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WILSON 247SOLAR PLANTS™ A Preliminary Guide for Power Project Customers Affordable 24/7/365 Solar Electricity

Wilson Solarpower Customer Guide Feb 2015

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Page 1: Wilson Solarpower Customer Guide Feb 2015

 

     

   

WILSON  247SOLAR  PLANTS™      

A  Preliminary  Guide  for    Power  Project  Customers    

 

   

Affordable  24/7/365  Solar  Electricity  

Page 2: Wilson Solarpower Customer Guide Feb 2015

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 This   Preliminary   Customer   Guide   contains   information   to   assist   in  determining  whether   to   seriously   consider  Wilson   247Solar   Plants™  from  Wilson  Solarpower  Corporation.  Wilson  does  not  intend  for  this  Guide   to   form   the   sole   basis   of   any   transaction   decision.   Instead,  Wilson  makes  no  representation  or  warranty,  expressed  or  implied,  or  accepts   any   responsibility   or   liability   for   the   accuracy   or  completeness  of  this  Guide  or  to  the  achievement  or  reasonableness  of  any  projections,  management  estimates,  prospects,  or  returns.                                                

Please  direct  all  communications  and  inquiries  relating  to  this  Guide  or  to  a  possible  transaction  as  follows:    

 _____________________________________________________________________________  

   

WILSON  SOLARPOWER  CORP.  Bruce  N.  Anderson,  CEO  

1900  Campus  Commons  Drive,  Suite  100  Reston,  VA  20191  USA  

617-­‐290-­‐9913  [email protected]  

   

____________________________________________________________________________  

See  also:  www.WilsonSolarpower.com  

               Copyright  2015  

“This (Wilson’s CSP solution) is a revolution waiting to happen.”

Belén Gallego, founding CEO

CSP Today, PV Insider

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SUBSTANTIAL BUSINESS OPPORTUNITY Wilson   Solarpower   Corp.   (“Wilson”)   is   offering   select   power   project   developers   the   opportunity   to   deploy   its  Wilson  247Solar  Plants™  (“247Solar  Plants”  or  just  “Plants”)  in  their  projects.  Project  developers  who  do  so  can  expect  the  following  benefits.  

 

Financial  • High  profit  margins  on  the  sale  of  power  from  247Solar  Plants.  

• CAPEX  per  kilowatt-­‐hour  sold  that’s  lower  than  most  forms  of  power,  e.g.,  coal  and  photovoltaics.  • Excellent  cash  flow.  

• Reduced  risk  of  cost  overruns.  • Positioning  to  capture  a  large  share  of  their  electricity  market.  

• Local  branding  rights.  • High  reliability,  simple  operation  and  maintenance.  

• Control  of  time-­‐of-­‐day  power  generation  based  on  best  electricity  prices  available.      

____________________________________________________________________________  

 

Short  project  schedules  • Minimal  custom  engineering.  

• Comparatively  rapid  project  permitting,  few  environment  challenges.  • Relative  ease  of  project  financing,  high  reliability,  mostly  proven  components.  

• Rapid  deployment  leading  to  quick  sale  of  power.  • Required  technical,  construction,  and  operation  expertise  readily  matches  locally  available  talent.  

   

____________________________________________________________________________  

 

Complete  support  from  Wilson  Solarpower  • Complete  fabrication  and  construction  specifications  and  drawings.  

• Key  proprietary  components.  • Co-­‐development  of  local  suppliers  for  many  components  (in  many  cases,  ~2/3  of  total  project  costs).  

• Co-­‐engineering  your  power  project.  • Thorough  technical  and  operational  training.  

• Optional  power  project  monitoring  and  troubleshooting.  • Optional  parts  and  service  contracts.  

