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10.028
10.060ATR
10.060BTR
10.060CTR
10.125TR-xxx
10.061A
10.061B
10.150RL
10.150RS
10.200R
10.300R
10.200RS
10.400R
10.400RS
10.800R
Operating Manual
English
June 20 | Version 1.4
Wire Rope
and Chain Scrapers
Operating Manual
Page 2 of 72 ©2020 enz® technik ag June 2020 Version 1.4
1 Table of Contents
Preface .............................................................................................. 4
Purpose of the document ................................................................... 4
2 Safety ........................................................................................... 5 2.1 Noncompliance with the safety information and its consequences. ........ 5
2.2 Target group .............................................................................................. 5
2.3 User requirements ..................................................................................... 5
2.4 Explanation of general safety instructions ................................................ 6
2.5 Information provided in these operating instructions .............................. 6
2.6 Intended use .............................................................................................. 6
2.7 Safety warnings for modifications ............................................................. 7
2.8 Protective equipment for working in manholes, excavations, and channels
8
2.9 General safety instructions ...................................................................... 10
3 Legal ........................................................................................... 12 3.1 Copyright ................................................................................................. 12
3.2 Exclusion of liability ................................................................................. 12
3.3 Warranty conditions ................................................................................ 12
4 Wire rope and chain scrapers ...................................................... 13 4.1 Introduction ............................................................................................. 13
4.2 Application ............................................................................................... 13
4.3 Technical data & overview table ............................................................. 14
5 Installation .................................................................................. 16 5.1 Assembling the tools ............................................................................... 16
5.2 Preparatory work ..................................................................................... 16
5.3 Setting up the work area ......................................................................... 16
5.4 Adjusting the wire rope and chain scraper to the channel diameter ...... 17
Operating Manual
June 2020 Version 1.4 ©2020 enz® technik ag Page 3 of 72
6 Operation ................................................................................... 19 6.1 How to operate the tools ........................................................................ 19
6.2 Cleaning easily damaged pipes ................................................................ 19
6.3 Cleaning pipes with minor damage ......................................................... 20
6.4 After use .................................................................................................. 20
6.5 Completing the work process .................................................................. 20
6.6 Troubleshooting....................................................................................... 21
7 Maintenance ............................................................................... 22 7.1 Maintenance after each use .................................................................... 22
7.2 Nozzle inserts ........................................................................................... 22
7.3 Replacing parts ........................................................................................ 23
7.4 Disposal, environmental protection ........................................................ 23
8 Our chain scrapers....................................................................... 24 8.1 Chain scraper 10.028 ............................................................................... 24
8.2 Chain scraper 10.060 A / B / CTR ............................................................. 26
8.3 Chain scraper 10.061 A / B ...................................................................... 30
8.4 Chain scraper 10.125TR-xxx ..................................................................... 33
8.5 Chain scraper 10.150RL ........................................................................... 39
8.7 Chain scraper 10.200R / 300R / 200RS .................................................... 44
8.8 Chain scraper 10.400R ............................................................................. 58
8.9 Chain scraper 10.800R ............................................................................. 67
8.10 Adjusting the chains for 10.400RS ........................................................... 68
9 Index .......................................................................................... 69 9.1 Drawings .................................................................................................. 69
9.2 Figures ..................................................................................................... 70
Version Revision: Date Initials
1.0 Created January 2019 bho
1.2 Rope brush April 2019 rri
1.3 Pictures & tables updated Mai 2019 bho
1.4 Art. No updated
Operating Manual
Page 4 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Preface
Dear valued customer,
Thank you for the confidence and trust you've placed in us by purchasing one of our
products.
We always appreciate suggestions and new design ideas. Your feedback will help us
improve the design of our product and the associated documentation.
If you have any questions or suggestions, please contact our Customer Service Depart-
ment.
enz® technik ag Phone +41 41 676 77 66
Schwerzbachstrasse 10 Fax +41 41 676 77 67
6074 Giswil, Switzerland [email protected]
www.enz.com
Person responsible for documentation:
Fabian Krasniqi (Tech. Support / QM Manager)
We reserve the right to modify and further enhance our products without prior no-
tice as a result of technological advances. Misprints reserved.
Purpose of the document The purpose of this manual is to instruct you on how to use our product correctly,
effectively, safely, and for its intended purpose. The user will be informed about risks,
reasonably foreseeable misuse, and residual risks.
Important!
Read carefully before use.
Keep for later reference.
Please read this operating manual thoroughly before using the cleaning tool. Make
sure that all employees who work with the product know how to use it correctly.
The operating manual must be available to all operating personnel at all times. It must
be kept in an easily accessible place.
If the manual is misplaced or destroyed, a new copy can be requested from your near-
est dealer or from the manufacturer directly.
Operating Manual Safety
June 2020 Version 1.4 ©2020 enz® technik ag Page 5 of 72
2 Safety
2.1 Noncompliance with the safety information and its conse-
quences. Disregarding these safety instructions may lead to accidents and severe personal inju-
ries, material damage, and damage to the environment.
The manufacturer cannot be held responsible for any damages resulting from noncom-
pliance with these instructions.
2.2 Target group This manual is intended for all persons who will be involved in the assembly, start-up,
and operation of the pipe cleaning tool.
2.3 User requirements Personnel intending to assemble, start up and
operate the tool must...
• Be familiar with the field of channel maintenance work and possess the appro-
priate technical knowledge.
• Be trained and instructed appropriately in the use of the product.
Have read and understood the operating manual, in particular the section on
“Safety.”
If your personnel do not possess the necessary knowledge, they must be trained and
instructed on it. If necessary, the pipe cleaning tool manufacturer can provide this in-
struction and training.
Only the maintenance and service activities described in this manual may be per-
formed by users who have met the above-listed requirements. Any additional mainte-
nance and service work may be performed only by qualified specialist personnel from
the manufacturer.
Please refer to the section on "MAINTENANCE".
Safety Operating Manual
Page 6 of 72 ©2020 enz® technik ag June 2020 Version 1.4
2.4 Explanation of general safety instructions The general safety instructions in this section provide information about potential re-
sidual risks, which are inherent to the product and may occur unexpectedly, despite
the proper usage of the product.
In order to prevent personal injuries, material damage, and damage to the environ-
ment, all personnel working with this product must comply with these safety instruc-
tions. It is mandatory for said personnel to read and to understand the information
provided in this section.
2.5 Information provided in these operating instructions
DANGER
Noncompliance may lead to serious injury or loss of life.
WARNING
Noncompliance may lead to serious injury or loss of life and/or
cause a long-term disability.
CAUTION
Noncompliance may lead to injury and considerable material dam-
age, financial loss or damage to the environment.
Information on the technically correct and efficient use of the prod-
uct.
2.6 Intended use The product is designed to clean the insides of pipes (sewer pipes). The following
points must be followed to ensure proper use of the product.
The cleaning tool may be used only in pipes or pipe-like sewers (referred to
in this document generally as “channels”). The profile to be cleaned must be
free of leaks and surrounded by material.
Operating Manual Safety
June 2020 Version 1.4 ©2020 enz® technik ag Page 7 of 72
The tool may be used on the following types of pipes:
o PE pipes
o Steel pipes
o Concrete pipes
For use in pipes made of other material, please consult the manufacturer.
The product may be operated only in pipes with correctly installed and de-
fect-free connections.
Cleaning areas (manholes, pipe branches etc.) need to be sufficiently secured
during the operation, including during construction and cleaning work.
During the cleaning operation, no personnel are allowed inside the pipes or
at either end of the pipes.
The maximum pressure indicated on the nozzle may not be exceeded.
