt2 (corresponds to KEV2) IntOper1 (corresponds to KBV1), IntOper2 (corresponds to KBV2), IntProt1 (corresponds to KSV1) and IntProg2 (corresponds to KSV2) are used in the block additionally to the binary inputs (AND function) and can be used optional.

− New structure outputs PosSig1 and PosSig2 (correspond to KVS1 and KVS2) with status information. The outputs exist parallel to the binary outputs.

− External set point KWEX, position value POS_IN and set point output X_POS_OS have been changed to structure inputs and outputs. Has to be considered in the Migration!

− Via interface GFSO the damper can be deselected from the group summarizing indication and the status call.

− Link to one or various analog values. Via structure input PV (Value) and PV_Stat (Status) the drive can be linked to a measured value and the faceplate of the measure can directly be called from the faceplate of the drive. Instead of a single analog value, the drive can also be linked to an analog value selection block C_ANASEL. With the analog value selection block different measures (e. g. current, power, bearing and wingding temperature) can be displayed together.

− In the acknowledge mode "Single Acknowledgement" (setting in system chart), each drive must be acknowledged individually. Caution: In case the drive is stopped via protection interlock an additional acknowledgement is required from the damper faceplate.



− In all project versions the inching mode can be released during positioning.

− Output of the balanced time for run time supervision and start-up-warning (output DLY_CNT)



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• C_VALVE − New structure inputs for start, operation and protection interlock. The inputs IntStart

(corresponds to VEVG), IntOper (corresponds to VBVG) and IntProtG (corresponds to VSVG) are used in the block additionally to the binary inputs (AND function) and can be used optional.

− New structure outputs PosSig1 and PosSig2 (correspond to VVS1 and VVS2) with status information. The outputs exist parallel to the binary outputs.

− Instead of direction 2 (default setting) via parameter RI1A direction 1 can be defined as "active" direction. In this case the valve is controlled to direction 1 (close) if it is activated.

− Via interface GFSO the valve can be deselected from the group summarizing indication and the status call.

− In the acknowledge mode "Single Acknowledgement" (setting in system chart), each valve must be acknowledged individually. Caution: In case of a stop via protection interlock an additional acknowledgement is required from the damper faceplate.



− Output of the balanced time for start delay, stop delay, run time supervision and start-up-warning (output DLY_CNT)



• C_MEASURE − New structure input PV for reading the analog value. This input is used if TYP = 20 is set. The

structure input contains value and status. TYP = 10 still reads input PV_PHYS, while the default setting for the quality code QC is changed form "99" to "FF" (not used). The old QC "99“ still works. TYP = 77 still reads input PV_CARD (directly form the S7 Input card).

− New structure outputs PV_Out (Wert) and PV_Stat (Unit and Status) contain the physical value, including status and unit. PV_Out Value Real ST Byte = B#16#80 PV_Stat UNIT String (8) STATUS DWORD PV_Out.Value corresponds to output MV, which is still available. ST contains the Quality Code. The structure outputs can be connected to an analog value selection block or directly to a drive (for the display of related Measure(s)). Caution: the Attribute „S7_m_C“ for UNIT and STATUS has been removed and the information is included in structure PV_Out. This requires an adaptation of the existing block icons.

− Output MV_I (Raw value) has been changes to structure output. Has to be considered in the Migration!

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− Via interface GFSO the measured value can be deselected from the group summarizing indication and the status call.

− New interface RELS for the release of the limit supervision and additional parameter REL_DEL for presetting the release supervision time. If "RELS" is set to 0-Signal, no limit supervision is carried out. Existing limit violations are reset, which means outgoing messages are created. Which a rising edge on "RELS" timer REL_DEL is started. After this time has elapsed, the limit value supervision and the messages get activated. With the new function the start-up behavior can be suppressed.

− New interface MTRIP for memorizing of the limit violation. If MTRIP = 1 the outgoing message is entered into the alarm system only if the alarm is acknowledged (and not if the signal is ok again).

− Via parameter REL_SUC, in case of a suction measurement the bar indication of the measure can be adapted in a way that the bar grows from top to the bottom.

− Output of the balanced time for release supervision time (output DLY_CNT)


• C_ANNUNC − New structure input PV for reading the process value (corresponds to MST0). PV has higher

priority than MST0. If the structure input is connected, the same will be evaluated. If PV is not connected, the block evaluates MST0.

− New structure outputs QutSig (corresponds to MAU) and Warn with status information. The outputs exist parallel to the binary outputs.

− New binary outputs for static fault (MST) and dynamic fault (MSO).

− Via interface GFSO the annunciation block can be deselected from the group summarizing indication and the status call.

− Through adding GR_STP and output AWA it is possible to use the same annunciation block for all project versions (except Lafarge). The functions however are only used in Holcim standard and can remain in the default settings for other customers.

− In the acknowledge mode "Single Acknowledgement" (setting in system chart), each valve must be acknowledged individually. Caution: In case of a stop via protection interlock an additional acknowledgement is required from the drive faceplate.

− New function "warning mode" In the warning mode (WMOD = 1) the block only created warning messages. Caution: The alarm activation is not active for warnings.

− New function "two-level-alarm" (first warning message, then fault message). Via parameter AWAN the function will be activated, e. g. as soon as the drive is running. Via parameter WARN_DEL the delay between warning and fault (drive stop) can be configured.

− New interface RELS for the release of the signal supervision and additional parameter REL_DEL for presetting the release supervision time. If "RELS" is set to 0-Signal, no signal supervision is carried out. Which a rising edge on "RELS" timer REL_DEL is started. After this time has elapsed, the signal supervision and the messages get activated. With the new function the start-up behavior can be suppressed.

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− New interface MTRIP for memorizing of dynamic faults. If MTRIP = 1 the outgoing message is entered into the alarm system only if the alarm is acknowledged (and not if the signal is ok again).

− Output of the balanced time for release supervision time, delay for incoming and outgoing faults, warning time and annunciation repeat time (output DLY_CNT)

− Entry of the instance-DB no. for simulated signals (for function "Show simulated objects).



• C_ANNUN8 − Via interfaces WARN1 – WARN7 the inputs can be configured as warning. This effects the

status indication in the block icon, the summarizing indication in group and route and the status call (yellow indication). The messages have to be configured accordingly. The default setting is 'Alarm'. Caution: The alarm activation is not active for warnings.

− New binary output WX for summarizing warning.

− Via interface GFSO the annunciation block can be deselected from the group summarizing indication and the status call.

− The message text for status call function will be taken from an internal text variable.



• C_SELECT − New structure inputs for selection and deselection interlock. The inputs IntStart (corresponds

to AEVG) and IntSwOff (corresponds to AAVG) are used in the block additionally to the binary inputs (AND function) and can be used optional.

− New structure output Select (corresponds to AZE) with status information. The outputs exist parallel to the binary outputs.


− Operation messages for selection and deselection are only generated in the AS if the selection is carried out via program. In this case the information of the User is not available. In case of a selection/deselection via faceplate the User is entered.

• C_ROUTE − New structure inputs for selection and deselection and manual interlock the inputs IntStart

(corresponds to WEVG), IntOper (corresponds to WBVG) and IntManu (corresponds to WHVR) are used in the block additionally to the binary inputs (AND function) and can be used optional.

− New structure outputs PreSel (corresponds to WVE) and Select (corresponds to WVW) with status information. The outputs exist parallel to the binary outputs.


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− Via button "O" in the faceplate of the route, in the process picture all related objects will be marked for the duration of timer MARK_TIM.

− Operation messages for selection and deselection are only generated in the AS if the selection is carried out via program. In this case the information of the User is not available. In case of a selection/deselection via faceplate the User is entered.

− Summarizing warning in the block icon of the route if any warning in a related C_ANNUNC, C_ANNU8 or C_MEASUR exists.


− G_LINK and R_LINK have been changed to structure signals. Has to be considered in the Migration!

• C_GROUP − New structure inputs for start, operation and switch-off interlocks. The inputs IntStart

(corresponds to GEVG), IntOper (corresponds to GBVG) and IntSwOff (corresponds to GAVG) are used in the block additionally to the binary inputs (AND function) and can be used optional.

− New structure outputs RunSig (corresponds to GRE) and OffSig (corresponds to GRA) with status information. The outputs exist parallel to the binary outputs.


− Via button "O" in the faceplate of the group, in the process picture all related objects will be marked for the duration of timer MARK_TIM.

− Operation messages for group start and stop are only generated in the AS if the start/stop is carried out via program. In this case the information of the User is not available. In case of a start/stop via faceplate the User is entered.

− Via an additional button in the faceplate of the group start and stop can be interrupted.

− Summarizing warning in the block icon of the group if any warning in a related C_ANNUNC, C_ANNU8 or C_MEASUR exists.

− Dynamic fault is also indicated in the group block icon if the group was not started.

− In the acknowledge mode "Group-wise acknowledgement", by pressing button "AS-ACK“ the dynamic interlock of the group is acknowledged as well. The additional connection (output ACK to input GQIT) is no longer needed.

− The start-up behavior can be influenced via system setting (Parameter REL_WSTP at block C_FB_PLC in the system chart) - REL_WSTP = 1: in case of a warning message the start is interrupted (default setting) - REL_WSTP = 0: warning messages do not influence the start command.

− Output of the balanced time for start-up-warning horn, waiting time and release time (output DLY_CNT)


− G_LINK has been changed to a structure output. Has to be considered in the Migration!

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• C_SILOP − GR_LINK1, GR_LINK2 and MUX_LINK changed to structure inputs. Required fort he function

"Call related Group). Has to be considered in the Migration!

• C_COUNT − New structure input "PV_Puls" additonally to CNZS. If "PV_Puls" is connected, CNZS will be

ignored.

− New structure inputs "PV_Int" and "PV_Real" additionally to VAL_CNT. If "PV_Int" is connected, "PV_Real" and VAL_CNT are ignored. If "PV_Real" is connected, VAL_CNT is ignoredt.

− Additional structure outputs PV_Out (corresponds to RT_OS_O) and PV_OutH (corresponds to RT_H_O), Quality Code is taken from the inputs.

− The input in not read directly form Periphery Input any more. The block reads the process image. Has to be considered in the Migration

• C_RUNNT − New structure input "PV" additionally to RTLS. If "PV" is connected, RTLS will be ignored.

− Additional structure outputs PV_Out (corresponds to RT_OS_O) and PV_OutH (corresponds to RT_H_O), Quality Code is taken from the inputs.

• C_PID3, CTRL_PID − No modifications

• C_SIM_AD − No modifications

• C_ANASEL (new block) − The block can read up to 16 Analog Structures (In01.Value und In01.ST) and if available also

the dimension and status (In01Stat.UNIT und In01Stat.STATUS). From this 16 inputs, one can be transferred to the output: The limits and of the status structures are transmitted to summarizing limit outputs and are available at the output of the block.

− Additionally the worst quality code is transferred to output ST_Worst.