 

CAPEX           $50,000,000    (assumes  10  MW,  25  Wilson  247Solar  Plants)    

Annual  value  of  power     $9,100,000    (assumes  13  cents/kWh,  7000  hours/yr,    70,000,000  kWh/yr)  

O&M           ($1,400,000)    (assumes  2  cents/kWh)  

Net  annual  value  of  energy      $7,700,000    

Example  economics,  10  MW  power  project,    25  Wilson  247Solar  Plants,  each  400  kWe  

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A  LOCAL  AND  GLOBAL OPPORTUNITY Concentrated  solar  power  (CSP)  can  operate  profitably  in  areas  of  the  world  that  serve  about  40%  of  its  population.  Typically,  the  greater  the  sunshine  levels  and  the  higher  the  local  price  of  electricity  the  greater  the  profitability.    Ideally,  there  will  be  as  little  dust,  moisture,  or  pollution  in  the  air  as  possible,  i.e.,  the  clearer  the  skies  the  better,  and  the  more   clear   skies   per   year   the   better.   The   common   measure   for   this   characteristic   is  called  DNI,  which  stands  for  Direct  Normal  Insolation,  and  is  represented  by  kWh  square  meter  per  year.  Some  parts  of  southern  Africa  and  northern  Chile  have  DNIs  in  excess  of  3000   kWh/m2/yr.   Depending   on   local   electricity   rates,   however,   DNI   as   low   as   1500  kWh/m2/yr  may  be  profitable.  

Here   is  a  world  map  of  DNI.   If  your  project   is   in  a   location  where  the  color   is  between  light  orange  to  dark  red/purple,  your  DNI  may  be  sufficient.  Feel  free  to  confirm  with  us  whether  your  DNI  is  adequate.  

   

 

WILSON 247SOLAR PLANT PRODUCT MODELS Does  your  power  project  require  that  you  produce  power  from  solar  24  hours  per  day  everyday  of   the  year,   i.e.,   baseload  power?  Or  does   it   require   that   you  produce  power  from   solar   just   during   peak   times,   i.e.,   is   it   a   peaker   4   to   6   hours   per   day?   Or   is   the  requirement   somewhere   in   between,   say,   7-­‐9   hours   or   so   a   day   from   solar,   i.e.,   an  intermediate  power  plant?    Wilson  247Solar  Plants   come   in   three   standard  models   to  address  each  of   these   three  basic  types  of  power  generation  systems,  i.e.,  peakers,  intermediate  power,  and  baseload  power.   The   smallest,   400   kWe,   can   operate   as   a   baseload   plant   with   a   solar   capacity  factor   of   60-­‐80%1.   The   next   largest   size,   750   kWe,   operate   as   intermediate   plants   on  solar  power  for  7-­‐9  hours  per  day,  e.g.,  some  daytime  hours  as  well  as  some  morning  or  

                                                                                                               1  Capacity  factor  is  the  total  actual  output  of  a  power  plant  each  year  compared  with  its  output  had  it  operated  at  full  power  every  hour  of  the  day.  Solar  capacity  factor  is  the  total  actual  output  of  a  power  plant  from  solar  energy  each  year  compared  with  the  total  output  if  the  plant  had  it  operated  at  full  power  every  hour  of  the  day.      

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evening  peak  hours.  The  largest  size,  1000  kWe  (1  megawatt)  operates  on  solar  power  primarily  during  morning  and  evening  peak  hours.  All  models  are  designed  to  burn  fuel,  if  desired,  to  extend  their  operation  and/or  to  enable  them  to  be  firmly  dispatchable,  i.e.,  to  operate  whenever  required.  Also,  all  three  models  can  perform  as  “spinning  reserves”  by   operating   the   turbines   continuously   at   a   very   low   rate   (and   very   low   solar   or   fuel  consumption)   in  order   to   respond   instantly   to   fluctuating  demand  or   sudden  drops   in  voltage  on  the  grid  (e.g.,  when  a  cloud  crosses  over  a  PV  array).  Models  can  be  mixed  and  matched   in  systems  of  multiple  247Solar  Plants   to  maximize   the   total   revenue  stream.  The  turbines  can  be  shipped  from  the  factory  to  burn  either  gaseous  or  liquid  fuels.    

1. Model  247SP-­‐400MAX:  400  kilowatts,  24/7  baseload,  80-­‐90%  solar  2. Model  247SP-­‐750PEAK:  750  kilowatts,  24/7  spinning  reserve,  7-­‐9  hours/day  solar  3. Model  247SP-­‐1000PEAK:  1000  kilowatts,  24/7  spinning  reserve,  5-­‐6  hours/day  solar  

peaker        PROJECTS AND APPLICATIONS Wilson  Solarpower  currently   is  entertaining   interest   from  prospective  customers   for  a  minimum  of  10  megawatts,  which  is  25  Wilson  247Solar  Plants  of  400  kWe  each.  Ideally,  the  customer  will   intend   to  build  power  projects  considerably   larger,  either  now  or   in  the  future.    However,  we  would  be  happy  to  discuss  smaller   initial  projects,  depending  on  circumstances.    

