XLPE Insulated Power Cable for Voltages Up to 35kV

7/28/2019 XLPE Insulated Power Cable for Voltages Up to 35kV

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XLPE Insulated Power Cable For Voltages Up to 35 KV

ZHONGTIAN TECHNOLOGIES CO., LTD

ZHONGTIAN TECHNOLOGIES SUBMARINE CABLE CO.LTD.


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XLPE

CCOONNTTEENNTTSS

Company profi le 01

Certificates 02

Product Test Report 05

Main producing and test equipment 07

XLPE insulated Power Cable for Voltages up to 35 kV 09

Single core XLPE insulated power cable 10

Three core XLPE insulated power cable 12

Cable carrying capacity revised coefficient 16

Cable installment attention matter, safety condition 01


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1

XLPECompany profile

Zhongtian Technologies Submarine Cable Co., Ltd. is the holding subsidiary

company of Zhongtian Technologies Co., Ltd. (ZTT) ZTT, the national major high

and new technology, whose general headquarters is located in Baoding Building,

No. 550, Xujiahui Road, Shanghai. As the first listed companies in the special

optical cable field of China, ZTT was to be listed in the Shanghai Securities

Exchange on Oct. 24th, 2006, and the securities code is 600522.

The main products of ZTT includes all kinds of optical communication cable, RF cable, special type lead,

high-handed & mesolow XLPE cable, PVC insulated cable, submarine cable, submarine photoelectric composite

cable and enclosures. ZTT is a professional corporation famous of its most completed wire and cable products

interiorly.

Zhongtian Technologies Submarine Cable Co., Ltd. which has a complete set of submarine product line in

Nantong Port of Yangtze River estuary, specialized in mesolow XLPE power cable, PVC insulated cable,

submarine optical cable, submarine power cable and submarine photoelectric composite cable. The corporation

has a 5000-ton-level dedicated wharf for cable transporting, and has the ability of producing, storing and

transporting 5000km length submarine cable. The corporation equipped production equipment and detecting

instrument which is advanced at home and abroad. Besides that, the corporation has established a famous

expertise group in this field, and forms a long-term cooperative relation with Shanghai cable research institute,

Zhejiang University, CETC No.8 research institute and No. 23 research institute. Through this a lot of expert has

been brought up for the corporations development.

The products of Zhongtian Technologies Submarine Cable Co., Ltd. has been extensive used in State Grid

Corporation of China, China Southern Power Grid Corporation, Shanghai Municipal Electric Power Company, Su

Yuan Group, Zhejiang Electric Power Corporation, Datang International Power Generation Co., Ltd., Yanan

power supply bureau. The products have received high evaluation by users.

Zhongtian Technologies Submarine Cable Co., Ltd. treats the product

quality as its life, and it is the power of development to seek for greater

perfection blaze new trails. The corporation treats meeting the market

demand as the guide, and tries to get the 100% degree of satisfaction.

Zhongtian Technologies Submarine Cable Co., Ltd. is located in

state-level Nantong Economic & Technological Development Area. Warmly

welcome!


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2

XLPECertificates


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XLPECertificates


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XLPECertificates


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5

XLPEMain producing and test equipment

Rod breakdown machine groupof Copper/aluminum

Case type strandingmachine

Three-layer co-extrusion cross-linking production line

Cabling machine group Extruding producing line


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Lead extruder line

Coiling & covering line

Joint Connecting room

Armouring line

Vertical Cabling line Steel wire armoring line


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Online Measurement

Thermal elongation tester Electrical performance tester

Tension tester Partial Discharge Test equipment


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XLPEXLPE insulated Power Cable for Voltages up to 35 KV

1. Reference standard

The product meet the state standard ofGB/T 12706-2002 Rated Voltage 1kV(Um=1.2kV)35kV(Um=40.5kV)

Extruded Insulation Power Cable and its Accessories and meet needs of customer according to standard of IEC,

BS, DIN/VDE, etc. The company also do design and production of XLPE with special requirement including water

proof, termites protection, rate proof, crossing river, and laying under sea water.

2. Cable type and applicant area

Table-1 The type, name and applicant area of Power Cable

Type Production NameApplicant area and

Environment

YJV, YJLV

YJY, YJLY

Copper and aluminum core, XLPE insulation , PVC

sheath power cableCopper and aluminum core, PE sheath power cable

Indoor, tunnel, duct, cable pit,

etc., without mechanical pulland pressure

YJV22,

YJLV22

YJV23,

YJLV23

Copper and aluminum, XLPE insulation, steel tape

armoring, PE power cable

Copper and aluminum, XLPE insulation, steel tape

armoring, PE power cable

Indoor, tunnel, duct, cable pit,

buried, etc., can bear

mechanical pull but not too

much

YJV32,

YJLV32

YJV33,

YJLV33

Copper and aluminum, XLPE insulation, steel wire

armoring, PE sheath power cable

Copper and aluminum, XLPE insulation, steel wire

armoring, PE sheath power cable

With fall and vertical laying,

can bear mechanical force and

some pull

Directions:

Add Z- in front of the type of conventional power cable with inflaming retarding and XLPE insulation

Add N- in front of the type of conventional power cable with fireresisting and XLPE insulation

Add WDZ- in front of the type of conventional power cable with low smoke, no halogen, inflaming retarding, and

XLPE insulation

3. Rated Voltage of Cable

Cable Rated voltage applies to system voltage and operation condition of cable, in sign of U0/U(Um):U0- Rated work voltage of cable conductor relative to screen or metallic sheath

U- Rated voltage between cable conductors

Um- The Max. value equipment can bear of maximum system voltage

The rated voltage of power cable should apply to the operation condition of cable, in order to choose cable free,

the system is divided into following three types:

Type A: any phase can separate from system within 1min when it touches ground and conductor

Type B: The system can operate within short time when the single phase fails. Grounding failure time should be

not more than 1 hour. Long operation time with failure is allowed, but in any case the time should be not more than

8 hours and the total lasting time in one year not more than 125 hours.Type C: including systems not belonging to Type A and Type B.


