Upload
vuongdang
View
266
Download
1
Embed Size (px)
Citation preview
Model No. RMGA1010
Owner's Manual & Assembly Instructions XD01
3,0 m x 2,8 m 307,3 cm x 290,8 cm 313,1 cm 297,2 cm 197,8 cm 300,4 cm 283,8 cm 194,6 cm 141,0 cm 165,1 cm
Exterior Dimensions Interior Dimensions Door *Approx. Base (Roof Edge to Roof Edge) (Wall to Wall) Opening Size Size Width Depth Height Width Depth Height Width Height
10' x 10' 121" x 114 1/2" 123 1/4" 117" 77 7/8" 118 1/4" 111 3/4" 76 5/8" 55 1/2" 65"
715890110
Storage Area: 92 Sq. Ft. 551 Cu. Ft. 8,5 m2 15,6 m3
BUILDING DIMENSIONS * Size rounded off to the nearest foot
CAUTION: SOME PARTS HAVE SHARP EDGES. CAREMUST BE TAKEN WHEN HANDLING THE VARIOUS PIECESTO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READSAFETY INFORMATION PROVIDED IN THIS MANUALBEFORE BEGINNING CONSTRUCTION. WEAR GLOVESWHEN HANDLING METAL PARTS.
2
Owner's ManualBefore beginning construction, check local building codes regarding footings, locationand other requirements. Study and understand this owner's manual.Important information and helpful tips will make your construction easier and moreenjoyable.
Assembly Instructions: Instructions are supplied in this manual and contain allappropriate information for your building model. Review all instructions before you begin,and during assembly, follow the step sequence carefully for successful results.
Flooring and Anchoring: Your storage building must be anchored to prevent winddamage. A base is necessary to construct a square and level building. Anchoring andbase materials are not included with your building. Your assembly instructions provideinformation on a few methods commonly used to secure and level a storage building.
Parts and Parts List: Check to be sure that you have all the necessary parts for yourbuilding.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with thenumbers on the parts list. The parts list is located on page 9.
•If you find that a part is missing, include the model number of your buildingand contact the retailer where you purchased your shed.
•Separate contents of the carton by the part number while reviewing parts list. The first few stepsshow how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These arepackaged within the carton. Note that extra fasteners have been supplied for your convenience.
BEFORE YOU BEGIN.... XA02
3
Selecting and Preparing Your Site: Before assembly, you will want to decide ona location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure therewill be enough space at entrance for doors to open fully and enough space around the building tobe able to fasten the panel screws from the outside.
•Before you begin the first steps in assembling your parts, a base should be constructed andan anchoring system should be ready to use.
Watch the Weather: Be sure the day you select to install your building is dry and calm.Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork: Whenever possible, two or more people should work together to assembleyour building. One person can position parts or panels while the other is able to handle thefasteners and the tools.
Tools and Materials: These are some basic tools and materials you will need for theconstruction of your building. Decide which method of anchoring and the type of base youwish to use in order to form a complete list of the materials you will need.
Base Preparation• Hammer and Nails• Spade or Shovel• Hand Saw / Power Saw• Lumber and/or Concrete
Optional Time-Savers• Wrench / Nut Driver• Electric / Cordless Drill• Square• String (for squaring frame)
Required• Work Gloves• Step Ladder• Utility Knife / Scissors• Pliers• Carpenter's Level• Tape Measure
Required• Eye Goggles• No. 2 Phillips Screwdriver(With Hardened Magnetic Tip)Note: A power screwdriver or vari-able speed drill with Phillips-tip at-tachment can speed assembly byas much as 40%.
PLAN AHEAD.... XA03
4
Safety precautions are important to follow throughout the construction of your building.
•Care must be taken when handling variouspieces of your building since some containsharp edges. Please wear work gloves, eyeprotection and long sleeves when assemblingor performing any maintenance on your build-ing.
•Practice caution with the tools being used in theassembly of this building. Be familiar with theoperation of all power tools.
•Never concentrate your total weight on theroof of the building. When using a step laddermake sure that it is fully open and on evenground before climbing on it.
