Winches for Industrial appliance - Transporel · background to winch selection and design, ... of more or less boring data and complicated calculations might ... gearbox is mounted

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DIN EN ISO 900� - 0�6075 -

Winches for Industrial applianceSales program

New :

Series ESF / ESG quick delivery!

P r o f e s s i o n a l S e r i e s

We reserve the right to amend specifications without notice or obligation


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to our enlarged motorized winches sales program We took the opportunity to change the literature to be more a reference ma-nual than an inventory list. Taking stock of our activities, we found that most winches we produced were "special" in one way or the other, be it a slightly modified standard winch or a winch that has no resemblance to anything in the catalogue other than the makers name. With this knowledge we decided that we would serve our customers better by providing them with a detailed background to winch selection and design, rather than providing them with a standard program only. In this catalogue you can find several diagrams that help to make a primary selection of type and size, type of motor and the required power. As always you are very welcome to ask us, or our local representative for advice on the final selection or possibilities not covered by this catalogue.

Quick selection

Winch types are now described in general terms, with a short list of non - op-tions. Although our company philosophy is "nothing is impossible", we must be realistic too. The non-options are options or combinations that cannot be made in that particular series. They will be covered by other series.

We choose not to list all options and winch applications, so we have more space for technical information and possibly you have found a use for the winch that we had never thought about.

The options indicated by drawings at the bottom of each page are a small selection of special versions, not saying that these are the only versions available. The winch capacities listed in the tables refer to a FEM / ISO clas-sification. The classification system is discussed in detail on page 2� of this catalogue. The loads and speeds are averages and with increasing demands the ultimate winch to select might differ from the data average given in this catalogue.

We hope you will find this catalogue a useful guide that will lead to a suc-cessful, reliable and above all a safe use of haacon equipment.

The long list of more or less boring data and complicated calculations might suggest otherwise, but the true interaction between haacon and the custo-mer lies in personal contact, so…… in case of doubt or questions do contact us. We are there for you, not the other way around.

WelcomeWe are happy to welcome you in the new haacon catalogue and hope we can give you a clear view of our products. Winch engineering is constantly developing, so some pro-ducts have been changed, some disappeared and others took their place. What remains the same is haacon's ingenuity and dedication.

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ContentWelcome.....................................................................................................3

ESF-Series ..................................................................................................6

ESG-Series .................................................................................................8

HEB-series ..................................................................................................10

P-series ......................................................................................................10

VTF-series...................................................................................................11

VP-series ....................................................................................................12

CTF-series ..................................................................................................13

TN-series ....................................................................................................14

TME-series..................................................................................................14

TMV-series ..................................................................................................14

Capstans for marine and industrial purposes .......................................................15

Winch options ..............................................................................................16

Motors .......................................................................................................17

Controls......................................................................................................18

Power ........................................................................................................19

Duty...........................................................................................................20

Life-time .....................................................................................................21

Application sheet ..........................................................................................22

Application ..................................................................................................23

Just an example. Please find some more applications on page 23

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ESF Series Floating DrumElectric

ESG Series Supported DrumElectric

HEB SeriesP Series Compact winchElectric Hydraulic Pneumatic

VTF Series Floating DrumElectric Hydraulic Pneumatic

TN/TME/TMV SeriesOnly Hydraulic

CTF SeriesCustom MadeElectric Hydraulic Pneumatic

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For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

ESF-SeriesOptions:

• Grooved drum

• Devided drum

• Pressure roller

• Load limiter

• Limit switch

• Slack rope device

• Special coating

If a larger drum capacity is needed, please favor annother series

Non-options

• Clutch

• Hydraulic drive

• Pneumatic drive

MotorIzed - rope WInch type eSF Specifications

Voltage 400 V 50 Hz/ 3-Phase 230V/ 50 Hz ≈

1st Layer W.L.L kg �50 250 500 200 400

Storage m 3,4 2,8 3,2 3,4 3,2

VSeil m/min 8,3 7,2 7,5 7,� 7,5

3rd Layer W.L.L kg �25 200 400 �65 320

Storage m ��,5 9,6 ��,0 ��,5 ��,0

VSeil m/min �0,2 9,� 9,4 8,6 9,4

max. no. of Layers 3 6 5 6 6 6

max. Storage m 26 �7,8 25 26 25

Rope Ø 5 mm Ordinary rope 4 � 5 � 6 � 4 � 6 �

Rating 4 �Am �Am �Bm �Am �AmNon twisting rope 4 � 5 2 6 2 4 2 6 2

Rating 4 �Am �Bm �Bm �Bm �BmPower kW 0,37 0,55 �,� 0,55 �,�

Current A �,09 �,43 2,82 4,5 7,5

Weight kgw.o. rope

�8 2�,5 38 23 43,5

Type ESF 150 250 500 200 400

�) Single strain strength min. �570 N/mm2

2) Single strain strength min. �770 N/mm2

3) Regular No. of layers: 34) Rating according to DIN �5020 resp. FEM 9.5��5) suitable ropes, differing rope dimension on request, rope not included

