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56 rue de Neuilly93136 Noisy le Sec Cedex - France
Tel : +33 (0)1 49 42 72 95Fax : +33 (0)1 48 44 00 02E-mail : [email protected]
Ap
ril 2
012
Worldwide networkin over 40 countries.
Ampl
itude
(mm
)
TimeTimeAmpl
itude
(mm
)
Phase shifter Eccentric
ExCavaTor CoNNECTioN(Power supplied by the excavator)
ClampiNg hEadA broad range of clampingheads to allow the drivingand extraction of:• Sheet piles• H-beams• Wooden piles• Concrete piles• Small tubes
variable moment technology (only in PHFV range)
Vibrodrivers of the PHFV range, are equipped with PTC’s variable moment technology, which enables to permanently control the vibrations generatedby the Vibrodriver. Thus allowing a start/stop of the driving without any vibrations, and reducing thevibrations emitted to the surrounding environment.
The variable moment system consists of a phase shifter that opposes the upper and lower eccentrics to adjust the vibration, even down to zero (no vibration).
pTC’s vibrodrivers are efficient hydraulic vibratory hammersthat reduce the cohesion of the soil through vibration, allowingto easily drive or extract sheet piles and many other profiles.Considering the increasing use of excavators in piling jobs,pTC has developped a complete range of vibrodrivers specifically designed to be mounted directly on the dipper arm of a wide rangeof excavators.
Compact and slim:• Ideal for piling jobs with reduced spaces and low head room, such us in city centres.• Minimal height to maximise sheet pile length.• So slim that it can drive in between sheet piles.
Quick and easy excavator connection:Three connection options for perfect adaptation to the number of circuits available on the excavator:• Hydraulic control.• Electric control.• Flow limitor.
Simple operation:• The Vibrodriver is powered by the excavator’s hydraulic system.• The excavator’s operator controls all parameters from the cabin.
Strong power and light weight:• Vibrators with very light weight and powerful eccentric moments.• High push/pull force.
Resonance-free:• Adjustable amplitude and driving speed (PHFV range).
• High vibration absorption elastomers, thus, maximum protection for the excavator.• Environmentally friendly: - Low noise - Vibratory emissions under control (PHFV range).
ForK aTTaChmENTFor easy Vibrodriver adaptationon all types of excavators.
SWivElAllows Vibrodriver rotation and facilitates profile positioning.
YoKEContaining high absorbtion elastomers, which arethe result of PTC researchin reducing vibratoryemissions.
gEar BoxContains the eccentric pairsthat produce the vibration.
PATENT
2008
21
Exca
vato
r
Moment (m.kg)
Tons Power (kW)
35
30
25
201815
1085
200
175
150
120100
75
656025
1 2 3 4 6 7 8 10 13
1PHF 2PHFV
2PHF 3PHF
6PHFV
7PHF
4PHF
8PHFV
10PHF
13PH 15PH
10PHFV
15
Time
4
VibrodriVer 1PHFC 2PHF 3PHF 4PHF 7PHF 10PHF 13PH 15PH 2PHFV 6PHFV 8PHFV 10PHFV
Fixed eccentric moment Variable eccentric moment
Eccentric moment m.kg 0.7 2.1 3.0 4.0 6.5 10.0 13.0 15.0 0 - 1.9 0 - 6.0 0 - 8.0 0 - 10.0
Hydraulic power at 350 bar kW / HP 18 / 24 44 / 60 54 / 74 68 / 93 85 / 115 110 / 150 115 / 157 123 / 166 47 / 64 86 / 117 110 / 149 121 / 164
Oil flow l/min 30 76 93 117 145 189 198 210 81 148 188 207
Max. working pressure bar 350 350 350 350 350 350 350 350 350 350 350 350
Max. frequency Hz / rpm 50 / 3000 45 / 2700 48.3 / 2900 43.3 / 2600 38.3 / 2300 35 / 2100 30.8 / 1850 28 / 1680 48.3 / 2900 39.2 / 2350 39.2 / 2350 38.3 / 2300
Max. centrifugal force kN 70 171 282 302 384 493 497 473 179 370 494 591
Max. line pull capacity kN 25 60 60 60 120 120 120 225 60 120 120 225
Max. amplitude mm 8.2 8.8 12.1 15.7 19.4 22.7 28.9 30.8 8.6 12.7 16.4 19.6
