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Inlet
Chamber 5320L working
Chamber 4710L working
Chamber 3750L working
Chamber 2710L working
Chamber 13160L working
Inlet
Disc Diffuser
Disc Diffuser
Coarse Filter
Fine Filter
Outlet Pump
Air pump & controllerin central riser
Treatment Plant CapacityWorking Volume: 5650 LTop of Risers: 9270 L (3620 L emergency)
Tank Installation: Civil Works Guidelines
General Notes: The design assumes good ground as defined by the New Zealand building code. If the site does not conform to this good ground assumption, please contact Solid Products for further advice. The installer shall ensure that the stability, strength, and long-term bearing capacity of founding soils is adequate for the imposed load. Loading: Design assumes roof soil load of up to 500mm burial depth and a further 1.5kPa light pedestrian surcharge. Not intended for vehicle loading. Ensure vehicles do not travel over the red hatched zone in the above illustration. Anti-floatation: Option 1: All uniformly buried water tanks shall have an adequate 300mm metal drainage blanket and Draincoil outlet where possible. The Draincoil outlet shall discharge into a free draining sealed stormwater connection located as close as possible to the base of the water tank to prevent flotation during high natural groundwater levels. Option 2: If a suitable stormwater connection is not available precast anti-floatation blocks can be installed. Please contact Solid Products for further advice.
Water Tank
Dwelling
WWTP
3m
Boun
dary
Boundary
Minimum Clearances
-900
-800
-700
-600
-500
-400
-300
0 10 20 30 40 50 60
Cut D
epth
(Mill
imet
ers)
Horizontal Distance (Metres)
Pipe Grade
1:100 / 1% / 0.57°
1:120 / 0.83% / 0.48°
Tank Installation: Gradients
Central Environmental Laboratories
Module 2, Batchelar Centre
PO Box 8017 Hokowhitu
Batchelar Road
Palmerston North, New Zealand
MJ Custom Engineering Ltd880 Napier RoadWhakarongaPalmerston North 4470Attention: Shaun - Precision Earthworx
Analytical Report
COA No: 18/05808-1
P: +64 6 351 4475
F: +64 6 351 6302
Sample Sample ID Test Result Units
18/05808-01 Pump Chamber Carbonaceous BOD 19 g/m³Suspended solids 22 g/m³
Notes:
Test Methodology:
Test Methodology Detection Limit
Carbonaceous BOD APHA 23rd Ed. 5210 B 1 g/m³
Suspended solids APHA 23rd Ed. 2540 D 1 g/m³
Report released by Johan Bosch Date: 16 November 2018
Principal Analyst
Key Technical Person:
Johan Bosch
This Laboratory is accredited by International Accreditation New Zealand.
Tests and sampling procedures have been performed in accordance with the conditions of our accreditation.
Where not supplied test methods, detection limits and uncertainties are available on request.
When samples are collected by the client or an agent of the client, results reported apply only to samples as received at the Laboratory.
This report shall not be reproduced except in full, without the written approval of this laboratory.
COA No.: 18/05808-1 1 of 1
FLOW KIN
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Central Environmental Laboratories
Module 2, Batchelar Centre
PO Box 8017 Hokowhitu
Batchelar Road
Palmerston North, New Zealand
MJ Custom Engineering Ltd880 Napier RoadWhakarongaPalmerston North 4470Attention: Shaun - Precision Earthworx
Analytical Report
COA No: 18/05809-1
P: +64 6 351 4475
F: +64 6 351 6302
Sample Sample ID Test Result Units
18/05809-01 Pump Chamber Carbonaceous BOD 22 g/m³Suspended solids 9 g/m³
Notes:
Test Methodology:
Test Methodology Detection Limit
Carbonaceous BOD APHA 23rd Ed. 5210 B 1 g/m³
Suspended solids APHA 23rd Ed. 2540 D 1 g/m³
Report released by Johan Bosch Date: 16 November 2018
Principal Analyst
Key Technical Person:
Johan Bosch
This Laboratory is accredited by International Accreditation New Zealand.
Tests and sampling procedures have been performed in accordance with the conditions of our accreditation.
Where not supplied test methods, detection limits and uncertainties are available on request.
When samples are collected by the client or an agent of the client, results reported apply only to samples as received at the Laboratory.
This report shall not be reproduced except in full, without the written approval of this laboratory.
COA No.: 18/05809-1 1 of 1
FLOW KIN
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DESIGN PRODUCER STATEMENT – PS1
ISSUED BY: David Smart Consulting Ltd
TO: MJ Custom Engineering Ltd
TO BE SUPPLIED TO: Territorial Authority
IN RESPECT OF: Underground Effluent Treatment Tank for up to 400mm burial and light pedestrian surcharge
LOCATION: Various Sites
David Smart Consulting Ltd has been engaged by MJ Custom Engineering Ltd on behalf of Solid Products to undertake structural design for Fibre Reinforced Concrete Effluent Treatment Tanks with roof soil load of up to 400mm burial depth over the lid and a further 1.5 kPa light pesdetrian surcharge loading.
Note: NOT INTENDED FOR USE UNDER RESIDENTIAL DRIVEWAYS.
The design has been undertaken in accordance with verification methods B1/VM1, B1/VM4 & B1/AS1 of the approved documents issued by the Ministry of Business, Innovation & Employment, for part only of the work as described below.
The work covered by this producer statement is as described under Revision A-04 of MJ Custom Engineering drawings A00841 titled Buried 400mm Cover-1 - sheets 1 to 3 with project reference “8000L Treatment Plant”.