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Dim

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ESF-Series

eSF winches are designed as modular rope winches for small and medium loads with flanged on wormgear. The simple design is suitable for many lifting tasks with lower load cycles and small load requirements. The winch can also be easily integrated into the given construction by the mounting holes provided on all sides of the gearbox casing. The wire can take off in any direction. It has a compact design, because the basic configuration only consists of gear, motor, and drum. The robust outward impression of the ESF winch is completed by practical corrosion protection and a combination of high-quality finishing and galvanised parts.The ESF winch is immediately available.

Do you need winch accessories? We deliver rope pulleys, idling rollers in different executions, and confected ropes on request. (www.haacon.com/Products/Product selection/Industrial Lifting Equipment/Motorized rope winches/Accessories� .pdf)

Remark: W.L.L. = Working Load Limit S.W.L. = Safe Working Load

Type ESF A B HCenter Drum Ø Flange Ø Drum Length

150 94 �45 72.5 70 �40 6� 200 94 �45 72.5 70 �40 6�250 94 �45 72.5 70 �40 6�400 �25 200 �00 90 �90 67 500 �25 200 �00 90 �90 67incl. Pressure roller and base150 225 200 84.5 70 �40 6� 200 225 200 84.5 70 �40 6�250 225 200 84.5 70 �40 6�400 280 220 ��2 90 �90 67 500 280 220 ��2 90 �90 67

Dimension sheets delivered on demand

HB

A

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ESG-SeriesOptions:

• Grooved drum

• Devided drum

• Enlarged drum

• Pressure roller

• Load limiter

• Limit switch

• Slack rope device

• Clutch

• Special coating

Non-options

• Hydraulic drive

• Pneumatic drive

MotorIzed rope WInch - type eSG Specifications

Voltage 400 V 50 Hz/ 3-Phase 230V/ 50 Hz ~

1st Layer W.L.L. kg �50 250 500 750 990 /�000 6

200 400 600

Storage m �0 8 �0,5 �2,5 �2 �0 �0,5 �2,5

Speed m/min 8,3 7,2 7,5 5,� 9,2 7,� 7,5 4,4

3rd Layer W.L.L. kg �25 200 400 590 775 �65 325 480

Storage m 34 28 35 43 43 34 35 43

Speed m/min �0,2 9,� 9,4 6,5 5,5 8,6 9,4 5,4

max. Layer3 6 5 6 7 6 6 6 7

Full storage m 79 53 82 �26 �02 79 82 �35

Rope Ø 5 mm Ordinary rope 4 � 5 � 6 � 8 � 8 2 4 � 6 � 7 �

Rating 4 �Am �Am �Bm �Bm �Bm �Am �Am �Am

Non twisting rope 4 � 5 2 6 2 8 2 8 2 4 2 6 2 7 2

Rating 4 �Am �Bm �Bm �Bm �Cm �Bm �Bm �Bm

Power kW 0,37 0,55 �,5 �,� �,5 0,55 �,� �,�

Current A �,09 �,43 2,82 3,8 3,8 4,5 7,5 9,5

Weight kg w.o. rope

29 32,5 52,5 90 98 34 58 �00

Type ESG 150 250 500 750 990 200 400 600

�) Single strain strength min. �570 N/mm2

2) Single strain strength min. �770 N/mm2

3) Regular No. of layers: 34) Rating according to DIN �5020 resp. FEM 9.5��5) suitable ropes, differing rope dimension on request, rope not included6) From �000 kg (�0 kN) on a load monitoring system is mandatory

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ESG-SeriesD

imen

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mm

eSG winches are modular rope winches for small and medium loads with flanged on wormgear. The drum is accommodated in a second support bearing.The ”workhorse“ in winch construction. Since winch and drum are always mounted on a base plate, which serves as a stand, all options for electrical rope winches can be realised. The ESG winch will be predominantly used for medium loads and larger rope capacities than offered by the ESF... model. The robust outward impression of the ESG winch is completed by practical corrosion protection and a combination of high-quality finishing and galvanised parts.The ESG winch is immediately available.

