XX - Color Temperature (CW, NW or WW) · LED Channel Lights are most commonly used in illuminating signs and architectural accent lighting and in backlighting channel letters for

APPLICATION SHEET

®

COMPONENTS CORPORATION

Since 1972

Qua

lity Lighting Solutions

800-421-7244

[email protected]

RoHS Compl iantISO9001 Cer t i f ied

® COMPONENTS CORPORATION

There are soldering pads on each end of the substrate for direct electrical wiring or for board to board connections. Soldering iron temperature should be between 650°F (340°C) and 750°F (400°C) to avoid damaging the LEDs.

SOLDERING

The four different sizes of the ZLP-multi are available in three shades of white:Cool White (8000°K), Neutral White (4100°K) and Warm White (3200°K)

COLORTEMPERATURE

low profile leds

There are two different ways to connect the ZLP Low Profile LED to a driver- the serial connection and the parallel connection. The maximum number of substrates that can be connected is three units, regardless of whether you attach them in series or parallel.

CONNECTIONTYPES

FIG. 1 - WIRE SOLDERING FIG. 2 - BOARD TO BOARD SOLDERING

ZLP-MULTI:ZLP-42-5XX - 1 Watt - 10mm wide x 42mm longZLP-42-5XX2 - 2 Watt - 15mm wide x 42mm longZLP-42-5XX3 - 3 Watt - 19mm wide x 42mm longZLP-90-12XX - 3.5Watt - 12mm wide x 90mm long

XX - Color Temperature (CW, NW or WW)

SERIES CONNECTION WITH ZLP-42-5XX

Red: + Black: -Operating conditions: 10.2V 350mA

PARALLEL CONNECTION WITH ZLP-42-5XX


ZLP-SERIES

APPLICATION SHEET

®


Since 1972

Qua


800-421-7244

[email protected]



APPLICATION SHEET p. 2

®


Since 1972

Qua


800-421-7244

[email protected]



APPLICATION SHEET

®


Since 1972

Qua


800-421-7244

[email protected]



xxx-SERIES

The Alumiline Slim bars operate on 24 VDC with other voltages available upon request. The ZLF uses from 35 to 85 mA per linear 300mm/1 foot, depending on the LED pitch spacing. Various connectors available on request.

POWER INPUT

JKL’s Alumlline Slim LED light bars are most commonly used in backlighting signs, architectural accent lighting, display case illumination and decorative lighting. The sleek profile makes the ZLF series an ideal choice for aesthetic design applications.

APPLICATIONS

The ZLF series comes standard in four lengths - 310mm/12.2”, 610mm/24”, 910mm/35.8”and 1210mm/47.64”. All lengths are also offered in 3 different LED pitch spacings for varied brightness and light concentration - 10mm/0.40” pitch, 16.7mm/0.66” pitch and 25mm/.98” pitch.

LENGTH &LED PITCH

OUTPUT DIMMING

Optimum dimming is accomplished with a PWM dimmer, which will maintain operating voltage to the light bar. Varying the duty-cycle to the LED will permit easy changes to the light output. Dimmers are available on request from JKL Components Corporation.

CAUTIONS LEDs are electrostatic sensitive devices (ESD). Take appropriate precautions during handling and installation of the strips.

INSTALLATION The Alumiline Slim is fitted with mounting holes for ease of installation. If one LED is damaged, the other LEDs will remain lit unless the trace itself is damaged.

alumiline slim Part series: ZLF-MULTI

The Alumiline Slim ZLF series is available in three color temperatures:

• Cool White 7500°K • Neutral White 6000°K • Warm White 3500°K

WHITE RANGE

The ZAF fixtures operate on 24 VDC with a general current requirement of 160 mA per linear 300mm(1 foot.) The current requirement for the longest unit (1236mm/48.6”) would be 640 mA . An input connector (ZAF-CH-S or ZAF-CH-S1) plugs into the strip and has a connector to accept 24VDC from a standard power supply like the ZPS-20.

POWER INPUT

JKL’s UL Listed Alumiline™ LED ZAF-series light fixtures are most commonly used in signage applications, architectural accent lighting, display case illumination, backlighting signs, and decorative lighting.

APPLICATIONS

The ZAF series comes standard in five lengths - 336mm/13.23”, 486mm/19.13”, 636mm/25”, 936mm/36.85” and 1236mm/48.66”. The design allows for joining fixtures together with a jumper connector (ZAF-CH-J), carrying a maximum of 5 Amps.

