Wind Turbine Nacelle Datasheet Pack ENG (1)

Wind Turbine NacelleDatasheet Pack

Issue Number: 02Issue Date: 10/12/2009

Wind Turbine Nacelle Datasheet Pack

0500

1250

2000

3500

4250

5000

5750

250

2750

6070mm - Total Length

2910 2250 910

360.0360.0360.0360.0AB CD

System RailStop AssemblyPartNo: 180-258-001

M10 Tamper Proof Stop AssemblyPartNo: 180-258-000

Moulded Rail EndPartNo: 182-430-000

03

Unirail Carriage Assembly WTPartNo: 240-669-600

Concealed Fix Anchor Tapped WTPartNo: 240-258-200

Unirail - 2910mmPartNo: 242-258-000


Rail Joint Anchor Assembly WTPartNo: 240-669-500


T Point Anchor Assembly WTPartNo: 240-166-500

03 New Moulded Rail End Detail Updated 27/11/2009 JB

02 New Drawing Sheet, Changed Rail Lengths and Fixing Points 21/05/2009 JB

01 Updated Drawing 17/09/2008 JB

REV. REVISION DESCRIPTION DATE NAME

REVISION TABLE

Drawn By

Checked By

APPR

DATEPART NO

A3

DESCRIPTION

FILE NAMENAME

ALL DIMENSIONS ARE IN MILLIMETRES

GENERAL TOLERANCE +/-

RELEASE LEVELP = PRE-SERIES S = SERIES S

MATERIAL :

FINISH :

WEIGHT (g) :

Unirail System - A

240-669-604

Unirail System - AJB

N/A

N/A

N/ARH

SL

t: +44(0) 1527 548000f: +44(0) 1527 591000

e: [email protected]

MANUFACTURERS SHOULD CHECK THAT THE PART NUMBER AND REVISION NUMBER CORRESPONDS EXACTLY TO THE INFORMATION DETAILED ON THE UNILINE PURCHASE ORDER

DRAWN WITH REFERENCE TO BS8888IF IN DOUBT ASK!

DO NOT SCALE

PROJECTION

5a Merse RoadNorth Moons MoatRedditchWorcestershireB98 9HLUK

CopyrightUniline Safety Systems Ltd

1 2 3 4 5 6

B

D

A

C

SCALE N/A

15/04/2008

Form 066a (v2 DCN 192)

15/04/2008

15/04/2008 SHEET 1 OF 1

ANGULAR TOLERANCE +/- N/A

N/A

250

0

500

1250

2000

2750

3500

3820mm - Total Rail Length

2910 910

360.0

360.0280.0

280.0

360.0

C

DE

F

H

Moulded Rail EndPartNo: 182-430-000

M10 Tamper Proof Stop AssemblyPartNo: 180-258-000

System RailStop AssemblyPartNo: 180-258-001

04 Unirail Carriage Assembly WTPartNo: 240-669-600

Concealed Fix Anchor Tapped WTPartNo: 240-258-200



Rail Joint Anchor Assembly WTPartNo: 240-669-500

T Point Anchor Assembly WTPartNo: 240-166-500

04 New Moulded Rail End Detail Updated 27/11/2009 JB

03 Additional Detail Added 12/08/2009 JB

02 New Drawing Sheet, Changed Rail Lengths and Fixing Points 21/05/2009 JB

01 Updated Drawing 17/09/2008 JB

REV. REVISION DESCRIPTION DATE NAME

REVISION TABLE

Drawn By

Checked By

APPR

DATEPART NO

A3

DESCRIPTION

FILE NAMENAME

ALL DIMENSIONS ARE IN MILLIMETRES

GENERAL TOLERANCE +/-

RELEASE LEVELP = PRE-SERIES S = SERIES S

MATERIAL :

FINISH :

WEIGHT (g) :

Unirail System - B

240-669-602

Unirail System - BJB

N/A

N/A

N/ARH

SL

t: +44(0) 1527 548000f: +44(0) 1527 591000

e: [email protected]

MANUFACTURERS SHOULD CHECK THAT THE PART NUMBER AND REVISION NUMBER CORRESPONDS EXACTLY TO THE INFORMATION DETAILED ON THE UNILINE PURCHASE ORDER

DRAWN WITH REFERENCE TO BS8888IF IN DOUBT ASK!