Do you need winch accessories? We deliver rope pulleys, idling rollers in different executions, and confected ropes on request. (www.haacon.com/Products/Product selection/Industrial Lifting Equipment/Motorized rope winches/Accessories� .pdf)

Remark: W.L.L. = Working Load Limit S.W.L. = Safe Working Load

Type ESG A B HCenter Drum Ø Flange Ø Drum Length

150 4�8 �90 84.5 70 �40 �8� 200 4�8 �90 84.5 70 �40 �8�250 4�8 �90 84.5 70 �40 �8�400 485 220 ��2 90 �90 2�� 500 485 220 ��2 90 �90 2��600 58� 260 �40 ��0 248 282

750 58� 260 �40 ��0 248 282990/1000 58� 260 �40 ��0 248 282

Dimension sheets delivered on demand

HB

A

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HEB-seriesAll options are possible on the HEB -series

P-seriesNon-options

All options are possible on the P-series, although the compact design with the gearbox shaft fixed to the winch frame, and the gear-box rotating at drumspeed. This makes options more expensive than in the other series

On a daily base we are asked to produce something new or special. In general manufacturers will be reluctant to even start when the lot to develop is smaller than �0 pieces, let alone when we speak about single units. haacon realizes that requests for single units or smaller series are to be taken serious. We know were and when we started, and what made us the company we are today. The heB-series have the most basic design and are build in a modular way. All op-tions are possible and can easily be adapted to the basic design. Development now is reduced to simply adding or combining existing options with the basic design. Consequently we treat your request for a single unit with the same enthusiasm as a bigger series.

The p simply stands for planetary, because a planetary gearbox is mounted inside the winch drum. Having the gearbox inside the drum, means that the overall dimensions are reduced. The basic dimensions are shown in the tables on this page, but off course we can modify the design according to your specific requirements.

WINCHHEB../..

Nom.TorqueNm

1st layer 3rd layer Full S2 FEMRATEW.L.L.

kNSpeedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

Storagem / Lay

kWkW

0.0 �000 9 �5 36 7 �7 �20 500 / 9 3 L4-T310 �750 �7 �5 32 �5 �8 98 375 / 9 5,5 L4-T220 2500 22 �5 29 �8,5 �8 �00 375 / 9 7,5 L4-T245 5000 35 �3,5 25 29 �6 90 200 / 6 �� L4-T365 7500 50 �2 27 42 �4 95 220 / 6 �5 L4-T390 �4000 66 �2 24 54 �4 90 250 / 7 �8,5 L4-T3

… …

800 80000 250 5 2� 207 6 85 250 / 7 30 L4-T6P../.. 1st layer 3rd layer Full S2 FEM20 2500 �6 �0 33 �4 �� 5 250 / 6 4 L3-T4

… …

800 80000 300 5 48 250 6 �70 250 / 4 30 L3-T4

WINCHHEB../..

LengthA

WidthB

C-HeightH

DrumØ

FlangeØ

DrumLength

RecommRope Ø

Weight± kg

0.0 �400 500 3�5 �95 4�0 500 8 24510 �500 500 3�5 �95 4�0 500 �0 26020 �500 600 360 244 500 500 �2 34045 �600 600 360 298 500 500 �6 40065 �900 700 4�0 355 600 500 20 62090 �900 800 480 406 700 500 22 790

… …

800 2500 �500 820 660 �200 500 36 2450P../..20 646 500 580 326 480 450 �2 325

… …

800 �275 �030 ��50 660 �000 960 36 �800

Cap

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WINCHHEB../..

Nom.TorqueNm

1st layer 3rd layer FullStoragem / Lay

S2 FEMRATEW.L.L.

kNSpeedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

PowerkW

0.0 �000 9 �5 36 7 �7 �20 500 / 9 3 L4-T310 �750 �7 �5 32 �5 �8 98 375 / 9 5,5 L4-T220 2500 22 �5 29 �8,5 �8 �00 375 / 9 7,5 L4-T245 5000 35 �3,5 25 29 �6 90 200 / 6 �� L4-T365 7500 50 �2 27 42 �4 95 220 / 6 �5 L4-T390 �4000 66 �2 24 54 �4 90 250 / 7 �8,5 L4-T3

… …

800 80000 250 5 2� 207 6 85 250 / 7 30 L4-T6P../.. 1st layer 3rd layer Full S2 FEM20 2500 �6 �0 33 �4 �� 5 250 / 6 4 L3-T4

… …

800 80000 300 5 48 250 6 �70 250 / 4 30 L3-T4

WINCHHEB../..