LENGTH

OUTPUT DIMMING

Optimum dimming is accomplished with a PWM dimmer, which will maintain operating voltage to the light fixtures. Varying the duty-cycle to the LED will permit easy changes to the light output. Dimmers are available on request from JKL Components Corporation.


INSTALLATION The Alumiline™ ZAF is fitted with mounting holes for ease of installation. If one LED is damaged, the other LEDs will remain lit unless the trace itself is damaged. Optional Mounting Clips (ZAF-20-C) can be used for the installation of the ZAF-series bars.

The Alumiline™ ZAF series is available standard in three color temperatures:

6000°K 4100°K 3050°K

WHITE RANGE

alumiline

™

Accessories: ZAF-CHS Input Connector ZAF-CH-S1 Input Connector ZAF-CH-J Joiner Connector ZAF-20-C Mounting Clip ZPS-20 24V Power Supply

Part series: ZAF-MULTI

The ZM Channel Lights require 12VDC and are compatible with JKL’s ZPS-1235 or ZPS-1260 Mean Well power supplies offering 30 and 60 Watts respectively. Technical details and UL information can be found on the specification sheets available on JKL’s website - www.jkllamps.com

POWER INPUT

LED Channel Lights are most commonly used in illuminating signs and architectural accent lighting and in backlighting channel letters for a halo effect. They are well suited for both fluorescent and neon-retrofitting as well as newly fabricated signs.

APPLICATIONS

The chart below shows the light output of the Channel Lights per foot of material and per watt of input power. The maximum length is for a single string of Channel Lights wired from the power source and is limited by the wire gauge connecting the individual LED-Modules. JKL can provide you with sections of our ZM-series channel lights in specificed segment lengths, or you can easily cut them yourself on-site.

SINGLE MAXIMUMLENGTH

OUTPUT DIMMING

Optimum dimming is accomplished with a PWM dimmer, such as the ZDM-01 from JKL Components Corporation, which will maintain operating voltage to the light fixtures. Varying the duty-cycle to the LED will permit easy changes to the light output. Less sophisticated applications and designs can simply apply a lower voltage (from 12 to 8VDC) to the modules to obtain desired brightness levels.

INSTALLATION Do we want to say anthing about moutning and installation here? some of the models have read-ymade holes for installing, a dhesive, etc.

channel lights ZM-4047-CW Channel Max 4, -LED Modules - Cool White ZM-1957-CW 2-LED Modules - Cool White ZM-1543-R 2-LED Modules - Red

ZM- Part Series

Accessories: ZDM-01 12VDC Dimmer ZPS-1235 30 Watt Mean Well Power Supply ZPS-1260 60 Watt Mean Well Power Supply

Lighting Technologies

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®


Since 1972

Qua


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WWW.JKLLAMPS.COM

ZM-4047-CW

Part Number LEDs per Module Modules per Reel Lm/Ft Max length Lm/Watt Total Power Used

ZM-4047-CW 4 50 132 20 ft. 40 66 WattsZM-1957-CW 2 50 66 39 ft. 35 72 WattsZM-1543-R 2 100 18 33 ft. 12 50 WattsZM-1968-CW 3 20 90 38 ft. 80 43 Watts

ZM-1957-CW

The ZFS ribbons require 12 VDC, each 500mm strip requires 200mA. Individual 100mm sections are not supplied with an insulated wire on one end. However, 5 meter reels do contain a 4” insulated wire on one end. JKL’s power supply ZPS-01 can power up to six 500mm Ribbons.

Alternately, the ZFS-CH-200-I can be used to connect a pair of leads to the end of a section of LED Flex Ribbon without soldering. No more than 10 meters of flex ribbon should be connected in series and operated from one power source.

POWER INPUT

JKL’s LED Flex Ribbon is most commonly used for backlighting signs, architectural accent lighting, display case illumination, decorative lighting and anywhere that a bendable lighting source would be of benefit.

APPLICATIONS

-The LED Flex Ribbons are available in 5 meter reels or can be supplied in 500mm sections (30 LEDs per 500mm section). The ribbons can be cut into smaller sections in increments of 100mm, each 100mm section of 3-LEDs includes marked lines for cutting. The 100mm sections contain holes on each side in which a connector can be placed or a wire soldered into place.

JKL offers two no-solder connectors for the ZFS series: ZFS CH0-J which simply joins two pieces and the ZFS-CH-205-J which gives a 200mm spacing between the two joiners.

