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BRAHMAPUTRA CRACKER {ND POLYMER LIMITED
=PMC'oNltu( tr)R
ENGINEERS INDIA LIMITED. JAIHIND PROJECTS LIMITED.)ocumenl Caleaorv NAML OI; I'YORKS
WELDING PROCEDURE SPECIFICATION (WPS) MECHANICAL WORKS GSU & C2+ RECOVERY TINIT
troiect title . tPL FORMAT No
BRA AMAPTITRA PETROCHEMICAL COMP'LEX PROJECTS JP L/GSU C2+A{EC/PP/T-05
ndard spec No i 6,82-1 100 Rev.1 | EIL )=ormatNo I M 5 REV.1 IU,V. No : 00 hrte : 0l of02
P r o j e c t :
Name of work :
' o b N o , :
Weldine Proc(
Revision No
Welding Proces
Appl icable Clz
(Section lx, ASME Boiler and Pressure Vessel Code)
Brahamaputra cracker and polvmer l imi ted.
MECHANICAL WORKS.
6907
uni t GSU & C2+ RECOVERY UNIT
con t rac to r : JA IH INDPROJECTSL IMITED.
3 specjfication No JPLIEIL/BCPL/PPIGSU C2+/W['S-05 Date : 08-06-2011 supportins PQR No (5) : JPL/EIL/BCPL/PPILLDPE/PQR-05 {REV.00)
: 0 1
: GTAW/SMAW Types : MANUAL
(Automat ic , Manua l , Mach ine c r Semr - Auto )
s : A l9A,B l9A,D19A,A24A,A39A,B39A
rorNTs (Qw -
oint Design
lack ing ( Yes ) :
la j Materii
;ketches, Prodr
re specified ( I
.02 3 7 % D e g ! 2 % D e g
i l, i , t . , I
1 . 5 m m
SINGLE V BUTT WELD
( N o ) : N O
( r t / p e ) : N/A Dia : 6 " ( inch) 2i.5mm to 3mm
"BASE METAT
P N o
UnassiBned
Specification Ty
Specification Ty
Chem Analysis
( q w - 4 0 3 )
1 Group No 1 to P No 1 Group No
OR Unassigned
e and Grade : ASTM A 106 GR B,AI;TM A 672 GR.B60 CL 22
e and Grade : ASTM A 106 GR B,A:;TM A 672 GR 860 CL 22
O R
nd Mech Prop : N/A
: 1.5mm 1:o I4.22mm Fillet : All
Groove : ALL
MAXIMUM PASS TI'I|CKNE55 < u mm : YES
F e t
Base Meta l : Gr
Pipe Oia Range
Other
FITLER MET/
A N o :
Spec No {SFA)
A W S N o ( C l €
; ize of f i l ler me
GTAW
6
T
5.18
ER-70S-2
2 .5mm
8 m m
SMAW
A
L
5 . 1
E7018
2.5mm
6.22mm
Other
Other
lss ) N/A
N/A
N/A
: lectrode Flux (
: l u x t r a d e n a m l
:onsumable ins
Each base me - f i l ler metal combinaion should be recorded individual lv /rt^. Ar JPL // l\ EtLl
SIGNATURE \)\f \r A/ ^$ SIGNATURE : MJltva-+'+N A M E :
--"- -XW- r N A M E : - A linmat'
'I(rtsltwu*u
JE)tt tNA I t ( r: -I^c\,l/" Nf '-o.g)}.c$B4ev-li''
DEStGNAiloN: v -4qr{
q::::l
DATE: $rV ' r Y.ofYS$o"1df_-eev- DArE: CIEPUTYMANA:: : l : l ' - ' r l l0t l ,Lor l
d;* H$'ffi"lirl:;l*::
@&
'lii Client:
dBRAHMAPTJTRA CRACKER AND POLYMEN T-ITT TTNT.::IIEFMO
,{;lEqa)i1---- - oNI RA( TOIl
El r : ,1\ |Jr i \ t , l | , I (b | ] \L, |A LlMl I L,D. JAIHIND PROJECTS LIMITED.)ocument Category vAA/t' Ot woRKS
)rclect title
L WORKS GSU & Cz+ nocgygp'y gN11
JPL FORMAT NoLl1A TKUJI-U I S JPL/GSU C2+/NIEC/PP/F
EIL andad spec No : $82-i100 Rev.1 | EtL FormatNo : M S REV 1 00 Ptge : 02 ol 02P O S t T t O N S ( ,
Posit ion (s) of (
Welding Progr(
Dosit ion (s) of I
w-40s )oove: ALL (6G)
sron i uP UPHILL Downt e t : A L L
'U5I WLLD HEAT TREATMENT ( AW - 407 )empera ture Range: 595_620.Cime range : 200.C/HR MAX
PREHEAT ( Q!
