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Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

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Page 1: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Wind Energy SystemBy: Andy Brown, Basheer Qattum & Ali Gokal

Advisors: Dr. Na & Dr. Huggins

Page 2: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Outline

IntroductionHardwareSoftwareResultsFuture Steps

Page 3: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

History of Wind Energy Utilization

Page 4: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

ADVANTAGES OF WIND POWER Wind is free and with modern technology it can be captured

efficientlyWind does not cause green house gases or other pollutantsAlthough wind turbines can be very tall each takes up only a

small plot of landExcellent source for remote areas not connected to a gridWind turbines have a role to play in both the developed and

third worldAvailable in a range of sizes meaning a vast range of people

and businesses can use themEnvironmentally FriendlyEconomically Competitive

Page 5: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Goals

Output maximum power despite fluctuating wind conditions.

Utilize power electronics to perform conversions

Successfully implement a DSP board to have a greater degree of control over our system to harness optimal energy

To create a system that is applicable with real world industry

Page 6: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Functional Requirements (Hardware)

• Shall be able to produce .75 kilowatt but not more then 5 kilowatts

• Shall be able to convert wind power to single phase AC power

• Must be able to maximize wind power conversion

Page 7: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Wind-Electric Systems

Induction Generators, Directly Connected to the Grid

Doubly-Fed, Wound Rotor Induction Generators

Power Electronics Connected Generator

Page 8: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Top Level Diagram

Page 9: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Functional Description

Sub Systems•Generator

•Diode Rectifier

•Boost Converters

•Inverter

Page 10: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Brushless DC Motor

Due to complications with size and Lab requirements, PMSG still.Max Current 5.4 AMax Speed 3600 RPMMax Voltage 160 VMax Power 750 W

Page 11: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Brushless DC MotorFrequency RPM 3-phase-to-neutral

5 150 2.420 600 19.540 1200 40.560 1800 6180 2400 82

100 3000 87120 3600 104

ɳ=(120*f)/(poles)

Page 12: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Brushless DC Motor

Page 13: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Three-Phase Diode Rectifier

Max Peak Voltage 1600VMax Peak Current 300AMax Current 25AMax Voltage 600V

Output of DC generator after 3phase diode rectifier w/1.5mF Cap

V = I*R Vo=(1.35Vin – VDiode)P = I*V ɳ=(120*f)/(poles)Value of capacitor to ensure clear signalC=(Vp/2*f*Vr) =534μFTherefore we used 1.5mF

Page 14: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Three-Phase Diode RectifierVINRMS

VOUTSIMULATION

VOUT THEORICIAL

PERCENT ERROR

10 14.1 13.5 4.44

20 28.5 27 5.56

40 56.5 54 4.63

60 84.5 87 4.2

80 113 108 4.07

120 169.5 162 4.63

Vin = 64.0 VVo = 84.0 VIo = 961 mASpeed = 3000 RPMR = 88ΩP = 80.72W

Page 15: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Three-Phase Diode RectifierOutput of DC generator after 3phase diode rectifier w/o Cap

Vo = 85.0 VIo = 964 mASpeed = 3000 RPM

Current

DC Voltage

Page 16: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Three-Phase Diode RectifierOutput of DC generator after 3phase diode rectifier w/1.5mF Cap

Vin = 64.0 VVo = 84.0 VIo = 961 mASpeed = 3000 RPM

DC Voltage

3φ Voltage

Page 17: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Interleaved Boost Converter

Page 18: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins
Page 19: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Boost ConverterV Input Duty-Cycle Freq Vout-exp Vout-

actual

5 20% 30000 6.25 7.5

5 40% 30000 8.33 9.01

5 60% 30000 12.5 12.5

5 80% 30000 25.0 24.25

Vo=Vin/(1-D), or for more accurate values, Vo= {[(VIn-VIGBT*D)/(1-D)] – VDiode}

IGBT: Switching Freq up to 300kHzMax voltage at 600V Max current at 60A

Page 20: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Boost Converter

Page 21: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins
Page 22: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Most time consuming part of Boost converterGate Driver