A B HCenter DrumØ

FlangeØ

DrumLength

RecommRope Ø

Weight± kg

0.0 �400 500 3�5 �95 4�0 500 8 24510 �500 500 3�5 �95 4�0 500 �0 26020 �500 600 360 244 500 500 �2 34045 �600 600 360 298 500 500 �6 40065 �900 700 4�0 355 600 500 20 62090 �900 800 480 406 700 500 22 790

… …

800 2500 �500 820 660 �200 500 36 2450P../..20 646 500 580 326 480 450 �2 325

… …

800 �275 �030 ��50 660 �000 960 36 �800

HEB-Series P-Series

H

BA

H

BA

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VTF-seriesOptions

Drum dimensions can be modified within certain limits, but capacities will change accordingly

Non-options

• De-clutch

Manufacturing winches means making a clever combinations of existing components. The pla-netary gearbox is one of the most important component used in today's winches. A feature of the planetary gearbox is that it has a reinforced shaft with a set of conical roller bearings, capa-ble of taking very high radial loads. The drum is not supported by an end bearing, making it look as if it's floating. The advantages are obvious. Reduced cost price, because part of a frame and the end bearing can be saved and as a consequence the winch is very compact. The wire can take off in any direction. Another feature is the modular motor adaptor, giving us the possibility by simply selecting the right adaptor to mount any electric, hydraulic or pneumatic motor.

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TypVTF../..

Nom.TorqueNm


S2 FEMW.L.L.kN

Speedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

PowerkW RATE

800 1000 8,5 11 13 7,5 12,5 50 150 / 8 2,2 L4-T21400 1750 15 8 10 13 9 40 100 / 7 3 L4-T31500 2500 20 8 10 17 9 40 95 / 6 4 L4-T32500 5000 34 8 8 28 9,5 32 60 / 5 5,5 L4-T33500 7500 40 8 14 35 9 50 75 / 4 7,5 L4-T54500 9000 49 8 13 41 9,5 50 71 / 4 7,5 L4-T36000 14000 60 9,5 15 50 11 57 105 / 5 11 L3-T38500 17000 75 9,8 13 62 11,5 53 100 / 5 15 L3-T3

With Pneumatic or Hydraulic drive the speed will change

TypVTF../..

A B HCenter DrumØ

FlangeØ

DrumLength

RecommRope Ø

Weight± kg

800/1400 3�0 440 2�5 244 380 �76 8 \�� 20/�401500/2500 350 500 235 272 4�0 �9� �2\�4 200/2403500/4500 455 580 280 355 500 266 �6\�8 370/4206000/8500 5�0 750 355 406 625 3�0 20\22 590/650

B

A

H

| �2 |



VP-seriesOptions:

All options are possible on the VP-series

Pulling a load is fundamentally different from lifting a load. A load pulled in a horizontal plane can not cause danger when released. This is the reason why regulations for pulling winches differ a lot from regulations for lifting. Pulling winches allow for a declutch possibility and the drum dia-meters are allowed to be smaller than with lifting tools. The main advantage is that with a smal-ler drum diameter, we can get a higher force (line pull) than with a bigger drum diameter, using the same size of gearbox. With a declutch we can spool off the steel wire freely and relieve the gearbox from high static loads (holding capacity) when the drum is held by a bandbrake. With a de-clutched drum, we can also use the driving shaft running through the drum for another purpose. Often this almost free advantage is used to mount a warping head (horizontal capstan, bottom left drawing).

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WINCHVP../..

Nom.TorqueNm


S2FEMRATEW.L.L.

kNSpeedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

PowerkW

65 8500 60 �3 �9 49 �6 78 �87 / 6 L2-T3150 �8500 97 �3 22 80 �6 9� 2�8 / 6 L2-T3400 35000 �45 �3 24 �2� �6 �0� 24� / 6 L2-T3600 50000 �80 �3 28 �50 �6 ��7 22� / 5 L2-T3

With Pneumatic or Hydraulic drive the speed will be changed

WINCHVP../..

A B HCenter Drum Ø

Flange Ø

DrumLength

RecommRope Ø

Weight± kg

65 930 600 350 270 600 500 �6 495150 �085 700 400 360 700 550 20 750400 �205 900 500 460 880 600 24 �000600 �340 �000 5�0 533 950 700 28 �300

B A

H

| �3 |For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

CTF-seriesOptions like press rol-ler, upper and lower limit switch etc. are always to be discussed in cooperation with the customer, since there is no frame on which to fasten these options.