We  work  with  you  and  your  team  to  thoroughly  understand  our  technology  and  to  train  you  to  be  as  independent  as  you  care  to  be  in  the  deployment  and  operation  of  247Solar  Plants.  Together  with  your  engineers,  we  modify  our  standard  247Solar  Plant  design,  if  required,   to   adapt   to   local   requirements.   We   recommend   that   you   build   an   initial  247Solar   Plant   followed   by   the   balance   of   the   project.   We   supply   a   few   of   the   key,  proprietary   components   and,   with   you,   co-­‐develop   a   local   supply   chain   for   as   many  components  as  possible  to  minimize  costs.    

One  of  the  major  advantages  of  247Solar  Plants  is  that  they  can  be  deployed  as  a  single,  standalone  Plant  as  distributed  solar  power  generation;  or,  like  PV  and  wind,  as  dozens  or  100s  of  Plants  as  central  power  “farms”;  as  well  as  power  project  sizes  between  these  two  extremes.    

 

! Single  247Solar  Plant  ! Industrial/commercial  companies,  substations,  military  bases,  islands,  

villages,  landfills,  brownfields,  oil/gas  fields  ! On-­‐grid  or  off-­‐grid/micro-­‐grid    ! Grid  start  or  black  start  ! 1,600,000  Btu/hr  of  useful  waste  heat,  e.g.,  for  heat,  

cooling,  water  purification/desalination,  crop  drying,  etc.  

! Multiple  247Solar  Plants  ! Towns,  communities,  developments,  mines  ! Convert  PV,  wind  farms  from  intermittancy  to  firm  

dispatchability  by  filling  in  during  low  sun  or  low  wind  conditions.  

! 100s  of  247Solar  Plants  ! Central  power  

“The most transformative energy technology I found in searching the solar and broader renewable energy industry / energy /storage /smart grid industries for 18 months.”

Jeff Wolfe CEO, HelioFire and PV veteran

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WILSON  247SOLAR  PLANT  DESCRIPTION  

Each  pre-­‐engineered  247Solar  Plant  consists  of  the  following:    

1. About  4  acres  (<2  hectares)  of  heliostats  (pole-­‐mounted,  mirrors  from  a  third-­‐party  vendor)  that  track  the  sun  and  focus  ~1500  suns  of  energy  onto...  

2. …an   innovative   high-­‐temperature,   Wilson   Solar   Receiver™,   mounted   on   a   conventional  tower  (~125  ft)  where  air  is  heated  to  970C.  Some  of  the  hot  air  then  goes  to...  

3. …the  Wilson   Solar   Heat   Exchanger™,   which   heats   the   compressed   air   from   the   turbine's  compressor.  The  super-­‐heated  compressed  air  then  powers...  

4. …an  off-­‐the-­‐shelf,  400-­‐kWe  “microturbine”  package2  (shown  on  the  right),  which  is  shipped  operation-­‐ready  with   generator   and  power   electronics   for  quick   grid   connection   and  very  

high  reliability.    

5. The   rest   of   the   hot   air   from   the   solar   receiver   goes   to   a  ~10   to   15   hour  Wilson   Thermal  Storage  System™,  which  powers  the  turbine  when  the  sun  is  not  shining.  Rather  than  using  

molten   salts   typical   of   other   CSP   systems,   the   247Solar   Plant   energy   storage   is   dry   (e.g.,  

firebrick  or  small  pieces  of  ceramic)  and  has  no  moving  parts.  

6. If  desired,  the  turbine  burns  conventional  or  biofuels  (liquid  or  gaseous)  when  the  thermal  storage  system  is  depleted.  