− Via output "InSelect" the selected input number can be read.


• C_RelMod (new block) − With this block object related information like digital or analog signals can be displayed

together. The block has 20 inputs (ANY) and creates only the "JUMP" variables in order to open the connected objects.

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• C_SIMU_L (new block) − With this block, also non-Cemat blocks as e. g. the interlock block Intlk02 can be entered into

the list of simulated signals.

OS: • Faceplates general:

− @AlarmEmergency (@AlarmEmergency_CEMAT_1280) (@AlarmEmergency_CEMAT_1680_1920)

− @AlarmEmergencyOP (@AlarmEmergencyOP_CEMAT_1280) (@AlarmEmergencyOP_CEMAT_1680_1920)

− @AlarmOneLine.pdl (@AlarmOneLine_CEMAT_1280x1024.PDL) (@AlarmOneLine_CEMAT_1680x1050.PDL) (@AlarmOneLine_CEMAT_1920x1200.PDL)

− @C_AlarmListing.PDL (@C_AlarmListing_1680x1050.PDL) (@C_AlarmListing_1920x1200.PDL)

− @C_ObjBrowser.pdl New pdl with CematObjectBrowser.ocx @C_PlantSelection.pdl New pdl for hiding messages from Alarm line. (show/hide alarms per area)

− @Overview1.pdl (@Overview1_CEMAT_1280x1024.PDL) (@Overview1_CEMAT_1680x1050.PDL) (@Overview1_CEMAT_1920x1200.PDL)

− @PG_C_ALARM.PDL New Alarm Controls (AxAlarmControl) incorporated. Bitmaps in the title bar actualized. Refresh - Button added Filter-Button added Multilingualism

− @PG_C_OBJEKTE.pdl (Display of the object list – group instances) New pdl with C_ObjectList.ocx Considerable Performance Improvements ToolTipTexte of the OCX-Buttons are multilingual. Replaced by the pdl's: @PG_C_GROUP_OBJEKTE.pdl @PG_C_ROUTE_OBJEKTE.pdl

− @PG_C_STATUS.pdl (Display of the status list – Group status) Considerable Performance Improvements ToolTipTexte of the OCX-Buttons are multilingual. ANNUN8 reads fault texts from (.FLS1#string1 - .FLS7#string1), if "?" is entered in Config-File " (same principle as in C_ANNUNC). ANNUN8 warning in yellow color Replaces the pdl's: @PG_C_GROUP_STATUS.pdl @PG_C_ROUTE_STATUS.pdl

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− @TopAlarmNew.pdl (@TopAlarmNew_CEMAT_1280) (@TopAlarmNew_CEMAT_1680_1920) New Control MessageList in the Control adapted Size changed to 1674x496 (applicable for screen resolution 1920x1200 and 1680x1050) Tested with settings in alarm logging.

− @TRG_Cemat08_FS New Cemat TrendControl with WinCC - AxOnlineTrendControl Cemat08 8 Curves (Trends) FS (Fast Selection) Offline selection via day of the week and time frame button

− @TRG_Cemat08 New Cemat TrendControl with WinCC - AxOnlineTrendControl Cemat08 8 Curves (Trends)

− @TRG_Cemat_FS New Cemat TrendControl with WinCC - AxOnlineTrendControl FS (Fast Selection) Offlinea selection via day of the week and time frame button

− C_@PCS7Typicals_CemV7_1680_1900.PDL Template picture for Screen Resolution 1680 and 1920 Mark for 'related Object' (Group command) as blue frame or TagName Look and size for most of the block icons reviewed. Group, Route- and Selection symbols available as "multilingual" All blue labeled symbols have the full V7.1 functionality. HZ (007), Dyckerhoff (006) and Alsen (026) have been adapted. Some of the measured value block icons with "dynamic Color definition" Annunciation block icon with additional warning indication in yellow color.

− New curve template C_Curve01.pdl − Internal CEMAT Variables are created automatically

− C_XXX.PDL’s new for all objects − C_XXX_Overview.pdl

Representation adapted to APL and dependent on the object type the following information is displayed: -worst signal status - Authorization 5 for 'process operations' not available - Maintenance supervision and Maintenance request - Speed Monitor simulated

− Single acknowledgement dependent on settings in the system chart.

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• C_DRV_1D − The textual status display was extended. In case of a fault the fault type is displayed.

− The interlocking conditions are already visible in the Standard Faceplate and even from there it is possible to open the previous object via button-click (previous Cemat object or interlock block).

− Button "U" opens a user faceplate if connected.

− Button "G“ opens the group or route which is linked to GR_LINK1.

− Current or Power in % only for display (no direct call of the measure any more).

− Display of an additional analog value, coming from a C_MEASUR or from a C_ANASEL block. The analog value selector C_ANASEL allows the selection of one out of 16 Analog values and provides this value at the block output. C_MEASUR or C_ANASEL can be opened via drive faceplate directly.

− In case of a set point display the external set point is marked in green color and if a structure object is connected this object can be directly called via the drive faceplate. The Object which delivers the feedback from Set Point can directly be opened as well.

− In the diagnosis picture the signal status of the interlocking conditions is displayed. It is a combination of the signal status of the binary input and the signal status of the structure input. The color indication shows whether it is only a binary connection or if a structure input is used. Through click on the corresponding interface, the interlock block C_INTERL or C_INTER5 as well as the previous object of the structure input (e.g. Intlk02 or another Cemat block) is opened.

− In the diagnosis picture, behind each interlocking input the symbol of the signal status is displayed.

− The worst signal status of all inputs is additionally displayed as text and transferred to the block output.

− Display of balanced time for start delay, stop delay and start-up-warning.

• C_DRV_2D − The textual status display was extended. In case of a fault the fault type is displayed.




− Current or Power in % only for display (no direct call of the measure any more).


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• C_DAMPER − The textual status display was extended. In case of a fault the fault type is displayed.






− In case of a positioning function the external set point is marked in green color and if a structure object is connected this object can directly be called via the damper faceplate. If the set point output is connected to a structure object this object can directly be called via damper faceplate.




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• C_VALVE − The textual status display was extended. In case of a fault the fault type is displayed.








• C_MEASUR − Button "G“ opens the group or route which is linked to GR_LINK1.

− Display of signal source (measured value type) and the signal status TYP = 10 reading from input MV_PHYS (REAL Format) TYP = 20 reading from input PV (STRUKTUR Format) TYP = 77 reading from S7-Periphery The signal status is displayed as symbol and text

− The signal status is also shown at the block output (symbol)

− If the limit value supervision is disabled and/or the supervision delay time has not elapsed, the limit value supervision is suppressed. With a rising edge on "RELS" timer REL_DEL is started. After this time the limit value supervision gets activated. If RELS = "0" all existing limit violations are reset, outgoing messages are created.

− Possibility of memorizing the limit violation until the acknowledgement of the alarm. With MTRIP = 1 the outgoing message will be created after acknowledgement only.

− Via parameter REL_SUC, in case of a suction measurement the bar indication of the measure can be adapted in a way that the bar grows from top to the bottom.

− For suction measurements the bar display can be adapted. The high value is still on top but the button will grow from top to bottom. An additional text is displayed as a reminder that this is a suction measurement.

− Display of the balanced time for release supervision.

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• C_ANNUNC − The textual status display was extended. In case of a fault the fault class is displayed.

− Buton "O“ opens the object to which the block is connected (Interlock or CEMAT-Object).


− New Function "Warning mode" In the warning mode (WMOD = 1) the block only creates warning messages.

− New Function "Two-level-alarm" (first warning message then fault message). Via parameter WARN_DEL the delay between warning and fault (drive stop) can be configured.

− If the signal supervision is disabled and/or the supervision delay time has not elapsed, the signal supervision is suppressed. With a rising edge on "RELS" timer REL_DEL is started. After this time the signal supervision gets activated. If RELS = "0" all existing faults are reset, outgoing messages are created.

− Possibility of memorizing the faults until the acknowledgement of the alarm. With MTRIP = 1 the outgoing message will be created after acknowledgement only.

− In the diagnosis picture behind the input the symbol of the signal status is displayed.

− The signal status is displayed as text and as symbol at the block output.

− Display of balanced time for supervision delay, delay for incoming faults, delay for outgoing faults, warning time and annunciation repeat time.

• C_ANNU8 − The textual status display was extended. In case of a fault the fault class is displayed.

− Button "O“ opens the object to which the block is connected (Interlock or CEMAT-Object).


− Each of the 7 inputs can be configured as warning or fault message. In case of a fault the status indication of the symbol is red; in case of a warning the status indication is yellow. The summarizing indication in group and route and the status call function behave similarly (yellow indication). A warning is entered into the message system.

• C_SELECT − The interlocking conditions are already visible in the Standard Faceplate and even from there

it is possible to open the previous object via button-click (previous Cemat object or interlock block).




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• C_GROUP



− Button "R“ marks all objects, related to the group in the process picture.

− Via an additional button in the group faceplate the group start and stop can be interrupted.

− Summarizing warning in the group display if a warning exists for C_ANNUNC, C_ANNU8 or C_MEASUR.

− Through a system setting the group start will be interrupted in case of a warning (default setting) of not interrupted.

− The dynamic fault is indicated in the group symbol even if the group is not started.




− Display of balanced time for start-up-warning horn, waiting time and release time.

• C_ROUTE − The interlocking conditions are already visible in the Standard Faceplate and even from there

it is possible to open the previous object via button-click (previous Cemat object or interlock block).

− Button "G“ opens the group which is linked to GR_LINK1.


− Button "R“ marks all objects, related to the route in the process picture.

− Summarizing warning in the route display if a warning exists for C_ANNUNC, C_ANNU8 or C_MEASUR.


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• C_SILOP − Only display adaptations

• C_COUNT − Only display adaptations

• C_RUNNT − Only display adaptations

• CTRL_PID, C_PID3

− Only display adaptations

• C_ANASEL (new block) − New

• C_RelMod (new block) − New

• C_@PCS7Typicals_CemV7_1280.pdl und C_@PCS7Typicals_CemV7_1680_1920.pdl − The template pictures have been adapted for the different screen resolutions and extended

by the function "Mark related object".

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Project standards: The functional extensions described above have been carried out for all project versions except 027 Lafarge. Also the subroutines for group status call and object list (GALA-WALA Function) are equal for all project versions. Nevertheless, for each project version an S7 library PRO_CEM with adapted blocks exists. But the number of different blocks has decreased.