Wastewater may not be drained into watercourses (creeks, rivers etc.).
The product must be inspected to ensure it is in proper working order before
every start-up.
Defects must be rectified before start-up.
Use the tool only as intended. (Use only the correct wrench for nuts).
Secure the hose lines in such a way that they cannot become damaged during
operation.
Only the accessories provided and approved by enz® technik ag may be used.
2.7 Safety warnings for modifications No other changes or modifications to the pipe cleaning tool may be performed. Only
parts authorized by the manufacturer may be used. The manufacturer is not liable
for damage resulting from unauthorized changes to the product.
Safety Operating Manual
Page 8 of 72 ©2020 enz® technik ag June 2020 Version 1.4
2.8 Protective equipment for working in manholes, excavations, and
channels The employer must provide suitable personal protective equipment and ensure that
it is worn by the employees during work.
In the following section, the protective equipment prescribed by Schweizerische Un-
fallversicherung SUVA (the Swiss Accident Insurance Organization) will be described.
For more information on this, refer to the brochure: Safe entry and working in manholes, excavations, and channels (in German, French & Italian) Order number: 44062.d Suva
Schweizerische Unfallversicherungsanstalt Arbeitssicherheit Postfach, 6002 Lucerne, Switzerland For information: Phone +41 41 419 51 11 For orders: www.suva.ch/waswo Fax +41 41 419 59 17 Phone +41 41 419 58 51
Respirators
Self-contained respiratory equipment for spending time in danger-
ous atmospheres and for use during rescue operations.
Respirators
Self-rescue respiratory equipment (devices with compressed air
tanks or regeneration devices) for working in sewers and for first aid
for injured persons.
Rescue harness
Rescue harness or protective clothing with a loop sewn into the
neck. During rescue, the rescue rope will be attached to the neck
loop. Injured persons will be lifted out using a rescue lifting device
with a self-actuating load brake.
Suitable working clothing
Leak-proof clothing protects the skin from becoming soiled and from
possible infections. Visually conspicuous work clothing makes the
employee more visible to traffic.
Operating Manual Safety
June 2020 Version 1.4 ©2020 enz® technik ag Page 9 of 72
Appropriate footwear
Safety footwear should, in particular, have good grip and be slip-re-
sistant and leak-proof (e.g. rubber boots).
Gloves
Appropriate gloves will protect you from hand injuries and contact
with materials that could impair your health and from untreated wa-
ter.
Hardhat
The hardhat will protect your head from falling objects and from
bumping into fixed components and objects.
Hearing protection
If there is noise that could damage your hearing, you can wear, e.g.
earmuffs with built-in headphones and microphone.
Eye protection
Your eyes should be protected against grit, sprayed dangerous sub-
stances, etc.
Lighting independent of the power grid
For example, you should carry a waterproof flashlight or wear a
flashlight attached to your hardhat.
Safety Operating Manual
Page 10 of 72 ©2020 enz® technik ag June 2020 Version 1.4
2.9 General safety instructions
Danger! | High-pressure water jets
Defects in or unintended use of the product could cause hazards due
to pressurized water spray. Never remain in the channel during op-
eration. Ensure that the product is in perfect condition before oper-
ation. Highly concentrated water jets can cause serious injury and
could even sever limbs. Noncompliance with these safety instruc-
tions could be fatal or could lead to serious injury.
Danger! | Toxic vapors
There can be toxic vapors in channels. Wear the prescribed protec-
tive equipment such as gas masks, gas warning devices and rescue
harnesses. Inhaling toxic vapors or air that is contaminated with par-
ticles could be fatal or lead to serious injuries if the particles enter
the lungs.
Warning! | Falling objects
Around open manholes, objects can fall down into the manhole and
onto the people below. Never remain directly beneath the manhole
opening when guiding the products in. Secure the manhole entrance
against parts that could fall. Do not throw any tools or objects down
into the manhole. Do not enter any manhole where there is a dan-
ger of falling. Personnel could become trapped. Noncompliance with
these safety instructions can be fatal or could lead to serious injury.
Warning! | Chemical burns
There may be unidentified, corrosive, or otherwise harmful sub-
stances in channels. Put on appropriate protective clothing. Use the
protective equipment prescribed. Otherwise, you could suffer from
chemical burns to your skin and eyes or become infected with path-
ogens.
Operating Manual Safety
June 2020 Version 1.4 ©2020 enz® technik ag Page 11 of 72
Warning! | Falls from height
Open manholes are to be expected in the area where you will be
working with the product. You must warn people about open man-
holes. Pay attention to where you are walking. Falling from height
can be fatal or could lead to serious injury.
Warning! | Hand injuries
If the product is tampered with, there is a risk of hand injury due to
getting caught or abrasion. Wear gloves during work. Pay attention
to where you grip the product. Always have two people carry heavy
equipment. Consequences can include crushing injuries, abrasions
or even the loss of a limb.
Caution! | Sharp objects
If the product is tampered with, there is a risk of hand injuries due
to sharp edges. Wear gloves during work. Pay attention to where
you grip the product. Consequences can include cutting injuries to
your hands or other parts of your body.
Caution! | Trip hazards
Lines and other objects are to be expected on the ground in the area
around where the product is being used. Pay attention to where you
are walking. Keep the area of use tidy. Tripping and falling could
cause serious injuries.
Legal Operating Manual
Page 12 of 72 ©2020 enz® technik ag June 2020 Version 1.4
3 Legal
3.1 Copyright This manual shall not be duplicated partially or in its entirety without the prior written
permission of enz® technik ag. It shall not be photocopied, reproduced, translated, or
converted into an electronic or machine-readable format.
©2020 enz® technik ag, 6074 Giswil, Switzerland.
All rights reserved
3.2 Exclusion of liability The manufacturer is not liable for damage that:
• Is caused as a result of unauthorized changes to the product.
• Is caused by not following the safety instructions.
3.3 Warranty conditions In accordance with our sales and delivery conditions, we offer a warranty. However,
the warranty is voided if:
• The product is used under conditions that are not permitted by us.
• Replacement and accessory parts that are not original replacement and acces-
sory parts from enz® technik ag are used.
• If there is damage due to:
o Improper use
o Not following the operating manual
o Unsuitable operating equipment
o Incorrect or improper routing of the hose or pipelines
o Unauthorized changes or modifications to or conversions of the product.
Operating Manual Wire rope and chain scrapers
June 2020 Version 1.4 ©2020 enz® technik ag Page 13 of 72
4 Wire rope and chain scrapers
4.1 Introduction
enz® chain scrapers are universally usable tools.
The same tool can be adapted and used for a wide range of pipe diameters. Different
deposits such as limescale, cement slurry, roots, etc. can be removed efficiently.
Tools with Art No. 10.XXXR can be operated with recycled water.
In addition, enz® chain scrapers can be modified in various ways. Simple handling
and maintenance are also traits that go hand-in-hand with enz® chain scrapers.