DO NOT SCALE

PROJECTION

5a Merse RoadNorth Moons MoatRedditchWorcestershireB98 9HLUK

CopyrightUniline Safety Systems Ltd

1 2 3 4 5 6

B

D

A

C

SCALE N/A

15/04/2008

Form 066a (v2 DCN 192)

15/04/2008

15/04/2008 SHEET 1 OF 1

ANGULAR TOLERANCE +/- N/A

N/A

23

1

220

220

220220220

220

BC

DE G

I6

85

710

4 9

Unirail System - A Part No: 240-669-604


Notes:Rail joints to be assembled and checked on the gauge.Refer to packaging instructions.

ITEM NO.

PART NUMBER DESCRIPTION QTY.

QTY. PICKED GRN

1 242-258-000 Unirail - 2910mm 22 242-258-001 Unirail - 910mm 23 242-258-002 Unirail - 2250mm 24 240-669-500 Rail Joint Anchor Assembly WT 45 240-258-200 Concealed Fix Anchor Tapped WT 146 180-258-000 M10 Tamper Proof Stop Assembly 47 180-258-001 System Rail Stop Assembly 48 240-669-600 Unirail Carriage Assembly WT 49 240-166-500 T Point Anchor Assembly WT 2

10 182-430-000 Moulded Rail End 4

Name:

Date:

Sheet 1 of 1

Batch Number AllocatedQuantity Assembled

Form 066(v3 DCN 149) - Assembly Inspection Sheet

12

22022022

0

220

220

220

ABC

D

EF7

3

8

5

4

9

6

Unirail System - B Part No: 240-669-602


Notes:Rail joints to be assembled and checked on the gauge.Refer to packaging instructions.

ITEM NO. PART NUMBER DESCRIPTION QTY.

QTY. PICKED GRN

1 242-258-000 Unirail - 2910mm 22 242-258-001 Unirail - 910mm 23 240-669-500 Rail Joint Anchor Assembly WT 24 180-258-001 System Rail Stop Assembly 45 180-258-000 M10 Tamper Proof Stop Assembly 46 240-166-500 T Point Anchor Assembly WT 67 240-669-600 Unirail Carriage Assembly WT 48 240-258-200 Concealed Fix Anchor Tapped WT 10

9 182-430-000 Moulded Rail End 4

Name:

Date:

Sheet 1 of 1

Batch Number AllocatedQuantity Assembled

Form 066(v3 DCN 149) - Assembly Inspection Sheet

Issue Number: 06Issue Date : 11/08/2009

Technical Datasheet: 1020

www.unilinesafety.com

Typical Anchor Point Fixing Detail(240-166-500)

Typical Rail Fixing Detail(240-258-200/240-669-500)

Sheet 1 of 2

C C

M12 SS A470 Hex Nut

Seal

Concealed Fix Bracket

Roof Sheet

M12 Nylon Dubo Ring

M12 SS A470 Countersunk Hex Bolt

Steel Section

M12 SS A470 Hex Nut

M12 Nylon Dubo Ring

BackplateRoof Sheet

M12 SS A470 Hex Bolt

Steel Section

Seal

M12 Nylon Dubo Ring

Technical Datasheet: 1020Typical Rail Fixing Detail(240-258-200/240-669-500)

Issue Date : 11/08/2009 Issue Number: 06

Typical Anchor Point Fixing Detail(240-166-500)

www.unilinesafety.com Sheet 2 of 2

of 1

Material Aluminium 6082 T6

Finish Anodised Silver AA25*

Quality 100% Visual Inspection

Strength 22kN Minimum

Conformity EN795 Class D. Tested to BS EN 50308:2004 & OSHA 1915.159/1926.502

Unirail

Issue Date: 12/08/2009 Issue No: 05

Component Specification

Application Rail forms the basis of the anchorage system and allows the Unirail carriage to run unhindered along the system. It can be used as part of a wall/floor/overhead mounted system.