• PS 004 HOLCIM AS: The following blocks contain project specific adaptations: C_DRV_1D C_DRV_2D C_DAMPER C_VALVE C_PROFB (Process Feedback Block, additional block) C_ROUTE C_GROUP C_SILOP Dummy-block, not used in Holcim plants) C_TIS_B (Bool Variable for Holcim TIS, additional block) C_TIS_N (Integer Variable for Holcim TIS, additional block) C_TIS_S (String Variable for Holcim TIS, additional block) The functions of C_ANNUNC, C_MEASUR, C_ANNUN8 and C_ADAPT have been built-in into the normal standard and the special blocks in the PRO_CEM have therefore been removed. Important: In the system chart at block C_FB_PLC via parameter REL_WSTP the behavior of the group start in case of a warning must be configured.. If REL_WSTP = 1-Signal (default) the group start is interrupted in case of a warning. In Holcim Projects parameter REL_WSTP must therefore be changed to 0-Signal. OS: C_@PCS7Typicals_CemV7_Holcim.PDL Block icons and bitmaps have been adapted to the new functions. No project specific faceplates for C_ANNUNC and C_MEASUR any more. The display adaptations are derived from the project code.

• PS 006 DYCKERHOFF AS: The following blocks contain project specific adaptations: C_DRV_1D C_DRV_2D C_DAMPER C_VALVE C_ROUTE C_GROUP OS: C_@PCS7Typicals_CemV7_1680_1920.PDL Dyckerhoff Symbols adapted to new functions

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• PS 007 HZ AS: The following blocks contain project specific adaptations: C_DRV_1D C_DRV_2D C_DAMPER C_VALVE OS: C_@PCS7Typicals_CemV7_1680_1920.PDL HZ Symbols adapted to new functions

• PS 023 Vigier AS: The following blocks contain project specific adaptations: C_DRV_1D C_DRV_2D C_DAMPER C_VALVE The functions of C_GROUP have been built-in into the normal standard and the special blocks in the PRO_CEM have therefore been removed. OS:

• PS 024 Bushehr AS: The following blocks contain project specific adaptations: C_DRV_1D C_DRV_2D C_DAMPER C_VALVE OS:

• PS 025 Caima AS: The following blocks contain project specific adaptations: C_DRV_1D C_DRV_2D C_DAMPER C_VALVE OS:

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• PS 026 Alsen AS: The following blocks contain project specific adaptations: C_DRV_1D C_DRV_2D C_DAMPER C_VALVE C_VAL_2D (Two-direction valve, additional block) C_GROUP OS: C_@PCS7Typicals_CemV7_1680_1920.PDL Alsen Symbols adapted to new functions

• PS 027 Lafarge AS: The following blocks contain project specific adaptations: C_M2B C_DAB C_DABMAB C_AAB C_BPB C_DIB C_AIB C_SSB C_SSDB In the Lafarge blocks only the group links have been changed to structures. Everything else remains unchanged. OS: − The standard faceplates have been adapted to the Look & Feel of the APL, including the new

Alarm and Curve controls.

− @AreaButtons.pdl has been adapted for the Overview Range with two lines.

• PS 028 Rossi AS: The following blocks contain project specific adaptations: C_DRV_1D C_DRV_2D OS:

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2.1.12 CEMAT V7.1 SP1 General Modifications for all Project Standards:

• Process picture and Module symbols:

o Resolution dependent Cemat picture extended @C_AlarmListing @AlarmEmergencyOp_CEMAT @AlarmEmergency_CEMAT @TopAlarmNew_CEMAT @Overview1_CEMAT @AlarmOneLine_CEMAT

o Standard monitor resolution 16:9 - with 1920 X 1080 Pixel. The picture names are partly modified and @C_AlarmListing_1920x1080 is new. Also the WEB- description is updated.

o New template picture C_@PCS7Typicals_CemV7.pdl for all monitor resolutions. C_@PCS7Typicals_CemV7_1280.pdl and C_@PCS7Typicals_CemV7_1680_1920.pdl will be not installed anymore.

• Faceplate- Functions:

o A Print-Button is included in OVERVIEW.pdl's. With this button the actual Faceplate will be sending to a standard printer and printed out in Landscape orientation.

o @C_ObjBrowser.pdl: The OCX has got also a Print-Button to print out all objects with Simulation status.

o C_INFO has a Print- Button, which called up at first the template C_INFO_PRINT.pdl. From this picture it is possible to start the print out to the Standard printer.

o Property Faceplates: the presetting of Processcontrolling_backup and HigherProcesscontrolling_backup is now the same as the presetting of the Symbols .

o @C_PlantSelection.pdl, @C_Alarmlisting.pdl The Area Buttons are in the same sequence as in the overview area.

o '@PG_Intlk0x_Sandard.pdl, C_XXX_Overview.pdl the font size of the Origin- TAG is shown a little bit smaller as before.( to fit in)

o @AlarmOneLine*.pdl The user right of button "Acknowledge" and "alarm logging" is changed from 2 (authorization for area) to 5 (process controlling).

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o Button11.pdl to be synchronizes the color change of more then one monitor the function is running now on the event of C_VIEW_TAG_A / C_VIEW_TAG_D. The user right of button "Acknowledge" and "alarm logging" is changed from 2 (authorization for area) to 5 (process controlling).

• Functions o Special treatment of block type CTRL_PID

From CTRL_PID the CEMAT Type C_CTRL_PID will be created, otherwise the PCS7 Standard faceplate of Controller goes open and not the CEMAT Faceplate.

o Up to now the new function C_LoopInAlarm.fct will be used, to call up the LoopInAlarm and Info. That means, there is no reason to overwrite the PCS7 function in the system directory anymore.

o C_OpenMsgSystem.fct If the user don’t have the right 5, automatically the Long-term archive list will be opened. The actual Alarm list is locked.

o C_ChangeArchive.fct, C_DefaultArchive.fct, C_OpenMsgSystem.fct, cmsg_SetMsgList.fct The CEMAT Alarm system can be opened with user right 2. If no user right 5 is available, the alarms can not be acknowledge.

o C_GetAreaPermissionOnLevel.fct read the user right for each area.

• System settings / view :

o request where CEMAT is running with SFC6 = RD_SINFO.. Is CEMAT is running in OB35=100ms or in OB34=200ms-Takt, the flickering flags LBL, SBL, FBL will be not created from Hardware cycle in MB0..

• Elimination of errors on drives, damper, valves for all Project Standards:

o Reset Maintenance Fault if there is no fault. After a dynamic fault, the hour counter has always further counted.

o Setpoint Output W_ACT_O (Damper) If in Positioning mode of the Damper a fault appears the Setpoint Output W_ACT_O was wrong. A random value was shown.

o New arrow symbols for tip buttons in the DAMPER Standard Faceplate.

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• New modules:

o '@PG_C_POLY3 Polygon with 3 Output Values o @PG_C_STO_MA Storage module for Multi chamber silos o @PG_C_STORAGE Storage module o @PG_C_PARAM Parameter Values (only with APF, as AddOn) o '@C_INFO_PRINT.pdl There is a new Print button in C_INFO which calls the

preliminary information Dialog C_INFO_PRINT..

• General:

o FC_GRUZU_WEGZU If a group had several routes and an object was part of more routes, then the object was listed only in the first routes. The group and the remaining routes have not listed the disturbed objects.

o The new screen resolutions can process with CematProjectUpdate.exe and CematHotfixUpdate.exe.

o The C_ADAPT can now pass warnings and alarms to the group . The status display was enlarged and CematObjectList.ocx enlarged.

o @CSIGQUIT.pdl, @HornQuit.pdl The two acknowledge buttons have no more CEMAT expression. The originals of PCS7 are not overwritten by CEMAT.

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Expansions/ Changes Project standard 000 AS: • C_MEASURE

o user right for Simulation as module interface SimRight Is the value "0", no simulation can be started

o New Interface GR_STP is GR_STP = “1“ and a fault is still there, the Symbol will shown then in Violet. (only used with PS 004)

o The function MTRIP was modified to also store the fault if RELS = "0". o With a PT100 a negative CARD_SCB can be adjusted . In this case FFFFH is a normal

value and not QBAD. It is checked now whether CARD_SCB is negative. In this case the code FFFFH is not evaluated..

o With an invalid initial value (type 10 or 20) NaN (not a number) the value was just transferred to the Output.. MV_PERC was more then 100 %. Now the Output value will be set to SCE and the Quality will be 0 = bad quality = live zero.

o the Release- time was not shown.

• C_ANNUNC o user right for Simulation as module interface SimRight

Is the value "0", no simulation can be started. Attention, at an update must be checked that the simulation rights were changed in the OS symbol. (See update description.)

• C_ANNUN8 o user right for Simulation as module interface SimRight

Is the value "0", no simulation can be started. Attention, at an update must be checked that the simulation rights were changed in the OS symbol. (See update description.)

• C_ANASEL o OutStat_STATUS was supplemented with the bit of collective warning. Drives can now shown

that the assigned measurements are disturbed.

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OS:

• C_MEASUR o In the PS 004 the bar colour for a "good" measurement is always brown. o The using right to simulation comes now from the AS and is no longer firmly predefined.

Through this it is possible to switch the simulation release off (SimRight = "0") or process conditional rights to provide. The right is reported in the DIAG.

o The texts at simulation were adapted for the PS004. (general simulation/Override, without flash.)

o Color adapted to the simulation advertisement.. With right click on a measurement symbol the archive curve of the measurement opens directly. It is adapted to the PDL resolution 1280 x 1024

• C_ANNUNC o The using right to simulation comes now from the AS and is no longer firmly predefined.

Through this it is possible to switch the simulation release off (SimRight = "0") or process conditional rights to provide. The right is reported in the DIAG..


o By moving the simulation advertisement on Y= 146 the comment is not concealed any more.

• C_ANNUN8 o The using right to simulation comes now from the AS and is no longer firmly predefined.

Through this it is possible to switch the simulation release off (SimRight = "0") or process conditional rights to provide. The right is reported in the DIAG.


o By moving the simulation advertisement on Y= 146 the comment is not concealed any more.

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Project Standards: The function expansions described above where done in all Project Standards. (without 027 Lafarge ) Of course a S7 library PRO_CEM exists for every project standard furthermore in which less modules are different now.

• PS 004 HOLCIM AS: The following modules contain project-standard-specific customizations: C_PROFB User right for simulation as a module parameter SimRight Presetting "24" like till now in the OS symbol. If the value is "0" no simulation can be done. Attention, at an update must be checked that the simulation rights were changed in the OS symbol. (See update description.) Alarms and displays of the C_PROFB do not go together: If in Automatic mode the Group is stopped , the drive is in stop and the Process Feedback Signal will be “1” (somebody has bypassed the signal) then after the “off delay time“ is over the displayed symbol changed to violet and an Alarm is created. -> no Alarm should generated. If in Single mode the drive is in stop and the Process Feedback Signal will be “1” (somebody has bypassed the signal) then after the “off delay time“ is over the displayed symbol changed to violet and an Alarm is created. -> no Alarm should generated. If in Local mode the drive is in stop and the Process Feedback Signal will be “1” (somebody has bypassed the signal) the “off delay time“ will not run and there is no change of displayed symbol to violet and no Alarm is created. -> that there is no Alarm is ok, but the displayed symbol has to changed to violet. C_GROUP - to show the “Group not empty” indication, all SST Signals of the relevant Object must be connected to the new Interface FLT_MAT. - Module Output “Standby Mode” - If GQSP has steady signal, now only a pulse is given to the Output GQS. (GQS is used for changing the drives back on automatic system). C_SIMOS - new functions and interlocks if the SIMOCOD Adapter is used. The modifications of C_ANNUNC, C_MEASUR, C_ANNUN8 and C_ADAPT are done in the Normal Standard (000). These modules could therefore be removed from the PRO_CEM.