•Keep children and pets away from worksite toavoid distractions and any accidents whichmay occur.
•Do not attempt to assemble the building if partsare missing because any building left partiallyassembled may be seriously damaged by lightwinds.
•Do not attempt to assemble the building on awindy day, because the large panels acting as a"sail", can be whipped about by the wind makingconstruction difficult and unsafe.
SAFETY FIRST.... XA04
safety edge
safety edge
sharp edge
sharp edge
Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-up scratches as soon as you notice them on your unit. Immediately clean the area witha wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavyamounts of snow on roof can damage building making it unsafe to enter.
Doors: Always keep the door tracks clear of dirt and other debris that prevent them fromsliding easily. Lubricate door track annually with furniture polish or silicone spray. Keepdoors closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infiltration and to protectthe metal from being scratched by screws. Regularly check your building for loosescrews, bolts, nuts, etc. and retighten them as necessary.
Moisture: A plastic sheet (vapor barrier) placed under the entire floor area with goodventilation will reduce condensation.
Other Tips....• Wash off inked part numbers on coated panels with soap and water.• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles andcorrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly Instructions for future reference.
5
CARE & MAINTENANCE.... XA05
The Base For Your Building
6
FRONT(DOOR)
FRONT(DOOR)
Base XD06
Note: Finished Slab dimensions, with lumber removed.
OPTION 1: Wood Platform
If you decide to build your own base, be sure to select the appropriate materials.These are the recommended materials for your base:● 2 x 4's (38 mm x 89 mm) Pressure Treated Lumber ● 5/8" (15,5 mm) 4 x 8 (1220 mm x 2440 mm) Plywood-exterior grade● 10 & 4 penny Galvanized Nails ● Concrete Blocks (optional)
The platform should be level and flat (free of bumps, ridges etc.)to provide good support for the building. The necessary materialsmay be obtained from your local lumber yard.
To construct the base follow instructions and diagram.Construct frame (using 10 penny galvanized nails)Measure 16"/24" (40,6 cm/61,0 cm) sections to constructinside frame (see diagram)Secure plywood to frame (using 4 penny galvanized nails)
Allow 6 - 7 hours for construction.
OPTION 2: Concrete Slab
The slab should be at least 4" (10,2 cm) thick. It must be level and flat to provide good support for the frame.The following are the recommended materials for your base.● 1 x 4's (19 mm x 89 mm) (will be removed once the concrete cures)● Concrete ● Sheet of 6 mil plastic● We recommend for a proper strength concrete to use a mix of: 1 part cement ● 3 parts pea sized gravel ● 2 1/2 parts clean sand
Prepare the Site/Construct a Base1. Dig a square, 6" (15,2 cm) deep into the ground (remove grass).2. Fill up to 4" (10,2 cm) in the square with gravel and tamp firm.3. Cover gravel with a sheet of 6 mil plastic.4. Construct a wood frame using four planks of 1x4 (19 mm x 89 mm) lumber.5. Pour in concrete to fill in the hole and the frame giving a total of 4" (10,2 cm) thick concrete. Be sure surface is level.
Allow 3 - 5 hours for construction and a week for concrete curing time.
16"/24"40,6 cm/61,0 cm
Note: Platform/Slab will extend 9/16" (1,4 cm) beyondfloor frame on all four sides. Seal this 9/16" (1,4 cm) ofwood with a roofing cement (not included), or bevel
this 9/16" (1,4 cm) of concrete when pouring,for good water drainage.
121"307,3 cm 114 1/2"
290,8 cm
114 1/2"
290,8 cm
121"307,3 cm
It is important that the entire floor frame be anchored after the building is erected.Below are recommended ways of anchoring.
Anchoring Down The Building
AnchoringXA07
Anchoring into Concrete:1. For poured concrete slab or footing or patio blocks:Use 1/4" x 2" (6 mm x 51 mm) Lag Screws.2. For Anchor Post of Concrete poured after building iserected: Use 1/4" x 6" (6 mm x 152 mm) Lag Screws.
