· PDF file(without bogie extension pieces) suitable for transport in standard shipping container. 2600 bogie centres 3740 overall 500 rocker joint ... powered trolley

Project Eng:

Checking Eng:

Drawing No.

Project

Design Eng:

Drawn by:

Drawing Title

Rev.

Copyright c Dorman Long Technology

DO NOT SCALE

NOTES

Scales(At A3)

This drawing has been produced by Dorman Long Technology in accordance with the instructions of the client for their sole and specific use.

Dorman Long Technology shall not be liable for the use of any informationcontained on this drawing for any purpose other than that for which it was specifically prepared and provided.

Should there be any doubt regarding the interpretation of any information given on this drawing, enquiries should be directed to Dorman Long Technology at the address given below before executing such part of the works.

Drawing Status

Original Drawing size: A3

Dorman Long TechnologyThe Charles Parker Building

Midland Road, Higham FerrersNorthamptonshire, NN10 8DN

United KingdomTel: +44 (0) 1933 319133Fax: +44 (0) 1933 319135

www.dormanlongtechnology.com

DL-TLG1200 TELESCOPIC LIFTING GANTRY

JM

AW

PD

SAB

INFORMATION NTS

4-POINT TELESCOPIC LIFTING GANTRYGENERAL ARRANGEMENT & SPECIFICATION

DL-TLG1200-001 DC:\VaultWorkspace\Designs\_R00\_R029 DL-TLG1200 Telescopic Lifting Gantry\DL-TLG1200-001.idw

2 No. DL-TLG1200 POWERED TROLLEYS PER HEAD BEAMWITH CHAIN DRIVE FOR SECURE LATERAL MOVEMENT.SAFE WORKING LOAD 300 TONNES PER UNITSEE DRG DL-TLG1200-003-01

CENTRAL CONTROL UNIT (BY DLT)COMPRISING POWER DISTRIBUTIONCABINET AND PLC CABINET

POWER IN (BY OTHERS)120kW MAX RUNNING

DL-TLG1200 STANDARD TRACK SECTIONSAVAILABLE IN 2.8m AND 5.6m LENGTHSSEE DRG DL-TLG1200-004

4 No. DL-TLG1200 LIFTING UNITS EACH WITH 3 STAGE TELESCOPIC CYLINDER.SAFE WORKING LOAD300, 195 AND 118 TONNES PER UNIT FORTELESCOPIC CYLINDER STAGES 1, 2 AND 3SEE DRG DL-TLG1200-002

DL-TLG1200HEAD BEAM TO SUIT TRACKCENTRES UP TO 11.2mSEE DRGS DL-TLG1200-003-01 & 02

SPECIFICATIONDL-TLG1200, 4-POINT LIFT SYSTEM

MAXIMUM SAFE WORKING LOAD (SWL) AT TOP OF

TELESCOPIC CYLINDERSSTAGE 1 = 1200 TONNES @ 145 BAR WORKING PRESSURESTAGE 2 = 780 TONNES @ 145 BAR WORKING PRESSURESTAGE 3 = 472 TONNES @ 145 BAR WORKING PRESSURESEE DRAWINGS DL-TLG1200-005-01 AND 02 FOR LIFTING ARRANGEMENTS AND DUTY CHARTS

STATIC TEST LOAD = 1.25 x SWL + MAXIMUM HORIZONTAL LOAD (TESTS CARRIED OUT AT FULL EXTENSION FOR EACH TELESCOPIC CYLINDER STAGE)

DYNAMIC TEST LOAD = 1.10 x SWL (TESTS CARRIED OUT FOR EACH TELESCOPIC CYLINDER STAGE AND FOR ALL FUNCTIONS)

MAXIMUM HORIZONTAL LOAD = 5% OF VERTICAL LOAD IN ANY DIRECTION (SEE OPERATION AND MAINTENANCE MANUAL FOR DETAILS).

MAXIMUM SLOPE OF TRACK = 1% IN ANY DIRECTION (BOTHTRACKS AT SAME SLOPE WITHIN TOLERANCES SPECIFIED IN OPERATION AND MAINTENANCE MANUAL)

MAXIMUM TRANSVERSE SLOPE OF HEAD BEAM = +/- 1%

MAXIMUM WHEEL LOAD = 78 TONNES

LIFTING AND LOWERING SPEED OF TELESCOPIC CYLINDER = 0.5 m/minute (FAST) AND 0.1 m/minute (SLOW) - CONSTANT FOR ALL TELESCOPIC CYLINDER STAGES

LONGITUDINAL MOVEMENT SPEED OF DL-TLG1200 LIFTINGUNITS = 3.0 m/minute (FAST) AND 1.0 m/minute (SLOW)