LENGTH

LED FLEX Ribbon Part #: ZFS-8500-CW ZFS-8500-NW

ZFS-8500-WW

Accessories:ZFS-CH-200-I Connector with LeadsZFS-CH-205-J 200mm Two-ended JorEinerZFS-CH0-J Two-ended JoinerZPS-01 12V Power Supply

The ZRS bars required 12 Volt DC power and each unit uses 200 mA. The input connector (P/N ZCH-200-I) plugs into the strip and has wire leads to accept 12VDC.

No more than 22 of the of ZRS light bars should be connected in series and operated from one power source.

POWER INPUT

LED light bars, with a rigid pcb backing, are most commonly used in backlighting signs, architecutral accent lightign, display case illumination and decorative lighting.

APPLICATIONS

The dimensions of the bars are as follows: Length - 485mm (19.1”) Width - 8mm (0.31”) Height - 5.6mm (0.22”)

Each unit has 10 sections of 3 LEDs. JKL can offer the LED bars cut to specific lengths. If you plan to cut the board on your own, the use of a small hand saw with a fine tooth blade is recommended to reduce vibration for an accurate cut. Wire cutters or shears are not recommended.

LENGTH

LED light bars Part #: ZRS-8480-CW ZRS-8480-NW

ZRS-8480-WW

Optimum dimming is accomplished with a PWM dimmer, which will maintain operating voltage to the light bar. Varying the duty-cycle to the LED will permti easy changes to the light output. Less sophisticated, simpler application designs, such as accent lighting & case lighting, can simply apply a lower voltage (from 12 to 8 VDC) to the strip to obtain desired brightness levels.

OUTPUT DIMMING

ZRS-8480 SIDE VIEW ZRS-8480 TOP VIEW

ZRC-8

ZCH-200-I

Accessories:ZCH-200-I Power ConnectorZCH-101-J Joiner Connector HarnessZRC-8 Mounting ClipZPS-01 12V Power Supply

There are soldering pads on each end of the substrate for direct electrical wiring or for board to board connections. Soldering iron temperature should be between 650°F (340°C) and 750°F (400°C) to avoid damaging the LEDs.

SOLDERING

The four different sizes of the ZLP-multi are available in three shades of white:Cool White (6,000°-10,000°K), Neutral White (3,800°-5,000°K) and Warm White (2,600°-3,800°K)

COLORTEMPERATURE

low profile leds

There are two different ways to connect the ZLP Low Profile LED to a driver- the serial connection and the parallel connection. The maximum number of substrates that can be connected is three units, regardless of whether you attach them in series or parallel.

CONNECTIONTYPES

FIG. 1 - WIRE SOLDERING FIG. 2 - BOARD TO BOARD SOLDERING

ZLP-MULTI:ZLP-42-5XX - 1 Watt - 10mm wide x 42mm longZLP-42-5XX2 - 2 Watt - 15mm wide x 42mm longZLP-42-5XX3 - 3 Watt - 19mm wide x 42mm longZLP-90-12XX - 3.5Watt - 12mm wide x 90mm long

XX - Color Temperature (CW, NW or WW)

SERIES CONNECTION WITH ZLP-42-5XX


PARALELL CONNECTION WITH ZLP-42-5XX


ZLP-SERIES

ASSEMBLY The ZLP Low Profile LED bars can be secured to a heat sink with M2 screws. To ensure optimal usage, it is essential to use all 4 or 6 screw mounting notches, depending on the model. Thermal grease or other thermally conductive material should be used between the LED substrate and the heatsink.

low profile leds

THERMALDESIGN

An effective thermal design relies on heat conduction and dissipation. The conduction path which heat travels is dependent on material properties, while dissipation depends on the surface area of the heat sink. It is important to provide a firm heat conduction path for the LEDs. One common method is applying thermal grease, which provides a direct thermal path from heat source to heat sink device. JKL can recommend several thermal grease vendors.

ZLP-MULTI

Section view with thermal grease (yellow)

Wattage Surface Area F ins Thickness Pitch

1 Watt 30 - 40cm 2 >1.5mm >2.5mm 2 Watt 40 - 50cm 2

3 Watt 50 - 90cm 2

RECOMMENDED HEATSINK GUIDELINES

Characteristics Value Unit

Thermal Conductivity

>3.0 W/mk

Thickness ≤0.1 mm

RECOMMENDED THERMAL GREASE PARAMETERS

APPLYINGDRIVERS

The ZLP Low Profile LED bars are current-driven and the current requirements of each individual product can be found on the specification sheet. Contact JKL for product and vendor suggestions for drivers.


ZLP-SERIES

Documents

XX - Color Temperature (CW, NW or WW) · LED Channel Lights are most commonly used in illuminating signs and architectural accent lighting and in backlighting channel letters for