WOODEX

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    WOODEX Oil-

    impregnated Wood

    Bearings: Design

    & Engineering

    Information

    Choose a topic or scroll down for all information.

    Physical Properties

    Speed vs. Load - P/V Factor

    Material Max P/V

    Wall Thickness

    Shaft Diameter & Recommended Wall Thickness

    Installed Bearing Clearances

    Press Fits

    Close-In

    Grain Direction

    Lubrication

    Installation

    Application Information

    Physical Properties

    Lubricant content by weight 41-47%

    Tensile Strength 1150 psi

    Compression permanent deformation (psi, for .005" set) 7500

    Specific Gravity 1.3

    Coefficient of thermal expansion per F 4.3 x 10^-6

    Temperature range -50 - 160F

    Coefficient of friction .07 to .115

    Weight per cubic inch, lbs. .039

    Wear rate factor

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    Max V 2,000 SFM

    Speed vs. Load - P/V Factor

    All bearings have a P/V rating (Pressure/Velocity) based on empirical

    testing. The rating is a mathematical expression of Pressure (PIA = pounds

    per inch of projected area) times Velocity (SFM = surface feet per minute).

    The expressed P/V value of a material is the maximum load-speed that a

    bearing can withstand. This value is further refined by the maximum PIA

    and SFM that the material can withstand regardless of the total P/V value.

    The recommended P/V factor for WOODEX is 12,000, with a maximum

    PIA and SFM of 2,000 each.

    As a comparison, the following are operating characteristics of a variety of

    bearing materials:

    Material Max P/V Max P Max V

    Inj. Molded Nylon 101 3,000 380 475

    Delrin 3,000 1,000 100

    UHMW-PE 4,000 1,200 50WOODEX 12,000 2,000 2,000

    Babbitt (10% tin) 18,000 1,300 1,400

    Oilite Bronze 50,000 2,000 1,200

    Cast Bronze SAE 660 75,000 3,000 750

    WOODEX is unusual in that it has the capability to handle both high

    speeds and loads, a quality that enhances its flexibility. As an example, in a

    dry, ambient condition a 2" long WOODEX bearing supporting a 1" shaftcan support a shaft load of up to 1,800 pounds, while the shaft is rotating

    at 50 rpm. Conversely, the bearing can tolerate a shaft RPM of up to 1,800,

    while the shaft load is 50 pounds.

    To calculate the P/V for any given application, use the following formulas:

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    PIA and SFM must each equal 2,000 or less. Multiply PIA times SFM: the

    product (P/V) must be 12,000 or less. If true for all three values, WOODEX

    may be right for your application.

    OTE: Add appropriate safety factors to both load and speed before

    calculating.)

    Wall Thickness

    It is important that the wall thickness of the bearing meet minimum

    standards. Proper wall thickness will guarantee a sufficient supply of

    lubricant to last the life of the bearing. Shaft size can rarely be reduced, but

    housing size may be increased to satisfy this requirement.

    Shaft Diameter Recommended Wall Thickness*

    up to 1/2" 1/16" to 1/8"

    1/2" to 1" 1/8" to 3/16"

    1" to 1 1/2" 3/16" to 5/16"

    1 1/2" to 2" 5/16" to 3/8"

    2" to 2 1/2" 3/8" to 1/2"

    2 1/2" to 4" 1/2" to 5/8"

    * Thinner bearing wall may produce reasonable service life under certain

    conditions.

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    Clearances

    An oil-lubricated bearing must have sufficient clearance to allow the

    lubricant to penetrate and form a lubricating film. Insufficient clearance

    will inhibit this lubricating film and excessive clearance will allow

    excessive movement between parts. Either condition will result in

    premature bearing failure. The inside diameters of all WOODEX bearings

    are machined oversize to provide the required clearance. Designs that

    require tighter tolerances can be met by supplying bearings without built-

    in clearance and calling for reaming at installation. Reaming will not

    restruct the self-metering lubrication qualities of the bearing.

    Installed BearingClearances

    Shaft Diameter Operating Condition Roll-end OperatingCondition

    Dry Wet Dry Wet

    up to 1/2" .002"-.010" .020"-.028" .015"-.024" .030"-.035"

    1/2" to 1" .004"-.016" .024"-.032" .024"-.028" .035"-.042"

    1" to 1 1/2" .007"-.019" .038"-.046" .024"-.030" .038"-.050"

    1 1/2" to 3" .010"-.025" .045"-.060"

    3" & up .015"-.031" .050"-.066"

    Press FitsA WOODEX bearing remains stationary in its housing because it has been

    furnished with an oversized outside diameter to ensure firm retention.

    Sleeve, flange and roll-end bearings are all machined to include this press

    fit. Oil impregnated maple bearings have greater press fit dimensions than

    metal, since they are much more compressible.

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    Close-In

    The compressibility of oil-impregnated rock maple means that

    approximately 70% of the press fit on a WOODEX bearing will be reflected

    in close-in of the inside diameter. WOODEX bearings are normally

    furnished with an oversized inside diameter. This provides a correct

    running clearance once the bearing has been pressed in place and the

    close-in effected.

    Press Fit - Close-In

    Nominal O.D. Press Fits Close-In Factor

    up to 1/2" .003"-.006" .003"

    1/2" to 1 1/2" .004"-.008" .004"

    1 1/2" to 3" .005"-.010" .005"

    3" & up .006"-.012" .006"

    Grain Direction

    In a lubricated bearing, the oil must be delivered to the load carrying area

    of the interface. In order to do this, a wood bearing must have its bore at

    right angles to the grain of the wood. Aligned in this cross-grain fashion,

    the cell structure meters the lubricant to the interface.

    Lubrication

    WOODEX bearings self-lubricate in three modes:

    boundary lubrication

    full film (hydrodynamic) lubrication

    mixed film lubrication

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    These modes indicate the effectiveness of bearing lubrication in reducing

    friction.

    Under full-film lubrication, the shaft is completely separated from contact

    with the bearing by a thick film of lubricant. Without shaft to bearing

    contact, bearing service life is nearly infinite. This condition is rarely - if

    ever - achieved with a wood plane bearing.

    Boundary lubrication permits bearing-shaft contact in the presence of an

    extremely thin lubricating film. Bearing wear is proportional to load and

    speed.

    Mixed film lubrication combines both other modes. Pools of self-

    pressurized lubricant accept part of the load while very thin films take the

    rest.

    WOODEX bearings are charged with a lifetime lubricant supply. Outside

    lubricants should not be used, as they will impair the natural action of the

    WOODEX lubricant.

    Installation

    An arbor press should be used to press a WOODEX bearing into place. A

    slight chamfer is furnished on one end of the bearing as an aid in starting

    the fit into the housing. The inside of the housing also should be slightly

    rounded or relieved to make sure there is no burr on the edge of the

    housing to cut the bearing as it is pressed into place.

    Application Information

    When inquiring about custom WOODEX bearings, please be sure to

    include the following information:

    Nominal Housing Dimensions

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    Bearing Length

    Shaft diameter

    Shaft Speed

    Shaft Load

    Temperature, and

    Operating Condition (wet, dry or partially-wetted)