Anchoring into Wood/Post:Use 1/4" (6 mm) Wood Screws. There are 1/4" (6 mm)dia. holes provided in the frames for proper anchoring.
7
1. 2.
1. 2.
8
Remove from bag of screwsand save for the last step
67545Weather Stripping (1)
66382Lower Door Guide (4)
66183Roof Trim Cap(2 right & 2 left)
66045Handle (2)
66646Washer (381)
(10 sheets of 40)
65109#8-32 Acorn Nut (4)
(Packed with Screws)
67468Peak Cap (2)(Arrow Logo)
65004#8Ax5/16" (8 mm)
Screw (344)
65923#8-32x3/8" (10 mm)
Bolt (157)
65900A#10Bx1/2" (13 mm)
Black Screw (8)(Packed with Screws)
65103#8-32 Hex Nut (157)
Hardware XD08
6228Track Support (2)
66769Door Slide (4)
5971Roof Beam Bracket (1)
Parts List
9
Assembly Part Part Quantity CheckKey No. Number Description in Carton List
1 6000 Right Gable 2 2 6001 Left Gable 2 3 6633 Corner Panel 4 4 6627 Wall Panel 8 5 6529 Roof Panel 4 6 6640 Right Roof Panel 2 7 6641 Left Roof Panel 2 8 10477 Right and Left Doors 2 9 9374 Front Wall Panel 210 69835 Edge Trim (Green) 4
Assembly Part Part Quantity CheckKey No. Number Description in Carton List
11 3719 Door Handle Brace 212 5986 Rear Wall Angle 213 6015 Side Roof Trim 414 10497 Horizontal Door Brace 415 6300 Vertical Door Brace 216 6403 Door Track Splice 117 6635 Gable Brace 218 6869 Ridge Cap 219 9917 Rear Wall Channel 220 8934 Ramp 121 8936 Rear Floor Frame 222 9923 Side Wall Channel 423 10518 Roof Beam 824 9298 Side Wall Angle 425 9299 Side Floor Frame 426 9365 Front Wall Channel 227 9366 Door Track 228 9367 Front Floor Frame 229 9370 Door Jamb 2
XD09
Parts in Carton One
Parts in Carton Two
10
Assembly by Key No. XD10
1
2
1
2
3
3
3
3
4
4
4
4
4
44
4
5
5
5
56
6
7
7
8
8
9
9
10
10
10
1111
12
1213
13
13
13
14
14
14
14
1515
16
17
17
18
18
19
19
20
21
21
22
22
22
22
23
23
2323
2323
23
23
24
24
24
24
25
25
25
25
26
26 27
27
28
28 29
29
10
The front floor frame is made up ofthree pieces. The side floor framesand the rear floor frame are made upof two pieces. The holes in thesepieces will align when the pieces arepositioned with correct amount ofoverlap. The illustrations below showthe proper overall length for the sides,rear and front. Proceed as follows:
1 Place the front floor frames asshown. Center the ramp, with drainholes facing outside, on top of the twofront floor frames. Join the frames byinserting eight screws.
2 Overlap the side floor frames andthe rear floor frames as shown. Theholes in these pieces will align whenthe pieces are positioned with cor-rect amount of overlap. See the illus-trations below for the proper overalllength of the side and rear floor frames.Join the frames by inserting five boltsinto each frame set as shown.
3 Double check the length of eachand set these pieces aside for lateruse.
Step 1XD11
● Parts Needed For ●Floor Frame Assemblies
●●●●● 8934 Ramp (1)●●●●● 9367 Front Floor Frame (2)●●●●● 8936 Rear Floor Frame (2)●●●●● 9299 Side Floor Frame (4)
11
9367
STEP
18934
9367
DRAIN HOLES FACEOUTSIDE
Front FloorFrame Assembly
119 3/8" 303,2 cm
89369299
9367
8934
9367
9299
9299
Side Floor Frame 112 7/8" 286,7 cm
8936 8936
Rear Floor Frame 119 3/8"303,2 cm
STEP
2
STEP
3
112 7/8" 286,7 cm
119 3/8" 303,2 cmFront & Rear
119 3/8" 303,2 cm
112 7/8" 286,7 cm
Side
(8) (15)
Step 2XD12
12
● Parts Needed For ●Frame Assemblies
The main frame pieces reinforce thewalls. These pieces will later be in-stalled in the center and at the topedge of the side walls and the rearwall. Proceed as follows:
1 Overlap the rear wall channelpieces as shown in the figure andfasten the two pieces together withone bolt in the center hole (threeholes will align).