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XLPEXLPE insulated Power Cable for Voltages up to 35 KV

According to system voltage and type, choose rated voltage of cable as per Table-2.

Table 2 the relation between rated voltage of the pow er cable and system voltage type

A type

B type3.6/6 6/10 8.7/15 8.7/15 12/20 18/30 21/35Power cable rated

voltage(kV) Uo/UC type 6/6 8.7/10 12/15 12/15 18/20 --- 26/35

Um(kV) 7.2 12 17.5 17.5 24 36 40.5

5. Main Performance Index

Main experimental index of crosslink power cable routine experiment and type tests is listed in the table 3.

Table 3 Main electric experimental index

Uo/U kV 3.6/66/6

6/10

8.7/10

8.7/1512/20 18/30 21/35 26/35

Routine experiment

Voltage quantity of

electricity discharge

kV

pC

1.73Uo

10

Alternating voltage

experimental voltage time

kV

min

12.5

5

21

5

30.5

5

42

5

63

5

73.5

5

91

5

Type tests

Voltage quantity of

electricity discharge

kV

pC

1.73Uo

5

Under Uo tg survey 0.008 0.008 0.008 0.008 0.008 0.001 0.001

Quantity of electricity

discharge

kV

pC

1.73Uo

5

Impulse voltage

experimental voltagekV 60 75 95 125 170 200 200

4h alternative

experimental voltagekV 14.4 24 35 48 72 84 104

DC resistance: DC resistance of finished power cable conductor at 20 per kilometer is no more than the

provision in the Table 4

Table 4 DC resistance of the conductor

Nominal

cross-sectional

area mm2

35 50 70 95 120 150 185 240 300 400 500 630

Cu 0.524 0.387 0.268 0.193 0.153 0.124 0.0991 0.0754 0.0601 0.0470 0.0366 0.0283DC

resistance

of the

conductor

at 20 Al 0.868 0.641 0.443 0.320 0.253 0.206 0.164 0.125 0.100 .0778 0.0605 0.0469


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XLPESingle core XLPE insulated power cable (YJL, YJLV, YJY, YJLL)

Rated voltage: 3.6/6kv

Nominal

cross-sectional

of conductor

mm2

35 50 70 95 120 150 185 240 300 400 500 630

Thickness of

insulationmm 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.8 3.0 3.2 3.2

Approximate

outer diametermm 19.8 21.0 22.8 24.4 25.8 27.4 29.2 31.8 34.6 38.9 43.8 47.4

Cu 672 810 1043 1318 1567 1854 2229 2822 3459 4392 5568 6981Approximate

weight kg/km Al 453 517 621 731 833 954 1104 1335 1594 2007 2522 3041

Ampacity

Cu 190 225 275 330 375 4258 480 555 630 725 825 940Soil

Al 145 175 215 255 290 330 370 435 490 565 650 745

Cu 180 215 265 315 360 405 455 530 595 680 765 860Soil

Al 135 160 200 240 270 305 345 400 455 520 595 680

Cu 205 245 305 370 430 490 560 665 765 890 1030 1190Air

Al 155 190 235 290 335 380 435 515 595 695 810 950

Cu 170 205 260 315 360 410 470 555 640 745 855 980Air

Al 135 160 200 245 280 320 365 435 500 585 680 790

Capacitance F/km 0.2684 0.30220.

34620.3875 0.4236 0.4647 0.5059 0.5430 0.5589 0.5940 0.6167 0.6848

inductance mH/km 0.5753 0.5543 0.5357 0.5172 0.5059 0.4949 0.4885 0.4790 0.4749 0.4660 0.4600 0.4577

Remarks: single core power cable is arrayed in a flat way, and the distance between cores of the power cable axis.

The below are same.

Conductor

Conductor shield

Insulation shielding

Copper tape shield

Outer sheath

Insulation

Belting


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XLPERated vol tage: 6/6kV, 6/10 kV (YJV, YJLV, YJL, YJLY) Core Count:1

Nominal

cross-section

of conductor

mm2

35 50 70 95 120 150 185 240 300 400 500 630

Thickness of

insulationmm 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

Approximate


Cu 739 881 1118 1399 1663 1943 2336 2926 3531 4445 5597 7034

Approximate

weight kg/km Al 521 588 695 811 929 1043 1211 1439 1666 2060 2552 3094

Ampacity

Cu 190 225 275 330 375 425 480 555 630 725 825 940Soil

Al 145 175 215 255 290 330 370 435 490 565 650 745

Cu 180 215 265 315 360 405 455 530 595 680 765 860Soil

Al 135 160 200 240 270 305 345 400 455 520 595 680

Cu 205 245 305 370 430 490 560 665 765 890 1030 1190Air

Al 155 190 235 290 335 380 435 515 595 695 810 950

Cu 170 205 260 315 360 410 470 555 640 745 855 980Air

Al 135 160 200 245 280 320 365 435 500 585 680 790

Capacitance F/km 0.2116 0.2367 0.2693 0.2999 0.3266 0.3570 0.3873 0.4290 0.4706 0.5311 0.5839 0.6481

inductancemH/km 0.5932 0.5711 0.5486 0.5318 0.5197 0.5079 0.5006 0.4890 0.4818 0.4702 0.4619 0.4563