4.2 Application
• Used to prepare for restoration work, such as relining, grouting, or applying coat-
ings
• Complete root removal
• Removal of incrustations and deposits
• Removal of concrete residues in newly-laid channel pipelines (for acceptance in-
spection)
Wire rope and chain scrapers Operating Manual
Page 14 of 72 ©2020 enz® technik ag June 2020 Version 1.4
4.3 Technical data & overview table
Max. working
pressure[psi]
50
00
50
00
50
00
36
00
36
00
36
00
36
00
29
00
29
00
29
00
29
00
29
00
29
00
29
00
29
00
Max. working
pressure[bar] 3
50
35
0
35
0
25
0
25
0
25
0
25
0
20
0
20
0
20
0
20
0
20
0
20
0
20
0
20
0
Minimum flow
rate at 100 bar[l/min] 2
0
30
/50
30
/50
30
/50
50
/15
0
60
60
10
0
10
0
20
0
20
0
20
0
30
0
30
0
40
0
Weight [kg] 0.3
2
0.9
5
0.9
5
1.0
5
2.5
1.4
1.4
13
.1
13
.1
35
35
35
47
47
18
5
3xM
4
2xM
6
2xM
6
2xM
6
2xM
6
3xM
6
3xM
6
3xM
8
3xM
8
3xM
10
3xM
10
3xM
10
3xM
10
3xM
10
3xM
10
3xM
4
4xM
6
4xM
6
4xM
6
4xM
8
3xM
6
3xM
6
3xM
10
3xM
10
3xM
10
3xM
10
3xM
10
3xM
10
3xM
10
6xM
10
Ø x length [mm]
40
/28
x81
40
x11
2
40
x11
2
40
x13
4
60
x14
4
60
x13
4
60
x13
4
13
5/2
35
x50
0
13
5/2
35
x50
0
18
5/3
85
x56
0
18
5/3
85
x56
0
18
5/3
85
x56
0
38
5/7
85
x62
5
38
5/7
85
x62
5
56
0/7
75
x16
40
Application
range Ø[mm]
40
-10
0
60
-20
0
60
-20
0
60
-20
0
10
0-3
00
80
-15
0
80
-15
0
15
0-2
50
20
0-4
00
20
0-4
00
20
0-4
00
20
0-4
00
40
0-8
00
40
0-8
00
80
0-1
20
0
Connecting
threadBSPP
1/4
"
3/8
"
1/2
"
3/4
"
1"
1/2
"
3/4
"
1"
1"
1"
1"
1"
1"
1"
1 1
/4"
10
.02
8
10
.06
0A
TR
10
.06
0B
TR
10
.06
0C
TR
10
.12
5TR
-
10
.06
1A
10
.06
1B
10
.15
0R
L
10
.15
0R
S
10
.20
0R
10
.30
0R
10
.20
0R
S
10
.40
0R
10
.40
0R
S
10
.80
0R
Rotating nozzle inserts
Thrust jet inserts
Article number
Table 1 Technical data
Operating Manual Wire rope and chain scrapers
June 2020 Version 1.4 ©2020 enz® technik ag Page 15 of 72
St.
opt.
opt.
opt.
opt. - - - - - - - - - -
Ø extensions - - - - - - - - -
opt.
opt.
opt. - - -
Pulling
equipment
- - - - - - - - -
opt.
opt.
opt.
opt.
opt.
opt.
Diamond crow n
drill bit
- - - - - - -
opt.
opt.
opt.
opt.
opt.
opt.
opt. -
Cutter head St.
opt.
opt.
opt.
opt. - - - - - - - - - -
Wire brushes - - - -
opt. - - - -
opt.
opt.
opt.
opt.
opt. -
Wire rope loops - - - - - - - - -
opt.
opt.
opt.
opt.
opt. -
Cutter - St.
St.
St.
St.
St.
St.
St.
St.
St.
St.
St.
St.
St.
St.
Link chain St.
opt.
opt.
opt.
opt.
St.
St.
opt.
St.
opt.
opt.
St.
opt.
St.
opt.
Pin bolt chain
opt.
St.
St.
St.
St. - - St.
opt.
St.
St.
opt.
St.
opt.
St.
Change skids No
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
Set skids No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Drive type Turbojet No
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
opt.
st.
40
-10
0
60
-20
0
60
-20
0
60
-20
0
10
0-3
00
80
-15
0
80
-15
0
15
0-2
50
20
0-4
00
20
0-4
00
20
0-4
00
20
0-4
00
40
0-8
00
40
0-8
00
80
0-1
20
0
1/4
"
3/8
"
1/2
"
3/4
"
1"
1/2
"
3/4
"
1"
1"
1"
1"
1"
1"
1"
1 1
/4"
10.0
28
10.0
60A
TR
10.0
60B
TR
10.0
60C
TR
10.1
25T
R-
10.0
61A
10.0
61B
10.1
50R
L
10.1
50R
S
10.2
00R
10.3
00R
10.2
00R
S
10.4
00R
10.4
00R
S
10.8
00R
Storage setA
cc
es
so
rie
s &
op
tio
ns
sta
ndard
, in
clu
ded in
sta
ndard
scope o
f deliv
ery
optio
n, can b
e o
rdere
d
Set skids
Connecting thread
Article number
Adjust chain or wire rope
length
Application range Ø
[mm]
Table 2 Overview of necessary adjustments & options
Installation Operating Manual
Page 16 of 72 ©2020 enz® technik ag June 2020 Version 1.4
5 Installation
5.1 Assembling the tools All tools are supplied ready to be used. Once the tools have been unpacked, please
check the content for completeness.
5.2 Preparatory work It makes sense to clarify some points before use. Knowledge of the following points is
helpful during preparations and when adjusting the wire rope and chain scraper:
• Layout of the pipes
• Inner pipe diameter of the channel where work will be performed
• Pipe material of the channel where work will be performed
• Type of foreign material in the pipe
• Planned flushing direction → We recommend that you work against the direction
of flow.
• Any type of gradient in the channel where work will be performed
• Access points to the channel
5.3 Setting up the work area Prior to working with a wire rope or chain scraper, the following procedures must be
followed:
Set up barriers and safety equipment (warning triangle, block off the area, etc.)
The work area must be blocked off and secured so that there is no risk of falling
or other traffic-related dangers.
The necessary information on the wastewater flowing through the manhole must
be obtained (chemicals, gas, vapors, etc.)
Measuring instruments such as explosive gas meters, oxygen meters, gas warning
devices, etc. must be readily available.
You must ensure that the appropriate nozzle sizes for cleaning the pipes are avail-
able. The application range of each nozzle is listed in the "Technical data" section
on Page 14.
Operating Manual Installation
June 2020 Version 1.4 ©2020 enz® technik ag Page 17 of 72
The layout of the pipes (manhole drawings) must be known before starting the
work so that the nozzle can be prevented from emerging at a pipe end. Support
personnel must be on hand to monitor possible emerging points.
Have the liability waiver signed by the customer to protect against any claims for
damages.
If the tools are heavy, then a tripod winch is required to lower the wire rope or
chain scraper into the manhole. It should not be lowered into manhole by the
hose.
5.4 Adjusting the wire rope and chain scraper to the channel diam-
eter A wire rope or chain scraper must always be adjusted to the inner diameter of the
pipe where work will be performed.
Chain lengths are selected to ensure that the ends are always scraping against the
pipe wall. The only exception is if the work is to be performed in an ovoid profile. Re-
fer to Drawing 1 for the 10.200R example. This prevents the tool from rotating too
fast during operation and causing unnecessary damage to the tool and the channel.
The skids can be adjusted on some articles in the wire rope and chain scraper series;
in others, the skids and the chains are replaced based on the channel pipe diameter.
Figure 1 Blocked off & signed work area
Installation Operating Manual
Page 18 of 72 ©2020 enz® technik ag June 2020 Version 1.4
When adjusting the skid and cage settings, always use the largest possible setting for
the inner channel diameter being worked on.
To correctly install your wire rope or chain scraper, please refer to the pages specifi-
cally about your product in Section 8. You will find tool-specific information on the
chains, ropes and skids to be used and how to adjust them there.
CAUTION
Always use the correct chain or rope length. The chains or
ropes must drag along the pipe wall, and they must not strike
the wall! Otherwise, the pipe wall or the product could be-
come damaged.