TRANSVERSE MOVEMENT SPEED OF DL-TLG1200 POWERED TROLLEYS = 0.5 m/minute

POWER SUPPLY = 380-420 VOLTS AT 50 Hz OR 440-480 VOLTS AT 60 Hz, 3 PHASE + EARTH

MAXIMUM POWER CONSUMPTION = 30 kW RUNNING PER DL-TLG1200 LIFTING UNIT

CONTROL FOR ALL FUNCTIONS = CENTRAL WIRELESS CONTROL CONSOLE OR CONTROL PANEL AT THE CENTRAL CONTROL UNIT OR LOCAL CONTROL PANEL AT EACH DL-TLG1200 LIFTING UNIT

OPERATING TEMPERATURE = -20 TO +45 °C(SUBJECT TO HYDRAULIC OIL GRADE USED)

ALL COMPONENTS OF DL-TLG1200 SYSTEM SUITABLE FOR TRANSPORT IN STANDARD SHIPPING CONTAINERS.

MAIN FEATURES

1200 TONNES LIFTING CAPACITY ON FOUR LIFTING UNITS300 TONNES LIFTING CAPACITY PER TELESCOPIC LIFTING UNITHIGH HORIZONTAL LOAD CAPACITYADJUSTABLE TRACK WIDTH FOR INCREASED STABILITYTRACKS CAN BE AT DIFFERENT LEVELSCENTRAL WIRELESS CONTROL OF ALL FUNCTIONSACCURATE ADJUSTMENT OF THE LOAD POSITION TO +/-1mm IN ALL DIRECTIONSALL COMPONENTS SUBJECT TO STATIC TEST AT 125% OF SWL AND DYNAMIC TESTS OF ALL

FUNCTIONS AT 110% OF SWL IN ACCORDANCE WITH APPROPRIATE EUROPEAN DIRECTIVESCOMPLETE DL-TLG1200 SYSTEM CE MARKED IN ACCORDANCE WITH APPROPRIATE

EUROPEAN DIRECTIVESALL COMPONENTS SUITABLE FOR TRANSPORT IN STANDARD SHIPPING CONTAINERS

POWER AND CONTROL CABLESTO DL-TLG1200 LIFTING UNITS (BY DLT)

LONGITUDINAL

TRANSVERSE

WIRELESS CONTROLCONSOLE LINKED TO CENTRALCONTROL UNIT

NOTE:HEAD BEAMS WITH POWERED TROLLIES SHOWN.HEAD BEAMS WITH STATIC HANGERS AVAILABLE.SEE DRG DL-TLG1200-003-02

UNIT FOLDED FOR TRANSPORT

DIMENSIONS FOR TRANSPORT

DIMENSIONS FOR OPERATION

STAGE 0STAGE 1CAPACITY: 300 Tonnes (EACH UNIT)

MAX % TIPPING = 60%

STAGE 2CAPACITY: 195 Tonnes (EACH UNIT)

MAX % TIPPING = 51%

STAGE 3CAPACITY: 118 Tonnes (EACH UNIT)

MAX % TIPPING = 63%

DETAIL 01

Project Eng:

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Drawing No.

Project

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Drawn by:

Drawing Title

Rev.


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NOTES

Scales(At A3)




Drawing Status






DL-TLG1200TELESCOPIC LIFTING GANTRY

PD

AW

JM

SAB

INFORMATION NTS

DL-TLG1200 TELESCOPIC LIFTING UNITGENERAL ARRANGEMENTAND SPECIFICATION

DL-TLG1200-002 CC:\VaultWorkspace\Designs\_R00\_R029 DL-TLG1200 Telescopic Lifting Gantry\DL-TLG1200-002.idw

01

5275

1400

COMPLETE DL-TLG1200 LIFTING UNIT(WITHOUT BOGIE EXTENSION PIECES)

SUITABLE FOR TRANSPORT INSTANDARD SHIPPING CONTAINER.

2600 BOGIE CENTRES

3740 OVERALL

500

ROCKER JOINT

3 STAGE TELESCOPIC CYLINDER DESIGNEDFOR 5% HORIZONTAL LOAD AT FULL EXTENSION AND FOR THE STAGES TO EXTEND AND RETRACTIN THE CORRECT SEQUENCE UNDER LOAD

TURNING RAM TO CHANGE BETWEEN TRANSPORTAND OPERATING CONFIGURATION

ELECTRICCABINET

1400 WHEEL CENTRES

2250 EXTENDED WHEEL CENTRES

2 No HYDRAULICOIL TANKS

2800

ST

RO

KE

2800

ST

RO

KE

2200

ST

RO

KE

4500

(M

INIM

UM

)

2250 2250 1400 1400

UNDERSIDEOF HEAD BEAM

7300

(M

AX

IMU

M)10

100

(MA

XIM

UM

)

1230

0 (M

AX

IMU

M)

SPECIFICATION FOR DL-TLG1200 TELESCOPIC LIFTING UNIT

MAXIMUM SAFE WORKING LOAD (SWL) AT TOP OF TELESCOPIC

CYLINDERSTAGE 1 = 300 TONNES @ 145 BAR WORKING PRESSURESTAGE 2 = 195 TONNES @ 145 BAR WORKING PRESSURESTAGE 3 = 118 TONNES @ 145 BAR WORKING PRESSURESEE DRAWINGS DL-TLG1200-005-01 AND 02 FOR DETAILS OF LIFTING ARRANGEMENTS AND DUTY CHARTS