Rated voltage: 8.7/10kV, 8.7/15kV (YJV, YJLV, YJY, YJLY) Core Count: 1

Nominal

cross-sectional

of conductor

mm2

35 50 70 95 120 150 185 240 300 400 500 630

Thickness of

insulationmm 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

Approximate


Cu 829 974 1229 1516 1787 2072 2473 3056 3685 4615 5785 7215Approximateweight kg/km Al 610 681 807 928 1053 1171 1348 1569 1821 2230 2739 3275

Ampacity

Cu 190 225 275 330 375 425 480 555 630 725 825 940Soil

Al 145 175 215 255 290 330 370 435 490 565 650 745

Cu 180 215 265 315 360 405 455 530 595 680 765 860Soil

Al 135 160 200 240 270 305 345 400 455 520 595 680

Cu 205 245 305 370 430 490 560 665 765 890 1030 1190Air

Al 155 190 235 290 335 380 435 515 595 695 810 950

Cu 170 205 260 315 360 410 470 555 640 745 855 980Air

Al 135 160 200 245 280 320 365 435 500 585 680 790

Capacitance F/km 0.1725 0.1917 0.2167 0.2400 0.2603 0.2834 0.3123 0.3439 0.3755 0.4213 0.4613 0.5099

inductance mH/km 0.6248 0.6011 0.5765 0.5608 0.5473 0.5341 0.5252 0.5143 0.5032 0.4927 0.4848 0.4748


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XLPERated vol tage: 12/20kV (YJV, YJLV, YJY, YJLY) Core Count: 1

Nominal

cross-sectional

of conductor

mm2

35 50 70 95 120 150 185 240 300 400 500 630

Thickness of

insulationmm 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5

Approximate


Cu 916 1077 1327 1631 1894 2198 2591 3198 3835 4849 5965 7408Approximate

weight kg/km Al 697 784 905 1044 1160 1298 1466 1711 1971 2464 2920 3468

Ampacity

Cu 190 225 275 330 375 425 480 555 630 725 825 940Soil

Al 145 175 215 255 290 330 3701 435 490 565 650 745

Cu 180 215 265 315 360 405 455 530 595 680 765 860Soil

Al 135 160 200 240 270 305 345 400 455 520 595 680

Cu 205 245 305 370 430 490 560 665 765 890 1030 1190Air

Al 155 190 235 290 335 380 435 515 595 695 810 950

Cu 170 205 260 315 360 410 470 555 640 745 855 980Air

Al 135 160 200 245 280 320 365 435 500 585 680 790

Capacitance F/km 0.1502 0.1661 0.1868 0.2060 0.2228 0.2418 0.2656 0.2916 0.3175 0.3551 0.3880 0.4278

inductance mH/km 0.6390 0.6145 0.5919 0.5726 0.5586 0.5449 0.5354 0.5216 0.5101 0.4991 0.4907 0.4827

Rated vol tage: 18/30kV (YJV, YJLV, YJY, YJLY) Core Count: 1

Nominal

cross-sectional

of conductor

mm2

50 70 95 120 150 185 240 300 400 500 630

Thickness of

insulationmm 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0

Approximate

outer diametermm 32.4 34.4 36.2 37.6 39.2 41.0 43.4 45.8 50.5 54.2 57.8

Cu 1348 1627 1948 2223 2541 2949 3577 4236 5291 6440 7914Approximate

weight kg/km Al 1055 1205 1360 1489 1640 1824 2090 2371 2906 3395 3974

Ampacity

Cu 225 275 330 375 420 475 555 630 720 825 940Soil

Al 175 215 255 290 325 370 430 490 565 645 740

Cu 215 265 315 360 400 455 525 595 680 775 875Soil

Al 165 200 240 270 305 345 400 455 525 600 685

Cu 245 305 370 425 485 555 650 745 870 1000 1160Air

Al 190 235 285 330 375 430 505 580 680 790 920

Cu 220 270 330 375 375 485 560 650 760 875 1000Air

Al 170 210 255 290 425 380 435 510 595 690 800

Capacitance F/km 0.1363 0.1508 0.1643 0.1760 330 0.2026 0.2207 0.2387 0.2648 0.2876 0.3151

inductance mH/km 0.6501 0.6252 0.6043 0.5891 0.1893 0.5640 0.5487 0.5376 0.5219 0.5128 0.5012


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XLPEVoltage rating: 21/35kV (YJV, YJLV, YJY, YJLY) Core: 1

Conductor nominal

cross-senctionalmm

250 70 95 120 150 185 240 300 400 500 630

Insulation thickness mm 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3 9.3