Pre Heat temp
Interpass Temp
Pre heat maintr
lCont inuous or
' _ 4 0 6 1
vlin : 10.CMax : 2S0"C MAXrance : N/A
pecial heat ing where appt icable should be recorded)
G A S ( Q w - 4 0 8 )
Sh ie ld ing Gas {es) ARGON
Percent composition (mrxtures) 99 995%
Flow Rate 6-L0 lmo
G a s B a c k i n p N / A
Trai l ing Shrelding Gas Composit ion N/n
|ACTERlSrlcs ( AIW 409)
DC100-1ss(cTAW) / 99-1 17(SMAW)
shou ld be record , :d fo r each e jec t rode sss ize , pos i t jon , and th ickness , e tc Thrs
je Size and Type
ansfer for GMAW
ed Speed range
w - 4 1 0 )
i e a d :
) S i z e I
RC)OT STRING AI8n lm M lN ,Lgmn
BRUSHING & GR
N/q
2 5 i T IMES OF EL
N/A
MULTIPLE PASS
SIN IGLE
65 101mm/m in
N C N E
ss Cleaning ( Brushing, Gnnding etc
o u g r n B :
/ork Distance:
,ass {per side) :
e l e c t r o d e s :
r g e ) :
current AC or D
Amps ( range )
{ and Volts
Tungsten Electr
Mode of Metal
Electrode wire f
Polar i t y DCEN(GTAW)/ DCEP(SMAW) _vor tase (Ranse ) 11-18(GTAW) / 24_28(SMAW) _)e l i s ted in a tabu la r fo rm s imi la r to tha t shown be low )
TECHNTQUE ( (
;tring or Weave
lrif ice o. Gas CL\ iD OTHER WEAVE BEAD1 MAX
I N D I N G
:CTRODE CORE DIA
vlethod of Back
) s c i l l a t i o n :
:ontact Tube to'
,4ut iple or Single
/ul t ip le or singlr
ravel Speed ( Ra
e e n r n S I
I t h e r :
WELD LAYR (S) PROCESSFILLER METAL CURRENT
VOLT RANGE TRAVEL SPEEDRANGE mm/nr in OTHER
CLASS DIA ,TYPE
POLARA M P R
RANGEROOt
HOT
FI LLI N
CAPPIA
GIAW
G]AW
SIVIAW
SIVIAW
ER-70S-2
ER-70S-2
E 7018
E 7078
z )
2 52 52 5
DCEN
DCEN
DCEP
DCEP
100-10sr + z - l ) )
99-105
LO9-777
r l - a i
11-18
25-28
o f , / )
o o . z J
82 1,1,
101 1
JPL
i IGNATURE : SIGNATURE : wtq 1)N A M E : N A M E :
.4// l) l)b*Lry
)ESIGNATION$." GLft'
DEslcNArloN, -
frF l'#.ffislDATE :
Jci"tt
trl os{rorr)ATE :
t
EIL
#
BIiAt IMAPr JTRA ( iRA( iKl i l : t ANt) pot ,y M I tR t , ' r t )
. : ):,." i, .,::
" ,,,
EPMC
nN( ; tN! ; t iRS tN l ) tA l . tMn ' t i t ) .
'( )N ilt/t(' ft )R
. tAi l | tN t) t 'RO,lt i ("t 's t_tM t ' t 'ut).