Non-options

• Electric motor

• Air motor

• Coupling/drum de-clutch

Most winches can be considered stand alone units. If there is a solid foundation, the winch frame can be fastened to the foundation. But if the foundation is part of a machine, for example the jib of a crane, why not use it as the winch-frame. It saves space and money and it looks bet-ter. The ctF series are winches without a frame, developed for OEM crane-building. Cranes are very often production tools, think of harbors, offshore platforms, mining etc. So called power applications where speed is an important way to improve the results. The high speed in the CTF is obtained by hydraulic motors from Danfoss on the series 700 and �500 and for the series �750 upto 30000 Rexroth motors are build on. Both the fail safe multi-disc brake and the "nose" of the motor are integrated in the gearbox, to build as compact as possible.

Cap

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WINCHCTF..Bearing


OilFEMRATEW.L.L.

kNSpeedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

Pressurebar

Flowl/min

700 7 50

Dep

ends

on

dr

umle

gth

6,2

Dep

ends

on

dr

umle

gth

Dep

ends

on

dr

umle

gth

29 \ 4 �00 501500 �5 50 �3 45 \ 4 �75 601750 �7,5 50 �5 45 \ 4 �75 753250 32,5 50 27 37 \ 4 200 90 L�-T55750 57,5 35 48 50 \ 4 230 �009000 90 36 74 55 \ 4 230 �40

… …

25000 250 25 2�0 76 \ 4 220 300

WINCHCTF..Floating


OilFEMRATEW.L.L.

kNSpeedm/min

StorageM

W.L.L.kN

Speedm/min

Storagem

Pressurebar

Flowl/min

700 7 50 6 6,2 6,2 20 29 \ 4 �00 501500 �5 50 9 �3 �3 32 45 \ 4 �75 601750 �7,5 50 9 �5 �5 32 45 \ 4 �75 753250 32,5 50 8 27 27 25 37 \ 4 200 90 L�-T55750 57,5 35 �0 48 48 35 50 \ 4 230 �009000 90 36 �� 74 74 40 55 \ 4 230 �40

… …

25000 250 25 �5 2�0 2�0 53 76 \ 4 220 300

| �4 |



TN-series

TME-series

TMV-seriesOptions:

• Grooved drum

• Pressure roller

• Load limiter

• Lower limit switch

• Marine paints

Things other people do better. We think we can build you good, excellent value for money, winch, almost regardless of its specification. For some types of winches however other people simply do a better job than we. The notable ex-ceptions are hand winches, and very compact hydraulic crane winches. Located in one particular region in the north of Italy a small number of companies are in fierce competition to make the best and most competitive hydraulic crane winches world wide. We represent the smallest but most dedicated manufac-turer (TMA) which has three different series of winches. The tn type is the most compact type. It has been a long time favourite of the pile driving business as

an auxiliary winch for lifting piles and general light lifting work. Also for use on compact marine cranes or indeed on truck mounted cranes. If you are looking for a very compact winch with amazing performance for its size, this is it.

The heavy type tMe covers what is effectively the middle field in the TMA programme, both in capacity as in weight. Swl’s from �,5 tonne to 7,5 tonne, combined with speeds of around 20 to 40 m/min. It is a competent performer for applications were a medium lifting capacity is required albeit not at the speed of the fast type but at a more competitive price.

The fast type tMV covers a range of winches starting with a 3,5 tonne model, and ending with an impressive �6 tonne swl model. The speeds are between 40 and 60 m/min , but these are maximum speeds, and the winches can indeed run much slower for accurate lifting and lowering. These winches are not designed for compactness or lightness, in spite of the fact that there is a "heavy" type available, these are the fastest and biggest winches in the TMA line up.

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WINCHTN..


OilFEMRATEW.L.L.

kNSpeedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

Pressurebar

Flowl/min

TN 04 5 42 8 4,3 48 26 36 / 4 �75 25TN 07 8 38 �3 6,9 44 4� 74 / 5 �65 30TN 09 �0 38 �� 8,5 45 34 50 / 4 �75 40TN 14 �5 43 �3 �2,8 50 42 59 / 4 �90 50 L�-T5TN 18 20 34 �� 6,8 40 38 53 / 4 200 50

… …

TN 51 57 27 22 47,7 33 72 �0�/ 4 205 �00

WINCH TN..