Drawing 1 Chain length greater than pipe Ø
Pin bolt chain with end piece for Ø250
Operating Manual Operation
June 2020 Version 1.4 ©2020 enz® technik ag Page 19 of 72
6 Operation
6.1 How to operate the tools
1. Flush all loose debris from the pipe prior to working with a standard nozzle. Loose
debris can interfere with the work. If need be, you must use a pointed nozzle or
a Bulldog, with their specialized center spray features, to clear the pipe of roots.
2. The chain scraper is screwed onto the hose unrolled from the vehicle. The thread
size depends on the size of the tool and can be found in the section “1.1 Technical
data” on Page 14.
3. Push the wire rope or chain scraper at least half of its length into the pipe to be
cleaned. If possible, you should work against the direction of flow.
4. Increase the pressure on the wire rope or chain scraper up to 100–120 bar (while
paying attention to any loss of pressure in the hose).
5. Keep an eye on the forward motion while unrolling the hose and pay attention to
the noise from the work. If you notice any irregularities, refer to Troubleshooting
in Section 6.6 on Page 21.
6. Also allow water to run when retracting the wire rope and chain scraper so that
the nozzles do not become clogged.
7. Close the manhole cover once work is completed.
Normally, the nozzle will turn in a counter-clockwise direction when in use. Mean-
while, the connecting thread will turn in a clockwise direction. This prevents the nozzle
from detaching itself from the connecting thread during operation.
6.2 Cleaning easily damaged pipes Work on pipes that are made of one of the following materials should be performed
with the utmost care due to their low mechanical strength properties:
Plastic (PE, PVC, and more…) Clayware
Glass fiber-reinforced plastic (GFK)
Continue to run the water at low pressure when retracting the
tool. This prevents wastewater from entering the interior of
the nozzle, which can lead to failure.
Operation Operating Manual
Page 20 of 72 ©2020 enz® technik ag June 2020 Version 1.4
6.3 Cleaning pipes with minor damage Slightly damaged pipes usually exhibit cracks in the pipe wall. If detected, always con-
tact the customer or the appropriate authorities.
When working inside a slightly damaged pipe, extreme caution must be used. Use of
the tool is always at your own risk! enz® technik ag waives all liability!
6.4 After use After you have completed work, you must still do the following:
1. Rinse the tool with fresh water.
2. Spray OIL SPRAY BIO (Item no. C191) on the entire tool. Then manually turn the
rotor several times.
3. Then check the tool for traces of wear and replace any defective parts if needed.
6.5 Completing the work process If possible, use a special camera to inspect the cleaned pipes. Look out in particular for
any damage and ensure that no liquids can escape into the environment.
All manholes must be closed after the cleaning has been completed.
CAUTION
If the pressure is too high, the cleaning jet can damage or
cause a break in the pipe wall. This could result in interrup-
tions to the work or material damage.
DANGER
When cracks are washed out, pipe fragments can break off
and the material surrounding the pipe may be flushed out.
When in doubt, you should not use the product. Using it in
these circumstances can result in collapsed channels and ac-
companying injuries or death.
Operating Manual Operation
June 2020 Version 1.4 ©2020 enz® technik ag Page 21 of 72
6.6 Troubleshooting
Chain scraper is prevented from rotating
The wire rope or chain scraper makes a characteristic noise. This sound will tell you
whether the chain scraper is working or has become “stuck”.
If the chain scraper is running idle:
1. Reduce the pressure.
2. Pull the chain scraper back about 500 mm.
3. Carefully increase the pressure until you can hear that the chain scraper is working
again.
No more forward movement
There are two possible reasons why the wire rope or chain scraper is no longer mov-
ing forward:
• A gap or relative displacement between two pipes is too large. There is a danger
that the guide roller is stuck.
• The wire rope or the chain has caught on something or has become wedged in a
gap.
If this is the case:
1. Pull the tool back.
2. Try to work from the other side.
If there is a danger that the pin bolt chains have become caught in existing or previ-
ously flushed-out gaps, then link chains should be used. If the gap is more than
20 mm, then the chain scraper is not suitable.
Figure 2 Maximum offset
max. 10 m
Maintenance Operating Manual
Page 22 of 72 ©2020 enz® technik ag June 2020 Version 1.4
7 Maintenance The maintenance and service activities described in this manual may be performed
only by users who have the required knowledge.
7.1 Maintenance after each use 1. Check the inserts for clogging.
2. Then check the tool for traces of wear and replace any defective parts if needed.
3. For corrosion protection and care, treat the tool with OIL SPRAY BIO (Item
No. C191).
7.2 Nozzle inserts The nozzle inserts must be inspected regularly. Nozzle wear and tear depends on the
degree of contamination in the water used. If recycled water is being used, the nozzle
inserts must be inspected daily and cleaned if necessary.
CAUTION
Worn nozzle inserts impair cleaning results and increase risk
when working with high pressure.
If recycled water is being used, the nozzle inserts must be in-
spected daily.
If you do not know the nozzle diameter, JetCalc must be used to determine it.
1. Remove the defective nozzle inserts.
2. Clean the threaded holes and the new inserts. All threads should be grease-free.
3. Coat the nozzle insert threads with Loctite No. 243 adhesive (Art. No. C192).
4. Immediately screw the nozzle inserts into the tool body as far as they will go, then
use a socket wrench to slightly tighten each insert.
5. Wait at least 24 hours until the adhesive has hardened.
Operating Manual Maintenance
June 2020 Version 1.4 ©2020 enz® technik ag Page 23 of 72
If the tool is due to remain unused for an extended period, spray the nozzle
holes and the connecting threads with OIL SPRAY BIO (Item No. C191).
7.3 Replacing parts A qualified user is allowed to replace all parts that are fitted during installa-
tion and the following additional parts:
• Chain sets
• Wire brushes
• Wire rope loops
• Nozzle inserts
• Skids & cages
Any additional maintenance and service work may be performed only by qualified spe-
cialist personnel from the manufacturer.
7.4 Disposal, environmental protection The tools do not require any special disposal procedure, and they can be disposed of
with other scrap metal without problems.
Please note that pipes are cleaned only if the composition of the wastewater is known
(industrial wastewater in particular). Under no circumstances may chemicals or other
toxic substances flow through defective pipes and enter the environment.
Defective pipes or leaking substances must be reported to the supervisory body or
appropriate authority.
Do not use excessive amounts of water. This will help conserve our natural resources.
CAUTION
Damaged nozzle inserts may be replaced only with identical
nozzle inserts of the same diameter. If the tool is not cor-
rectly assembled, the tool or the pipe may become damaged.
This could result in injuries or material damage.
Chain scraper 10.028 Operating Manual
Page 24 of 72 ©2020 enz® technik ag June 2020 Version 1.4
8 Our chain scrapers
8.1 Chain scraper 10.028
Drawing 2 Options for 10.028
Drawing 3 Exploded drawing of 10.028
Figure 3 10.028
Art. No. 10.028
Connecting
threadBSPP 1/4"
Application
range Ø[mm] 40-100
Min. flow
rate at
100 bar
[l/min] 20
3xM4
3xM4
Ø x L [mm] 40/28x81
Weight [kg] 0.32
Maximum
pressure[bar] 350
Turbo jet No
Recycling No
Rotating nozzles
Thrust jet
Operating Manual Chain scraper 10.028
June 2020 Version 1.4 ©2020 enz® technik ag Page 25 of 72
Chain settings
Chains are sold by the meter or tailored to the size you need and are available from
your dealer or from enz® technik ag.