Proximate OD mm 35.2 37.2 39.0 40.4 42.0 43.8 46.2 48.6 53.3 57.0 60.6

Cu 1513 1802 2130 2411 2737 3154 3792 4462 5539 6705 8195Proximate weight

Al 1220 1379 1543 1678 1837 2028 2305 2597 3154 3659 4255

Ampacity

Cu 225 275 330 375 420 475 555 630 720 825 940Soil

Al 175 215 255 290 325 370 430 490 565 645 740

Cu 215 265 315 360 400 455 525 595 680 775 875Soil

Al 165 200 240 270 305 345 400 455 525 600 685

Cu 245 305 370 425 485 555 650 745 870 1000 1160Air Al 190 235 285 330 375 430 505 580 680 790 920

Cu 220 270 330 375 425 485 560 650 760 875 1000Air

Al 170 210 255 290 330 380 435 510 595 690 800

Capacitance F/km 01239 0.1365 0.1483 0.1584 0.1700 0.1815 0.1972 0.2128 0.2354 0.2551 0.2789

inductance mH/km 0.6675 0.6394 0.6180 0.6051 0.5895 0.5760 0.5615 0.5484 0.5343 0.5224 0.5101

Voltage rating: 26/35kV (YJV, YJLV, YJY, YJLY) Core: 1

Conductor nominalcross-senctional

mm2 50 70 95 120 150 185 240 300 400 500 630


Proximate OD mm 38.2 40.2 41.8 43.4 44.8 49.8 49.2 51.4 55.9 59.6 63.2


Al 1416 1585 1739 1899 2046 2266 2555 2837 3396 3917 4528

Ampacity

Cu 225 275 330 375 420 475 555 630 720 825 940Soil

Al 175 215 255 290 325 370 430 490 565 645 740

Cu 215 265 315 360 400 455 525 595 680 775 875Soil

Al 165 200 240 270 305 345 400 455 525 600 685

Cu 245 305 370 425 485 555 650 745 870 1000 1160Air

Al 190 235 285 330 375 430 505 580 680 790 920

Cu 220 270 330 375 425 485 560 650 760 875 1000Air

Al 170 210 255 290 330 380 435 510 595 690 800

Capacitance F/km 0.1150 0.1263 0.1368 0.1460 0.1563 0.1655 0.1805 0.1945 0.2146 0.2321 0.2533

inductance mH/km 0.6751 0.6467 0.6279 0.6118 0.5959 0.5839 0.5677 0.5540 0.5395 0.5272 0.5161


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XLPE3 core XLPE insu lated power cable (YJL, YJLV, YJY, YJLL)

Voltage rating: 3.6/6kV (YJV, YJLV, YJY, YJLY) Core: 3

Conductor nominal

cross-senctionalmm

235 50 70 95 120 150 185 240 300 400 500


Proximate OD mm 39.0 41.8 46.0 49.7 52.9 56.1 60.2 65.8 71.8 81.2 91.7


Al 1272 1478 1822 2174 2504 3004 3482 4248 5097 6458 8049

Ampacity

Cu 180 210 260 305 350 390 445 515 580 660 ---

SoilAl 140 165 200 240 275 305 350 405 455 525 ---

Cu 160 195 245 300 345 395 455 540 615 720 ---Air

Al 130 155 190 235 270 310 355 420 485 575 ---

Capacitance F/km 0.2684 0.3022 0.3462 0.3875 0.4236 0.4647 0.5059 0.5430 0.5589 0.5940 ---

Inductance mH/km 0.3384 0.3211 0.3040 0.2915 0.2826 0.2742 0.2672 0.2608 0.2476 0.2516 ---


Conductor nominal

cross-senctionalmm

235 50 70 95 120 150 185 240 300 400 500


Proximate OD mm 43.3 46.0 50.1 53.8 57.0 60.2 64.5 69.4 74.6 82.9 92.6


Al 1504 1724 2069 2438 2783 3349 3874 4597 5402 6622 8210

Ampacity

Cu 180 210 260 305 350 390 445 515 580 660 ---Soil

Al 140 165 200 240 275 305 350 405 455 525 ---

Cu 160 195 245 300 345 395 455 540 615 720 ---Air

Al 130 155 190 235 270 310 355 420 485 575 ---

Capacitance F/km 0.2116 0.2367 0.2693 0.2999 0.3266 0.3570 0.3873 0.4290 0.4706 0.5311 ---

Inductance mH/km 0.3613 0.3423 0.3232 0.3092 0.2992 0.2897 0.2817 0.2726 0.2651 0.2564 ---

Conductor

Conductor shield

XLPE insulation

Insulation shield

Metal shield

Filling

Belting

Outer sheath


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XLPEVoltage rating: 8.7/10kV 8.7/15kV (YJV, YJLV, YJY, YJLY) Core: 3

Conductor nominal

cross-senctionalmm

235 50 70 95 120 150 185 240 300 400 500


Proximate OD mm 48.2 51.2 55.3 58.9 62.1 65.3 69.4 74.6 79.7 88.1 97.7


Al 1788 2046 2414 2804 3169 3801 4321 5110 5963 7296 8871

Ampacity

Cu 180 210 260 305 350 390 445 520 585 665 ---Soil

Al 140 165 200 240 275 305 350 405 455 525 ---

Cu 170 205 255 310 360 405 465 550 625 730 ---Air

Al 130 160 200 240 285 315 365 430 490 580 ---

Capacitance F/km 0.1725 0.1917 0.2167 0.2400 0.2603 0.2834 0.3123 0.3439 0.3755 0.4213 ---