2 Make two side wall channels byoverlapping the side wall channelpieces as shown. Fasten each settogether with one bolt in the centerhole of each set.
3 Overlap the rear wall anglepieces as shown in the figure andfasten them together with one bolt inthe center hole.
4 Make two side wall angles byoverlapping the side wall angle piec-es as shown. Fasten each set togeth-er with one bolt in the center hole.
5 Double check the length of eachand set these pieces aside for lateruse.
●●●●● 5986 Rear Wall Angle (2)●●●●● 9917 Rear Wall Channel (2)●●●●● 9923 Side Wall Channel (4)● ● ● ● ● 9298 Side Wall Angle (4)
STEP
1
118 1/8" 300,0 cm9917
STEP
2
9917
9923
Side Wall Channels111 5/8" 283,5 cm
9923
Rear Wall Angle118 1/8" 300,0 cm5986
5986
9298
9298 Side Wall Angles111 5/8" 283,5 cm
STEP
3 4
Rear Wall Channel118 1/8" 300,0 cm
Side Wall Channels111 5/8" 283,5 cm
Side Wall Angles111 5/8" 283,5 cm
Rear Wall Angle118 1/8" 300,0 cm
STEP
5STEP
Rear Wall Channel
(6)
13
The roof beams join the two gablesand support the roof panels. The mainroof beam is made up of four piecesoverlapped back to back at the cen-ter. The left and right roof beam as-semblies are made up of two pieces.Hint: These pieces are force-fitted,so you may have to press hard to jointhem together.
1 Place the end of one roof beaminside a second roof beam so that thesix holes in each piece align. Makefour sets of roof beams by repeatingthis procedure. Do not insert boltsyet.
2 Take two of the pressed-togetherroof beams and join them as shownto form the main roof beam assembly.Hold the assembly together and fas-ten with 14 bolts. Build only oneDoubled Beam Assembly.
3 Fasten the other two pressed-together roof beams with eight boltsto make the left and right roof beamassemblies.
4 Double check the length of eachand set these pieces aside for lateruse.
Step 3XD13
● Parts Needed For ●Roof Beam Assemblies
●●●●● 10518 Roof Beam (8)
10518
STEP
1Roof Beam 113 7/16" 288,1 cm
Build one Doubled Main RoofBeam Assembly for Peak in Roof
ENDVIEW
10518
Build two Single Beam Assemblies
STEP
2
STEP
3
10518
10518
10518
10518
ASSEMBLED
113 7/16" 288,1 cm
113 7/16" 288,1 cm
(30)
14
NOTE:Door Track Splice (painted part)
Step 4XD14
● Parts Needed For ●Door Track Assembly
●●●●● 6403 Door Track Splice (1)●●●●● 9366 Door Track (2)
66769
STEP
3STEP
4
END VIEW
STEP
1
9366
STEP
2
6403
9366
Long Legon Top
Short Legon Bottom
93669366
6403
66769
118 1/8" 300,0 cm
The door track assembly supportsthe sliding doors and reinforces thefront wall. It is made up of three pieces.
1 Using the door track splice,(painted), join the door track(galvanized) pieces end-to-end asshown.
2 Insert four screws from the under-side only.
Hint: The holes in the top side of thedoor track assembly are for fasteningthe gable to the top of the front wall ina later step.