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OS: C_PROFB The using right to simulation comes now from the AS and is no longer firmly predefined. Through this it is possible to switch the simulation release off (SimRight = "0") or process conditional rights to provide. The right is reported in the DIAG The texts at simulation were adapted for the PS004. (general simulation/Override, without flash.) C_SIMOS - new functions and interlocks if the SIMOCOD Adapter is used. - New Symbols for C_MEASUR in C_@PCS7Typicals_CemV7_Holcim.PDL

• PS 006 DYCKERHOFF AS: The following modules contain project-specific customizations: C_ROUTE: If the startup interlock signal disappeared in that time where the Route is completely running and then the Route was stopped, the Interlock was not shown. OS: C_ROUTE: The buttons SELECT and DESELECT have not created any operation report.

• PS 007 HZ AS: The following modules contain project-specific customizations: C_DRV_2D in non interlocked sporadic mode with running drive (EKS =1) EVSP = 1 was shown , even EVSZ = 0. Now with EVSZ = 0 is EVSP = 0, even EKS = 1. OS: C_DRV_1D, C_DRV_2D, C_DAMPER,C_VALVE now the start key is getting inactive into the Faceplates at missing process interlocks.

• PS 023 Vigier AS: Only general changes in all standards.(see page 50): OS: Only general changes in all standards.(see page 50)

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• PS 024 Bushehr AS: Only general changes in all standards.(see page 50): OS: Only general changes in all standards.(see page 50)

• PS 025 Caima AS: Only general changes in all standards.(see page 50): OS: Only general changes in all standards.(see page 50)

• PS 026 Alsen AS: AS: Only general changes in all standards.(see page 50): OS: Only general changes in all standards.(see page 50)

• PS 027 Lafarge AS: Keine Änderungen: OS: Keine Änderungen:

• PS 028 Rossi AS: Only general changes in all standards.(see page 50): OS: Only general changes in all standards.(see page 50)

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2.1.13 CEMAT V8.0 General Modifications for Project Standards 000, 004, 006, 007, 023, 024, 025, 026, 027, 028 :

• Process pictures and block icons:

o @C_MaintenaceBrowser.pdl, @C_MAINT.pdl, @PG_C_MAINT.pdl, C_GetSetUA.fct, CematGetSelectedTags.ocx The synchronization of maintenance data between AS and OS is now possible. (in case the User Archive was changed).

o @C_SetTrendCurves.pdl,@C_CurveGroup.pdl,C_@PCS7Typicals_CemV7.pdl C_GetArchiveName.fct, C_CURVE.uap, C_CURVE.csv new function “Quick Trend”: with right mouse click on the unit of a measured value, the new Quick Trend dialog will be shown. (see System description ).

o @PG_C_ALARM.pdl Filtering is now possible for both versions of PCS7: V7+SP1 and V8.

o @PG_C_CTRL_PID_PARAMETER.pdl, @PG_C_PID3_PARAMETER.pdl The checkboxes in the faceplate are now compatible to PCS7 V8.

o @Overview1.PDL Level texts adapted to PCS7 V8.

o @PG_C_INFOWEB.pdl, @PG_C_HELP.pdl Dialog and functions are now compatible with PCS7 V8 and V7.1 SP3

o C_ANNUNC If annunciation release MMFR = 0 and warning mode WMOD = 1 the block icon is red instead of yellow. After a rising edge of MAMV during a warning, no dynamic warning and no alarm was created. If annunciation release MMFR = 0 or MAMV = 0 and warning mode (WMOD = 1) the status of output signal (MAU) and the status of the warning signal WARN was not always correct.

o @PG_C_ANNUNC_DIAG.pdl, @PG_C_ANNUNC_STANDARD.pdl text in French and Spanish was changed

• Faceplate-functions:

o pcs7_openinputboxanalog_v6_CEMAT.fct In @pcs7_bedanalog.pdl the inching mode buttons -/+1 and -/+5 are now working proper..

o cmsg_GetTagFilter.fct Filter Selection in Cemat annunciation system: Filtering now possible for both versions of PCS7 V7+SP1 and PCS7 V8.

• System programs o CEMATRS.exe, CematRSCl.dll

CEMATRS is now compatible with PCS7 V8.

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• General:

o New Cemat check tool "CEMAT CHECK TOOL.XLS". Replaces the already existing tool C_CHECK_G_LINK.XLS. Additional check functions..

o C_INFO_V71.xls If the inputs of a drive are separated onto different DP addresses, then all IOs are listed now in the TXT file of the drive.

o The following documents had to be changed because of the new Cemat check tool: 05_Projektierungsbeispiele_007.pdf 05_Projektierungsbeispiele_009.pdf 06_AS_Projektierung_007.pdf 06_AS_Projektierung_009.pdf 10_Checkliste_007.pdf 10_Checkliste_009.pdf 15_Update_Informationen_007.pdf 15_Update_Informationen_009.pdf 06_AS_Projektierung_009.pdf (Holcim) 10_Checkliste_009.pdf (Holcim) 06_AS_Projektierung_009.pdf (Lafarge) 15_Update_Informationen_009.pdf (Lafarge) .

Additional expansions/ changes for CEMAT Standard 000 AS: none OS: none

Additional expansions/ changes for the Project Standards: Of course a S7 library PRO_CEM exists for every Project Standard – now containing less modules (as various functions of the Project Standards have been made available globally within V8).

No additional changes in AS- and OS had to be made within the following Project Standards:

• PS 006 DYCKERHOFF • PS 007 HZ • PS 023 Vigier • PS 024 Bushehr • PS 025 Caima • PS 026 Alsen • PS 027 Lafarge • PS 028 Rossi

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Additional changes in AS- and OS had to be made within the Project Standard

• PS 004 HOLCIM AS: - C_SIMOS is now as HOLCIM type available OS: @PG_C_DRV_1D_DIAG.pdl, @PG_C_DRV_2D_DIAG.pdl, @PG_C_DAMPER_DIAG.pdl, @PG_C_VALVE_DIAG.pdl, @PG_C_MAINT.pdl French text was changed in the pdl’s. - C_SIMOS is now as HOCIM type available @PG_C_DRV_1D.STANDARD.pdl, @PG_C_DRV_2D.STANDARD.pdl, @PG_C_DAMPER.STANDARD.pdl, @PG_C_VALVE.STANDARD.pdl Wrong permission at button btSingle: permission was changed from level 5 to level 24.

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• PS 001 CEMAT Minerals With Cemat V8.0 a new Project Standard is released: 001 = CEMAT Minerals. This Project Standard comprises the requirements of Cement and Mining Industry. A migration from another Project Standard to Project Standard 001 is not possible as the interfaces differ. The main characteristics of the new standard are:

- naming entirely in English - OS functions and Look & feel like PCS7 - APL - Mode change is possible groupwise as well as individually module per module

(depending on the setting of feature- and OS-Permission bits). - - Additional types of „Manual Mode“ are available:

- not interlocked - only certain interlocks are required. - only the protection interlocks are necessary

- Various types of local switches can be selected by Feature bit setting. - New Mode: “Out of Service” - New process interlock type „essential“ for start and operation (also valid in local mode) - New block to receive and control the process feedbacks - The annunciation blocks, measurements and process feedbacks can directly be linked

with a drive (instead with the group). - Groups may have objects in more than one PLC - Group interlocks can be bypassed. - Detection of „Group has not been emptied“(i.e. of belts) - Contactor feedback monitoring also for dampers and valves. - Switch of devices and group (after operator release) by the power management - Automatic calibration for dampers - Simulation of a position switch at a valve. - “Emergency-Off” available at faceplates. - External command interface (i.e. for communication to a panel). - Cemat Object browser to show objects with simulation, manual mode, local mode, PM

released, memo info’s, emergency-off or bypass. - New block icons, i.e. displaying the full set of status information

for details pls. refer to the Cemat manuals „System“ or „Objects”

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2.1.14 CEMAT V8.0 SP1 General Extensions in Project standards 000, 004, 006, 007, 023, 024, 025, 026, 027, 028 • New Functions

- Annunciation blocks and measuring value blocks can directly be assigned to the drives. This permits the Object list function also for drives. (not for PS 027).

- Communication between Group and Objects in a different PLC (not for PS 027)

- The Measuring value block has an option for the Calibration of the card value (not for PS 027).

- Extension for the Cemat Object browser: Indication of simulation, manual mode, local mode, memo info and bypass.

- Memo display for Info button

• New Blocks

- C_SINA Adapter block for Sinamics The exisiting C_SINA block must be replaced by a C_DRV_1D/C_DRV_2D block plus the new adapter block

- C_ROBI Adapter block for Robicon The exisiting C_ROBI block must be replaced by a C_DRV_1D/C_DRV_2D block plus the new adapter block

• Corrections in the Library ILS_CEM:

- All CEMAT blocks have author „AdvLibCE“ - All non-Cemat blocks have been removed from the Library, except the Controller block and

its Subroutines. PCS7 driver blocks have been removed as well! - “Open“ blocks as e. g. C_SIMOS, C_SINA, C_ROBI have been moved to Program folder

AddOn in order not to overwrite the existing program during update procedure. - Block SIMU_L is no longer needed and has been removed. (The new Object browser

includes this function). - The damper simulation block C_SIM_DMP from Minerals Minerals Automation Standard

(001) replaces the previous version (extended functions). - In order to avoid overlapping with the Power Control Library some Cemat blocks have been

moved to another block number. - In addition, all none used blocks have been removed from the ILS_CEM library.

• Tools

- New Excel Tool C_INFO_V80_SP1.xls with necessary structure modifications for PCS7 V8.0 SP1 and options for format conversion via import/export.

- The Excel Tools C_INFO_V80_SP1.xls, CEMAT CHECK TOOL.xls and CEM_ENG_Tool.xls can now be used with Excel 2010 as well.

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Additional Extensions in Project standard 004 • New Functions

- Damper Calibration - New Process Interlocks for “essential” Start and Operation interlock (evaluated in local mode

as well).

• Tools

- The Excel Tool for the Generation of the IEA-Files from HDRS Data can now be used with Excel 2010 as well.

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Extensions / Modifications in Project version 000 AS: • ILS_CEM

- Following the APL Library all CEMAT blocks have Author „AdvLibCE“. - All blocks with exception of blocks CTRL_PID (TECHN71), OP_A_LIM (BASIS71),

TIME_BEG (ELEMENTA) and TIME_END (ELEMENTA) have been removed from ILC_CEM Driver blocks have been removed as well as blocks DEADT_P (FB37), DIF_P (FB38) and PT1_T (FB51).