Inductance mH/km 0.3862 0.3655 0.3445 0.3290 0.3178 0.3071 0.3009 0.2904 0.2817 0.2714 ---


Conductor nominal

cross-senctionalmm

235 50 70 95 120 150 185 240 300 400 500


Proximate OD mm 52.9 55.7 59.8 63.4 66.8 70.5 74.1 79.3 84.2 94.5 102.4


Al 2094 2345 2734 3142 3552 3978 4797 5631 6470 8118 9535

AmpacityCu 180 210 260 315 355 395 445 520 585 665 ---

SoilAl 140 165 200 240 275 305 350 405 455 525 ---

Cu 170 205 260 310 365 410 470 555 630 735 ---Air

Al 135 160 200 245 280 320 365 430 495 580 ---

Capacitance F/km 0.1502 0.1661 0.1868 0.2060 0.2228 0.2418 0.2656 0.2916 0.3175 0.3551 ---

Inductance mH/km 0.4064 0.3845 0.3620 0.3454 0.3392 0.3217 0.3145 0.3030 0.2935 0.2882 ---


Conductor nominal

cross-senctionalmm

250 70 95 120 150 185 240 300 400

Insulation thickness mm 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0

Proximate OD mm 67.3 71.3 75.0 78.4 81.6 85.7 90.8 95.8 106.1

Cu 4635 5544 6596 7580 8528 9918 11937 14144 17682Proximate weight

Al 3235 3677 4134 4591 5470 6150 6983 7898 9699

Ampacity

Cu 210 265 310 360 400 445 525 585 670Soil

Al 165 205 245 275 305 350 410 455 525

Cu 215 270 320 370 420 480 565 640 745

Air Al 165 205 250 285 330 375 435 505 590

Capacitance F/km 0.1363 0.1508 0.1643 0.1760 0.1893 0.2026 0.2207 0.2387 0.2648

Inductance mH/km 0.4321 0.4050 0.3859 0.3719 0.3599 0.3467 0.3331 0.3218 0.3168


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XLPEVoltage rating: 21/35kV (YJV, YJLV, YJY, YJLY) Core: 3

Conductor nominal

cross-senctionalmm

250 70 95 120 150 185 240 300 400


Proximate OD mm 73.3 77.3 81.0 84.4 87.6 91.7 96.8 101.8 112.1


Al 3756 4226 4707 5189 6250 6874 7840 8797 10574

Ampacity

Cu 210 265 310 360 400 450 525 590 675Soil

Al 170 200 245 275 315 350 410 460 530

Cu 215 270 325 370 425 480 565 645 750Air

Al 165 205 250 290 330 375 440 505 590

Capacitance F/km 0.1239 0.1365 0.1483 0.1584 0.1700 0.1815 0.1972 0.2128 0.2354

Inductance mH/km 0.4500 0.4219 0.4019 0.3873 0.3746 0.3607 0.3464 0.3344 0.3281


Conductor nominal

cross-senctionalmm

250 70 95 120 150 185 240 300 400


Proximate OD mm 79.7 83.8 87.4 90.6 94.1 98.1 103.1 108.2 117.4

Cu 6029 7035 8137 9048 10209 11644 13710 15954 19604Proximate weightAl 4371 4871 5380 5849 7071 7725 8673 9741 11506

Ampacity

Cu 210 265 315 355 400 450 525 590 675Soil

Al 170 200 245 275 315 350 410 460 530

Cu 215 270 325 370 425 480 565 645 750Air

Al 165 205 250 290 330 375 440 505 590

Capacitance F/km 0.1150 0.1263 0.1368 0.1460 1563 0.1665 0.1805 0.1945 0.2146

Inductance mH/km 0.4677 0.4386 0.4179 0.4026 0.3894 0.3748 0.3598 0.3471 0.3380


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XLPE3 core XLPE insulated power cable(YJV22, YJLV22, YJV23, YJLV23)

Rated voltage: 3.6/6kV (YJV22, YJLV22, YJV23, YJLV 23) Core: 3

Conductor nominal

cross-senctionalmm

235 50 70 95 120 150 185 240 300 400 500


Proximate OD mm 43.8 46.6 50.8 54.5 58.1 61.5 65.6 71.4 77.6 88.6 99.3


Al 2353 2675 3163 3653 4109 4636 5276 6242 7302 9975 12332

Ampacity

Cu 175 205 255 300 345 385 435 505 565 645 ---Soil

Al 140 165 200 235 270 300 340 390 445 510 ---

Cu 165 195 245 300 345 390 445 525 595 695 ---Air

Al 130 150 190 230 265 305 350 410 470 550 ---

Capacitance F/km 0.2684 0.3022 0.3462 0.3875 0.4236 0.4647 0.5059 0.5430 0.5589 0.5940 ---

Inductance mH/km 0.3384 0.3211 0.3040 0.2915 0.2826 0.2742 0.2672 0.2608 0.2476 0.2516 ---

Rated voltage: 6/6kV (YJV22, YJLV22, YJV23, YJLV23) Core: 3Conductor nominal

cross-senctionalmm

235 50 70 95 120 150 185 240 300 400 500

Insulation thickness mm 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4Proximate OD mm 47.9 51.0 55.3 59.0 62.4 65.6 69.9 75.2 80.6 90.3 100.2