 

 

   

                                                                                                               2  “Microturbine”  typically  describes  a  non-­‐steam,  Brayton  cycle  “gas”  turbine  with  an  output  of  1  megawatt  or  less.  They  typically  burn  natural  gas  or  biogas  to  operate.  Plug-­‐n-­‐play  packages  connect  quickly  to  the  grid  and  a  fuel  source.  They  require  just  4-­‐6  hr/yr  of  routine  maintenance  and  have  an  overhaul  schedule  of  40,000  hours  (5+  years).  

RECEIVER OUTLET “HOT AIR” (970OC)

RECEIVER INLET “WARM AIR” (650OC)

AIR FLOW, warm air up, hot air down

WILSON SOLAR RECEIVER™ (no moving parts)

PACKAGED TURBINE GENERATOR (with Wilson Solar Heat Exchanger™)

SUN-TRACKING HELIOSTATS (~4 acres)

XXXX

X

SUNLI

GHT

FRO

M

HELIO

STAT

S

 

 XXXX

X

 

 

CONVENTIONAL TOWER (~125 ft, not shown)

WILSON THERMAL STORAGE SYSTEM™

(e.g. fire brick no moving parts)

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CHARACTERISTICS,    247SOLAR  PLANTS  ! Provides  24/7  highly  profitable  and  reliable  power,  initially  at  costs  competitive  with  intermittent  renewable  

sources  such  as  photovoltaics  (PV)  and  wind  and,  ultimately,  at  costs  competitive  with  all  forms  of  new  power  generation,  whether  fossil,  nuclear,  or  renewable.  To  Wilson’s  knowledge,  this  is  the  sole  near-­‐zero-­‐emissions  technology  able  to  make  this  claim.  

! US  DOE  invested  $5  million  in  its  development.  ! Cheaper  to  build  than  PV:  $0.75  investment  for  each  kilowatt-­‐hour  (kWh)  generated  per  

year  vs    $1.00/kWh/yr  for  PV  (assuming  $1500/kWe).  

! Less  land  required  than  for  PV:  1.25  acres/GWh  generated  per  year  vs  ~3  acres/GWh/yr  for  PV.  

! Offers  profitable,  high-­‐value  power,   generating   during   periods  of   high  power  costs  and   avoiding   generation   during  periods  of  lower  value.  

! Can  operate  up  to  24  hours  per  day,  365  days  per  year  with  little  maintenance,  no  on-­‐site  operators,  and  high  reliability.  

! Has  few  environmental  concerns,  similar  to  large  PV  plants,  i.e.,  has  a  light  touch  on  the  land  and  near-­‐‑zero  water  use.  

! Can  be  deployed  on-­‐  or  off-­‐grid  at  village/industry/mine  scale  (distributed  power)  to  mega-­‐central  plant  scale.  At  smaller  scales,  the  Plant’s  waste  heat  can  be  used  for  a  wide  variety  of  high-­‐value  purposes.  

! Co-­‐location  with  PV  and  wind  farms  can  convert  the  entire  facility  from  intermittent  power  to  24/7,  firmly  reliable  and  dispatchable  systems.  

 

Simple  System  and  Proven  Components  

! Wilson  247Solar  Plants  are  simple,  air-­‐‑based  systems  (i.e.,  no  water/steam,  salts,  or  oils).  

! Few  moving  parts,  principally  turbines,  blowers,  and  heliostats  (sun-­‐tracking  mirrors).  ! Mostly  commercially  proven  components  with  high  reliability  and  low  maintenance  

requirements.    ! Wilson’s  breakthrough,  highly  proprietary  Wilson  Solar  Receiver™  has  no  moving  

parts  and  is  a  scaled  up  and  simplified  version  of  a  proven  German  design.  ! The  Wilson  Thermal  Energy  Storage™  is  a  scaled  down  version  of  proven  100+-­‐year  

technology  used  in  the  steel  industry.  It  has  no  moving  parts,  heat  exchangers,  or  chemicals  (e.g.,  molten  salts).  Its  costs  are  a  fraction  of  the  cost  of  batteries  (10-­‐15%).  