Technical Datasheet No: 1034

* Other finishes available on request

of 1

A Parking Device

Carriage Body Wheels Fixings

Material Aluminium 6082 T6 Aluminium 6082 T6 316 Stainless Steel

Finish Powder Coated Yellow RAL 1016* Nylon Coated Black Electropolished


Strength 22kN

Conformity EN 795 Class D. CE Marked. Tested to BS EN 50308 & OSHA 1915.159/1926.502

Unirail Carriage Assembly WT


Part No: 240-669-600


Application The carriage is part of the Unirail system. It provides a mobile attachment point for users to connect to. One user per carriage.


*Other finishes available on request

of 1

A M12 SS A470 Hex Bolt # *

B Anchor (Free to rotate)

C M16 SS A470 Hex Nut (Captive)

D Seal Pad

E M16 SS & PTFE Washers

F Backplate

G M12 Nylon Dubo Ring #

H M12 SS A470 Hex Nut #

Anchor Plate Fixings

Material 316 Stainless Steel 316 Stainless Steel / PTFE

Finish Powder Coated Yellow RAL 1016~ Electropolished Self Colour


Strength 44kN

Conformity EN795 Class A1, BS EN 50308:2004 & OSHA 1915.159/1926.502

T Point Anchor Assembly


Part No: 240-166-500


Application To be used as a single attachment point for fall arrest or fall restraint.


~Other finishes available on request

# Alternative structural fixings are available on request

of 1

A M10 SS A470 Countersunk Hex Screw

To prevent the rail from sliding out of an end anchorage as a result of the forces generated by a fall. The system rail stop allows the rail to move in either direction when the rail expands/contracts due to variations in temperature.

System Rail Stop Body Fixings

Material Aluminium 6082 T6 316 Stainless Steel

Finish Anodised Silver AA25 Natural


Approvals EN795 Class D. CE Marked. Tested to BS EN 50308 & OSHA 1915.502

System Rail Stop Assembly


Part No: 180-258-001


Application


of 1

Moulded Rail End Material Injection Moulded Polypropylene Finish Spark Eroded Texture Quality ISO 9001:2000 Weight 9g

Use the Moulded Rail End when finishing the rail system, thus preventing water ingress inside the extrusion. The component also protects the user from collision with the ends of the rail system.

A Mould Rail End B Unirail 3m

Moulded Rail End


Part No: 182-430-000

Application



of 1

A Carriage Buffer B M10 SS A470 Button Socket Head Machine Screw C M10 SS A470 Flat Washer D M10 Nylon Washer

Body Carriage Buffer Fixings Material Aluminium 6082 T6 Rubber 316 Stainless Steel/Nylon Finish Anodised Silver AA25 (1 thou) Natural Natural Weight 89g (3.14oz) Quality ISO 9001:2000

M10 Tamper Proof Stop Assembly


Part No: 180-258-000


Application


To prevent the carriage from coming off the rail.

of 1

A M10 SS A470 Countersunk Hex Screw

B Spigot Bar

C Seal Pad

D M12 SS A470 Countersunk Hex Screw # *

E M12 Nylon Dubo Ring

F M12 SS A470 Hex Nut

Concealed Fix Joint Body Spigot Fixings

Material Aluminium 6082 T6 Aluminium 6082 T6 316 Stainless Steel/Nylon

Finish Anodised Silver AA25~ Anodised Silver AA25 Natural


Strength 22kN

Conformity EN795 Class D. CE Marked. Tested to BS EN 50308 & OSHA 1915.159/1926.502

Rail Joint Anchor Assembly WT

Issue Date: 12/08/2009 Issue No:04

Part No: 240-669-500


Application Used to join two rails together and anchor to the structure in overhead or horizontal Unirail Systems.