Al 2713 3088 3608 4063 4584 5091 5804 6744 7758 10317 12456

Ampacity

Cu 175 205 255 300 345 385 435 505 565 645 ---Soil

Al 140 165 195 235 270 300 340 390 445 510 ---

Cu 165 195 245 300 345 390 445 525 595 695 ---Air

Al 130 150 190 230 265 305 350 410 470 550 ---

Capacitance F/km 0.2116 0.2367 0.2693 0.2999 0.3266 0.3570 0.3873 0.4290 0.4706 0.5311 --

Inductance mH/km 0.3613 0.3423 0.3232 0.3092 0.2992 0.2897 0.2817 0.2726 0.2651 0.2564 ---

Belting

Filling

Conductor

Conductor insulation

XLPE insulation

Insulation shield

Metal shield

Inner sheath

Steel ta e armor

Outer sheath


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XLPERated voltage: 8.7/10kV, 8.7/15kV (YJV22, YJLV22, YJV23, YJLV23) Core: 3

Conductor nominal

cross-senctionalmm

235 50 70 95 120 150 185 240 300 400 500


Proximate OD mm 53.2 56.2 60.3 64.3 67.7 70.9 75.2 80.6 87.1 95.7 105.5


Al 3204 3584 4117 4714 5188 5737 6469 7466 9354 11181 13391

Ampacity

Cu 175 210 255 305 350 390 440 510 565 645 ---Soil

Al 140 165 200 240 270 300 340 400 445 510 ---

Cu 170 205 250 310 350 400 450 530 605 700 ---Air

Al 130 160 195 240 270 310 350 415 475 555 ---

Capacitance F/km 0.1725 0.1917 0.2167 0.2400 0.2603 0.2834 0.3123 0.3439 0.3755 0.4213 ---

Inductance mH/km 0.3862 0.3655 0.3445 0.3290 0.3178 0.3071 0.3009 0.2904 0.2817 0.2714 ---

Rated voltage: 12/20kV (YJV22, YJLV22, YJV23, YJLV23) Core: 3Conductor nominal

cross-senctionalmm

235 50 70 95 120 150 185 240 300 400 500


Proximate OD mm 58.1 61.1 65.2 69.0 72.4 7601 80.1 86.7 91.8 102.3 110.4


Al 3699 4114 4665 5279 5772 6363 7142 9007 10119 12328 14304

Ampacity

Cu 175 205 255 305 345 385 440 510 570 645 ---SoilAl 140 165 195 240 270 300 345 400 445 515 ---

Cu 170 205 255 310 350 400 455 535 605 705 ---Air

Al 130 160 200 240 275 310 355 415 475 560 ---

Capacitance F/km 0.1502 0.1661 0.1868 0.2060 0.2228 0.2418 0.2656 0.2916 0.3175 0.3551 ---

Inductance mH/km 0.4064 0.3845 0.3620 0.3454 0.3392 0.3217 0.3145 0.3030 0.2935 0.2822 ---

Rated voltage: 18/30kV (YJV22, YJLV22, YJV23, YJLV23) Core: 3

Conductor nominal

cross-senctional

mm2

50 70 95 120 150 185 240 300 400


Proximate OD mm 73.1 77.1 81.0 85.8 89.0 93.3 98.6 103.8 114.3


Al 5498 6118 6801 8304 8865 9767 10927 12228 14633

Ampacity

Cu 205 255 305 345 385 440 510 570 645Soil

Al 165 200 240 270 305 350 400 450 515

Cu 210 265 315 360 410 465 545 615 705Air

Al 165 205 245 280 320 365 425 485 560

Capacitance F/km 0.1363 0.1508 0.1643 0.1760 0.1893 0.2026 0.2207 0.2387 0.2648

Inductance mH/km 0.4321 0.4050 0.3859 0.3719 0.3599 0.3467 0.3331 0.3218 0.3168


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19

XLPERated voltage: 21/35kV (YJV22, YJLV22, YJV23, YJLV23)Core: 3

Conductor nominal

cross-senctionalmm

250 70 95 120 150 185 240 300 400


Proximate OD mm 79.3 84.7 88.6 92.0 95.4 99.5 104.8 110.0 120.5


Al 6378 7904 8555 9275 10000 10901 12109 13331 15982

Ampacity

Cu 210 260 315 350 390 445 515 565 645Soil

Al 165 200 245 270 300 345 400 445 515

Cu 210 260 325 360 410 465 545 610 705Air

Al 165 200 250 280 320 365 425 475 560

Capacitance F/km 0.1239 0.1365 0.1483 0.1584 0.1700 0.1815 0.1972 0.2128 0.2354

Inductance mH/km 0.4500 0.4219 0.4019 0.3873 0.3746 0.3607 0.3464 0.3344 0.3281

Rated Voltage 26/35kv(YJV22, YJLV22, YJV23, YJLV23) Core:3

Conductor nominal

cross-senctionalmm

250 70 95 120 150 185 240 300 400


Proximate OD mm 87.1 91.4 95.0 98.6 102.1 106.1 111.5 116.6 126.2


Al 8132 8938 9674 10350 11135 12044 13306 14609 17156

Ampacity

Cu 210 260 315 350 390 445 515 565 645Soil

Al 165 200 245 270 300 345 400 445 515

Cu 210 260 325 360 410 465 545 610 705Air

Al 165 200 250 280 320 365 425 475 560

Capacitance F/km 0.1150 0.1263 0.1368 0.1460 0.1563 0.1665 0.1805 0.1945 0.2146

Inductance mH/km 0.4677 0.4386 0.4179 0.4026 0.3894 0.3748 0.3598 0.3471 0.3380


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20

XLPE3 core XLPE insulated power cable(YJV22, YJLV22, YJV23, YJLV23)