3 Position door slides onto thelegs, from the end of door trackassembly, as shown in the end view.
4 Set this piece aside for later use.118 1/8" 300,0 cm
118 1/8" 300,0 cm
(4)
●●●●● Front Floor Assembly (1)●●●●● Side Floor Assembly (2)●●●●● Rear Floor Assembly (1)
● Parts Needed For ●
Floor FrameStep 5XD15
The floor frame must be squareand level or holes will not align.
15
1 Assemble the four corners of thefloor frame using two screws at eachcorner as shown. At the front cornersfasten bolts through fromthe bottom with nuts on top.
2 Measure the floor frame diago-nally. When the diagonal measure-ments are equal, the floor frame issquare.
NOTEIf using a wood platform or
concrete slab do not fasten thefloor frames to your base at this
time. You will anchor thebuilding after it is erected.
STEP
1
9299
RIGHTREAR
8936
Level
9299
RIGHTFRONT
9367
STEP
2
When Diagonal Measurementsare Equal the Floor Frameis Square.
FRONT
(8) (2)
●●●●● 6627 Wall Panel (2)●●●●● 9374 Front Wall Panel (2)●●●●● 6633 Corner Panel (4)Step 6
XD16
● Parts Needed For ●Corners
16
STEP
1
6627
9374 9374
6633
6633
REAR
FRONT
9374Panels rest onframe as shown
6633
SIDE TOP VIEW
NarrowSide
6633
6627
Wide Side
STEP
3STEP
2
STEP
4
6627
9374
6633
6627
#8-32x3/8" Bolt (10 mm)
Washer
Crimped RibUnderneath
SIDE
#8Ax5/16" Screw (8 mm)
#8-32 Hex Nut
1 Position a corner panel at thecorner of the floor frame as shown.The widest part of each corner panelmust be placed along the side of thebuilding for all four corners. Fastenthe corner panel to the floor framewith four screws.
Support the corner panel with a stepladder until a wall panel is attached.
2 Attach the front wall panels to thefront corner panels, as shown. A smallgap will exist between front wall paneland ramp.
3 Attach the wall panels to the rearcorner panels, as shown.
NOTEBe careful to install the correct
panel in each position as shown
NOTEThe remainder of the building assemblyrequires many hours and more than one
person. Do not continue beyond this pointif you do not have enough time to com-
plete the assembly today. A partiallyassembled building can be severely
damaged by light winds.
4 Double-check the part numbers ofthe wall panels, before proceeding.
The floor frame must be square and level or holes will not align.
Each screw and bolt in the wallrequires a washer.
(38) (4)
CORRECT INCORRECT
The main frame pieces give rigidity tothe side walls and provide a surfacefor attaching the gables which sup-port the roof.
1 Fasten the rear wall angle as-sembly across the inside top of therear wall using screws.
2 Fasten the rear wall channel as-sembly across the middle of the rearwall using screws.
3 Fasten the side wall angles acrossthe inside top of the side panels us-ing screws. Side wall angles mustoverlap rear wall angle in corners.
4 Fasten the side wall channelassemblies across the middle of theside panels using screws. Fastenoverlaps in rear corners with screws.
5 Fasten the door track assembly(holes on top) across the top of thefront wall panels using screws. Seethe figure.
NOTEThe wall channels behind the
front wall panels will be installedin a later step.
●●●●● Door Track Assembly (1)●●●●● Rear Wall Angle Assembly (1)●●●●● Side Wall Angle Assemblies (2)●●●●● Rear Wall Channel Assembly (1)●●●●● Side Wall Channel Assemblies (2)
● Parts Needed For ●FramesStep 7
XD17
17
5
Short Legon Bottom
STEP
3
OpeningFacing in
STEP
4
Long Legon Top
STEP
FRONT
9366
FRONT
9923
9298
FRONT
Wall AnglesMust FaceInsideBuilding
9917
5986
1STEP
2STEP
Door Track Assembly
(54) (2)
18
●●●●● 6627 Wall Panel (6)● Parts Needed For ●Wall PanelsStep 8
XD18
Each wall panel has a crimped rib onone side. The crimped rib should gounder the rib of the panel that followsit.