- The following blocks are “open“ (without know-how-protection) and can be modified by the user. In order to protect these blocks for being overwritten during the update procedure, they have been moved to within the library ILS_CEM into Program folder Cemat_AddOn: FB1034 C_SIMOS FB1035 C_SIM_AD FB1081 C_ROBI FB1082 C_SINA

- The additional block SIMU_L (FB1020) has been removed. - Function extension for the damper simulation block C_SIM_DMP (FB1029). The block from

Minerals Automation Standard (001) replaces the existing block. Due to the modification of the interface names exiting connections get lost and must be re-wired.

- In order to avoid overlapping with the Power Control Library the following Cemat blocks have been moved to another block number: C_ODA FB1060 FB1046 C_ODA_R FB1062 FB1047 C_INTERL FB1075 FB1057 C_INTER5 FB1076 FB1058 C_RelMod FB1076 FB1059 AG_LSEND FC1050 FC1033 AGL_RECV FC1060 FC1034 FC_GALA-WALA FC1061 FC1021 FC_GRUZU_WEGZU FC1062 FC1022 FC_GRINZ FC1063 FC1023 StruInIn FC1065 FC1025 StruInOu FC1066 FC1026 C_SelQC FC1067 FC1027 C_PUSHBT FC1088 FC1028 OB1_SYS1 FC1102 FC1031 C_OB1_SY1 FC1103 FC1032

- In addition all none used Cemat blocks have been removed from library ILS_CEM. These are: FC6 DT_DATE FC509 BCD_SKCNT_CHECK FC510 COPY_ELEM FC516 FC_AUTO_APPEND FC517 FC_GET_STRUCT_LEN FC519 VAR_TO_DBNR FC520 VAR_TO_BYNR FC521 DIAGNOSE FC522 BYTE_TO_INT

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FC523 INT_TO_BYTE FC524 BCD_TO_BYTE FC525 BLOCK_DB_TO_INT FC1020 C_SIMU_L FC1064 FC_SIMU_LIST DB676 C_SIMU_DB DB679 DB_FATAL_ERROR DB681 DB_DIAGNOSTIC DB682 DB_EVENT UDT1016 DIAGNOSE_ENTRY

• C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE - Block internal communication like PS 001. - Additional block output O_LINKQ for the direct connection of annunciation blocks and

measuring values to the drive. - Additional block input O_LINK for the communication to a group of a different AS (for the

connection to C_SEND_G). - Object list Data block like in PS 001

• C_ANNUNC, C_ANNUN8 - Block internal communication like PS 001. - Additional block input O_LINK for the connection to a drive or for the communication with a

group of a different AS (for the connection to C_SEND_G). - The fault class may be adapted per instance (before it was a fix setting to “P“). - Correction for the Two-level-Alarm of C_ANNUNC. As soon as the alarm activation has been

used warning messages did not appear. This is now corrected.

• C_MEASUR - Block internal communication like PS 001. - Additional block input O_LINK for the connection to a drive or for the communication with a

group of a different AS (for the connection to C_SEND_G). - Additional parameters for the Calibration function (only possible if reading the Card value

(Type = 77)) REL_CALI Release calibration CaTe_SCB Temporary value for Scale beginning SCB CaTe_SCE Temporary value for Scale end SCE CaVa_Low Start value of the analog input card (used for calculation) CaVa_Hi End value of the analog input card (used for calculation)

• C_STORAG - Block internal communication like PS 001.

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• C_GROUP - Block internal communication like PS 001. - Additional blocks C_SEND_G and C_RECV_G for the communication to up to 50 Object of a

different AS. für die Kommunikation zu bis zu 50 Objekten einer anderen AS. Structures and block internal communication like PS 001.

• C_ROUTE - Structure and block internal communication like PS 001.

• C_SINA, C_ROBI - The blocks C_SINA and C_ROBI are open Adapter blocks for SINAMICS and ROBICON with

a communication interface to the drive functions C_DRV_1D or C_DRV_2D (similar to SIMOCODE Adapter). Mode change and Process interlocks are programmed at the drive C_DRV_1D and C_DRV_2D block. The new Adapter blocks can easily be modified and replace the previous version in the Cemat AddOn Package (the previous version was an independent block).

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OS: • C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE

- Object list call like in PS 001. - Memo display at Info button.

• C_ANNUNC, C_ANNUN8, C_STORAG - none

• C_MEASUR - CALIB.pdl

New dialog for the calibration of measuring values, only possible if reading from card value.

• C_GROUP, C_ROUTE - Object list call like in PS 001. - Status call adapted to PS 001

• C_SINA, C_ROBI - The faceplates for the Adapter blocks C_SINA and C_ROBI are new and may be adapted by

the user.

• Intlk02, Intlk04, Intlk08, Intlk16 - For enable of the bypass function, user rights > 8 are evaluated as well.

• Simulation block C_SIM_DMP - No visualization interface.

• Process pictures and Block Icons: - @Overview1.PDL

• Faceplate Functions:

- pcs7_openinputboxanalog_v6_CEMAT.fct. - cmsg_GetTagFilter.fct - t..

• System program - CEMATRS.exe, CematRSCl.dll

CEMATRS compatible to PCS7 V8.

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Additional Extensions / Modifications for Project Standards: • PS 004 HOLCIM

AS: C_DRV_1D, C_DRV_2D - Modifications as described for Project standard 000 - Additional structure inputs for process interlocks which are effective in all modes (like in

Project Standard 001): „IntStaE“ Start Interlock Essential „IntOperE“ Interlock Essential Operation

C_VALVE - Modifications as described for Project standard 000 C_DAMPER

- Modifications as described for Project standard 000 - Additional block inputs and outputs for the calibration of the damper position:

CaliPosY Calibration value on position Y CaliPosX Calibration value on position X CalibrOK Calibration ok QCalPosY Calibration Value on position Y output QCalPosX Calibration Value on position X output

C_PRPFB - The fault class may be adapted per instance (before it was a fix setting to “P“). C_GROUP, C_ROUTE - Modifications as described for Project standard 000 OS: C_DRV_1D, C_DRV_2D - Modifications as described for Project standard 000 - Diagnosis window shows the additional interlock signals for Essential interlocks „IntOperE“,

„IntStrE“ like in PS 001. C_VALVE - Modifications as described for Project standard 000 C_DAMPER - Modifications as described for Project standard 000 - Additional damper calibration window like in PS 001.

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C_GROUP, C_ROUTE - Modifications as described for Project standard 000 Template Picture - Template Picture C_@PCS7Typicals_CemV7_Holcim.pdl renamed into

C_@PCS7Typicals_CemV8_004.pdl

• PS 006 DYCKERHOFF AS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_GROUP, C_ROUTE - Modifications as described for Project standard 000 OS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_GROUP, C_ROUTE - Modifications as described for Project standard 000

• PS 007 HZ AS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE - Modifications as described for Project standard 000 OS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE - Modifications as described for Project standard 000

• PS 023 Vigier AS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE - Modifications as described for Project standard 000 OS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE - Modifications as described for Project standard 000

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• PS 024 Bushehr AS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE - Modifications as described for Project standard 000 OS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE - Modifications as described for Project standard 000

• PS 025 Caima AS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE - Modifications as described for Project standard 000 OS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE - Modifications as described for Project standard 000

• PS 026 Alsen AS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_VAL_2D, C_GROUP - Modifications as described for Project standard 000 OS: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_VAL_2D, C_GROUP - Modifications as described for Project standard 000

• PS 027 Lafarge AS: C_M2B, C_DABMAB, C_DAB, C_AAB, C_BPB, C_DIB, C_AIB, C_SSB, C_SSDB - Block internal communication like PS 001.

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• PS 028 Rossi AS: C_DRV_1D, C_DRV_2D - Modifications as described for Project standard 000 OS: C_DRV_1D, C_DRV_2D - Modifications as described for Project standard 000

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PS 001 CEMAT Minerals General Extensions in Project standard 001: • General:

- Additional Languages: In the Cemat Library and in the Faceplates beside English (US) the languages German, French and Spanish (international) have been added. The Cemat Manuals are available only in English.

• Corrections in Library Minerals_Cemat:

- All blocks from other PCS7 Libraries have been removed. - Non used Cemat blocks have been removed as well:

FC6 DT_DATE FC509 BCD_SKCNT_CHECK FC510 COPY_ELEM FC516 FC_AUTO_APPEND FC517 FC_GET_STRUCT_LEN FC519 VAR_TO_DBNR FC520 VAR_TO_BYNR FC521 DIAGNOSE FC522 BYTE_TO_INT FC523 INT_TO_BYTE FC524 BCD_TO_BYTE FC525 BLOCK_DB_TO_INT DB679 DB_FATAL_ERROR DB681 DB_DIAGNOSTIC DB682 DB_EVENT UDT1016 DIAGNOSE_ENTRY

- “Open“ blocks as e. g. C_SIMOS, C_SINA, C_ROBI have been moved to Program folder AddOn in order not to overwrite the existing program during update procedure.

- The template charts have been removed from Library Minerals_Cemat and must be loaded from the Intranet if required.

- In the System chart SYSPLC00 the default for REL_WSTP was changed to „0“. Warnings should not interrupt the group start!

• Functional extensions and changes in the Cemat Objects - New Feature Word (Feature2) was added for additional functions of the drive blocks

C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE - Modification of the message texts for the additional languages. - The default settings of Feature bits and OS Permissions for “Out of Service mode” has been

changed to “TRUE“ for all block types. This concerns C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_ANNUNC; C_ANNUN8, C_MEASUR and C_SELECT. Beside other reasons, the “Out of Service mode” must be used in order to switch to block to a “save“ mode, in case modifications in feature bits or OS Permissions are required in a running system. .

- The default mode for C_SELECT is “Automatic“, and not “Out of Service“ any more. - New process parameter FbkOffTi, Timer for Feedback off monitoring. Before it was fix (2s).

Concerns blocks C_DRV_1D and C_DRV_2D.

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- Pulse evaluation for the local start command: The local start command is only effective if the drive was switched into local mode before and needs a rising edge at the start command. (Exception: Feature bit 3 = TRUE, in this case the local start command switches the drive into local mode). Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE

- Via an additional feature bit the Essential Interlocks can be inhibited in Local mode. This is for example necessary for Dyckerhoff Projects.) Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE

- Change of the Emergency stop function: The name of the function has been changed into “Rapid stop” and a Rapid Stop of a running drive creates a dynamic fault and a message. The group start will be interrupted. Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE

- Operation message in local mode: For Local Start and Local Stop an operation messages can be created (Enable via Feature bit). Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE

- Save last Stop reason of the drive (Enable via Feature bit): After any drive stop the text for the Stop reason and the Stop time can be displayed in the faceplate and transferred to a block output. The “STOP Texts“ are located in a dataset in @Overview1.pdl in order to allow project specific adaptations, if required. Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE

- Via 1-Signal at input “MonOnly“ the drive block is switched to Local mode and at the same time all supervision functions are switched off. In Status “Monitoring only“ the drive can be controlled only from External (e. g. via the VSD Panel) and shows only the status “running” or “not running Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE

- Memorize fault until manual reset. (Enable via Feature bit and OS Permission) With this option all dynamic faults (faults which have switched off a drive in Automatic or in Manual mode) can be memorized. The fault reset can be carried out only through the operator (via a separate Reset button in the object faceplate), and only after the fault is cleared and the dynamic fault is reset. Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_ANNUNC, C_ANNUN8, C_PROFB and C_MEASUR

- New fault number (26) for C_PROFB: If the “Fault reset Function“ is enabled, the process feedback fault must not be memorized until the next drive start.