Rated Voltage:6/6kv,6/10kv(YJV32, YJLV32, YJV33, YJLV33) core:3

Conductor nominal

cross-senctionalmm

235 50 70 95 120 150 185 240 300 400 500

Insulation thickness mm 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

Proximate OD mm 51.3 54.2 58.5 62.2 65.6 68.8 73.1 79.7 85.1 93.6 103.7


Al 4122 4589 5200 5797 6384 7000 7844 9828 11077 13122 15616

Ampacity

Cu 175 205 255 300 345 385 435 505 565 645 -

SoilAl 140 165 195 235 270 300 340 390 445 510 -

Cu 160 195 245 300 345 390 445 525 595 695 -Air

Al 130 150 190 230 265 305 350 410 470 550 -

Capacitance F/km 0.2116 0.2367 0.2693 0.2999 0.3266 0.3570 0.3873 0.4290 0.4706 0.5311 -

Inductance mH/km 0.3613 0.3423 0.3232 0.3092 0.2992 0.2897 0.2817 0.2726 0.2651 0.2564 -

Rated voltage: 8.7/10kv,8.7/15kv(YJV32, YJLV32, YJV33, YJLV33) core:3

Conductor nominal

cross-senctionalmm2 35 50 70 95 120 150 185 240 300 400 500


Proximate OD mm 56.4 59.4 63.5 67.5 70.9 75.4 79.7 85.1 90.4 99.4 108.8


Al 4748 5201 5869 6606 7145 8636 9553 10785 12058 14168 16689

Ampacity

Cu 175 210 255 305 350 390 440 510 565 645 --Soil

Al 140 165 200 240 270 300 340 400 445 510 --

Cu 170 205 250 310 350 400 450 530 605 700 --Air

Al 130 160 195 240 270 310 350 415 475 555 --

Capacitance F/km 0.1725 0.1917 0.2167 0.2400 0.2603 0.2834 0.3123 0.3439 0.3755 0.4213 --

Inductance mH/km 0.3862 0.3655 0.3445 0.3290 0.3178 0.3071 0.3009 0.2904 0.2817 0.2714 --

Belting

Filling

Conductor

Conductor insulation

XLPE insulation

Insulation shield

Metal shield

Inner sheath

Steel ta e armor

Outer sheath


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21

XLPERated voltage:12/20kv(YJV32, YJLV32, YJV33, YGLV33) core:3

Conductor nominal

cross-senctionalmm

235 50 70 95 120 150 185 240 300 400 500


Proximate OD mm 61.3 64.3 68.4 72.2 77.1 80.8 84.6 90.0 95.1 105.6 113.8


Al 5408 5896 6581 7294 8805 9531 10469 11659 12953 15525 17866

Ampacity

Cu 175 205 255 305 345 385 440 510 570 645 --Soil

Al 140 165 195 240 270 300 345 400 445 515 --

Cu 170 205 255 310 350 400 455 535 605 705 --Air

Al 130 160 200 240 275 310 355 415 475 560 --

Capacitance F/km 0.1502 0.1661 0.1868 0.2060 0.2228 0.2418 0.2656 0.2916 0.3175 0.3551 --

Inductance mH/km 0.4064 0.3845 0.3620 0.3454 0.3392 0.3217 0.3145 0.3030 0.2935 0.2822 --