TELESCOPIC CYLINDER WORKING PRESSURE ON RETRACT = 145 BAR

STATIC TEST LOAD = 1.25 x SWL + MAXIMUM HORIZONTAL LOAD (TESTS CARRIED OUT AT FULL EXTENSION FOR EACH TELESCOPIC CYLINDER STAGE)

DYNAMIC TEST LOAD = 1.10 x SWL (TESTS CARRIED OUT FOR EACH TELESCOPIC CYLINDER STAGE AND FOR ALL FUNCTIONS)

MAXIMUM HORIZONTAL LOAD = 5% OF VERTICAL LOAD IN ANY DIRECTION (SEE OPERATION AND MAINTENANCE MANUAL FOR DETAILS).

MAXIMUM SLOPE OF TRACK = 1% IN ANY DIRECTION (BOTH TRACKS AT SAME SLOPE WITHIN TOLERANCES SPECIFIED IN OPERATION AND MAINTENANCE MANUAL)

THE MAXIMUM % TIPPING FIGURES GIVEN FOR STAGES 1, 2 AND 3 ASSUME 5% HORIZONTAL LOAD AT THE ROCKER JOINT PLUS 1% TRANSVERSE SLOPE OF THE TRACK

MAXIMUM WHEEL LOAD = 78 TONNES

LIFTING AND LOWERING SPEED OF TELESCOPIC CYLINDER = 0.5 m/minute (FAST) AND 0.1 m/minute (SLOW) - CONSTANT FOR ALL TELESCOPIC CYLINDER STAGES

LONGITUDINAL MOVEMENT SPEED OF DL-TLG1200 LIFTING UNITS = 3.0 m/minute (FAST) AND 0.5 m/minute (SLOW)

POWER SUPPLY = 380-420 VOLTS AT 50 Hz OR 440-480 VOLTS AT 60 Hz, 3 PHASE + EARTH

MAXIMUM POWER CONSUMPTION =30 kW RUNNING PER DL-TLG1200 LIFTING UNIT

CONTROL FOR ALL FUNCTIONS = CENTRAL WIRELESS CONTROL CONSOLE OR CONTROL PANEL AT THE CENTRAL CONTROL UNIT OR LOCAL CONTROL PANEL AT EACH DL-TLG1200 LIFTING UNIT

OPERATING TEMPERATURE = -20 TO +45 °C(SUBJECT TO HYDRAULIC OIL GRADE USED)

TELESCOPIC CYLINDER FOLDS AS SHOWN SO THAT COMPLETE DL-TLG1200 LIFTING UNIT (WITHOUT BOGIE EXTENSION PIECES) IS SUITABLE FOR TRANSPORT IN A STANDARD SHIPPING CONTAINER

WEIGHTS:BASE UNIT - STEEL FRAME AND PINS = 5,500 kgBASE UNIT - DRIVEN BOGIES (4 x 965 kg) = 3,860 kgBASE UNIT - OTHER EQUIPMENT = 1,000 kgTELESCOPIC CYLINDER = 6,100 kgROCKER JOINT ASSEMBLY = 400 kgHYDRAULIC OIL = 1,470 kgTOTAL = 18,330 kg

HYDRAULIC OIL TANK SIZE = 2 x 850 litres = 1,700 litres

560

400WHEELS

1840 OVERALL

2690 OVERALL (EXTENDED WHEEL CENTRES)

4500

(M

INIM

UM

)

ELECTRIC MOTOR ANDHYDRAULIC PUMP

4 No DRIVEN BOGIESPER UNIT

4025 (TELESCOPIC CYLINDER)

265 265

34

30°

46

230 WHEEL

335 1840 OVERALL

2250

HEAD BEAM ASSEMBLY IN LIFTING CONFIGURATION ( 1 : 50 )OPERATIONAL WEIGHT 23.04 TONNES

HEAD BEAM ASSEMBLY IN LIFTING CONFIGURATION

HEAD BEAM ASSEMBLY IN TRANSPORT CONFIGURATION ( 1 : 75 )TRANSPORT WEIGHT 18.90 TONNES

A-A ( 1 : 50 )

END ELEVATION( 1 : 75 )

POWERED TROLLEY(HEAD BEAM OMITTED FOR CLARITY)

SHACKLE BEAM HANGER INTRANSPORT CONFIGURATION

2 No THUSTRANSPORT WEIGHT = 2.26 TONNES EACH

Project Eng:

Checking Eng:

Drawing No.