Page 23: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Gate Driver • Gate to emitter (pulse) ±30V• Gate to emitter (cont) ±20V• Max Gate Current ±250uA• Gate driver output +18V• 120/14 VAC-RMS 17.89VDC

• Output up too 600V• Current up to 2A• Shutdown mode for protection

Page 24: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Gate Driver

Page 25: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Software

Page 26: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Functional Description

Page 27: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

DSP Board - TI TMS320F2812PWM Generation

16-Bit16 PWM outputs0 V – 3.3 V

ADC12-BitAnalog Input: 0 V - 3 V

Page 28: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Controller Implementation Process

SIMULINK

CODE COMPOSER

DSP

Page 29: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Testing CircuitSingle Channel Boost Converter

Page 30: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

SimulationOpen-Loop Controller

Page 31: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Testing CircuitOpen Loop Controller

Page 32: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Testing HardwareOutput Results

Duty Cycle Vo (scope) Vo (DSP) 20% 6.0 V 5.2 V30% 6.8 V 5.9 V40% 7.5 V 6.9 V50% 8.8 V 8.1 V60% 10.4 V 9.7 V70% 12.9 V 12.4 V80% 16.7 V 16.2 V

Page 33: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Testing HardwareOutput

• Duty Cycle: 20%

• Input Voltage: 5.00 V

• Output Voltage: 6.00 V

Page 34: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Voltage Controller Simulation

1=(s)G(s)G ips

s

k+sk=(s)G ip

id

oLps sL

V=(s)

(s)d

(s)i=(s)G ~

~

Page 35: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Voltage Controller

Page 36: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Voltage ControllerOutput

Page 37: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Voltage-Current ControllerSimulation

Page 38: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Voltage-Current Controller

Page 39: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Boost Converter Controller VS. Interleaved Boost Controller

Page 40: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Interleaved Boost ConverterOpen-Loop Controller

Page 41: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Interleaved Boost ConverterOpen-Loop Controller

Page 42: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Interleaved Boost ConverterOpen-Loop ControllerOutput

Page 43: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Single Phase Inverter ControllerSinusoidal Pulse Width Modulation

Page 44: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Unipolar PWM

Vout = Vd When T1,T4 is ON

Vout=-Vd When T2,T3 is ON

Vout=0 When T1,T3 or T2,T4 is ON

Page 45: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Unipolar PWM

Page 46: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

LC Filter

Magnitude Bode Plot for Second-Order LC Filter

Page 47: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

LC Filter

• Chose L = .125mH

• Yields C = 240uF

Page 48: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Inverter Controller Simulation

Page 49: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Inverter Controller Simulation

Page 50: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Interver Unipolar PWM Controller

Page 51: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Inverter SPWM - Output

Page 52: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Future Work - ControllerClosed-Loop Voltage and Current Controller

for Two-Channel Interleaved Boost ConverterMaximum Power Point Tracking ControllerSingle-Phase Inverter Controller with Unity

Power Factor Correction

Page 53: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Interleaved Boost Converter Voltage-Current ControllerSame Controller as designedNeed to output two PWM signal

The second PWM signal has to been delayed by half the period

Page 54: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Interleaved Boost ConverterSimulation

Page 55: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Maximum Power Point Tracking (MPPT)

Page 56: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

MPPTPerturbation and Observation Method (P&O)

MPPT algorithm adjusts duty cycle to achieve

Page 57: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

MPPT – System Diagram

Page 58: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

MPPT - Flowchart

Page 59: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

MPPTCurrent Controller Design

1=(s)G(s)G ips

s

k+sk=(s)G ip

i

d

oLps sL

V=(s)

(s)d

(s)i=(s)G ~

~101

102

103

104

105

-50

0

50

100amplitude response in dB

101

102

103

104

105

-91

-90.5

-90

-89.5

-89phase response in degree

frequency in Hz

degr

ee

Page 60: Wind Energy System By: Andy Brown, Basheer Qattum & Ali Gokal Advisors: Dr. Na & Dr. Huggins

Single-Phase Inverter Controller with Unity Power Factor CorrectionSystem Diagram