   Game-­‐‑changing  Power  Industry  Solution  

! Low  CAPEX  and  O&M  costs  offer  highly  profitable  power  generation.  ! In  particular,  the  Plants  offer  the  first  competitive,  clean-­‐energy,  baseload  alternative  to  conventional  

power  generation.  ! The  Plants  avoids  or  overcomes  nearly  all  key  challenges  facing  the  widespread  deployment  of  low-­‐emissions  

power  generation,  whether  wind,  PV,  hydro,  geothermal,  or  CSP.  ! Standardized,  factory-­‐produced  components  offer  lower  costs  with  production  volume,  high  quality  

control,  short  project  schedules,  and  bankable  risk.  

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WILSON  247Solar  PLANT  ADVANTAGES  vs  OTHER  CSP    The  table  below  compares  247Solar  Plants  with  the  three  principal  approaches  to  CSP.  In  every  category,  Wilson  outperforms  conventional  CSP.    

  Power  Tower   Parabolic  Trough   Linear  Fresnel   Wilson  247Solar  Plants  

Characteristic  

       

Reliability  Conventional  reliability  

Conventional  reliability  

Conventional  reliability  

High  9s  reliability  due  to  100s  of  modules  per  system.  

Power  costs  

>15  cents/kWh,  no  path  to  <10  cents  

>15  cents/kWh,  no  path  to  <10  cents  

>15  cents/kWh,  no  path  to  <10  cents  

Competitive  to  start  (10-­‐13  cents/kWh),  highly  competitive  with  mass  production,  <7  cents)    

Permitting,  construction,  commissioning  

3  -­‐  5  years    

3  -­‐  5  years    

3  -­‐  5  years    

<18  months  permitting,  erection,  commissioning  

Custom  vs.  Standard    engineering,  construction  

Custom    

Custom    

Custom    

Standard  module,  quick  erection  

Costs  

50%  of  costs  in  factory,  50%  on  site,  which  increase  over  time  

50%  of  costs  in  factory,  50%  on  site,  which  increase  over  time  

50%  of  costs  in  factory,  50%  on  site,  which  increase  over  time  

90%  of  costs  in  factory,  which  decrease  ~15%  with  each  doubling  of  output  

Required  skill  level  construction,  maintenance  

Highly-­‐skilled   Highly-­‐skilled   Highly-­‐skilled   Semi-­‐skilled  

Environmentally  challenging  materials  

Uses  water,  oils  and/or  salts  

Uses  water,  oils  and/or  salts  

Uses  water,  oils  and/or  salts  

None.  Uses  air;  some  water  for  heliostat  cleaning

Land  type  requirements  

Typically  2-­‐5  sq  km,  or  2.8  acres/GWh-­‐yr;  Flat  land  ideal;  round  site  

Typically  2-­‐5  sq  km,  or  2.5  acres/GWh-­‐yr;  Requires  very  flat  land;  rectangular  site  

Typically  2-­‐5  sq  km,  or  1.7  acres/GWh-­‐yr;  Requires  very  flat  land;  rectangular  site  

As  little  as  4  acres,  or  1.25  acres/GWh-­‐yr;  OK  on  rolling  hills,  irregular  shapes;  even  landfills  

Scalability  Large-­‐scale  only;  ties  into  transmission  system  

Large-­‐scale  only;  ties  into  transmission  system  

Large-­‐scale  only;  ties  into  transmission  system  

Small-­‐  and  large-­‐scale;  ties  into  either  transmission  or  distribution  system  

           

WILSON  247SOLAR  PLANT  COST  COMPARISONS    WITH  OTHER  TECHNOLOGIES  

The  table  below  compares  the  CAPEX  of  a  new  1000-­‐megawatt  power  plant  (a  typical  coal  plant  size)  using  a  wide   variety   of   power   generation   technologies,   including   coal,   nuclear,   photovoltaics,   wind,   conventional  CSP,  and  Wilson  247Solar  Plants.   It  also  compares  Capacity  Factors  and  the  CAPEX  cost  per  kilowatt-­‐hour  produced  by  each  technology  type  each  year.  Finally,  it  compares  the  costs  per  kilowatt-­‐hour  of  the  energy  produced  by  each  technology  type,  both  currently  and  in  the  future.  It  assumes  continued  cost  increases  for  

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coal  and  nuclear  and  price  declines  for  PV,  wind,  CSP,  and  Wilson’s  CSP.  The  fundamental  conclusion  of  this  table  is  that  the  lowest  cost  solution  for  a  1000  MW   power   plant   today   uses   247Solar   Plants.   The   CAPEX   for   such   a   plant   is   just  $0.50   per   kWh   produced   each   year   by   the   plant.   The   cost   per   kWh   produced   by  247Solar  Plants  vies  with  wind  and  PV  for  the  lowest,  ultimately  under  $0.06/kWh.  Of   course,   247Solar   Plants   can   operate   all   time,   24/7/365   (approaching   100%  Capacity  Factor),   not   just  when   the  wind   is   blowing   (24%  Capacity  Factor)   or   the  sun  is  shining  (18%  Capacity  Factor).        