A B HCenter Drum Ø Drum Length

Recomm Rope Ø

Weight ± kg

TN 04 239 2�8 ��7 �46 ��0 6 25TN 07 275 295 �33 �67 �74 7 40TN 09 275 295 �33 �67 �74 8 4�TN 14 3�9 3�5 �75 202 �87 9 7�TN 18 325 3�5 �75 202 �87 �0 7�

… …

TN 51 570 630 292 353 360 �8 296

B

AH

| �5 |For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

Capstans for marine and industrial purposesThis picture shows a brand new replica of an historic capstan.

To respect the characte-ristic view of the ”Port de Marseille”. No other than the current capstans were allowed on site. Again a good example that we build what the customer asks for, rather than to sell what is available.

Capstans have been part of ships equipment for centuries. The modern capstan is motor driven and can achieve high line pulls and high speeds thanks to powerful motors integrated with sturdy transmissions. Electric, hydraulic or pneumatic, the choice is yours. We do a wide range of capstans ranging from flush fitted deck capstans for a clean deck line to the classic console mounted capstan. Also very popular proved to be our horizontal capstans used in varying roles from pulling rolling stock on shunting yards in Belgium to moving cable ferry’s in deepest Africa. You want a standard electric capstan? we are happy to supply one. Or rather an exotic capstan no one can supply? we can help �00 kg line pull we have them, �0 tonne yes, those too.

| �6 |


Spooler Brake release pump

Pressure Roller Band brake

Pushes slack wire to drum, helps to spool the wire better on the drum.

Extra brake fitted on the drum, manual or automatic.

Slack rope device Limit switchDetects slack wire. Stops the winch or gives a warning signal.

Counts the number drum revolutions.Limits upper and lower stroke.

Drum guard Clutch

Covers rotating parts, protects user.

Manual clutch to release the drum. On pulling winches only.

Guides wire on to drum, helps to spool the wire betteron the drum.

Releases the brake for emergency operationFor example on "man riding" winches.

For all other options please contact haacon

Winch options

| �7 |

MotorsWhat motor is the best motor to use for a winch, and why?

The choice for the right motor depends mainly on the available power source.

Mobile applications like earth moving machines, piling equipment and mobile cranes normally have a hydraulic power source, they don't carry high power com-pressors or generators. For these applica-tions a hydraulic motor is selected.

Stationary applications, most of the time can obtain power from the main grid, also on ships the electric power sources become more and more powerful, so an electric motor would be the right choice.

Than we have the so called hazardous en-vironments, where explosions might occur, think of exploitation of natural sources, mining on and off-shore oil and gas.

Air motors are very common in these fields.

Advantages and disadvantages:

Each winch motor needs a control, after all motors are machines and they don't start moving unless they are told to do so (or to stop for that matter). The manner to control the winch depends on its task. Is it a stand alone lifting tool or a part of a complete automated process, to name just two extremes. There are no "standard" controls. You can express exactly what is needed. This can vary from the cheapest basic control, to a completely computeri-zed control system. Some control options are shown on page 18.

Electric

Hydraulic

Air vane motor

Air piston motor

Wheel Fan Brake Electric motor

Brake valve Valve Hydraulic motor Brake

Valve Air vane motor

Remote valve Hand valve Air piston motor Brake

Electric motors

economical and efficient Speed control expensiveclean and simple Explosion proofing expensiveEnergy mostly available difficult to protect from

extreme environmentHydraulic motors

small size Power pack neededSpeed control easy Pipes and hoses neededPneumatic motors

small size Compressor neededsmall size Pipes and hoses neededSpeed control easy noisysuitable for harsh environ-ments

Torque drops with speed

abs

traC

t pr

ote

Cti

on

Cla

ss Dust proofing (1) Water proofing (2)

Protection class

max. Ø. of object that can penetrate the protection

Protection class

protect against

0 everything 0 nothing1 under 52,5 mm 1 Tripping from straight top2 under 12,5 mm 2 Tripping from at angle 0 bis15°3 under 2,5 mm 3 Spray at max. 60° (rain proof)4 under 1 mm 4 Water from all directions no pressure5 semi-dustproof 5 All directions, low pressure6 dustproof 6 All directions, medium pressure

7 Immersion at 1m for 30 min.8 Immersion no limit

P

P

P

P

P

P

P

P

P

P

P

P

P

P

P

P

P

P

| �8 |


For all other options please contact haacon

Electric Hydraulic Pneumatic

Push Button Up / Down / Emergency

Hydraulic Aluminium Valve

Pendant Control Pendant Control Cast Iron Valve

Radio Control Foot Control Remote Control

Variable Speed Function Valves Pendant Control

Controls

| �9 |

PowerPower is the ability to deli-ver a certain performance in a certain time.