One meter of link chain Art. No.: 0010.028K
One meter of pin bolt chain Art. No.: 0010.028G
Replacing the chain:
1. Determine the correct chain length using Drawing 4.
2. Loosen screw 619.0612 SPEZ and remove the old chain.
3. Clean the threaded hole.
4. Place the new chain and tighten the screw.
Cage adjustments
With the 10.028, the cage does not need to be adjusted.
Drawing 4 All chains for 10.028
Chain scraper 10.060 A / B / CTR Operating Manual
Page 26 of 72 ©2020 enz® technik ag June 2020 Version 1.4
8.2 Chain scraper 10.060 A / B / CTR
Figure 4 10.060 A / B /CTR with pin bolt chain, link chain, cutter
Art. No. 10.060ATR 10.060BTR 10.060CTR
Connecting
threadBSPP 3/8" 1/2" 3/4"
Application
range Ø[mm]
Min. flow
rate at
100 bar
[l/min]
Ø x L [mm] 40x112 40x112 40x134
Weight [kg] 0.95 0.95 1.05
Maximum
pressure[bar] 350 350 250
Turbo jet
Recycling
Thrust jet
Rotating nozzles
60-200
30/50
2xM6
4xM6
Yes
Yes
Pin bolt chain
(standard) Cutter
Link chain
Operating Manual Chain scraper 10.060 A / B / CTR
June 2020 Version 1.4 ©2020 enz® technik ag Page 27 of 72
See
Draw
ing
8
Dra
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g 5
Ex
plo
de
d d
raw
ing
10
.06
0A
TR
/BT
R/C
TR
See
the
over
view
on P
age
28
1 se
t of
3 c
hain
s
Chain scraper 10.060 A / B / CTR Operating Manual
Page 28 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Chain settings
Chains are sold by the meter or tai-
lored to the size you need and are
available from your dealer or from
enz® technik ag.
Pin bolt chains by the meter
Art. No.: 11.G
Link chains by the meter
Art. No.: 0010.040K
Drawing 6 All pin bolt chains
for 10.060 A / B / CTR
+ long end piece
+ long end piece
Drawing 7 All link chains
for 10.060 A / B / CTR
link chain pin
Operating Manual Chain scraper 10.060 A / B / CTR
June 2020 Version 1.4 ©2020 enz® technik ag Page 29 of 72
Replacing the chains:
1. Determine the correct chain length on Page 28.
2. Loosen screw 8706 0512T and remove the old chains.
3. Clean the threaded holes.
4. Place the new chains and tighten the screws using a torque of 6 Nm.
If you are using link chains, use 0010.0406 link chain pins (Drawing 7).
Cage adjustments
With the 10.060 chain scrapers, the size of the cage is set using various skids. This in-
volves four different skids (Drawing 8 left) for Ø100 mm to Ø200 mm. For smaller di-
ameters, the 0010.0407 plastic cage (Drawing 8 right) is used.
Cutter head 0013.0405TR
The 0013.0405TR cutter head (Figure 5) can optionally
be installed instead of the chain holder (0010.0604TR)
on the 10.060 chain scrapers.
Drawing 8 All cages for 10.060 A / B / CTR
Figure 5 Cutter head for
10.060 A / B / CTR
Chain scraper 10.061 A / B Operating Manual
Page 30 of 72 ©2020 enz® technik ag June 2020 Version 1.4
8.3 Chain scraper 10.061 A / B
Figure 6 10.061 A/B
Art. No. 10.061A 10.061B
Connecting thread BSPP 1/2" 3/4"
Application range Ø [mm]
Min. flow rate at
100 bar[l/min]
Rotating nozzles
Thrust jet
Ø x L [mm]
Weight [kg]
Maximum pressure [bar]
Turbo jet
Recycling
1.4
250
No
No
80-150
60
3xM6
3xM6
60x134
Operating Manual Chain scraper 10.061 A / B
June 2020 Version 1.4 ©2020 enz® technik ag Page 31 of 72
Dra
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Ex
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of
10
.06
1A
/B
See
Draw
ing
10
1 se
t of
3 c
hain
s
Chain scraper 10.061 A / B Operating Manual
Page 32 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Chain settings
Chains are sold by the meter or tailored to the size you need and are available from
your dealer or from enz® technik ag.
One meter of link chain Art. No.: 11
Replacing the chains:
1. Determine the correct chain length using Drawing 10.
2. Loosen screws 622 0610T and remove the old chains.
3. Clean the threaded holes.
4. Place the new chains and tighten the screws using a torque of 10.5 Nm.
Drawing 10 All chains for 10.061A/B
Operating Manual Chain scraper 10.125TR-xxx
June 2020 Version 1.4 ©2020 enz® technik ag Page 33 of 72
8.4 Chain scraper 10.125TR-xxx 100 / 125 / 150 / 200 / 250 / 300
Figure 7 10.125TR-125 with pin bolt chains, link chain, wire brush
Art. No.
10
.12
5T
R-1
00
10
.12
5T
R-1
25
10
.12
5T
R-1
50
10
.12
5T
R-2
00
10
.12
5T
R-2
50
10
.12
5T
R-3
00
Connecting thread BSPP
Application range Ø [mm]
Min. flow rate at
100 bar[l/min]
Rotating nozzles
Thrust jet
Ø x L [mm]
Weight [kg]
Maximum pressure [bar]
Turbo jet
Recycling
60x144
2.5
250
Yes
Yes
1"
100-300
50/150
2xM6
4xM8
Chain scraper 10.125TR-xxx Operating Manual
Page 34 of 72 ©2020 enz® technik ag June 2020 Version 1.4
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1 E
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of
10
.12
5T
R-1
25
See
Draw
ing
16
See
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over
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on P
age
35 &
36
1 se
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3 c
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s
Operating Manual Chain scraper 10.125TR-xxx
June 2020 Version 1.4 ©2020 enz® technik ag Page 35 of 72
Chain settings
Chains are sold by the meter or tailored to the size you need and are available from
your dealer or from enz® technik ag.
One meter of pin bolt chain Art. No.: 0010.125G
One meter of link chain Art. No.: 11
Drawing 12 All pin bolt chains for 10.125TR-xxx
+ long end piece
+ long end piece
Chain scraper 10.125TR-xxx Operating Manual
Page 36 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Drawing 13 All link chains for 10.125TR-xxx
Drawing 14 All wire brushes for 10.125TR-xxx
Operating Manual Chain scraper 10.125TR-xxx
June 2020 Version 1.4 ©2020 enz® technik ag Page 37 of 72
Replacing chains or wire brushes:
1. Determine the correct chain or wire rope length using Drawing 12 to Draw-
ing 14.
2. Loosen screws 57 0610T and remove the old chains.
3. Clean the threaded holes.
4. Place the new chains and the wire brushes as shown in Drawing 15.
5. Tighten the screws using a torque of 10.5 Nm.
If you are using link chains, use 648.0625 cylinder pins (Drawing 15).
Drawing 15 Assembly of pin bolt chain,
link chain, wire brush
1 set of 3 chains
1 set of 3 chains
1 set of 3 brushes
Chain scraper 10.125TR-xxx Operating Manual
Page 38 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Cage adjustments
With the 10.125 chain scrapers, the size of the cage is set using various skids. This in-
volves seven different skids (Drawing 16) for Ø100 mm to Ø300 mm. At the smallest
diameter, the 0010.125710TR skids are assembled directly to the 0010.1251TR jet part
with two socket head screws. All the others are assembled on the 0010.1257TR cage
as shown in Drawing 11.