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Drawing Status







JM

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INFORMATION AS SHOWN

DL-TLG1200 HEAD BEAM ANDDL-TLG1200 POWERED TROLLEYGENERAL ARRANGEMENT AND SPECIFICATION

DL-TLG1200-003-01 AC:\VaultWorkspace\Designs\_R00\_R029 DL-TLG1200 Telescopic Lifting Gantry\DL-TLG1200-003-01.idw

LIFT POINT A

A

CHAIN ANCHORAGE

DL-TLG1200HEAD BEAM

11750

SPECIFICATION DL-TLG1200 HEAD BEAM ANDDL-TLG1200 POWERED TROLLEY

MAXIMUM SAFE WORKING LOAD (SWL)

= 300 TONNES PER LIFT POINT= 577 TONNES PER HEAD BEAMSEE DRAWINGS DL-TLG1200-005-01 AND 02 FOR LIFTING ARRANGEMENTS AND DUTY CHARTS

MAXIMUM HORIZONTAL LOAD = 5% OF VERTICAL LOAD IN ANY DIRECTION

MAXIMUM TRANSVERSE SLOPE OF HEAD BEAM= +/-1%

TRANSVERSE MOVEMENT SPEED OF DL-TLG300 POWERED TROLLEYS = 0.5 m/minute

POWER SUPPLY = 380-420 VOLTS AT 50 Hz OR 440-480 VOLTS AT 60 Hz, 3 PHASE + EARTH.

MAXIMUM POWER CONSUMPTION = 2.2 kW RUNNING PER DL-TLG1200 POWERED TROLLEY

CONTROL SYSTEM FOR ALL FUNCTIONS = CENTRAL WIRELESS CONTROL CONSOLE OR CONTROL PANEL AT THE CENTRAL CONTROL UNIT OR LOCAL CONTROLPANEL AT EACH DL-TLG1200 LIFTING UNIT

OPERATING TEMPERATURE = -20 TO +45 °C

WEIGHTS:-DL-TLG1200 HEAD BEAMPOWERED TROLLEYCHAIN & CHAIN ANCHORAGES

TOTAL OPERATING WEIGHT

DL-TLG1200 HEAD BEAM AND POWERED TROLLEYS SUITABLE FOR TRANSPORT IN STANDARD SHIPPING CONTAINERS AS SHOWN

TRANSPORT WEIGHTS:-HEAD BEAM AND UPPERSECTION OF POWERED TROLLEYS

SHACKLE BEAM HANGERS(INCLUDING TRANSPORT FRAMES)

ASSEMBLY SUPPORT STOOLS

DL-TLG1200HEAD BEAM

2 No. DL-TLG1200 POWERED TROLLEYSPER HEAD BEAM WITH CHAIN DRIVEFOR SECURE LATERAL MOVEMENT

1200

540

512

CL CL1030

SUPPORT SPAN UP TO 11.2m WITH STANDARD 11.75m HEAD BEAM

HEAD BEAM

CHAINANCHORAGE

11750

HEAD BEAM

TELESCOPICCYLINDER

TELESCOPICCYLINDER

ROCKER JOINTASSEMBLY


CHAIN DRIVER

300 TONNESSWL SHACKLE(OPTIONAL)

SHACKLE BEAM(WITH SHACKLE REMOVED)SUITABLE FOR ALTERNATIVE RIGGING

TELESCOPICCYLINDER

1025

LIFT POINT SPACING - 2100 MINIMUM

305

675 50

0

CL

SHACKLE BEAM HANGERS

2190

2190

HE

AD

BE

AM

3345

= 11,100 kg= 2x 5,350 kg= 1,240 kg

= 23,040 kg

= 18,900 kg

= 2 x 2,260 kg

= 2 x 350 kg

3900

52552522

602096 2068

3900

525 525

471 670

670 670

ELECTRICGEAR MOTOR

PIN

CHAIN

1625

ST

OO

L

10002 No ASSEMBLY SUPPORT STOOLS(TRANSPORTED SEPARATELY - WEIGHT = 0.35 TONNES EACH)

CHAINANCHORAGE

1625

ST

OO

L

1000

2190

HE

AD

BE

AM

LIFT POINT

FORK LIFT SLOTS

HEAD BEAM ASSEMBLY IN LIFTING CONFIGURATION ( 1 : 50 )OPERATIONAL WEIGHT 15.00 TONNES

HEAD BEAM ASSEMBLY IN LIFTING CONFIGURATION

HEAD BEAM ASSEMBLY IN TRANSPORT CONFIGURATION ( 1 : 75 )TRANSPORT WEIGHT 15.50 TONNES (INCLUDING SHACKLES)

A-A ( 1 : 50 )

END ELEVATION( 1 : 75 )

STATIC HANGER(HEAD BEAM OMITTED FOR CLARITY)

Project Eng:

Checking Eng:

Drawing No.

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Drawn by:

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Rev.