Speed (V) and load (F) combined, can be ex-pressed in power (P in kW) by a mathematical formula:

P = (V x F) : 6120 P in kW, V in meters/min., F in kg (1 kg ~ 10 Newton), 6120 is constant.

The theoretical value can easily be calculated, but in practice we need to install sufficient power to over-come efficiency losses. Cable on sheaves, cable on drum, gearbox, motor electric or hydraulic and the supply lines all create losses.

To overcome these losses we need to install extra power. In the power chart we already accounted for an average loss,

so the power you find in the graph is roughly the instal-led power.

Planetary winch total efficiency 80%

Example:Load (F) 27 Ton, speed (V) �6 meter/min, give 88 kW by calculation. Installed electric motor will be 90 kWHydraulic required, with available 300 liter/min, a pressure of �90 bar is needed. Or; When we only have �50 liter/min. available oil flow, we need to go to a pressure over 360 Bar. Please check the available pressure and flow in hydraulic applications and make sure it suits the power chart's requirements.

160Kw132Kw110Kw90Kw75Kw55Kw45Kw37Kw30Kw22Kw

18.5Kw15Kw11Kw7.5Kw5.5Kw3Kw2.2Kw

1.1Kw

60

L/Min Oil Flow

Pre

ssur

eB

ar

TonneLINE PULL

LIN

E S

PE

ED

M/m

in.

PLANETARY WINCHExample:27 tonne pull at 16 m/min speed give 90 kW90 kW at 186 bar give min. 300 l/min

Air winchesAir pressure 7 barAir consumsion 21 l/s per kW

5

10

15

20

25

30

35

40

75 150 225 300

0 5 10 15 20 25 30 35 40

120

180

240

300

360

420

| 20 |


DutyWinch selection

The basic winch-data in this catalogue, are based on the international FEM classification. Note that some local regulations might differ from these standards. This will help you to select the proper winch for the required application, and to un-derstand the philosophy behind the data in this catalogue.

Some winches are seldom used, others quite often and some have to work all day. A basic 500 kg winch, lifting the 500 kg once or twice in it’s lifetime, will have an unlimited life, whereas the same winch working 24 hours a day might not last for a year.

Linespeed and drumtorque

The linespeed of the winch is an important issue, because there is a direct link between linespeed and life-time. Basically the life-time is based on the drumtorque and total number of drumcycles. Any linespeed value in the catalogue can be changed according to customers request. Incre-asing the linespeed, with the same drumtorque, reduces the amount of time to reach the total number of drumcycles, thus reduces the life-time.

Increasing or decreasing the drumtorque by alte-ring linepull or drumdiametre, has an even more dramatic (exponential) effect on the winches life-time. (time is considered to be working time, standing still does not matter) For this reason it’s important to know how and how often the winch will be used, rather than just to select a winch that according the catalogue "seems" to have the right capacity. The haacon catalogue roughly guides you to select a winchtype, with linepull linespeed, drumtorque and FEM rating.

FEM rating

Once we know;

•What has to be lifted, the load in kg or in Newton (1 kg = 9,81 N.)

•Is the load always the same, or does it vary? If the load changes we need to know the percen-tage off load in relation to the percentage in time.

For example:

Max load 500 kg, use 20% off the time.

Average load 400 kg, use 70% off the time. Minimum load 200 kg, use 10% off the time. With this "load spectrum" you can work out the Spec-trum factor Km.

Once we have worked out the average daily use and load, we can "FEM- rate" the winch. In gene-ral the haacon wormgear winches are rated FEM M3/M4. The planetairy winches are rated FEM M6/M7. If a lower FEM rating is allowed, because the winch will be seldom used or the max. load is seldom lifted, we could select a smaller transmis-sion, or up-rate the winch capacity. Should the winch be for heavy-duty and work very often, we need to select a bigger transmission, or de-rate the winch capacity.

| 2� |

Life-time

We must be carefull not to make selecting winches to difficult. From experience we learned that very often the people working with the winch, cannot always give all the details, they simply want the 5 tons winch, running �0 meters/min.In that case our catalogue at least provides the information about the "real" winch capacity.The request sheet (page 22) might help you to get as many as possible answers for a proper selection. The haacon technical and commercial staff is glad to verify your selection and discuss all possi-bilities to design and produce your "taylor made" winch.