Drawing 16 All cages for 10.125TR-xxx
Assembled without 0010.1257TR
Operating Manual Chain scraper 10.150RL
June 2020 Version 1.4 ©2020 enz® technik ag Page 39 of 72
8.5 Chain scraper 10.150RL
Figure 8 10.150RL
Art. No. 10.150RL
Connecting thread BSPP 1"
Application range Ø [mm] 150-250
Min. flow rate at
100 bar[l/min] 100
Rotating nozzles 3xM8
Thrust jet 3xM10
Ø x L [mm] 135/235x500
Weight [kg] 13.1
Maximum pressure [bar] 200
Turbo jet No
Recycling Yes
Chain scraper 10.150RL Operating Manual
Page 40 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Dra
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0.1
50
RL
comp
lete
ski
d wi
th r
olle
rs
Operating Manual Chain scraper 10.150RL
June 2020 Version 1.4 ©2020 enz® technik ag Page 41 of 72
Dra
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8 E
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lod
ed
dra
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f 1
0.1
50
RS
See
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over
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on P
age
42
1 se
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s
comp
lete
ski
d wi
th r
olle
rs
Chain scraper 10.150RL Operating Manual
Page 42 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Chain settings
Chains are sold by the meter or tailored to the size you need and are available from
your dealer or from enz® technik ag.
One meter of pin bolt chain Art. No.: 0010.150G
One meter of link chain Art. No.: 11.B
Drawing 19 All pin bolt chains for 10.150RL
Drawing 20 All link chains for 10.150RS
Operating Manual
June 2020 Version 1.4 ©2020 enz® technik ag Page 43 of 72
Replacing the chains:
1. Determine the correct chain or wire rope length using Drawing 19 or
Drawing 20.
2. Loosen the 623.0645 screws on the 10.150RL or the 623.0850 screws on the
10.150RS and remove the old chains.
3. Clean the threaded holes.
4. Place the chains and screw the screws in such a way that the link chains are able
to move freely.
Adjusting the skids
The 10.150TR has the smallest cage that has multiple adjustment positions. Drawing
21 Shows the circumferential diameter of every position and for which nominal di-
ameter (in brackets) they are suitable for.
Work is performed on channel diameters smaller than 200 mm without skids.
Follow these steps:
1. Loosen the screws (57.0835) for the skids (0010.1502R) slightly.
2. Slide the skid into the correct position according to Drawing 21.
3. Re-tighten the screws using a torque of 24 Nm.
Diamond crown drill bit
The 10.150RL is the smallest chain scraper from enz® on
which a diamond crown drill bit can be mounted. It is used
to remove pipe inlets, steel anchor bolts and pipelines in
channels.
Please contact customer service for additional information.
Drawing 21 Adjusting the skids on the 10.150TR
Figure 9 Diamond crown
drill bit
Chain scraper 10.200R / 300R / 200RS Operating Manual
Page 44 of 72 ©2020 enz® technik ag June 2020 Version 1.4
8.7 Chain scraper 10.200R / 300R / 200RS
10.200R Standard setting for slight to serious root penetration.
10.300R This setting can be used to remove the most extreme root penetration. The 10.300R is
recommended starting at a diameter of about 300 mm.
10.200RS For working on easily damaged pipes with large pipe relative displacements. No risk if
the chain jams.
Chain scraper with wire rope head This is used to remove rust or for gentle cleaning in plastic, clayware or aging pipes.
Art. No. 10.200R 10.300R 10.200RS
Connecting thread BSPP
Application range Ø [mm]
Min. flow rate at
100 bar[l/min]
Rotating nozzles
Thrust jet
Ø x L [mm] 185/385x560 185/385x560 185/385x560
Weight [kg] 35 35 35
Maximum pressure [bar]
Turbo jet
Recycling
1"
200-400
200
3xM10
3xM10
200
No
Yes
10.200R
Head: 0010.2004R
10.300R
Head: 0010.2005R 10.200RS
Head: 0010.2006R
Cage
10.200K
Wire rope
head
(adaption kit)
0010.200S
Figure 10 10.200R, 10.300R, 10.200RS
Operating Manual Chain scraper 10.200R / 300R / 200RS
June 2020 Version 1.4 ©2020 enz® technik ag Page 45 of 72
Dra
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f ca
ge
10
.20
0K
Ca
ge
fo
r:
•1
0.2
00
R
•1
0.3
00
R
•1
0.2
00
RS
comp
lete
ski
d wi
th r
olle
rs
comp
lete
ski
d wi
th r
olle
rs
Chain scraper 10.200R / 300R / 200RS Operating Manual
Page 46 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Extension roller skid set for Ø500 mm 10.2005R
The 10.200R / 300R / 200RS chain scrapers can be operated up to Ø500 mm with the
extension roller skid set. It is modified as follows:
1. Remove the three skid rollers from each skid.
2. Install the extension skid with the supplied screws, washers and nuts.
3. Re-install the skid rollers on the extension skid (Drawing 23).
You must always ensure that the skids are set correctly with the extensions in place.
With the extensions, the information is skewed by 100 mm compared to the baseline
figures without them. Follow the information in Table 3 on Page 48.
Drawing 23 Extension roller skid set 10.2005R
Extension skid Ø500
Washer
Nut Screw
Operating Manual Chain scraper 10.200R / 300R / 200RS
June 2020 Version 1.4 ©2020 enz® technik ag Page 47 of 72
Adjusting the skids
The skids can be adjusted in 25 mm increments.
As an index, the adjustment positions are labeled with the letters A through I in
Drawing 24. The respective effective circumferential diameter of these adjustments
can be seen alongside them.
To adjust the skids for the upcoming channel cleaning, proceed as follows:
1. Loosen the screws (56.1040) on the skids (0010.20071R) until the head of the
cylinder screw (17.0610) protrudes from the socket and the skid can be moved.
2. Slide the skid into the correct position according to Table 3.
3. Re-tighten the screws using a torque of 24 Nm.
Drawing 24 Skid adjustment for 10.200R/300R/200RS without extension
Chain scraper 10.200R / 300R / 200RS Operating Manual
Page 48 of 72 ©2020 enz® technik ag June 2020 Version 1.4
[mm] [inch] [mm] [inch]
Ø200 Ø8" O A 185 7.3"
Ø225 Ø9" O B 210 8.3"
Ø250 Ø10" O C 235 9.3"
Ø275 Ø11" O D 260 10.3"
Ø300 Ø12" O E 285 11.3"
Ø325 Ø13" O F 310 12.3"
Ø350 Ø14" O G 335 13.3"
Ø375 Ø15" O H 360 14.3"
Ø400 Ø16 O I 385 15.3"
Ø300 Ø12" P A 285 11.3"
Ø325 Ø13" P B 310 12.3"
Ø350 Ø14" P C 335 13.3"
Ø375 Ø15" P D 360 14.3"
Ø400 Ø16" P E 385 15.3"
Ø425 Ø17" P F 410 16.3"
Ø450 Ø18" P G 435 17.3"
Ø475 Ø19" P H 460 18.3"
Ø500 Ø20" P I 485 19.3"
Ju
st
skid
sW
ith
exte
nsio
nPipe Adjusting the skids
Actual pipe Ø Skid
extension
Index on
skid
effective Ø of the
CS
Table 3 Skid adjustment with and without extension
Table 3 shows which index should be selected at which pipe diameter, with or with-
out extension skid.
Operating Manual Chain scraper 10.200R / 300R / 200RS
June 2020 Version 1.4 ©2020 enz® technik ag Page 49 of 72
He
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0.2
00
R
Dra
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g o
f h
ea
d 0
01
0.2
00
4R
See
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view
Draw
ing
26
1 se
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s
Chain scraper 10.200R / 300R / 200RS Operating Manual
Page 50 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Adjusting the chains for 10.200R
Drawing 26 All chains for 10.200R
The diameter information is required to assemble the chains
in chain holder 0010.20041R (left)!