Vibrating weight without clamp kg 171 475 495 510 670 880 900 975 440 945 974 1020
Total weight without clamp kg 185 710 735 750 1060 1270 1290 1570 690 1382 1411 1620
Length (L) m 0.480 1.038 1.038 1.038 1.185 0.920 0.920 1.205 1.150 1.310 1.310 1.310
Max. width (W) m 0.430 0.586 0.586 0.586 0.615 0.734 0.734 0.74 0.450 0.623 0.623 0.623
Centre width (CW) m 0.370 0.330 0.330 0.330 0.330 0.380 0.380 0.380 0.250 0.345 0.345 0.345
Height without Clamp (H) m 0.450 0.800 0.800 0.800 1.080 1.077 1.077 1.260 0.900 1.300 1.300 1.466
recommended Clamping Head
Clamp for sheet piles Agriplex 22 t Agriplex 22 t Agriplex 40 t Agriplex 40 t Agriplex 60 t Agriplex 60 t Agriplex 60 t Agriplex 60 t Agriplex 22 t Agriplex 60 t Agriplex 60 t Agriplex 90 t
Clamp for sheet piles - - - - Tiltex 60 t Tiltex 60 t Tiltex 60 t Tiltex 60 t - Tiltex 60 t Tiltex 60 t -
Clamp for casings - - - - Duplex 2 x 42 t Duplex 2 x 42 t Duplex 2 x 42 t Duplex 2 x 42 t - Duplex 2 x 42 t Duplex 2 x 42 t Duplex 2 x 42 t
Min. and max. casing diameter (mm) - - - - 190 / 1000 190 / 1000 190 / 1000 190 / 1000 - 190 / 1000 190 / 1000 190 / 1000
Clamp for concrete / wooden piles - - - - Multigrip 60 t Multigrip 60 t Multigrip 60 t Multigrip 60 t Multigrip 60 t Multigrip 60 t Multigrip 60 t Multigrip 60 t
equipment and accessories
Flow limitor - Standard Standard Standard Standard Standard Standard Standard Option Option Option Option
Electric control - Option Option Option Option Option Option Option Standard Standard Standard Standard
Hydraulic control - Option Option Option Option Option Option Option Option Option Option Option
Gooseneck stick - Option Option Option Option Option Option Option Option Option Option Option
Fork attachment - Option Option Option Option Option Option Option Option Option Option Option
Storage support - Option Option Option Option Option Option Option Option Option Option Option
Vibratory emissions during the driving cycle
Vibr
atio
ns to
the
envi
ronm
ent
Starting Working time Stopping
PHFVHigh frequency with variable moment vibrators
PHFHigh frequency vibrators
StandardNormal frequency vibrators
PTC reserves the right to modify the technical data without notice.
PH, PHf Series PHfV Series
L
H
W
CW• Very light weight and powerful eccentric moments up to 15 m.kg.• Simple operation.• Competitive solution.
The small 1 PHFC has been specifically developpedto drive steel reinforcement cages needed for theinstallation of cast in-situ piles.
Wide range of compact and robusthigh frequency vibrodrivers (28 to 50hz).
Four models of high frequency Vibrodrivers equipped with PTC’s new generation of variable moment technology. This technology, adopted world wide and first invented by PTC many years ago, has been recently redesigned and upgraded by PTC engineering to obtain even higher reliability in vibration-sensitive job sites (new patent).
• Adjustable amplitude and driving speed.• Effective driving without damaging vibratory emissions to the surrounding structures.• Resonance free start-up and stop-down.• Protects the excavator from vibratory damages.
The best solutionfor city centre applications
Which Vibrodriver for your excavator ?
Agriplex 22 t 40 t 60 t 90 t
Weight kg 85 220 264 330
Force kN 220 400 600 900
Working pressure bar 320 320 320 320
PTC reserves the right to modify the technical data without notice.
Multigrip 60 t
Weight kg 780
Force kN 600
Working pressure bar 320
PTC reserves the right to modify the technical data without notice.
duplex 42 t
Weight (including 1 m T-bar) kg 676
Force kN 420
Working pressure bar 320
PTC reserves the right to modify the technical data without notice.