- Correction for the mode change from Local Automatic via Automatic start command StrtAut2.

- If Automatic start command StartAut switches the drive Automatic mode (Feature bit 19 = TRUE), the mode change is always without interrupt, a running drive will not be stopped. (Feature bit 7 is not relevant). Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE

- Simulations function of C_VALVE adapted (before it did not work if Limit switch supervision time was “0“).

- Retain contactor on command for the valve, also in case of Feedback fault. (Enable via Feature bit and OS Permission.) Independent on the Contactor feedback and the Limit switched the valve remains activated. Only the fault messages appear without stopping the valve.

- If at the process feedback block the supervision of the Off-Direction is disabled and the feedback remains „1“, ProFb after stopping the drive, output is set to „0“.Before the Output

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remained „1“ and this leaded to a wrong indication at the drive. Concerns blocks C_PROFB, C_DRV_1D and C_DRV_2D

- Reaction in case of LZ can be adjusted via Feature bit Normally, in case of LZ all block outputs for Limit Overshoot/Undershoot are set to 1-Signal.- The C_MEASUR can now be configured in order to reset the outputs.

- Tracking of the input value to the simulation value for C_MEASUR (Enable via Feature bit). The read in value is written to the simulation value as long as the simulation is switched off.

- Evaluation of a frozen input value (Enable via Feature bit). The C_MEASUR detects if the measurement is “still alive“ or if the signal is frozen, e. g. because of a transmitter fault. The “Frozen Value Tracking Time“ and the “Frozen Value min. deviation“ must be configured.

- In case of reading directly from the analog input card (ReadCard = 1), the Measuring value block has a Calibration option. (Enable vie Feature bit.)

- The channel selection for block C_ANASEL is now also possible via AS (at Parameter SelExt). Selection can be carried out via AS or OS. The last selection wins!

- C_SIMOS has an additional block output „MonOnly“, which gets 1-Signal hat if the Faceplate is switched to “Field Operation“ Operation only possible via SIMOCODE.

- Block C_RELMOD from ILS_CEM has been extended by the following functions: - Status display for C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_ANNUNC, C_ANNUN8, C_PROFB and C_MEASUR - Picture call buttons for up to 6 Process Pictures. (Left mouse click opens the Picture Window; right mouse click carries out a picture change.

• Function extensions regarding Operation - Change of Operation mode in the drive faceplate with one click operation (without additional

dialog) possible. (Enable via OS Permission.) Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE

- Change of Set Point directly from drive Faceplate possible (without additional dialog). (Enable via OS Permission.) Concerns blocks C_DRV_1D and C_DAMPER

- Faceplate open functions works via the additional interface SubCFp. Now it is possible to connect interface SubCFlt with a logic. Tooltip text of the Subcontrol button is configured at input SubCFp. Concerns blocks C_DRV_1D and C_DRV_2D

• Function Extensions regarding Visualization - „User Function Button“ Tooltip Text must be configured in Variable "OS_Text" of interface

SelFp1. Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_GROUP, C_ROUTE, C_SELECT and C_ANASEL

- Objects which are connected to the drive via O_LINK are included in the summarizing indication of the drive block icons. Before only summarizing warnings were shown, now the block icons also show summarizing faults. Concerns blocks C_DRV_1D, C_DRV_2D, C_DAMPER and C_VALVE

- Status display for drives in local mode: In local mode only the status of the contactor feedback is visualized. Additional indications like “Startup“ or “Shutdown“ don’t exist. Concerns blocks C_DRV_1D and C_DRV_2D

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- The Text for the Off button in the Faceplate of C_DRV_2D and C_DAMPER was fix and can now be configured via block parameter AutModOn, Property Text0. The text can be adapted in the CFC.

- Colors and Faceplate descriptions are defined at a central place. Picture @Overview1.pdl has 6 datadets for the following functions: - „Master_ColorDataset“ for color definitions. - „Master_TextDataset“ for the texts of in-/outputs and the alarms in the diagnosis faceplate. - „Master_Stoptext_Dataset“ for the Stop reason of the drive objects. - „Master_Alarm_Text_Dataset“ for the definition of the fault texts. - „Master_VISU_Text_Dataset“ for the status display in the standard faceplates. - „Master_Mode_Text_Dataset“ for the mode display in the standard faceplate. Die Texts are pre-defined in different languages and may be adapted according to the requirement of the project.

- The template picture C_@PCS7Typicals_CemV8_001.pdl contains a number of new/improved block icons.

• New blocks: - C_PROFBx Process Feedback block for 5 binary signals and 1 analog value - C_SINA Adapter block for Sinamics - C_ROBI Adapter block for Robicon - C_RelMod Related Modules - C_PARAM Parameter Management/ Calculation - FB_001PA Parameter Management Section 1 - FB_002PA Parameter Management Section 2 - FB_003PA Parameter Management Section 3 - FB_004PA Parameter Management Section 4 - FB_005PA Parameter Management Section 5 - FB_006PA Parameter Management Section 6 - FB_007PA Parameter Management Section 7 - FB_008PA Parameter Management Section 8 - FB_009PA Parameter Management Section 9 - FB_0010PA Parameter Management Section 10 - FB_001MA Material Management Section 1 - FB_002MA Material Management Section 2 - FB_003MA Material Management Section 3 - FB_004MA Material Management Section 4 - FB_005MA Material Management Section 5 - FC_1775 FB_CHECK - C_MP-DRV DRV_1D Panel Adapter Baustein - C_MP-DA Damper Panel Adapter Baustein - C_MP-AN Annunc Panel Adapter Baustein

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- C_MP-ME Measure Panel Adapter Baustein - C_MP-V Valve Panel Adapter Baustein - C_MP-R Route Panel Adapter Baustein - C_MP-G Group Panel Adapter Baustein - C_MP-SEL Select Panel Adapter Baustein - C_MP-FC Operator Panel Functions

• Tools

- The Excel Tool Checktool_V8.0.xls has been extended for the Minerals Automation Standard. In addition to the existing functions the Tool checks for consistence of Feature bit and OS Permission settings.

- The Excel Tool C_INFO_V80_SP1.xls has been adapted to the structure of PCS7 V8 SP1. - The Excel Tools C_INFO_V80_SP1.xls and CEMAT CHECK TOOL.xls can now be used with

Excel 2010 as well.

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Additional Extensions / Modifications for Project standard 001 AS:

C_DRV_1D - For the function extensions Feature word 2 “Feature2“ was added. The new/modified Feature

bits and OS Permissions are listed below: Feature: Bit 30 Rapid Stop exists (Text modified) Feature2 (NEW!): Bit 0 Enable local start and stop operation messages“ Bit 1 local operation without essential interlock Bit 11 Enable “last stop reason” Bit 19 Enable module function “fault reset” OS Permissions: Bit 18 1 = enable mode change with "one click Button" Bit 19 1 = enable module function "Fault reset" Bit 27 1 = enable Setpoint change with direct Input. Bit 30 1 = Enable rapid stop (Text modified)

- Message text definitions in different languages: English (US), Spanish (International), French and German.

- The default setting of Feature bit und OS Permission for “Out of Service mode” changed to TRUE.

- New Process Parameter FbkOffTi monitoring the “Contactor feedback off”. - Local start command needs a rising edge after the local mode is released. - Local mode without evaluation of the Essential Interlocks possible, in order to allow a non-

interlocked local mode. (Function can be enabled via Feature2 Bit 1). - “Emergency stop” renamed in “Rapid stop”. Reaction changed in order to create a fault and to

interrupt the Group start. - Operation messages for “Local start“ and “Local stop“ possible (Configuration via Feature2

Bit 0). - Display of the “last stop reason and time stamp at the block output and in the faceplate.

(Enable via Feature2 bit 11.) Texts in different languages can be configured in the HMI (via DataSet in @Overview1.pdl).

- Additional block output “MonOnly“, switches the drive to “Monitor Only“. The block is forced to local mode and all supervision functions are disabled. Only indication of the drive status “running“ or “not running“.

- Memorize fault until reset via separate reset button in the faceplate. (Enable via Feature2 bit 19 and OS Permission bit 19.) Only the dynamic faults are memorized. Reset only possible after clearance and acknowledgement of the dynamic fault.

- When switching into Automatic mode via StartAut (Feature bit 19 = TRUE), the Feature bit 7 is not evaluated.

- Mode change with one click (Release via OS Permission 18). - Setpoint change with direct input. The Setpoint (within the limits) can directly be changed via

input field. (Release via OS Permission 27.) - New Interface SubCFp for opening the Subcontrol Faceplates. The Tooltip text for the

Subcontrol button is defined at property „OS_Text“ - Parameter SelFp1 has now property "OS_Text" (For Tooltip of „User Function Button“ in the

Faceplate of the block).

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- External faults (from blocks connected via O_LINK) are now also evaluated for the summarizing indication in the block icon.

- No indication of “Startup“ or “Shutdown“ if the drive is in local mode. C_DRV_2D - For the function extensions Feature word 2 “Feature2“ was added. The new/modified Feature

bits and OS Permissions are listed below: Feature: Bit 30 Rapid Stop exists (Text modified) Feature2: Bit 0 Enable local start and stop operation messages“ Bit 1 local operation without essential interlock Bit 11 Enable “last stop reason” Bit 19 Enable module function “fault reset” OS Permissions: Bit 18 1 = enable mode change with "one click Button" Bit 19 1 = enable module function "Fault reset" Bit 30 1 = Enable rapid stop (Text modified)



- New Process Parameter FbkOffTi monitoring the “Contactor feedback off”. - Local start command needs a rising edge after the local mode is released. - Local mode without evaluation of the Essential Interlocks possible, in order to allow a non-


interrupt the Group start. - Operation messages for „“Local start D1“, “Local start D2“ und “Local stop“ possible

(Configuration via Feature2 Bit 0). - Display of the “last stop reason and time stamp at the block output and in the faceplate.


- Additional block output “MonOnly“, switches the drive to “Monitor Only“. The block is forced to local mode and all supervision functions are disabled. Only indication of the drive status “running“ or “not running“.