The formulaKm = ((F�/Fmax)3 x (t�/T)) + ((F2/Fmax)3 x (t2/T)) + ((F3/Fmax)3 x (t3/T)) etc.Example:Winch max load 2000 kg (20 kN)Winch life request �000 hoursWinch use � hour/day – �0 % time at �800 kg, 30 % time at �200 kg, 60% time at �000 kgIn this example the Km factor (winch use) will be;Km = ((�800/2000)3 x 0,�) + ((�200/2000)3 x 0,3) + ((�000/2000)3 x 0,6) = 0,2�Km = 0,2� (table 3) leads to symbol L2The use and life-expectancy (table 2) leads to symbol T3The FEM classification (table �) leads to symbol M3The FEM rating for this application is T3-L2 – M3

taBLe 1 - WInch „FeM“ cLaSSIFIcatIon

Winch Class Load spectrum

Effective use

T0 T� T2 T3 T4 T5 T6 T7 T8 T9L1 M� M� M� M2 M3 M4 M5 M6 M7 M8L2 M� M� M2 M3 M4 M5 M6 M7 M8 M8L3 M� M2 M3 M4 M5 M6 M7 M8 M8 M8L4 M2 M3 M4 M4 M6 M7 M8 M8 M8 M8

taBLe 2 - eFFectIVe uSe and LIFetIMe

Symbol Total effictive use(lifetime in hours) „T“

Daily usehours

T0 T< 200 < 0,�2T1 200 <T< 400 < 0,25T2 400 <T< 800 < 0,5T3 800 <T< �600 < �T4 �600 <T< 3200 < 2T5 3200 <T< 6300 < 4T6 6300 <T< �2500 < 8T7 �2500 <T< 25000 < �2T8 25000 <T< 50000 < �6T9 50000 <T > �6

taBLe 3 - SpectruM Factor

Symbol Spectrum factorL1 Km ≤ 0,�25L2 0,�25 < Km ≤ 0,25L3 0,25 < Km ≤ 0,5L4 0,5 < Km ≤ �

Reference ISO- to FEM- Identification

Effective use and lifetimeFEM V0,06 V0,�2 V0,25 V0,5 V� V2 V3 V4 V5ISO T0 T� T2 T3 T4 T5 T6 T7 T8

Load spectrumFEM � 2 2 3ISO L� L2 L3 L4

RatingFEM � Dm � Cm � Bm � Am 2m 3m 4m 5mISO M� M2 M3 M4 M5 M6 M7 M8

| 22 |


Application sheet

Fax to 0049 (0) 9375- 8486via email to [email protected]

Company .................................................... Date ...........................................................

Street ........................................................... Phone .........................................................

PO Box ........................................................ Fax ...........................................................

Official in charge .......................................... Email ..........................................................

Pieces ...........................

REQUIREMENTS: Hoisting (vertical) ...........kg Pulling (horizontal) ...........kg Rope capacity ...........m Line speed ...........m/min BGV D81 BGV C12

Temperature ...........°C

MOTOR:Electric400 V - AC 230 V - AC 24 V - DC Protection IP......... duty ratio..............Indoor useOutdoor use

Hydraulic Pressure................ bar Flow rate ............... l/min.Pneumatic Air pressure........... bar Air capacity ........... l/s

OPTION:Limit switchSlack wire switchLoad limiterDisengager / clutch (applicable for pulling

winches only)Pressure roller Grooved drumDevided drumothers ......................................................

CONTROLS:Pendant remote controlControl box with push-buttonsothers ......................................................

PAINTING:Standard RAL 5010 gentian blueSpecial RAL-N°.:

Documentation / Type plate english german french other

Application:.............................................................................................................................................

.............................................................................................................................................

.............................................................................................................................................

.............................................................................................................................................

1 German Accident Prevention Regulations (BG) for winches, lifting- and pulling equipment2 German Accident Prevention Regulations (BG) for event areas, studios and scenes

|23 |

Application

5

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haacon hebetechnik gmbh

haacon France Sàrl

haacon hebetechnik austria gmbh

Josef-Haamann-Str. 6D-97896 Freudenberg/MainTel. + 49 (0) 93 75/84-0Fax + 49 (0) 93 75/[email protected]

Regional Sales

3 D, rue du FortF - 67��8 StrasbourgTel. +33 (0)3 90 / 40 30 �0Fax +33 (0)3 90 / 40 30 �[email protected]

Ing. Johannes HallerHauptplatz 44A-2293 MarcheggTel. + 43 (0) 2285 6 48 39Fax + 43 (0) 2285 6 48 [email protected]

All sales partner adresses are available on www.haacon.com/contact/Sales partner/

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Documents

Winches for Industrial appliance - Transporel · background to winch selection and design, ... of more or less boring data and complicated calculations might ... gearbox is mounted