Documenl Catagory
PR(X : l i t ) t [ i t r Q l rA t , t t , l ( A r toN t i l : . ( oRt ) (pQI r )
N/ l / . l l : ( ) l l l ( )kk . \
M l i ( l l i lN I ( ' . r t . l voRXs t . t ,Dp[ f i lDpU UNl I
h i l e
BR {tAMA PUI 'RA PI iTR(X ] t EM I( :A t . ( 'Otvtp l . l tx pRo.t t i ( ' ] 'sJPL FORMAT No
JPl./Ll-t)Pr:-t I DPtf M F:(:/pp/t '-06
spec No : 6{2.1100 Rev.1 lElL FomalNo M 6 REV,I lkt..t N,, : oo Pugc : lll of02
PROCEDUR
( Sect ion lX, AS
: BCPL
Work : MECHANICAI WORKS
| 6907
y Name : J/UHINO PROJECTS tlMlTEO.'eQualif@tionReclcrdNo.
tJpL/EtVBCpLlpplt-tDpElpqR.{)
, tPL/EtVscPLlPP ItLDPElwPs.0
Process(es) : GTAWSMAW
)nual, Auomatic, Semi - Auto) : MANUAL
E QUALIFICATION RECORD (PQR)
ME Boller and Pressure Vessel Code)
ls/u/2017
LLDPE/HDPE UNIT
Name
lob N(
:ompi
)rocec
,/PS N
(REV.00)
(REv.01)
fype ( l
D i a : 6
QW .402)
nch)
i 1 5 m miI
sI
single V Butt weld
IASE t! TArs (Qw - 4031
Spec : A 106
; rade :GR.8
1 t o P N o : 1
i : 7 . 1 1 m m
: 6 " ( I N C H )
POSTWETD HEAT TREATMENT (qW - '!07}
Temperature :595-620'c
Time : 200'C/HR MAx
Other : N/A
GAS (QW - 4081
Type ofcas o.Gass : ARGON
Composition of Gas Mixture : 99.995%
Type or
P N O :
Ither
FILLER ALs (ql/ - i104) GTAW SMAW
AGhFis ANo: 1 1
rode | 2.5 2.5
f r lo : 6 4
ation : 5.18 5.1
ction : ER-70S.2 E7Ot8
CHARACIERTSTTCS (QW - {9)
: D C
: DCEN(GTAWVDGEP{SMAW)
rdF$s(GrAwl/9!!117(sMAw) Votts :11-18(cTAWl/Za_28(StutAWl
Size of €
Fi l ler M(
;FA Spe
lWS Cla
)ther
POStTtO(qw-/|os)'Gr@ve : 5 G
ression (Uphi l l , Downhi l l ) : UPHILL
TECHNIQUE (QW . ' r1O}
Travel Speed : 55.7 - 66.2 mm/min{cTAw) / 82.r-1Ot.1mm/min(SMAWIStrins or Weaveg""J : mlNG rcR ROOTTWAW 8AO fOR FtUUp.Hfr PASS & FtNAt
Osci l lat ion : 2.5 TTMES OF EUCTRODE CORE DtA
Mult ipass or Single Pass ( Per Side ) : MULT|PASS
;in8le or Mult ip le Electrodes i SlNGLf
f ther
Cther
PREHEAT
Preheat T
Interpass
Other
QW-4(E)
mp : AMBIENT
emp : 250 'C
--/.-Aitfx \ -----I,nxl MD.
QA/{
oi1sl;arLgB'1il!)
(/
-e K l-r4Htnrt r"+ru4 CU /lrvs)
p t l o t l i u r t ' ( 4 , )
I ] R A I I I I I A P I J I R A ( : R A ( K E R A I i D P O L Y M I : R I , I I )
EPMC
t . lN(; tNu[-tts tNl l) lA l . lMlTl, ] l ) .