- Correction for switching from Local Automatic via Automatic On Command StrtAut2. - When switching into Automatic mode via StartAut (Feature bit 19 = TRUE), the Feature bit 7

is not evaluated. - Mode change with one click (Release via OS Permission 18). - New Interface SubCFp for opening the Subcontrol Faceplates. The Tooltip text for the

Subcontrol button is defined at property „OS_Text“ - Parameter SelFp1 has now property "OS_Text" (For Tooltip of „User Function Button“ in the

Faceplate of the block).

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- No indication of “Startup“ or “Shutdown“ if the drive is in local mode. - External faults (from blocks connected via O_LINK) are now also evaluated for the

summarizing indication in the block icon. - Block parameter AutModOn, Property „Text0“ contains the button text for the Off button in

the drive faceplate. C_DAMPER - For the function extensions Feature word 2 “Feature2“ was added. The new/modified Feature

bits and OS Permissions are listed below: Feature: Bit 30 Rapid Stop exists (Text modified) Feature2: Bit 0 Enable local start and stop operation messages“ Bit 1 local operation without essential interlock Bit 11 Enable “last stop reason” Bit 19 Enable module function “fault reset” OS Permissions: Bit 17 1 = Enable rapid stop (Text modified) Bit 18 1 = enable mode change with "one click Button" Bit 19 1 = enable module function "Fault reset" Bit 27 1 = enable Setpoint change with direct Input.



- Local start command needs a rising edge after the local mode is released. - Local mode without evaluation of the Essential Interlocks possible, in order to allow a non-


interrupt the Group start. - Operation messages for „“Local start D1“, “Local start D2“ und “Local stop“ possible

(Configuration via Feature2 Bit 0). - Display of the “last stop reason and time stamp at the block output and in the faceplate.


- Additional block output “MonOnly“, switches the damper to “Monitor Only“. The block is forced to local mode and all supervision functions are disabled. Only indication of the drive status “running“ or “not running“ and the corresponding limit position.


- Correction for switching from Local Automatic via Automatic On Command StrtAut2. - When switching into Automatic mode via StartAut (Feature bit 19 = TRUE), the Feature bit 7

is not evaluated. - Mode change with one click (Release via OS Permission 18). - Setpoint change with direct input. The Setpoint (within the limits) can directly be changed via

input field. (Release via OS Permission 27.)

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- Parameter SelFp1 has now property "OS_Text" (For Tooltip of „User Function Button“ in the Faceplate of the block).

- External faults (from blocks connected via O_LINK) are now also evaluated for the summarizing indication in the block icon.

- Block parameter AutModOn, Property „Text0“ contains the button text for the Off button in the damper faceplate.

C_VALVE - For the function extensions Feature word 2 “Feature2“ was added. The new/modified Feature

bits and OS Permissions are listed below: Feature: Bit 30 Rapid Stop exists (Text modified) Feature2: Bit 0 Enable local start and stop operation messages“ Bit 1 local operation without essential interlock Bit 11 Enable “last stop reason” Bit 12 retain the last command if faulty Bit 19 Enable module function “fault reset” OS Permissions: Bit 18 1 = enable mode change with "one click Button" Bit 19 1 = enable module function "Fault reset" Bit 26 1 = Retain the last command if faulty Bit 30 1 = Enable rapid stop (Text modified)



- Local start command needs a rising edge after the local mode is released. - Local mode without evaluation of the Essential Interlocks possible, in order to allow a non-


interrupt the Group start. - Operation messages for “Local start“ and “Local stop“ possible (Configuration via Feature2

Bit 0). - Display of the “last stop reason and time stamp at the block output and in the faceplate.


- Additional block output “MonOnly“, switches the valve to “Monitor Only“. The block is forced to local mode and all supervision functions are disabled. Only indication of the drive status “moving“, and the limit position.


- When switching into Automatic mode via StartAut (Feature bit 19 = TRUE), the Feature bit 7 is not evaluated.

- Correction for Simulation function.

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- Valve command can remain activated regardless of a feedback fault. (Enable via Feature2 bit 12 and OS Permission bit 26.)

- Mode change with one click (Release via OS Permission 18). - Parameter SelFp1 has now property "OS_Text" (For Tooltip of „User Function Button“ in the

Faceplate of the block). - External faults (from blocks connected via O_LINK) are now also evaluated for the

summarizing indication in the block icon. C_ANNUNC - The following Feature bits and OS Permissions have been modified or changed:

Feature: Bit 12 Enable module function “fault reset” OS Permissions: Bit 12 1 = enable module function "Fault reset"



- Memorize fault until reset via separate reset button in the faceplate. (Enable via Feature bit 12 and OS Permission bit 19.) Only the dynamic faults are memorized. Reset only possible after clearance and acknowledgement of the dynamic fault.

C_ANNUN8 - The following Feature bits and OS Permissions have been modified or changed:

Feature: Bit 12 Enable module function “fault reset” OS Permissions: Bit 12 1 = enable module function "Fault reset"




C_ProFB - The following Feature bits and OS Permissions have been modified or changed:

Feature: Bit 12 Enable module function “fault reset” Bit 16 O_LINK used for Message enable (MsgEn) from Drive (Text modified) OS Permissions: Bit 12 1 = enable module function "Fault reset"


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- New Error number 26: Feature bit 12 and Feature bit 14 must not be enabled at the same time.

- If the supervision in Off-Direction is not enabled and the Process Feedback remains “1“ the output of the ProFb is set to “0”.

C_PROFBx - The new block C_PROFBx can evaluate up to 6 Process feedback signals (5 digital inputs

and one analog input) in connection with the drive control for drive blocks C_DRV_1D and C_DRV_2D.

C_MEASUR - The following Feature bits and OS Permissions have been modified or changed:

Feature: Bit 9 Live Zero will not set the Module Limit Outputs Bit 10 Enable Tracking actual value to Simulation Bit 11 Enable detection of frozen value Bit 12 Enable module function "Fault reset" OS Permissions: Bit 10 1 = enable input of simulation value Bit 12 1 = enable module function "Fault reset" Bit 19 1 = Operator can enable calibration function




- Reaction in case of LZ can be adjusted (in order to set or to reset all outputs for Limit Overshoot/Undershoot). (Enable via Feature bit 9.)

- Tracking of the input value to the simulation value (Enable via Feature Bit 10 and OS Permission 10).

- Evaluation of a frozen input value (Enable via Feature bit 11 and respective Parameterization of FroTraTi and FroMiDev)).

- In case of reading directly from the analog input card (ReadCard = 1), the Measuring value block has a Calibration option. (Enable vie Feature bit.)

- For the calibration of the measurement (Release via OS Permission 19) the following block parameters exist: CaTe_SCB Temporary value for Scale begin SCB CaTe_SCE Temporary value for Scale end SCE CaVa_Low Start value of the card for calculation CaVa_Hi End value of the card for calculation

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C_STORAG - Message text definitions in different languages: English (US), Spanish (International), French

and German. - Parameter SelFp1 has now property "OS_Text" (For Tooltip of „User Function Button“ in the

Faceplate of the block). C_GROUP - The following Feature bits and OS Permissions have been modified or changed:

Feature: Bit 16 Quick Stop exists (Text modified) OS Permission: Bit 12 1 = Operator can carry out a Quick Stop (Text modified)


- Parameter SelFp1 has now property "OS_Text" (For Tooltip of „User Function Button“ in the Faceplate of the block).

C_ROUTE - Message text definitions in different languages: English (US), Spanish (International), French

and German. - Parameter SelFp1 has now property "OS_Text" (For Tooltip of „User Function Button“ in the

Faceplate of the block). C_SELECT - Message text definitions in different languages: English (US), Spanish (International), French

and German. - The default setting of Feature bit und OS Permission for “Out of Service mode” changed to

TRUE. - Default mode when adding a new C_SELECT block is changed to Automatic. - Parameter SelFp1 has now property "OS_Text" (For Tooltip of „User Function Button“ in the

Faceplate of the block). C_ANASEL - Parameter SelFp1 has now property "OS_Text" (For Tooltip of „User Function Button“ in the

Faceplate of the block). - Additional block parameter SelExt for channel selection via AS.

C_RelMod - Block C_RelMod from ILS_CEM has been extended for the Picture call of up to 6 Process

pictures. Additional block parameters Bt1Text – Bt6Text and Bt6PicN – Bt6PicN for the configuration of the picture name and the button description.

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C_SINA, C_ROBI - Blocks C_SINA and C_ROBI are open Adapter blocks for SINAMICS and ROBICON which

exchange data with drive functions C_DRV_1D or C_DRV_2D (similar to the SIMOCODE Adapter). The adapter blocks can easily be adapted and replace the previous version from AddOn Package (before it was an independent drive function). In case of using Adapter blocks the process interlocks and operation mode change is carried out at the drive block C_DRV_1D und C_DRV_2D.

C_SIMOS - Additional block output „MonOnly“ which has 1-Signal if the operator has switched via

Faceplate to “Field Operation“ Operation only possible from SIMOCODE device.

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OS: General Functions Multiple Languages

- In all Faceplates translations have been added and it is now possible to switch the Online System to English, German, Spanish and French.

Object Browser

- The number of objects is no longer limited to 190. - Correction regarding O_LINK: if an annunciation block or measured value was connected to

drive which belonged to more than one Group or Route the Object Browser didn’t work properly.

@Overview1.pdl

- In Dataset „Master_ColorDataset“ some colors have been corrected. - In Dataset „Master_TextDataset“ the texts for inputs/outputs and alarms in the diagnosis

faceplate are defined in multiple languages. - In Dataset „Master_Stoptext_Dataset“ the stop reasons for the drive objects are defined in

multiple languages. - In Dataset „Master_Alarm_Text_Dataset“ the fault texts are defined in multiple languages. - In Dataset „Master_VISU_Text_Dataset“ the texts for the status indications in the standard

faceplates are defined in multiple languages. - In Dataset „Master_Mode_Text_Dataset“ the texts for the operation mode indication in the

standard faceplate are defined in multiple languages. @C_Alarmlist.pdl

- The Info Button in der Cemat Alarm list now works.

@PG_C_MAINT.pdl

- If the maintenance interval is set to option "As per number of Starts", the corresponding text is shown in the output field.

@C_CurveGroupAPL.pdl, @C_SetTrendCurves_APL.pdl

- Extended Selection and Saving of Curve groups. (The Offset was not entered correctly, The added MV have been saved in randomly in any line. In case of a change everything is overwritten and if one tries to save without giving a name a fault message appears and only “cancel” is accepted.)

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C_@PCS7Typicals_CemV8_001.pdl

- Additional block icons for the drives, which don’t show violet indication if start interlock is missing. In the standard faceplate the display is still violet because the drive is „without permission to start“.

- Additional block icons for the drives with indication of the external fault (summarizing fault, coming from an object which was connected to the drive via O_LINK).