624
484
97884
0
261
400
1021
80
280 - 350
351
400
487
352
115
92.5
164.
5
310
240
110
200
100
200
126.
5
Ø 12
0
190
632
419
117
484
190
479
330
170
260
190
Ø 21
5
260
130
250
190
300
100
200
210
M24
496.5
370
142
175
225
400
260
260
65
Ø 24
5
330
210
662
437
200
514
245
142
M30M30M24
36.5 36.5
472
406.5406.5
5 6
22 t 60 t40 t 90 t 2 x 42 tFor casingsof Ø 190 to 1000 mm
multigrip 60 tstandard:
Ø 290 - 350 mm
multigrip 60 tstandard:
280 - 350 mm
optional: with a spacerØ 160 - 230 mmØ 230 - 290 mm
optional: with a spacer 140 - 210 mm 210 - 280 mm
60 t
DuPlexFor small casings
MultigRiPFor concreteand wooden piles
AgRiPlexFor sheet pilesand h beams
*Dimensions are given in mm.
*Dimensions are given in mm.
*Dimensions are given in mm.
2 driving positions:To work in reduced spaces,
the agriplex can be mounted perpendicularto the vibrodriver in a 90° position
that allows to work almost flushagainst a wall.
7 8
The Tiltex® is a tilting clamp specially designed for excavator mounted vibrodrivers. it improves the handling of sheet piles and the productivity of piling projects. With this tilting clamp, operators can grab sheet piles stored on the ground and drive them directly without any other handling operations.
how does Tiltex® work?The Tiltex® key characteristic resides in the fact that it swivels in the horizontal position in order to grab a sheet pile laid on the ground. After closing the clamping jaws, the excavator operator raises the sheet pile from the ground and tilts the clamp at the same time, until reaching thevertical position. Once the locking system is activated, the operator positions the Vibrodriver and the sheet pile in the desired position and starts driving it.
higher productivity and better use of man powerThe use of the Tiltex® clamp allows a better use of the labour force because it can be redeployed on moreproductive tasks than sheet pile handling. In addition, the job site can be finished faster than when the handling is done with a lifting chain.The Tiltex® is perfectly adapted for heavy duty jobsites that require driving numerous sheet piles, in whichproductivity gains, in terms of time and man power, will be even more significant.
Sheet pile handling: simplified and optimisedThere’s no longer any need for an additional operator to thread a chain through the sheet pile or use any other basic lifting accessories to handle the sheet piles: the excavator operator controls all the parameters from the cabin.
improved safety and working conditionsSheet pile handling operations are especially dangerous and require considerable physical effort. The reduced number of operators near the sheet piles during this phase significantly reduces the risks of occupationalaccidents (cuts, crush injuries, etc.), and the risks ofoccupational illnesses linked to lifting heavy loads.Furthermore, the excavator operator’s workingconditions are improved: The use of the Tiltex® offers greater freedom in the movements of the machine and more user-friendly operation thanks to the centralised control from the cabin.
Useful for extraction worksThis clamp is also useful for extraction operations: Once the sheet pile has been extracted from the ground by the Vibrodriver, it can be laid down on the groundwithout the need for any additional labour.
The Tiltex 60 t can be mounted in a wide rangeof pTC vibrodrivers:6phFv - 8phFv - 7phF - 10phF - 13ph - 15ph
Tiltex® 60 t
Weight kg 488
Force kN 600
Working pressure bar 320
PTC reserves the right to modify the technical data without notice.
380
170
215
130
260
130
260
785
480
185
662
110
367
tiltex®
*Dimensions are given in mm.
an accessory that makesall the difference !
Tiltex® is innovative due to the fact that it is simplyan accessory.
It is the first “clamp” that swivels fully to grab and lift sheet piles from the ground.
This clamp offers an efficient and economical solution, because it remains an “accessory” which can be easily mounted on existing PTC Vibrodrivers.
1 Tilt the clampand grab the sheet pile.
2 Liftthe sheet pile.
3 Positionthe sheet pile.
4 Drivethe sheet pile.
PENDING
PATENT
Just tilt, liftand drive the sheet piles
Clampclosed
Clampopened
Stop
Driving(vibrations)
The Vibrodriver is controlled from the cabinusing only one joystick.