Rated voltage: 18/30kv (YJV32, YJLV32, YJV33,YJLV33) core:3

Conductor nominal

cross-senctionalmm

250 70 95 120 150 185 240 300 400


Proximate OD mm 77.6 81.6 85.7 89.1 92.3 96.6 101.9 107.1 117.9


Al 8492 9301 10213 10980 11649 12630 13972 15455 18505

AmpacityCu 205 255 305 345 385 440 510 570 645

SoilAl 165 200 240 270 305 350 400 450 515

Cu 210 265 315 360 410 465 545 615 710Air

Al 165 205 245 280 320 365 425 485 565

Capacitance F/km 0.1363 0.1508 0.1643 0.1760 0.1893 0.2026 0.2207 0.2387 0.2648

Inductance mH/km 0.4321 0.4050 0.3859 0.3719 0.3599 0.3467 0.3331 0.3218 0.3168

Rated voltage: 21/35kv 8.7/15kv(YJV32, YJLV32, YJV33, YGLV33) core:3

Conductor nominal

cross-senctional

mm2

50 70 95 120 150 185 240 300 400


Proximate OD mm 83.8 88.0 91.9 95.3 98.7 102.8 108.1 113.3 124.5


Al 9656 10539 11288 12110 12938 13986 15377 16717 20537

Ampacity

Cu 210 260 315 350 390 445 515 565 640Soil

Al 165 200 245 270 300 345 400 445 515

Cu 210 260 325 360 410 465 545 610 705Air

Al 165 200 250 280 320 365 425 475 555

Capacitance F/km 0.1239 0.1365 0.1483 0.1584 0.1700 0.1815 0.1972 0.2128 0.2354

Inductance mH/km 0.4500 0.4219 0.4019 0.3873 0.3746 0.3607 0.3464 0.3344 0.3281


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22

XLPERated voltage: 26/35kv(YJV32, YJLV32, YJV33,YJLV33) core:3

Conductor nominal

cross-senctionalmm

250 70 95 120 150 185 240 300 400


Proximate OD mm 90.4 94.7 98.5 101.9 105.4 109.4 114.9 120.3 130.5


Al 10837 11784 12659 13395 14283 15339 16853 18628 22229

Ampacity

Cu 210 260 315 350 390 445 515 565 640Soil

Al 165 200 245 270 300 345 400 445 515

Cu 210 260 330 360 410 465 545 610 705Air

Al 165 200 250 280 320 365 425 475 555

Capacitance F/km 0.1150 0.1263 0.1368 0.1460 0.1563 0.1665 0.1805 0.1945 0.2146

Inductance mH/km 0.4677 0.4386 0.4179 0.4026 0.3894 0.3748 0.3598 0.3471 0.3380

Cable carrying capacity revised coefficient

1. Assumed condition

Power cable laying operational condition

Cable conduct long-term working temperature 90

Environment air condition 40

Soil temperature 25

Soil heat resistance coefficient 1.2 m/w

Depth of burying 1m

Single return route, the distance 250mm

Metallic screen earth way Single end earth

2. Carrying capacity revised coefficient under dif ferent environment temp.

EnvironmentAir temp.

0 5 10 15 20 25 30 35 40 45 50

coefficient 1.34 1.30 1.27 1.22 1.18 1.14 1.09 1.04 1.00 0.94 0.89

3. Carrying capacity revised coefficient under different soil temp.

Soil temp. 0 5 10 15 20 25 30 40 45 50

coefficient 1.18 1.14 1.11 1.07 1.04 1.00 0.96 0.92 0.87 0.78

4. Carrying capacity revised coeffic ient under dif ferent soil heat resistance

Soil heat resistancecoefficient m/w

0.8 1.0 1.2 1.5 1.8 2.0 2.5 3.0

coefficient 1.07 1.06 1.0 0.92 0.86 0.83 0.75 0.70

5. Carrying capacity revised coefficient under different laying

Depth of laying (m) 0.5 0.7 0.9 1.0 1.2 1.5

coefficient 1.10 1.05 1.01 1.00 0.98 0.95


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23

XLPECable installment attention matter, safety condit ion

1. Power cable installment attention matter

1.1 The electric cable and the thermal energy pipeline parallel installment should keep 2m distance, overlapping

should maintain 0.5m.

1.2 The electric cable and other pipeline parallel or overlapping installment should keep 0.5m.

1.3 Electric cable burying installment, 135kv electric cable depth of burying not less than 0.7m.

1.4 10kv or below electric cable installment, the net distance between each other not less than 0.1m, 1035kv

not less than 0.25m. Overlapping installment the distance not less than 0.5m.

2. Product installment condition

2.1 Electric cable installment environment temperature: PVC insulation or PVC sheath of the electric cable, the

installment environment temperature should be not lower than 0 .

2.2 Minimum bending radius of the electric cable installment

Minimum bending radius of the electric cable installment are as follows:

Minimum bending radius of the electric cable installment

Single core electric cable Three core electric cableItem

Non-armoring Armoring Non-armoring Armoring

Electric cable installment Min. bending

Radius20D 15D 15D 12D

Electric cable Min. bending radius near by

joint box and terminal box (carefully control

bending, such as using good transferring board )

15D 12D 12D 10D

Note: D-electric cable diameter

2.3 6kv or above electric cable joint box

2.3.1 When install the cable termination, must strip off the semiconductor shielding layer, the operation does

not have to damage the insulation, should avoid the slash and the uneven situation, if necessary making

smoothing by sandpaper; the shield nose should level, and must (carbon granule) eliminate the graphite

cleanly.

2.3.2 The plastic insulation electric cable copper tape shield and the steel belt must earth well, to the short

line also should follow this principle, avoiding three-phase moves not balanced and the steel belt nose

having electromotive force, even flame or burning protective covering. The earth wire must use the

tin-plating knitting copper wire, when connecting with the electric cable copper tape, should use the

ferrochrome soldering, but not the blow lamp welds, in order to avoid loss by burning insulation.

2.3.3 The three-phase copper tape shield should be separately connected with the grounding, and shield

grounding and the steel belt earth line should draw out respectively, the interaction insulation, theposition of welding the grounding to be low.

2.3.4 To electric cable termination and middle attachment basic request: A the conductor connection is good;


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B insulation reliable, the recommendation using the exposure to cross linking hot contraction silica gel

insulation material; C seal is good; D enough mechanical strength, and can adapt all kind of movement

condition.

2.3.5 The electric cable must prevent the water and other corrosive material corrosion, avoiding the water tree

to cause the insulating layer to get older causes the puncture.

2.3.6 Electric cable loading and unloading must use the crane or the forklift, forbid to transport evenly, put

evenly; the large-scale electric cable installment must use the cable car, in order to avoid the electric

cable or drives artificially the external force damage the surface.

2.3.7 When the electric cable cannot lay promptly for some reason, should place it in drying place storing,

prevented the sunlight insulation and the electric cable entering the water and so on.

Note: The electric wire and cable installment should hold the post by the familiar electric wire and cable

performance or the specialty technical personnel, if still had the unclear item, please consult to the relatedtechnology department or the company.

Documents

XLPE Insulated Power Cable for Voltages Up to 35kV