1 Locate all of the wall panels andset each one alongside the building.
2 Be sure that you have the correctpanels in each position. Do this byoverlapping the panels and deter-mining if the holes line up with theholes in the frame.
3 Fasten the wall panels at the topand bottom with screws.
4 Fasten the center of each panel tothe wall channel with screws. Fastenoverlapping ribs using a bolt and nutwith two screws.
5 When you have attached all wallpanels in the correct positions, thebuilding will look like this.
STEP
2
6627
Panels rest onframe as shown
6627
6627
6627
66276627
Crimped RibUnderneath
Detail ShowingCenter of PanelScrewed toWall Channel
Bolt and nutdoes not go thruwall channelat overlap
STEP
4
STEP
3
Use bolts andnuts thru wallangle overlapat the top ofpanel at sidesand rear.
STEP
5
STEP
1(84) (15)
●●●●● 9370 Door Jamb (2)●●●●● 9365 Front Wall Channel (2)
● Parts Needed For ●Front Channel/Door JambStep 9
XD19
The door jambs reinforce the dooropening and provide an attractivetrim. Follow these steps for bothdoor jambs.
1 Fasten the front wall channelsin their positions between the end ofthe side wall channel and the cor-ner panel using screws. Do not puta screw in the hole at the end be-hind the door opening at this time.
2 Fasten a door jamb to the frontpanel with two bolts, nuts and acornnuts, as shown.
3 Fasten the center of the doorjamb to the front wall panel and thefront wall channel with two screws.
4 Fasten the top of the door jamb tothe door track with two screws. Dothe same for the bottom into frame.
Repeat steps 2 through 4 for theopposite door jamb.
19
Acorn Nut
Hex Nut
9370
FRO
NT
ScrewScrew
TOP VIEW
TOP VIEW
Door Track
9370
Front Wall Channel
Front Wall ChannelCross-SectionTop View
(2) bolts
Bolt
INSIDE OFBUILDING
9365
FRONT
TOP VIEW
Screw Screw
Door Track
STEP
4
STEP
3
STEP
2
STEP
1
Acorn Nut
(18) (4)
20
● Parts Needed For ●Gable AssembliesStep 10
XD20
●●●●● 6000 Right Gable (2)●●●●● 6001 Left Gable (2)●●●●● 5971 Roof Beam Bracket (4)
STEP
1
5971Roof BeamBrackets
Washer
6001
6000
FRONT
(8)
The gables go on top of the front andrear walls to support the roof beams.
NOTEThe gables are packed nestedtogether and might be mistakenas one piece. Carefully separate
them before continuing.
1 Apply edge trim to the top edge ofthe right gables and left gables.
2 Attach the four roof beambrackets to the gables using twobolts, washers and nuts.
NOTEMounting leg of bracket mustface toward center of gableand holes closest together
must be on top
To avoid mishap on the sharpedge the edge trim must remainin place on the top edge of thegable until right and left roof
panels are in place.
CAUTION:
Edge Trim(Plastic Piece)
STEP
2
6001
● Parts Needed For ●Gables/BracesStep 11
XD21
●●●●● Left Gable Assemblies (2)●●●●● Right Gable Assemblies (2)●●●●● 6635 Gable Brace (2)
21
1 Lift and fasten a right and leftgable, under angle at corner, to thedoor track and rear wall angle withscrews.
Hint: On the rear gable, use a boltand nut at the overlapping rear wallangle. On the front gable, leave out 2screws closest to center gable leg.