Diameters larger than 400 mm / 16“ require skid extensions! (Drawing 23 on Page 46)
The chains are also sold by the meter.
One meter of pin bolt chain Art. No.: 12.G
Only with skid extensions!
Only with skid extensions!
Chain holder
0010.20041R
Operating Manual Chain scraper 10.200R / 300R / 200RS
June 2020 Version 1.4 ©2020 enz® technik ag Page 51 of 72
He
ad
fo
r 1
0.3
00
R
Dra
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g 2
7 E
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lod
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dra
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g o
f h
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d 0
01
0.2
00
5R
See
over
view
Draw
ing
28 1 se
t of
3 c
hain
s 1
set
of 3
cha
ins
Chain scraper 10.200R / 300R / 200RS Operating Manual
Page 52 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Adjusting the chains for 10.300R
Drawing 28 All chains for 10.300R
The diameter information is required to assemble the chains
on combination plate 0010.2003R (left)! The chain for center
head of 12.400ZG is installed in chain holder 0010.2004R.
Diameters larger than 400 mm / 16″ require skid extensions! (Drawing 23 on Page 46)
The chains are also sold by the meter.
One meter of pin bolt chain Art. No.: 12.G Combination
plate
Chain holder
0010.20041R Only with skid extensions!
Only with skid extensions!
All Ø
Operating Manual Chain scraper 10.200R / 300R / 200RS
June 2020 Version 1.4 ©2020 enz® technik ag Page 53 of 72
He
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0.2
00
RS
Dra
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of
he
ad
00
10
.20
06
R
See
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Draw
ing
30
1 se
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s
Chain scraper 10.200R / 300R / 200RS Operating Manual
Page 54 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Adjusting the chains for 10.200RS
Chains are sold by the meter or tailored to the size you need and are available from
your dealer or from enz® technik ag.
One meter of link chain Art. No.: 12
Replacing the chains:
1. Determine the correct chain or wire rope length using the drawing:
• 10.200R → Drawing 26 Screw 56.0616
• 10.300R → Drawing 28 Screw 56.0616 & 56.0830
• 10.200RS → Drawing 30 Screw 56.0825
2. Loosen the affected screws and remove the old chains.
3. Clean the threaded holes.
4. Place the chains and screw the screws in such a way that the link chains are able
to move freely.
Drawing 30 All chains for 10.200RS
Operating Manual Chain scraper 10.200R / 300R / 200RS
June 2020 Version 1.4 ©2020 enz® technik ag Page 55 of 72
Wire rope scraper
Drawing 31 Exploded drawing of wire rope head 0010.2005
See overview Drawing 32 See overview Drawing 32
1 set of 3 brushes 1 set of 3 rope loops
Drawing 32 All wire rope loops & wire brushes for wire rope head 0010.200S
Chain scraper 10.200R / 300R / 200RS Operating Manual
Page 56 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Replacing brushes & loops
1. Determine the correct loops or brushes using Drawing 32.
2. Push the loops (12.xxxS) or brushes (12.xxxSE) into the slide elements
(0010.25011) as far as they will go.
3. Tighten the screws (610.0812) using a torque of 24 Nm.
Diamond crown drill bit
The 10.200-series chain scrapers can be equipped with a di-
amond drill bit. It is used to remove pipe inlets, steel ancho
bolts and pipelines in channels.
Please contact customer service for additional information.
Pulling equipment 0010.2006
If there is a gradient or if needed, the 10.200R and the
10.300R can be pulled with a winch. To do so, you will need the pulling equipment
pictured.
Drawing 33 Replacing loop & brush
acc. to Ø
acc. to Ø
Drawing 34 Exploded drawing of pulling equipment 10.200R & 10.300R
mounted on
Figure 11 Diamond crown
drill bit
Operating Manual Chain scraper 10.200R / 300R / 200RS
June 2020 Version 1.4 ©2020 enz® technik ag Page 57 of 72
Center head 0010.2004R
The center head is a wear-replacement part set. The articles shown in Drawing 35 are
part of the scope of supply.
1 meter of pin bolt chain 12.G (per meter)
Drawing 35 Exploded drawing of center head 0010.2004R
Chain scraper 10.400R Operating Manual
Page 58 of 72 ©2020 enz® technik ag June 2020 Version 1.4
8.8 Chain scraper 10.400R
10.400R Standard chain scraper for slight to serious root penetration.
10.400RS For working on easily damaged pipes with large relative displacements. No danger
from the chain jamming.
Art. No. 10.400R
Connecting thread BSPP 1"
Application range Ø [mm] 400-800
Min. flow rate at
100 bar[l/min] 300
Rotating nozzles 3xM10
Thrust jet 3xM10
Ø x L [mm] 385/785x625
Weight [kg] 47
Maximum pressure [bar] 200
Turbo jet No
Recycling Yes
WARNING
To prevent back injuries, use a winch and other resources to
move the chain scraper.
Figure 12 10.400R, 10.400RS, wire rope head
10.400R
(Standard) 10.400RS 0010.400S
Adaption kit
Pin bolt chain
Link chain
Wire rope head
Operating Manual Chain scraper 10.400R
June 2020 Version 1.4 ©2020 enz® technik ag Page 59 of 72
10.400R
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Chain scraper 10.400R Operating Manual
Page 60 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Adjusting the chains for 10.400R
Chains are sold by the meter or tailored to the size you need and are available from
your dealer or from enz® technik ag.
One meter of pin bolt chain Art. No.: 12.G
Drawing 37 All chains for 10.400R
The diameter information is required to assemble the
chains on chain holders 0010.4009R (left)! The chain for
center head of 12.400ZG is installed in chain holder
0010.2004R.
All Ø
Operating Manual Chain scraper 10.400R
June 2020 Version 1.4 ©2020 enz® technik ag Page 61 of 72
10.400RS
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Chain scraper 10.400R Operating Manual
Page 62 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Adjusting the chains for 10.400RS
Chains are sold by the meter or tailored to the size you need and are available from
your dealer or from enz® technik ag.
One meter of link chain Art. No.: 12
Replacing the chains:
1. Determine the correct chain or wire rope length using the drawing:
• 10.400R → Drawing 37 Screw 56.0616 & 610.1030
• 10.400RS → Drawing 39 Screw 623.0855
2. Loosen the appropriate screws and remove the old chains.
3. Clean the threaded holes.
4. Place the chains and screw the screws in such a way that the link chains are able
to move freely.
Drawing 39 All chains for 10.400RS
Operating Manual Chain scraper 10.400R
June 2020 Version 1.4 ©2020 enz® technik ag Page 63 of 72
Adjusting the skids
The skids can be adjusted in 50 mm increments. The respective effective circumfer-
ential diameter of these adjustments can be seen in Drawing 40. The nominal diame-
ter of the pipe to be cleaned is in brackets.
To adjust the skids for the upcoming channel cleaning, proceed as follows:
1. Loosen the screws (56.1035) of the skids (0010.40071R) until the skid can be
moved.
2. Slide the skid into the correct position according to Drawing 40.
3. Re-tighten the screws using a torque of 24 Nm.
Pulling equipment 0010.2006
The pulling equipment is the same as is used for the 10.200-series. See Section 8.7.9
on Page 56.
Drawing 40 Skid adjustment for 10.400R & 10.400RS
Chain scraper 10.400R Operating Manual
Page 64 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Skid for ovoid profile 10.4008R
The 10.400-series chain scrapers can also be operated in an ovoid profile.