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Drawing Status







JM

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DL-TLG1200 HEAD BEAM ANDDL-TLG1200 STATIC HANGERSGENERAL ARRANGEMENT AND SPECIFICATION

DL-TLG1200-003-02 BC:\VaultWorkspace\Designs\_R00\_R029 DL-TLG1200 Telescopic Lifting Gantry\DL-TLG1200-003-02.idw

LIFT POINT A

A

DL-TLG1200HEAD BEAM

11750

SPECIFICATION DL-TLG1200 HEAD BEAM ANDDL-TLG1200 STATIC HANGERS

MAXIMUM SAFE WORKING LOAD (SWL)

= 300 TONNES PER LIFT POINT= 585 TONNES PER HEAD BEAMSEE DRAWINGS DL-TLG1200-005-01 AND 02 FOR LIFTING ARRANGEMENTS AND DUTY CHARTS


MAXIMUM TRANSVERSE SLOPE OF HEAD BEAM= +/-1%

OPERATING TEMPERATURE = -20 TO +45 °C

DL-TLG1200 HEAD BEAM SUPPORTED ON 2 No. SUPPORT STOOL ASSEMBLIES AND COMPLETE WITH ALL EQUIPMENT IS SUITABLE FOR TRANSPORT IN A STANDARD 40' SHIPPING CONTAINER.

WEIGHTS:-DL-TLG1200 HEAD BEAMSTATIC HANGERSSUPPORT STOOL ASSEMBLIES

TOTAL OPERATING WEIGHTTOTAL TRANSPORT WEIGHT

DL-TLG1200HEAD BEAM

1200

SUPPORT SPAN UP TO 11.2m WITH STANDARD 11.75m HEAD BEAM

11750

HEAD BEAM

TELESCOPICCYLINDER

TELESCOPICCYLINDER



TELESCOPICCYLINDER

1025

305

1600

= 11,100 kg= 2x 1,950 kg= 2x 250 kg

= 15,000 kg= 15,500 kg

3900

525525

3900525 525

670 670

PIN

1600

HE

AD

BE

AM

LIFT POINT

FORK LIFT SLOTS

2755

CLCL

CL

500

400

1155

675

700

1600

HE

AD

BE

AM

2300

MA

XIM

UM

TR

AN

SP

OR

T H

EIG

HT

2 No. DL-TLG1200STATIC HANGERSPER HEAD BEAM

350350 2 No. DL-TLG1200STATIC HANGERSPER HEAD BEAM

HEADBEAM

458

LOWER SECTIONOF STATIC HANGERIS IDENTICAL TOPOWERED TROLLEYTO ALLOW FOR FUTUREUPGRADE IF REQUIRED

300 TONNESSWL SHACKLE(OPTIONAL)

SHACKLE BEAM(WITH SHACKLE REMOVED)SUITABLE FOR ALTERNATIVE RIGGING

LIFT POINT SPACING - 750 MINIMUM

SHACKLES REMOVEDFOR TRANSPORTATION

5.6m STANDARD TRACK SECTION - 1.4m AND 2.25m RAIL CENTRES

2.8m STANDARD TRACK SECTION1.4m AND 2.25m RAIL CENTRES

TYPICAL END VIEW2.25m RAIL CENTRES

TYPICAL END VIEW1.4m RAIL CENTRES

5.6m STANDARD TRACK SECTION1.4m RAIL CENTRES




CONNECTION DETAILSBETWEEN RAIL SECTIONS

AND INSERT PIECES

CONNECTION DETAILBETWEEN RAIL SECTIONS

CONNECTION DETAIL

BETWEEN RAIL SECTIONSSIDE ELEVATION

Project Eng:

Checking Eng:

Drawing No.

Project

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Rev.


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NOTES

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Drawing Status







PD

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INFORMATION NTS

DL-TLG1200 STANDARD TRACK SECTIONSGENERAL ARRANGEMENTAND SPECIFICATION

DL-TLG1200-004 CC:\VaultWorkspace\Designs\_R00\_R029 DL-TLG1200 Telescopic Lifting Gantry\DL-TLG1200-004.idw

700

850

700

2250

1400

700

700

5729 MAXIMUM

5598

270

30

TOP OF RAIL

2 NOMINAL GAP

350

450 TYPICAL BEARING

PAD DIMENSIONS

700

700

1400

27982929 MAXIMUM

2 NOMINAL GAP

700

850

700

2250

270

30

TOP OF RAIL

3027

0

TOP OF RAIL

2250

INSERT PIECE

1400

Ø30 GUIDE BARS

30

270

TOP OF RAIL

SPECIFICATION FOR DL-TLG1200 STANDARD TRACK SECTIONS

STANDARD TRACK SECTIONS SUPPLIED IN

LENGTHS GIVING EFFECTIVE TRACK LENGTHS OF 5.6m AND 2.8m (OVERALL LENGTHS OF 5,804mm AND 3,004mm)