The Vibrodriver is controlled from the cabinusing at least 2 joysticks (one controls the clamp,the other controls vibration).
ideal when there is only 1 circuit availableon the excavatorAn electric control box is suppliedto easily control the Vibrodriverfrom the excavator cabin.
electric control
Hydraulic control
flow limitor
Control box
Only for PHFVVibrodrivers:additional circuitto controlthe amplitude
Only for PHFVVibrodrivers:additional circuitto controlthe amplitude
Manifold block
Flow limitor
Breakercircuit
Breakercircuit
Bucketcircuit
Breakercircuit
Joystick
Manifold block
109
pTC proposes three control options with different connection requirements to allow perfect adaptation to the client’s excavator model and to the number of hydraulic circuits available.
The electric control monitors all vibrodriver functions using only one circuit of the excavator. This single circuit supplies hydraulic power with proper flow and pressure to all the vibrodriver circuits. The vibrodriver is easily controlled from the cabin by a control box:
A simple 3-button control box allows controlling:• Vibrations (hydraulic motor)
• Clamp• Amplitude (variable moment system of PHFV models)
only 1 circuit is required to operate phF or phFv vibrodrivers. Breaker circuit.
The manifold block developed by pTC allows to control the vibrodriver by using only one joystick (vibration and clamps). The operator starts powering the vibrodriver by pushing forward the joystick to close the clamp. Then to start the vibration, the joystick needs to be pushed all the way.To open the clamp the operator moves the joystick backwards andreverses the flow.
1 circuit is required to operate phF vibrodrivers. Breaker circuit.
2 circuits are required to operate phFv vibrodrivers. Breaker circuit. Additional circuit : for the variable moment system of the vibrator, which controls the amplitude.
The flow limitor makes sure the vibrodriver’s maximum oil flow capacity is not surpassed, thus guaranteeing driving efficiency and protecting the equipment. in addition, the vibrodriver can be mounted on excavators with different oil flow capacities, without needing special adaptation.
2 circuits are required to operate the phFv vibrodrivers. Breaker circuit : for the Flow limitor, which controls the hydraulic motor (Vibrations).
Bucket circuit : for the clamping head.
3 circuits are required to operate the phFv vibrodrivers. Breaker circuit : for the Flow limitor, which controls the hydraulic motor (Vibrations).
Bucket circuit: for the clamping head. Additional circuit: for the variable moment system of the vibrator, which controls the amplitude.
709
990
2200
2000
650
439
680
550
300
650
561
195
pTC has specially developped an extension armfor the excavator boom that increases the lifting heightof the excavator by 2m, thus allowing the drivingof higher profiles.
The gooseneck is supplied with assembling pins and an attachment fork, which are customised by PTC to the client’s excavator model.
For safety reasons, a small chain should be used to attach and secure the sheet pile to the vibrator.
The chain is also used to move the sheet pile and help the crew to better position the sheet pile on the driving guide.
PTC supplies the chain with Vibrodrivers equiped with Agriplex clamps.
The storage support is a useful accessory to save floor space on the job site or to better organize the vibrators of your rental fleet.
X
Y
Z
The fork attachment allows easy mountingof the vibrodriver on the excavator arm.
X
Y
Z
The X,Y,Z measuresfrom the excavator arm
must be providedto PTC for customisation.
pTC customises all fork attachmentsto guarantee perfect fitting of the vibratoron the client’s excavator model.
foRk AttACHMent StoRAge SuPPoRtgooSeneCk StiCk
CHAin
*Dimensions are given in mm.
The storage support is available for all the excavator mounted Vibrodrivers, except the 1PHFC model.
11 12
railWaYSDriving double sheet piles at 0.3 m from the railway.
maST adapTaTioNPTC Vibrodrivers can also be mounted
on the mast of an excavator.The mast adaptation is possible
thanks to a customised plate supplied by PTC.
CiTY CENTErDriving sheet piles for a new housing project.
NarroW SpaCESThe slim design of PTC vibrodrivers
and the versatility of the Agriplex clamp(2 driving positions), allow to easily work
in reduced spaces.
viBraTioN-SENSiTivE arEaS:Building a sheet pile wall using a Vibrodriver
with variable moment, causes no harm tothe bridge structure near the job site.
1413