Drawing 41 Shows the setting using the example of a 500/750 ovoid profile. This pro-
file can be worked on with the standard skid or with an ovoid profile skid (10.4008R).
The ovoid profile skid is needed for larger profiles. If the profile height is smaller than
700 mm, then the ovoid profile skid will not have enough room, and it will need to be
worked on with the standard skid. The chain scraper axis must be as close to the cen-
ter of the upper curve of the ovoid profile as possible. This can be ensured with the
ovoid profile skid up to a maximum distance of 600 mm from the channel floor.
Ovoid profile Skid Chains
400/600 Standard 12.200G
500/750 Standard
Skid for ovoid profile 10.4008R 12.450G
600/900 10.4008R 12.500G
Table 4 Ovoid profile
CAUTION
In contrast to when the chain scraper is used normally, the
chain ends are not allowed to scrape the pipe walls in an
ovoid profile. There is a risk that they will smash the channel
wall if they hit the profile again.
Drawing 41 10.400R in ovoid profile 500–750
Max.
600
mm
Skid with rollers for ovoid profile
Operating Manual Chain scraper 10.400R
June 2020 Version 1.4 ©2020 enz® technik ag Page 65 of 72
Wire rope head 0010.400S
Drawing 42 Exploded drawing of wire rope head 0010.400S
See overview Drawing 43 See overview Drawing 43
1 set of 3 brushes 1 set of 3 rope loops
Drawing 43 All wire rope loops & wire brushes for wire rope head 0010.400S
Chain scraper 10.400R Operating Manual
Page 66 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Replacing brushes & loops
1. Determine the correct loops or brushes using Drawing 43.
The diameter range is indicated on the cable loop.
2. Push the loops (12.xxxS) or brushes (12.xxxSE) into the slide element
(0010.25011) as far as they will go.
3. Tighten the screws (610.0812) using a torque of 24 Nm.
Center head 0010.4004R
The center head is a wear-replacement part set. The articles shown in Drawing 44 are
part of the scope of supply.
2 meter of pin bolt chain 12.G (per meter)
Drawing 44 Center head 001.4004R
Operating Manual Chain scraper 10.800R
June 2020 Version 1.4 ©2020 enz® technik ag Page 67 of 72
8.9 Chain scraper 10.800R The 10.800R is made to order and is not kept in stock. Please contact your dealer or
enz® technik ag.
Art. No. 10.800R
Connecting thread BSPP 1 1/4"
Application range Ø [mm] 800-1200
Min. flow rate at 100 bar [l/min] 400
Rotating nozzles 3xM10
Thrust jet 6xM10
Ø x L [mm] 560/775x1640
Weight [kg] 185
Maximum pressure [bar] 200
Turbo jet No
Recycling Yes
Chain scraper 10.800R Operating Manual
Page 68 of 72 ©2020 enz® technik ag June 2020 Version 1.4
8.10 Adjusting the chains for 10.400RS
Drawing 45 All chains for 10.800R
Rohrdurchmesser (Pipe diameter) (Diamètre du tuyau)
Operating Manual Index
June 2020 Version 1.4 ©2020 enz® technik ag Page 69 of 72
9 Index 9.1 Drawings Drawing 1 Chain length greater than pipe Ø ..............................................................18 Drawing 2 Options for 10.028 .....................................................................................24 Drawing 3 Exploded drawing of 10.028 ......................................................................24 Drawing 4 All chains for 10.028 ..................................................................................25 Drawing 5 Exploded drawing 10.060ATR/BTR/CTR ...................................................27 Drawing 6 All pin bolt chains for 10.060 A / B / CTR .................................................28 Drawing 7 All link chains for 10.060 A / B / CTR ........................................................28 Drawing 8 All cages for 10.060 A / B / CTR .................................................................29 Drawing 9 Exploded drawing of 10.061A/B ...............................................................31 Drawing 10 All chains for 10.061A/B ..........................................................................32 Drawing 11 Exploded drawing of 10.125TR-125 ........................................................34 Drawing 12 All pin bolt chains for 10.125TR-xxx ........................................................35 Drawing 13 All link chains for 10.125TR-xxx ...............................................................36 Drawing 14 All wire brushes for 10.125TR-xxx ...........................................................36 Drawing 15 Assembly of pin bolt chain, link chain, wire brush .................................37 Drawing 16 All cages for 10.125TR-xxx .......................................................................38 Drawing 17 Exploded drawing of 10.150RL ................................................................40 Drawing 18 Exploded drawing of 10.150RS ................................................................41 Drawing 19 All pin bolt chains for 10.150RL ...............................................................42 Drawing 20 All link chains for 10.150RS .....................................................................42 Drawing 21 Adjusting the skids on the 10.150TR .......................................................43 Drawing 22 Exploded drawing of cage 10.200K .........................................................45 Drawing 23 Extension roller skid set 10.2005R ...........................................................46 Drawing 24 Skid adjustment for 10.200R/300R/200RS without extension ...............47 Drawing 25 Exploded drawing of head 0010.2004R ..................................................49 Drawing 26 All chains for 10.200R ..............................................................................50 Drawing 27 Exploded drawing of head 0010.2005R ..................................................51 Drawing 28 All chains for 10.300R ..............................................................................52 Drawing 29 Exploded drawing of head 0010.2006R ..................................................53 Drawing 30 All chains for 10.200RS ............................................................................54 Drawing 31 Exploded drawing of wire rope head 0010.2005 ....................................55 Drawing 32 All wire rope loops & wire brushes for wire rope head 0010.200S ........55 Drawing 33 Replacing loop & brush ............................................................................56 Drawing 34 Exploded drawing of pulling equipment 10.200R & 10.300R .................56 Drawing 35 Exploded drawing of center head 0010.2004R .......................................57 Drawing 36 Exploded drawing of 10.400R ..................................................................59 Drawing 37 All chains for 10.400R ..............................................................................60 Drawing 38 Exploded drawing of 10.400RS ................................................................61 Drawing 39 All chains for 10.400RS ............................................................................62 Drawing 40 Skid adjustment for 10.400R & 10.400RS................................................63
Index Operating Manual
Page 70 of 72 ©2020 enz® technik ag June 2020 Version 1.4
Drawing 41 10.400R in ovoid profile 500–750 ............................................................64 Drawing 42 Exploded drawing of wire rope head 0010.400S ....................................65 Drawing 43 All wire rope loops & wire brushes for wire rope head 0010.400S ........65 Drawing 44 Center head 001.4004R............................................................................66 Drawing 45 All chains for 10.800R ...............................................................................68
9.2 Figures Figure 1 Blocked off & signed work area .....................................................................17 Figure 2 Maximum offset .............................................................................................21 Figure 3 10.028 ............................................................................................................24 Figure 4 10.060 A / B /CTR with pin bolt chain, link chain, cutter ................................26 Figure 5 Cutter head for 10.060 A / B / CTR .................................................................29 Figure 6 10.061 A/B .....................................................................................................30 Figure 7 10.125TR-125 with pin bolt chains, link chain, wire brush .............................33 Figure 8 10.150RL ........................................................................................................39 Figure 9 Diamond crown drill bit ..................................................................................43 Figure 11 10.200R, 10.300R, 10.200RS ........................................................................44 Figure 12 Diamond crown drill bit ................................................................................56 Figure 13 10.400R, 10.400RS, wire rope head .............................................................58
June 2020 Version 1.4 ©2020 enz® technik ag Page 71 of 72
enz® technik ag
Schwerzbachstrasse 10
6074 Giswil / Switzerland
Phone +41 41 676 77 66
Fax +41 41 676 77 67
www.enz.com