Work covered by this Producer Statement includes;
• Design of concrete tank structures as detailed
On behalf of the Design Firm, and subject to;
• all proprietary products meeting performance specifications• the tanks being placed on good ground with 300 kPa ultimate bearing capacity in accordance with B1/AS1
I BELIEVE ON REASONABLE GROUNDS the effluent tanks, if constructed in accordance with the drawings & specifications, will comply with the relevant provisions of the New Zealand Building Code.
Signed: ...........................................……….. Date: 11 April 2019
David L Smart BE (Civil), CM Eng NZ 65623
On behalf of David Smart Consulting Ltd (Design Firm) 28 Amesbury St, Palmerston North with a current policy of Professional Indemnity Insurance no less than $200,000
Note: Liability under this statement accrues to the Design Firm only. The total maximum amount of damages payable arising from this statement and all other statements provided to the Building Consent Authority in relation to this building work, whether in contract, tort or otherwise (including negligence), is limited to the sum of $200,000.
This form to accompany Form 2 of the Building (Forms) Regulations 2004 for the application of a Building Consent
fibre reinforced concrete lid& 1 layer 665 mesh
fibre reinforced concrete base& 1 layer 665 mesh
fibre reinforced concrete bodyand partition walls
Option 2: Precast Anti-Floatationblocks
600mm plastic risers cast into lid
HH
1820
3000
400 Maximum, varies
SECTION H-HSCALE 1 : 25
25mm AP7 on top of 200mm minimum compacted depth of approved granular hardfill on good ground
300mm minimum thickness of40/20 drainage metal or similar approved
F.G.L
Option 1: 100mm dia draincoil around tankfree draining to sealed outlet, placedas low as possible to base of tank
Option 2: Precast Anti-Floatationblocks
General Design Notes:All construction shall be in accordance with NZS1.3101, NZS 3106 and NZS 3109The design is based on the assumption of good2.ground as defined by the New Zealand building code. If the site does not conform to this good ground assumption, please contact Solid Products for further advice.The design is in accordance with NZS 3106:2009, NZS3.1170 & NZS 3101:2006The workmanship shall conform with NZS 3106 NZS4.3101 and NZS 3109:1997The installer shall ensure that the stability, strength5.and long term bearing capacity of founding soils isadequate for the imposed load.
Materials:Reinforcing mesh shall conform to NZS 3422:1975,6.grade 500E equivalentReinforcing bars shall conform to NZS 3402:19897.All Concrete shall be approved 50 MPa 13mm C8.self-compacting mix, reinforced with Bosfa 3D 80/60GG steel fibres at 22kg/m^3.
Loadings:Contents load shall be sewerage of maximum9.depth 1400mm.Design assumes roof soil load of up to 400mm burial10.depth and a further 1.5kPa light pedestriansurcharge. Not intended for vehicle loading.
Anti-floatation:Option 1: All uniformly buried water tanks shall have11.an adequate 300mm metal drainage blanket anddraincoil outlet where possible.The draincoil outlet shall discharge into a free12.draining sealed stormwater connection located asclose as posible to the base of the water tank toprevent flotation during high natural groundwaterlevels.Option 2: If a suitable stormwater connection is not13.available precast anti-floatation blocks can beinstalled. Please contact Solid Products for furtheradvice.
Design specification:Total Concrete Volume: 2.74m^3Lid Concrete Volume: 0.47m^3Tank Concrete Volume: 2.27m^3Empty Weight Excluding Risers and Equipment: 5900kgTank Capacity: 8000 L
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
B
A-04
A3SHEET 1 OF 3SCALE:1:30
DWG NO.
TITLE:
REVISIONDO NOT SCALE DRAWING
DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
E
Sheet Size:
DESCRIPTION: Septic Tank Assembly
6
A00841 Buried 400mm Cover-1
8000L Treatment Plant
5
45.00°
AA
665 reinforcing meshin lid
80
100
1419
71
C
B
SECTION A-A
fibre reinforced concretethroughout tank
1 layer 665 mesh, throughout40mm bottom cover
100
71
25LM PU Elastic Joint Sealanton top face only
DETAIL CSCALE 1 : 4
1 layer 665 mesh, throughout35mm bottom cover
302
DETAIL BSCALE 1 : 8
Tank inletvent
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
B
A-04
A3SHEET 2 OF 3SCALE:1:35
DWG NO.
TITLE:
REVISIONDO NOT SCALE DRAWING
DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
E
Sheet Size:
DESCRIPTION: Septic Tank Assembly
6
A00841 Buried 400mm Cover-2
8000L Treatment Plant
5
DD
E
780 935
572
F
SECTION D-D
D12 bar in base of tankends supported with bar chairs(rebar hidden for clarity)
125 58
60 DETAIL E
SCALE 1 : 8
M20 threadedboss
665 mesh throughout base40mm bottom cover
1025
340
65
DETAIL FSCALE 1 : 12
Precast Anti-Floatation block(optional)Bolts into bottom of tank
5mm plate reinforcing
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
B
A-04
A3SHEET 3 OF 3SCALE:1:35
DWG NO.
TITLE:
REVISIONDO NOT SCALE DRAWING
DEBUR AND BREAK SHARP EDGES
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:
E
Sheet Size:
DESCRIPTION: Septic Tank Assembly
6
A00841 Buried 400mm Cover-3
8000L Treatment Plant
5