Calegorypl to( ' t tDt i t { t i Q(rAt . t Ft( 'A I r0 N R E(:oRl) ( PQlr)
()NI tt.4( t()tt
,rA i l t tND PRO.I E("1-S l . lM l ] ' l iD.( ) t l l \ ) l tK : i
M t : ( i l A N t ( ' A l . w o R K s l . l , D P t f l l D P t l t i N l l
JPL/LI,DPE.H DPE/M E( :/PP/I"06BRAIIAMA Pt l l ' l lA PE' l 'RO(l l I EM I( 'AL COM PI.EX PROJE(r] 'S
srec No r 6-8:l-1100 Rev.1 FormalNo M 6 RE'V.I
Tenslle StrenSth(
Requlred Mlnlmum
415 0 Mpa)
character of fal lure & locat lon
goken -parent metal f racture-duct l le.
Guided Bend Tests (Qw - 160)
(Test cried out as per ASME-S€c.lXl2010,qW451.1)
Fillet Weld Test lqw - 180)
Penetrat ion into Parent Metal : Yes
OTHER EXAMITATION
HARDNESS SURVEY HV-10: TEST METHOD: E-92: r982(Ra-2003)
HARONESS E WEID
HARENESS @ HAZ
HARDNESS @ PARENT
2t5.203.202 HV 10
191.189.184 HV 10
1r0.169.168 HV 10
HEAT TREATMENT : FWHT REPORT NO. : 01 DATE | 2610412077
TE5TfNG : RT REPORT ilo. l3(Gsul DATE:26/tt4l207r
the statements in this record are correct and that th€ te5t welds were p.epared, w€lded and tested in accordance with the requirements of Section lX of the AsME Code
F 8 - 2
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CIiCNt :]BITAIIMAPUTRA CRACKI)R AND P
l>age .
CONTRACIOR : JAlltl ND PROJECTS LIMII'ED-lll'MC : ENGINEERSi INDIA LlMlllil)-
NAME OF WORKS : MIfI IA.I{ICALWORI{SGS,'&CI+ RECD\TRY T]MT)nl Catcgory RADIOGRAPHY I NTERPRETAI I ON REPORT
title : BMIIMAPUTM PETROCHEMICAL COMPLEX PROJECTS'd spec No . 6-82-1100 Rev. I
JPLFORMATNo. ; JPL/ Ggg g Q'+/ MEC / IPP/ F-I6
EILFORMATNO.:M 16REVl
ydADIocRAPHYIOGRAPHY TECHNIQUE : SW$J/DWSI/DWDI
EprAr{cE STANDARD/ASMEb 31.3 / AStiME SEC. VIII
INTERPRETAIION REPOKTRADIOGRAPHY REPORT NO'
CE : X-RAY I(V / IR i92 / SE -I75DATE : 2L . A4, Irer (wrRE tHoLErvpnl MSr[-l$JSO 16sENsrrrvrrY r-27q 2f}s ?orr- apA g, -
E O-F THE AGENCY : M/S \b AXJOINT
STATUS
I\ : AC,CEPIANCEl{ : REIPAIRCS: CIIECKSURFACE
RT : R.E-IAKERS : RESHOOTH : HOLD
S : DRESSANDRESHOOTCRS : CLEANANDRESHOOI'
,1EI{!_Lq RG tcA L LABO BAroR YoN AppROv.?:,lI oF vARio[i:iou,. DE'ABT MENr.s& puBlrc SECTOR ut to iRrnxr^rEs , . ,v ,L , r ,o
(stNcE 1975)
lMut:ct un,rttvlBs7t2. G t.D ().jl^?rlsf rilAL LS.f A r.r_. r!4n KA nr,uHA,V A D O D A N A - 3 9 O O I OI"ELEFAX : 0265 -26iJZS7 4,A643655, 264S0ir _ . . , 65487t5 ,654B7t6:,r lr f : i rr fo(.t l rrret lrcat r:ourvvel)st le : www.rnol l)oal.cornTEST REpoRT (pHYStcAL) WO; O5l5r@ s r N a - 1 P / 7 X-C rof rire custrrmer J A r i.J i l . lD pRrlJ Ecl.
L E F ' E T K A T A ,DII iR{JGARH { A$SAIIp r t { * 786 00 ( ,
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