STANDARD TRACK SECTIONS SUPPLIED WITH RAILS AT 1.4m CENTRES AND WITH INSERT PIECES TO INCREASE RAILS TO 2.25m CENTRES


SEE TABLE FOR MAXIMUM WHEEL LOADS AND BEARING PAD LOADS AND PRESSURES

OPERATING TEMPERATURE = -20 TO +45°C

TRACK SECTION COMPONENTS ARE SUITABLE FOR TRANSPORT IN STANDARD SHIPPING CONTAINERS

WEIGHTS5.6m LONG x 1.4m RAIL CENTRES = 2,900 kg5.6m LONG x 2.25m RAIL CENTRES = 3,020 kg2.8m LONG x 1.4m RAIL CENTRES = 1,590 kg2.8m LONG x 2.25m RAIL CENTRES = 1,660 kg

DL-TLG1200 Standard Track - Maximum Loads

Maximum Wheel Load on Track 78 Tonnes 55 Tonnes 38 TonnesMaximum Load on each Bearing Pad 144 Tonnes 100 Tonnes 71 TonnesMaximum Average Bearing Pressure under each Bearing Pad

9.0 MPa 6.3 MPa 4.4 MPa

Maximum Peak Bearing Pressure under each Bearing Pad

11.5 MPa 9.4 MPa 7.6 MPa

Telescopic Cylinder Stage 1 1.4m Rail Centres



TYPICAL BEARINGPAD DIMENSIONS

INSERT PIECE

M16 BOLTASSEMBLIES

350

450

Ø30 GUIDE BARS

2 No M20 THREADEDBARS PER RAILS

2 NOMINAL GAP2 No M20 THREADEDBARS PER RAILS

350 350

50 NOMINAL GAP

270

30

149 1100 1100 800 1100 1100

149 800 800 800

BEARING PAD.FOR MAX. LOADINGSEE TABLE BELOW.

THE MAXIMUM WHEEL LOADS AND BEARING PAD LOADS AND PRESSURES TABULATED BELOW ASSUME 5% HORIZONTAL LOAD PLUS 1% SLOPE OF THE TRACK, BOTH AT 45 DEGREES ORIENTATION.THE PROJECT SPECIFIC VALUES WILL DEPEND ON THE ACTUAL LOADS TO BE APPLIED TO THE SYSTEM.SEE OPERATION AND MAINTENANCE MANUAL FOR FURTHER INFORMATION.

STAGE 2 : HEAD BEAM IN OPERATIONAL RANGE TO LEVEL 10100STAGE 3 : HEAD BEAM IN OPERATIONAL RANGE TO LEVEL 12300

STAGE 1 : HEAD BEAM IN OPERATIONAL RANGEFROM LEVEL 4500 TO LEVEL 7300

0.00 1.00 2.00 3.001 203.4 203.0 211.7 186.62 184.0 155.4 134.4 118.23 107.0 90.1 77.6 68.01 227.0 221.9 211.72 184.0 155.4 134.43 107.0 90.1 77.61 260.0 244.5 211.72 184.0 155.4 134.43 107.0 90.1 77.61 289.0 244.5 211.72 184.0 155.4 134.43 107.0 90.1 77.61 289.0 244.52 184.0 155.43 107.0 90.11 289.0 244.52 184.0 155.43 107.0 90.11 289.02 184.03 107.0

2.10

LIFT POINTS

SPACING LPS [m]

LOAD CENTRE OFFSET E [m] FROM SPAN CENTRE

Stage

SPAN 11.20mSAFE WORKING LOAD (SWL)

PER LIFT POINT [TONNES]

7.00

8.00

3.00

4.00

5.00

6.00

0.00 1.00 2.00 3.001 236.0 235.4 205.1 178.92 184.0 152.6 130.1 113.23 107.0 88.4 75.1 65.11 267.7 240.1 205.1 178.92 184.0 152.6 130.1 113.23 107.0 88.4 75.1 65.11 289.0 240.1 205.12 184.0 152.6 130.13 107.0 88.4 75.11 289.0 240.1 205.12 184.0 152.6 130.13 107.0 88.4 75.11 289.0 240.12 184.0 152.63 107.0 88.41 289.0 240.12 184.0 152.63 107.0 88.41 289.02 184.03 107.0

7.00

8.00

3.00

4.00

5.00

6.00

Stage



2.10

LIFT POINTS

SPACING LPS [m]


0.00 1.00 2.00 3.001 271.8 235.6 198.6 171.52 184.0 149.7 125.9 108.53 107.0 86.7 72.6 62.31 289.0 235.6 198.62 184.0 149.7 125.93 107.0 86.7 72.61 289.0 235.6 198.62 184.0 149.7 125.93 107.0 86.7 72.61 289.0 235.62 184.0 149.73 107.0 86.71 289.0 235.62 184.0 149.73 107.0 86.71 289.02 184.03 107.01 289.02 184.03 107.0



Stage

LIFT POINTS

SPACING LPS [m]