2 Join the left and right gablestogether with a gable brace using abolt and nut in the bottom hole only.
3 Repeat Steps 1 & 2 for the doortrack on the front of building, exceptfor the track supports, fasten asshown.
STEP
3
Track Supports 6228
STEP
1Gable
STEP
2
6635 Gable Brace
(20) (5)
22
Step 12XD22
● Parts Needed For ●Roof Beams
●●●●● Main Roof Beam (1)●●●●● Single Roof Beam (2)
1 Spread the two halves of the mainroof beam and fasten the roof beamto the gable brace of the front gable.
2 Fasten the other end of the mainroof beam to the gable brace of therear gable.
3 Fasten the single roof beams,small holes on top, as shown usingbolts and nuts.
STEP
1
Spread Two HalvesOf Roof Beams
STEP
3
Single Roof Beam Assembly
STEP
2
Main Roof Beam Assembly
(12)
23
Step 13XD23
● Parts Needed For ●Right Roof Panel ●●●●● 6640 Right Roof Panel (1)
Installing the roof panels is best donewith a step ladder. Begin installingroof panels at the back right corner ofthe building. Each screw and bolt inthe roof requires a washer.
NOTEMeasure the building diagonallyagain and make adjustments to
make sure the building is square.This will make the roof panels fit
better, and holes will align.
NOTEIf a Roof Beef-Up Kit was
purchased, assemble prior to
attaching the roof panels.
1 Locate all the roof panels by theirnumbers and place them on theground alongside the building in theirproper positions.
2 Position a right roof panel at theback right corner and fasten to the toproof beam using screws.
3 Remove edge trim from the leftgable under the roof panel.
4 Continue fastening the right roofpanel to the gable and lower roofbeam using screws, bolts and nutsas shown. Do not fasten the lowerend of the panels to the side wallangles at this time.
6640 Right Roof Panel
FRONTWasher
Bolt
Gab
le
STEP
1
Nut
56 7
89
1 - 4
66418
6
2
4
1
5
7
3
FRONT
6529
6529
6640
6640
6529
6529
6641
10 thru 13
(8) (5)
STEP
2
Hint: Follow the fastener sequenceshown for proper alignment.
STEP
3STEP
4
1 Install a left roof panel at the leftrear corner of the roof.
2 Install 4 roof panels in the se-quence and positions shown. Fol-low fastener sequence and instruc-tions in Steps 13 thru 15 while fasten-ing roof panels.
NOTENarrow roof panel rib (with beadon it) is always overlapped by
wide rib of adjacent panel
3 Cover the joint at the peak withweather stripping tape. Unroll thetape and press it down over the open-ing at the ridge as you install eachroof panel. Do not cut the tape at thistime.
Step 14XD24
● Parts Needed For ●Roof Assembly
24
●●●●● 6641 Left Roof Panel (1)●●●●● 6529 Roof Panel (4)
NOTEIf roof beam holes do not line up
with the roof panel holes, shift thebuilding from left to right.
If this does not help, your buildingmay not be level. Shim thecorners until holes line up.
Fasten AtOverlap with
Bolt
STEP
STEP
Screws ToRoof Beam
2FRONT
1STEP
3
66418
6
2
4
1
5
7
3
FRONT
6529
6529
6640
6640
6529
6529
6641
6529 Roof Panel
Screws ToRoof Beam
14
6641 Left Roof Panel
Do not fastenat this time
(40) (9)
25
Step 15XD25
● Parts Needed For ●Ridge Caps & Panels
●●●●● 6869 Ridge Cap (2)●●●●● 6641 Left Roof Panel (1)●●●●● 6640 Right Roof Panel (1)
1 Install 1 ridge cap on the com-pleted roof section using bolts andnuts. Fasten the roof panel rib, peakcap and ridge cap together usingbolts and nuts.
2 Fasten the remaining left and rightroof panels as you unroll the weatherstripping tape, and press it down,install the second ridge cap overlap-ping the first ridge cap. Align holesand fasten using bolts and nuts. Fas-ten the remaining peak cap in thesame manner.
3 Fasten the lower end of the panelsto the side wall angles using screwsand washers. Use bolts and nutsthrough wall angle overlaps at thebottom of the panel.
STEP
1
6869
Peak Cap
STEP
2
6641
6869
Cut WeatherStripping andFold Under
6640
3STEP
Peak Cap
(44) (26)
1 Attach the side roof trim to thelower end of the roof panels on eachside of the building using screws ateach panel overlap.
NOTEA single screw fastens both trim
pieces at the overlap.