  CAPEX,  $Billion  

Capacity  factor,  %  

CAPEX  $/kWh/yr  

Cents/kWh  today  

Cents/kWh  future  

New  coal   4   80   0.60   9+   10+  

New  nuclear   6   90   0.75   9+   10+  

Photovoltaics   1.7   18   0.95   8   5-­‐6  

Wind   2.5   24   1.20   6   5-­‐6  

CSP   7   75   1.05   18   10-­‐12  

Wilson  CSP   4.5   100   0.50   8   5-­‐6  

   

Comparison of Wilson 247Solar Plants with PV

The  following  table  compares  the  economics  of  a  single  247Solar  Plant  (400  kWe)  with  an  equivalent  size  PV  array.  Even  with  the  recent  reductions  in  the  cost  of  photovoltaics,  the  Wilson  247Solar  Plant  can  be  a  better  investment  than  PV:  

1. The  CAPEX  of  a  247Solar  Plant  is  less  than  the  CAPEX  of  a  PV  plant  on  the  basis  of  CAPEX  per  kilowatt-­‐hour  produced  each  year  ($/kWh-­‐yr).    

2. The  CAPEX  of  a  247Solar  Plant  compared  with  its  gross  annual  revenue  is  superior  to  the  CAPEX  of  a  PV  plant  compared  with  its  gross  annual  revenue.  

3. CHP  (Combined  Heating  Power)  versions  of  the  Wilson  247Solar  Plant  can  provide  even  greater  superiority  to  a  PV  plant.    

    PV   Wilson  CSP  

Capacity:  kWe   400   400  

Annual  Operation:  hours/yr   1752   8760  

Total  Annual  Output:  kWh/yr   700,800   3,504,000  

Value  of  Power  (tariff):  $/kWh   $0.12   $0.12  

Annual  Revenue:  $/yr   84,000   420,000  

Fuel  Cost  @$5/MBTU,  2760  hr/yr:  $/yr   0   55,000  

Total  Annual  Revenue:  $/yr   84,000   365,000  

System  CAPEX:  $/kW   ~1500   ~5,000  

Total  System  CAPEX:  $   ~600,000   ~2,000,000  

Total  system  CAPEX:total  annual  revenue   7.1   5.5  

CAPEX  ($)  per  kWh-­‐yr    (Total  System  CAPEX  per  Total  Annual  Output)  

0.86   0.57  

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Wilson  Solarpower  Board  of  Advisors  David  M.  Walker,  Senior  Vice  President  of  Bechtel  Group  (retired).  

S.   David   Freeman,   former   head   of   the  Sacramento   Municipal   Utility  District  (SMUD),  the  Tennessee   Valley   Authority  (TVA),  the  New   York  Power   Authority,  and   the  Los   Angeles   Department   of   Water   and  Power  (DWP).      

Robert  Hemphill,  former  CEO  of  AES  Solar  and  Executive  Vice  President  (retired)  of  AES  Corp  (4th  largest  global  utility).  

Dave  Belote,  former  Commander  of  Nellis  Air  Force  Base.  Kymus   Ginwala,   former   CEO   Northern   Research   and   Engineering   Corporation  (NREC).      

   

A  large-­‐scale  power  plant  using  100s  of  Wilson  247Solar  Plants        

For  more  information,  please  contact:  WILSON  SOLARPOWER  CORP.  

Bruce  N.  Anderson,  CEO  617-­‐290-­‐9913  

[email protected]  

“I strongly believe Wilson will deliver the cheaper and simpler solution that CSP must have to succeed.”

Jan Drathen, Head of Concentrated Solar Power Fleet at E.ON Climate & Renewables GmbH