6.00

7.00

8.00

2.10

3.00

4.00

5.00

0.00 1.00 2.001 289.0 230.3 191.12 184.0 146.3 121.13 107.0 84.7 69.81 289.0 230.3 191.12 184.0 146.3 121.13 107.0 84.7 69.81 289.0 230.32 184.0 146.33 107.0 84.71 289.0 230.32 184.0 146.33 107.0 84.71 289.02 184.03 107.01 289.02 184.03 107.0

6.00

7.00

2.10

3.00

4.00

5.00


PER LIFT POINT [TONNES]LOAD CENTRE

OFFSET E [m] FROM SPAN CENTRE

Stage

LIFT POINTS

SPACING LPS [m] 0.00 1.00 2.00

1 289.0 223.8 182.22 184.0 142.1 115.43 107.0 82.2 66.41 289.0 223.82 184.0 142.13 107.0 82.21 289.0 223.82 184.0 142.13 107.0 82.21 289.02 184.03 107.01 289.02 184.03 107.0


PER LIFT POINT [TONNES]LOAD CENTRE

OFFSET E [m] FROM SPAN CENTRE

Stage

LIFT POINTS

SPACING LPS [m]

6.00

2.10

3.00

4.00

5.00

0.00 1.001 289.0 215.62 184.0 136.83 107.0 79.11 289.0 215.62 184.0 136.83 107.0 79.11 289.02 184.03 107.01 289.02 184.03 107.0



LOAD CENTRE OFFSET E [m] FROM

SPAN CENTREStage

LIFT POINTS

SPACING LPS [m]

2.10

3.00

4.00

5.00

Project Eng:

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Drawing No.

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Design Eng:

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LIFTING ARRANGEMENT AND DUTY CHARTS2 No. LIFT POINTS LOADED PER HEAD BEAM

DL-TLG1200-005-01 CC:\VaultWorkspace\Designs\_R00\_R029 DL-TLG1200 Telescopic Lifting Gantry\DL-TLG1200-005-01.idw

SPAN

LOAD

SAFE WORKING LOAD (SWL)PER LIFT POINT TABULATED BELOW.MAXIMUM LIFT LOAD PER HEAD BEAM= 2xTABULATED LOAD.

LIFT POINT SPACING (LPS)2100 MINIMUM

= =

SPAN = 11.2 MAXIMUM - 6.0m MINIMUM

1449

0

1230

0 M

AX

IMU

M -

ST

AG

E 3

2190

SAFE WORKING LOAD (SWL)PER LIFT POINT TABULATED BELOW.MAXIMUM LIFT LOAD PER HEAD BEAM= 2xTABULATED LOAD.

= =

LIFT POINT SPACING (LPS)2100 MINIMUM

TOP OF RAIL

= =

SPAN 11.2m MAXIMUM - 6.0m MINIMUM

4500

MIN

IMU

M -

ST

AG

E 0

6220

MA

XIM

UM

- S

TA

GE

1

7300

MA

XIM

UM

- S

TA

GE

121

90

9490

CLCL

SPAN

LOADLOAD CENTRE OFFSETFROM SPAN CENTRE

E

CLCL

LOAD CENTRE OFFSETFROM SPAN CENTRE

E

1010

0 M

AX

IMU

M -

ST

AG

E 2

9020

MA

XIM

UM

- S

TA

GE

2

TOP OF RAIL

1122

0 M

AX

IMU

M -

ST

AG

E 3

3420

MIN

IMU

NS

TA

GE

0

2250WHEEL CENTRES

DUTY CHARTS ASSUME THE FOLLOWING:-

STANDARD DL-TLG1200 COMPONENTS WITH DL-TLG1200 HEAD BEAM

2 No. LIFT POINTS EQUALLY LOADED PER HEAD BEAM




DL-TLG1200 STANDARD TRACK SECTIONS USED WITH 1.4m RAIL CENTRES FOR TELESCOPIC CYLINDER STAGE 1 AND 2.25mRAIL CENTRES FOR TELESCOPIC CYLINDERSTAGES 2 AND 3

TABULATED LOADS APPLIED TO SHACKLE OR, IF SHACKLE NOT USED, TO SHACKLE BEAM

IF THE DL-TLG1200 TELESCOPIC LIFTING GANTRY IS TO BE USED IN A CONFIGURATION NOT SHOWN ON THIS DRAWING, CONTACT DORMAN LONG TECHNOLOGY FOR SPECIFIC SAFE WORKING LOADS AND ANY SPECIAL CONDITIONS THAT MAY APPLY

= =

INTERPOLATION BETWEEN TABULATED VALUES PERMISSIBLESEE ALSO OPERATION AND MAINTENANCE MANUAL

1400 OR 2250WHEEL CENTRES

STAGE 1 : HEAD BEAM IN OPERATIONAL RANGEFROM LEVEL 4500 TO LEVEL 7300

STAGE 2 : HEAD BEAM IN OPERATIONAL RANGE TO LEVEL 10100STAGE 3 : HEAD BEAM IN OPERATIONAL RANGE TO LEVEL 12300

0.00 1.00 2.00 3.00 4.00

1 300.0 300.0 300.0 300.0 300.02 300.0 300.0 267.4 240.3 214.83 210.6 178.0 153.9 140.0 124.9