- Additional block icons for the drives with indication of the operation mode. - Damper block icons are shown grey if the damper is closed. - New emf files for the damper. - Additional block icons for C_MEASUR:

Block icon with „Bad Quality-Indication“, Cemat-HMI+ (Bar, Spider) - Modification for the block icon of C_STORAG (now with format definition, in order to forward

the decimal places to the standard faceplate). The modified block icon also allows assignment of C_STORAG to „Quick Trend“.

- After the Selection of the block icon if Runtime the Tagname was not readable. The colors have been changed.

- Display of interlock bypass in the block icon of the group. - Additional block icons for C_ANNUNC, C_ANNUN8 and C_PROFB with indication of the

sensor type. Connected to Variable OutSig.Value. - New block icon for Motor display and input or Setpoint and display of the actual value. @PCS7ElementsCem.pdl

- German texts have be translated.

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C_DRV_1D @PC_C_DRV_1D_STANDARD.pdl

- Button “SubControl“ is now connected to (SubCFp) and invisible if nothing is connected. For the Tooltip text of the Subcontrol butten variable #OS_Text of interface SubCFp is displayed.

- “User Function Button“ Tooltip text is connected to Variable SelFp1#OS_Text and invisible if nothing is connected.

- OS Permission Bit 18 1 = enable Mode change with one click Button. Instead of the Mode display and the button “Mode“ the buttons for the direct mode change are shown.

- OS Permission Bit 27 1 = enable Setpoint change with direct Input. The Setpoint (within limits) can be entered directly in the input field.

- Display of the external summarizing fault (coming from an object which was connected to the drive via O_LINK).

- “Emergency stop“ has been renamed to “Rapid stop“. - “Last Stop reason“ of the Object is displayed with text and time. The texts are defined in the

Master_Stoptext_Dataset of the @Overview1.pdl. - Display of “Operation only from Panel Field“ as soon as input “MonOnly“ is enabled. - If Feature2 Bit 19 = TRUE the button „Fault reset“ appears. The button is enabled if OS-

Permission Bit 19 = TRUE, as soon as the fault is cleared and the dynamic fault is acknowledged.

@PC_C_DRV_1D_PRESET.pdl

- Behind the OS Permission Bits the corresponding Op_Level from the CFC interface is displayed.

- Adaptation of Feature bits and OS Permissions according to new functions. @PC_C_DRV_1D_DIAG.pdl

- The texts for inputs/outputs and alarms in the diagnosis faceplate are variable. In the @Overview1.pdl, in Master_TextDataset where all texts are defined in multiple languages and where adaptations can be made.

- Process parameter for the Contactor off supervision time. - Additional fault type „Rapid stop”. - Button color code for the Essential interlocks IntStaE and IntOpE adapted. In case of “local

operation without essential interlock“ these inputs are not considered in local mode. Config files

- Additional Event text for Rapid stop.

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C_DRV_2D @PC_C_DRV_2D_STANDARD.pdl

- Button “SubControl“ is now connected to (SubCFp) and invisible if nothing is connected. For the Tooltip text of the Subcontrol butten variable #OS_Text of interface SubCFp is displayed.



- Text for the Off button is defined in CFC (Parameter AutModOn, Text0). - Display of the external summarizing fault (coming from an object which was connected to the

drive via O_LINK). - “Emergency stop“ has been renamed to “Rapid stop“. - Last Stop reason“ of the Object is displayed with text and time. The texts are defined in the



@PC_C_DRV_2D_PRESET.pdl


- Adaptation of Feature bits and OS Permissions according to new functions. @PC_C_DRV_2D_DIAG.pdl


- Process parameter for the Contactor off supervision time. - Additional fault type „Rapid stop”. - Button color code for the Essential interlocks IntStaE1, IntOpE1, IntStaE2 and IntOpE2

adapted. In case of “local operation without essential interlock“ these inputs are not considered in local mode.

Config files


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C_DAMPER @PC_C_DAMPER_STANDARD.pdl



- OS Permission Bit 27 1 = enable Setpoint change with direct Input. The Setpoint (within limits) can be entered directly in the input field.

- Text for the Off button is defined in CFC (Parameter AutModOn, Text0). - Display of the external summarizing fault (coming from an object which was connected to the

drive via O_LINK). - “Emergency stop“ has been renamed to “Rapid stop“. - Last Stop reason“ of the Object is displayed with text and time. The texts are defined in the



@PC_C_DAMPER_PRESET.pdl


- Adaptation of Feature bits and OS Permissions according to new functions. @PC_C_DAMPER_DIAG.pdl


- Additional fault type „Rapid stop”. - Correction regarding indication of SIMOCODE fault - Button color code for the Essential interlocks IntStaE1, IntOpE1, IntStaE2 and IntOpE2

adapted. In case of “local operation without essential interlock“ these inputs are not considered in local mode.

@PC_C_DAMPER_CALIB.pdl

- Corrections of the description. - Authorization level for button “Start calibration“ was set to „23“. Config files


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C_VALVE @PC_C_VALVE_STANDARD.pdl



- Display of the external summarizing fault (coming from an object which was connected to the drive via O_LINK).

- “Emergency stop“ has been renamed to “Rapid stop“. - Last Stop reason“ of the Object is displayed with text and time. The texts are defined in the



@PC_C_VALVE_PRESET.pdl


- Adaptation of Feature bits and OS Permissions according to new functions. @PC_C_VALVE_DIAG.pdl


- Additional fault type „Rapid stop”. - Button color code for the Essential interlocks IntStaE and IntOpE adapted. In case of “local

operation without essential interlock“ these inputs are not considered in local mode. Config files


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C_ANNUNC @PC_C_ANNUNC_STANDARD.pdl

- Correction for the description of the timers according to parameter definition. - If Feature Bit 12 = TRUE the button „Fault reset“ appears. The button is enabled if OS-


@PC_C_ANNUNC_PRESET.pdl


- Adaptation of Feature bits and OS Permissions according to new functions. C_ANNUN8 @PC_C_ANNUN8_STANDARD.pdl

- If Feature Bit 12 = TRUE the button „Fault reset“ appears. The button is enabled if OS-Permission Bit 12 = TRUE, as soon as the fault is cleared and the dynamic fault is acknowledged.

@PC_C_ANNUN8_PRESET.pdl


- Adaptation of Feature bits and OS Permissions according to new functions. C_ProFB @PC_C_ProFB_STANDARD.pdl

- In case a binary Process feedback the unit “rpm“ is not displayed any more. - Correction for the description of the timers according to parameter definition. - If Feature Bit 12 = TRUE the button „Fault reset“ appears. The button is enabled if OS-


@PC_C_ProFB_PRESET.pdl


- Adaptation of Feature bits and OS Permissions according to new functions. C_ProFBx

- Completely new block type with 5 binary inputs and one analog input.

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C_MEASUR @PC_C_MEASUR_STANDARD.pdl

- If Feature Bit 12 = TRUE the button „Fault reset“ appears. The button is enabled if OS-Permission Bit 12 = TRUE, as soon as the fault is cleared and the dynamic fault is acknowledged.

- The color code for the bar display has bed adapted according to Cemat-HMI+ @PC_C_MEASUR_PRESET.pdl


- Adaptation of Feature bits and OS Permissions according to new functions.

@PC_C_MEASUR_CALIB.pdl - New dialog which allows calibration of the measurement, if the card value is connected.

Dialog can only be opened of OS Permission Bit 19 is set. - The Authorization level in the dialog is „23“. @PC_C_MEASUR_DIAG.pdl - „Frozen Value Tracking Time“ and “frozen Value min. deviation“ values for the function

“Enable detection of frozen value“ C_STORAG @PC_C_STORAG_STANDARD.pdl

- The color code for the bar display has bed adapted according to Cemat-HMI+ @PC_C_STORAG_PRESET.pdl


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C_GROUP @PC_C_GROUP_STANDARD.pdl


- Stop command can always be carried out, even if group feedback off already has 1-Signal. - „Immediate Stop“ was renamed into „Quick Stop“

The „Quick Stop“ button has been moved to a different position (below the Start/Stop buttons) and it got a red frame in order to avoid unwanted Quick-Stop operations.

@PC_C_GROUP_PRESET.pdl


- Adaptation of Feature bits and OS Permissions according to new functions. C_ROUTE @PC_C_ROUTE_STANDARD.pdl


@PC_C_ROUTE_PRESET.pdl


@PC_C_ROUTE_DIAG.pdl

- Non-used indications (without Text) have been removed. C_SELECT @PC_C_SELECT_STANDARD.pdl


@PC_C_SELECT_PRESET.pdl


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C_ANASEL @PC_C_ANASEL_STANDARD.pdl


- Non-used inputs have been removed from display. - Display of the last selected channel from AS and from HMI. C_RELMOD @PC_C_RelMod_STANDARD.pdl

- For the following object types the status display is shown beside the button: C_DRV_1D, C_DRV_2D, C_DAMPER, C_VALVE, C_ANNUNC, C_ANNUN8, C_PROFB, C_MEASUR

- 6 additional buttons allow the picture call for associated process pictures: (left mouse click opens a Picture Window; right mouse click for picture change).

Intlk02, Intlk04, Intlk08 und Intlk16 @PG_Intlk02_Standard.PDL, @PG_Intlk04_Standard.PDL, @PG_Intlk08_Standard.PDL and @PG_Intlk16_Standard.PDL

- For the Bypass-Functios authorization levels > 8 can be used as well.

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2.2 Migration Upgrade instructions from CEMAT V5.02 / V5.03 to CEMAT V8.0 on enquiry.

2.3 Further Information Detailed installation instructions you will find in the Engineering manual (path D:\CEMAT_CS\docu or on the DVD). You can find detailed change information for the AS modules on the DVD in the directory “Additional_Information/Modificationlist” In Directory cd:\example you can find an example project. The Project contains 3 AS where the PLC-PLC-Communication is already prepared. PLC1 contains furthermore a small engineering example with CEMAT Objects, CFCs and a process picture. (Two transport groups, one example for an uninterrupted route change-over and an example for a PID controller).

- CEM_mp.zip contains a PCS7-Project with 3 AS, one engineering station, one server, one standby- server and two multiclients.

Multimediaserver: The multimedia files can be kept in the project network now on any PC. Fill in C_Config.cfg the name under [multimedia server]. There are the following options: - empty - -> Reading files locally (how till now - downward compatible) - Servername e.g. CLIENT62 -> The files are read from the CLIENT62 - @RM_SERVER_NAME -> Files are read from the current server Projekt Update: A new application "CematProjectUpdate.exe" is available to carry out an update on existing OS-projects. You can find these in the directory CEMAT_CS. A description is available under "CEMAT_CS/DOCU/update". In the directory cd:\Hotfixe_Tools\Clear_WinCC you can find a tool to terminate the WinCC application.

Documents

Willkommen bei CEMAT Bibliotheken für SIMATIC PCS 7- Connection SIMOCODE with module C_SIMO_A ... - There is the bypass function now in 2 characteristics. Measured value is frozen,