* Sealed and fixed with Loctite Thread Locker # Alternative structural fixings available on request

of 1

# Alternative structural fixings available on request. * Sealed and fixed with Loctite Thread Locker

A Seal Pad

B M12 Nylon Dubo Ring #

C M12 SS A470 Hex Nut #

D M12 SS A470 Countersunk Hex Screw # *

Anchor Body Fixings

Material Aluminium 6082 T6 316 Stainless Steel / Nylon

Finish Anodised Silver AA25~ Natural


Strength 22kN

Conformity EN795 Class D. CE Marked. Tested to BS EN 50308 & OSHA 1915.159/1926.502

Concealed Fix Anchor Tapped WT


Part No: 240-258-200


Application For fixing the rail system to the structure in overhead and horizontal systems for fall restraint or fall arrest.



UK5a Merse Road

North Moons Moat Redditch, Worcestershire

B98 9HL

t: +44 (0) 1527 548 000 f: +44 (0) 1527 591 000

USA17200 Chenal Parkway

Suite #352 Little Rock, AR 72223

USA

t: +01 (501) 517 6056 f: +01 (501) 325 3477

AUSTRALIAFactory 1

4 Reichert Drive, Molendinar Queensland 4214

Australia

t: +61 (7) 5563 1900 f: +61 (7) 5571 7093

www.unilinesafety.com

because lives depend on it

Uniline Safety Systems Limited

Uniline Safety Systems is a leading international manufacturer of fall protection products and systems. Through a combination of expert knowledge and practical experience, we can help our customers reduce risk and increase safety when working at height.

Unilines comprehensive range of products offers fully compliant, practical solutions for structures of all types, in all industries. Our ethos of delivering quality, service, training and support for our

customers has earned Uniline a deserved reputation for excellence around the world.

Operating through specialist safety companies in over 25 countries, Uniline provides local support and installation services to meet the specific safety objectives of all our customers.

local distributor/systems integrator

A range of intuitive rescue and access products to aid recovery of workers after a fall or in an emergency at height. The diversity of Unilines Rescue range ensures we can provide a solution for all types of rescue situations whilst keeping safety the top priority.

MultiSafe comprises three of the best known brands in fall protection safety: Uni-8, Uni-16, and UniRail. The versatility of these products combined with Unilines expertise in fall protection ensures we can solve even the most complex of height safety problems in industry, construction, faade access and for all manner of building maintenance and inspection tasks.

If you need a safety solution for roof access during maintenance and inspection tasks, then look no further than Unilines RoofSafe product range. Our products, including roof anchors, horizontal lifelines & horizontal rail systems offer comprehensive protection for workers on all types of roofs.

The best vertical fall protection systems in the world wont let you down. The extensive development of the EasyClimber range of products for vertical structures including masts, towers, pylons, wind turbines, silos, bridges and chimney stacks ensures customers will enjoy the safest and most functional climbing experience possible.

Gamesa Front Page.pdfUnirail System - STD LT G8XModelDrawing View1Drawing View2Drawing View3Detail View A (1 : 5)Detail View B (1 : 5)Detail View C (1 : 5)Detail View D (1 : 5)

Unirail System - HT G8XModelDrawing View1Drawing View3Drawing View4Detail View C (1 : 5)Detail View D (1 : 5)Detail View E (1 : 4)Detail View H (1 : 5)

AIS - Unirail System - STD LT G8XSheet1Drawing View1Drawing View2Detail View B (1 : 7)Detail View C (1 : 7)Detail View D (1 : 7)Detail View E (1 : 7)Detail View G (1 : 7)Detail View I (1 : 7)

AIS - Unirail System - HT G8XSheet1Drawing View1Drawing View2Detail View A (1 : 7)Detail View B (1 : 7)Detail View C (1 : 7)Detail View D (1 : 7)Detail View E (1 : 7)Detail View F (1 : 7)

Fixing DetailSheet2Drawing View14Drawing View15

Sheet1Drawing View5Section View C-CDrawing View11Section View -

UnirailUnirail Carriage Assembly WTT Point Anchor AssemblySystem Rail Stop AssemblyMoulded Rail EndM10 Tamper Proof Stop AssemblyRail Joint Anchor Assembly WTConcealed Fix Anchor Tapped WT3235 LV Uniline Digital Covers

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Wind Turbine Nacelle Datasheet Pack ENG (1)