SPAN 11.20m

STAGE

SAFE W ORKING LOAD (SW L)PER LIFT POINT [TONNES]

SINGLE LIFT POINT LOADED

LIFT POINT OFFSET E [m] FROM SPAN CENTRE

0.00 1.00 2.00 3.00 4.001 300.0 300.0 300.0 300.0 300.02 300.0 300.0 258.8 230.7 204.53 210.3 174.4 148.8 134.4 118.9

SAFE W ORKING LOAD (SWL)PER LIFT POINT [TONNES]


STAGE


SPAN 10.00m

0.00 1.00 2.00 3.00 4.001 300.0 300.0 300.0 300.0 300.02 300.0 296.8 250.4 221.5 194.93 209.9 170.8 143.8 129.1 113.3

SAFE WORKING LOAD (SW L)PER LIFT POINT [TONNES]

SPAN 9.00m



STAGE

0.00 1.00 2.00 3.001 300.0 300.0 300.0 300.02 300.0 290.2 246.6 210.73 209.9 167.0 143.9 122.7


STAGE



SPAN 8.00m

0.00 1.00 2.00 3.001 300.0 300.0 300.0 300.02 300.0 282.1 235.1 198.23 210.0 162.3 137.1 115.3



SPAN 7.00m

STAGE


0.00 1.00 2.001 300.0 300.0 300.02 300.0 277.9 221.33 210.1 162.4 128.9

SAFE WORKING LOAD (SWL)PER LIFT POINT [TONNES]


LIFT POINT OFFSET E[m] FROM SPAN CENTRE

STAGE

SPAN 6.00m

Project Eng:

Checking Eng:

Drawing No.

Project

Design Eng:

Drawn by:

Drawing Title

Rev.


DO NOT SCALE

NOTES

Scales(At A3)




Drawing Status







JM

SG

PD

SAB


LIFTING ARRANGEMENT AND DUTY CHARTSSINGLE LIFT POINT LOADED PER HEAD BEAM

DL-TLG1200-005-02 CC:\VaultWorkspace\Designs\_R00\_R029 DL-TLG1200 Telescopic Lifting Gantry\DL-TLG1200-005-02.idw

SPAN

SAFE WORKING LOAD (SWL)FOR SINGLE LIFT POINTTABULATED BELOW.

2190

SAFE WORKING LOAD (SWL)FOR SINGLE LIFT POINTTABULATED BELOW.

= =

SPAN = 11.2m MAXIMUM - 6.0m MINIMUM SPAN = 11.2m MAXIMUM - 6.0m MINIMUM

2190

DUTY CHARTS ASSUME THE FOLLOWING:-

STANDARD DL-TLG1200 COMPONENTS WITH DL-TLG1200 HEAD BEAM

1 No. LIFT POINT LOADED PER HEAD BEAM




DL-TLG1200 STANDARD TRACK SECTIONS USED WITH 1.4m RAIL CENTRES FOR TELESCOPIC CYLINDER STAGE 1 AND 2.25mRAIL CENTRES FOR TELESCOPIC CYLINDERSTAGES 2 AND 3

TABULATED LOADS APPLIED TO SHACKLE OR, IF SHACKLE NOT USED, TO SHACKLE BEAM

IF THE DL-TLG1200 TELESCOPIC LIFTING GANTRY IS TO BE USED IN A CONFIGURATION NOT SHOWN ON THIS DRAWING, CONTACT DORMAN LONG TECHNOLOGY FOR SPECIFIC SAFE WORKING LOADS AND ANY SPECIAL CONDITIONS THAT MAY APPLY.

TOP OF RAIL

6220

MA

XIM

UM

- S

TA

GE

1

7300

MA

XIM

UM

- S

TA

GE

1

4500

MIN

IMU

M -

ST

AG

E 0

LIFT POINT OFFSETFROM SPAN CENTRE

3420

MIN

IMU

MS

TA

GE

0

9490

CL

E

LIFT POINT

9020

MA

XIM

UM

- S

TA

GE

2

1010

0 M

AX

IMU

M -

ST

AG

E 2

2250WHEEL CENTRES

1122

0 M

AX

IMU

M -

ST

AG

E 3

1230

0 M

AX

IMU

M -

ST

AG

E 3

TOP OF RAIL

CL

1449

0

LIFT POINT OFFSETFROM SPAN CENTRE

E

CL CLSPAN LIFT POINT

INTERPOLATION BETWEEN TABULATED VALUES PERMISSIBLESEE ALSO OPERATION AND MAINTENANCE MANUAL

= =

1400 OR 2250WHEEL CENTRES

Documents

· PDF file(without bogie extension pieces) suitable for transport in standard shipping container. 2600 bogie centres 3740 overall 500 rocker joint ... powered trolley