2 Using your thumb and index fin-ger, overbend the bottom flange ofthe side roof trim at the corner inwardenough so the right and left roof trimcaps fit onto right and left corners.
3 Fasten the roof trim caps to theside trim using a screw.
●●●●● 6015 Side Roof Trim (4)Step 16XD26
● Parts Needed For ●Roof Trim
STEP
1
6015
Roof Trim Cap
STEP
2
6015
Side Trim Cap
Tuck FlangeInward to Fit
Inside ofRoof Trim CapSTEP
3
26
6015
6015
(4) (6)
27
●●●●● 3719 Door Handle Brace (2)●●●●● 10477 Right and Left Doors (2)●●●●● 10497 Horizontal Door Brace (4)●●●●● 6300 Vertical Door Brace (2)
● Parts Needed For ●Door AssemblyStep 17
XD27
The steps on this page tell how toassemble the right door. You willperform exactly the same proceduresfor the left door. Each bolt and screwin the door requires a washer. Pro-ceed as follows:
1 Attach the door handle brace andhandle to the door with 1 bolt asshown. Don't tighten the bolt yet.
2 Swing the door handle brace up tothe hole on the center of the door andinsert a screw.
3 Hold the vertical door braceagainst the center of the inside sur-face of the door and turn the screw tohold the vertical door brace and doorhandle brace in place. Fasten todoor above and below centerconnection using 2 screws.
4 Insert a second bolt in the doorhandle and tighten both bolts.
5 Put a horizontal door brace ontothe top edge and bottom edge andfasten with 1 bolt in the center.
6 Attach the lower door guides andbolts as shown.
7 Repeat steps 1 through 6 for theleft door.
(4)(6) (12)
10477 Right Door
66382
66382
1049766045
3719
10497
10497
66382
END VIEWSHOWING:
HorizontalDoor Brace DOOR
WASHER
GUIDE
6300
6300
3719
10477Left Door
66045
660453719 10497
6300
66382
66382
STEP
1
STEP
2
STEP
3
STEP
4STEP
5
STEP
6
28
Step 18XD28
● Parts Needed For ●Door Installation & Adjustment
●●●●● Right Door Assembly (1)●●●●● Left Door Assembly (1)
Keep this Owner's Manual and Assembly Instructions for future reference.
1 From inside the building, put thebottom of the right door assembly (onyour left when you are inside thebuilding) behind door jamb into thefront frame track.
2 Position the top of the door so thatthe holes in the door line up with theholes in the door slides.
3 Fasten the door to the door slidesusing two #10Bx1/2" (13 mm) screwsper door slide.
NOTEThe holes in the door slides allowyou to adjust the doors. Place the
door in the middle holes.
4 Repeat steps 1 through 3 for theleft door.
Horizontal Door Brace
STEP
1
Gable
#10Bx1/2" (13 mm) Screw
Door Slide
Adjustment Holes
Adjustment Holes AllowDoors to Meet Evenly
Along Their Length
Right Door Left Door
Front Floor Frame Assembly
Door Track
Door Slide
Doo
r
(8)
STEP
2
STEP
3
STEP
4
SOME FACTS ABOUT RUSTRusting is a natural oxidizing process that occurswhen bare metal is exposed to moisture. Problemareas include screw holes, unfinished edges, orwhere scrapes and nicks occur in the protectivecoating through normal assembly, handling anduse. Identifying these natural rusting problem areasand taking some simple rust protection precautionscan help to stop rust from developing, or stop itquickly as soon as it appears.
1. Avoid nicking or scraping the coating surface,inside and out.
2. Use all the washers supplied. In addition to pro-tecting against weather infiltration, the washers pro-tect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free ofdebris and leaves which may accumulate and retainmoisture. These can do double damage since theygive off acid as they decay.
4. Touch up scrapes or nicks and any area of visiblerust as soon as possible. Make sure the surface isfree of moisture, oils, dirt or grime and then apply aneven film of high quality touch-up paint.
715890110
RMGA1010XD31
Anchoring
Anchor your building at this time.