Rainwater Solutions

Marley Spouting and downpipe SySteMS

®

INSTALL, PAINT, REPAIR AND

MAINTAIN YOUR SPOUTING

AND DOWNPIPEGUIDEINSTALLATIONYOUR EASY

Safety precautionS• Alwayskeeptoolsandmaterialsawayfromchildren

• Readtheinstructionsbeforebeginningyourproject

• Youmayneedtoseekpermissionfromyourlocalcounciland/or

waterandpowerauthoritiesbeforebeginningtheproject

• Marleyrecommendyouconsultacertifiedtradesperson

beforebeginningtheproject,especiallywhereconnecting

downpipestoStormwaterpipes

about Marley

MarleyspoutinganddownpipeshavebeenproducedforNewZealand conditionsforover40years.TheMarleyspoutinganddownpipesystems offercleanlinesandasmartfinishthatwillenhancethelookofyour homeandprotectitagainstnature’selements.

the benefitS of chooSing Marley• 15yearguaranteeonallMarleyspoutingand

downpipeproducts

• AllMarleymanufacturedproductsare100%recyclable

• Won'trust,rotorcorrodeeveninsaltaffectedareas

• Resilientinhighwindandsnowproneareas

• UVstabilized

• MarleyisanISOregisteredmanufacturer-ISO14001&ISO9001

• 15yearGuaranteeonallMarleySpoutingandDownpipeproducts

• NZmadeforNZconditionsforover40years• AllMarleymanufacturedproductsare100%recyclable• Won'trust,rotorcorrodeinsaltaffectedareas• Resilienttohighwindandsnowconditions• UVstabilized• MarleyisanISOratedmanufacturer-ISO14001&ISO9001

ü Stringline/Chalkline ü Hammer

ü Drill ü Screwdriver

ü BuildersLevel ü Ladder/Trestle/Planks

ü MeasuringTape ü Pencil

ü MethylatedSpirits ü Cloth

ü Hacksaw–finetoothPVCsaw ü Squarerule

ü MarleySolventCement ü Nails/Screws

ü Paint–ifpaintingspouting–refertoPaintSection

ü Paintbrush

toolS you will need

need an inStaller?ContactyournearestMarleystockistforaninstaller.Tofindyourneareststockistvisitwww.marley.co.nz

contentS:page

AboutMarley....................................1

Spoutingrange.................................2

Spouting&downpipeselection...........3

Installingspouting............................5

Installingdownpipe...........................7

Repairingspouting............................8

Paintingspouting&downpipe.............9

Rainwatercollection........................ 10

1

TolearnmoreabouttheMarleyspoutinganddownpipesystemsvisitwww.marley.co.nz to downloadproductdetailsandwatchthevideoontheMarleyspoutingrange.

claSSic SpoutingBasedonanoriginalRomandesign,theClassicshapeisbest

suitedtovilla’sandtraditionalcolonialstylehomes.Classic

hasinternalbracketsforasmoothfinish.

StorMcloud SpoutingStormcloudistheperfectspoutingforpeoplewhowishto

retaintheexistinglookoftheirhomewhileenjoyingthelow

maintenanceandlonglifebenefitsofuPVC.Stormcloudhasa

similarshapetotraditionalquarterroundspoutingandoffers

aninternalbracketforasmoothfinish.

fl2 SpoutingThehighfrontedgeofFL2captureslargewaterflowand

masksuntidyroofedges.Thecleanfacealsooffersasubtle

designtocomplementanyroofline.FL2isavailablewith

internalbracketsforasmoothfinishorexternalbracketsfor

easeofcleaning.

typhoon SpoutingTyphoon’scontemporarystylewiththehighfront,half-round

shapeandlargecapacityallowsbetterwaterflowandmakes

cleaningeasier.Typhooncomeswithinternalbracketsfora

smoothfinishorexternalbracketsforeaseofcleaning.

ovation SpoutingOvation’ssmoothdesignintegrateswithanyarchitectural

style.Designedforoptimumhydraulicperformance(with

uniquedownpipe)andconcealedinternalbracketsfora

smoothfinish.

MagnuM SpoutingMagnumisalargecapacityruggedhalfrounduPVCspouting

systemandisideallysuitedforlargeroofareasinresidential,

commercialandruralapplications.Magnumcomesingrey

withexternalbracketsforeaseofcleaninganda100mm

downpipe.

which Style of Spouting iS Mine?

Hi, follow my easy tips

throughout this brochure

to make installation

easier.

76mm

133mm

R58

100mm

110

189

65mm

100mm

126mm

89mm

70mm 88mm

123mm

85mm

57mm

78mm

R84.6m

m

128mm

94mm

55mm

89.5mm

123mm

54mm

R18m

m

24

18

105

76

Crosssectionalarea 6700mm2

76mm

133mm

R58

100mm

110

189

65mm

100mm

126mm

89mm

70mm 88mm

123mm

85mm

57mm

78mm

R84.6m

m

128mm

94mm

55mm

89.5mm

123mm

54mm

R18m

m

24

18

105

76

Crosssectionalarea5100mm2

76mm

133mm

R58

100mm

110

189

65mm

100mm

126mm

89mm

70mm 88mm

123mm

85mm

57mm

78mm

R84.6m

m

128mm

94mm

55mm

89.5mm

123mm

54mm

R18m

m

24

18

105

76

Crosssectionalarea 4800mm2

76m

m

133mm

R58

100m

m

110

189

65m

m

100mm

126m

m

89m

m

70m

m88

mm

123m

m

85m

m

57m

m

78m

m

R84.6mm

128m

m

94m

m

55m

m

89.5

mm

123mm

54mm

R18mm

24

18

105

76

Crosssectionalarea 6100mm2

169

100

106

120

Crosssectionalarea 13834mm2

76mm

133mm

R58

100mm

110

189

65mm100m

m

126mm

89mm

70mm 88mm

123mm

85mm

57mm

78mm

R84.6m

m

128mm

94mm

55mm

89.5mm

123mm

54mm

R18m

m

24

18

105

76

Crosssectionalarea 14300mm2

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what Spouting and downpipe do i need for My project?

planningUsethestepsbelowtocalculatewhichspoutinganddownpipeyouneedforyourproject.Rememberthatifthe

profileyouwantisnotavailableyoucanhaveitin-storewithin48hoursusingFlexipak,thecustomisedordering

servicefromMarley.

Step 1 - draw your roof with accurate measurements in the table below.

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16

roof pitchEclipse/round

65mm/rectangular65x50mm

Round80mm/rectangular

100x50mm

0°-25° 60 100

25°-35° 50 80

35°-45° 40 70

45°-55° 35 60

plan area of roof served by the downpipe in m2FigA

*Based on Average Rainfall Intensity of 100mm per hour.(E1-Surface Drainage Building Code 2002)

4

Step 2 - establish how many downpipes are needed using roof plan table (fig.b) below.

option 1-asoneround80mm/rectangular

100x50mmdownpipeservicesaroofareaof100m2,

thenaroofareaof80m2wouldrequireonedownpipe.

option 2-asoneeclipse/round65mm/rectangular

65x50mmdownpipeservicesaroofareaof60m2,then

aroofareaof80m2wouldrequiretwodownpipes.

Usingthegableendroofexample(FigB)-foraroofareaof80m2 andaroofangleof23˚,youwillrequire

eitherofthefollowingdownpipeoptions.

GableEndRoofFigB

Roofareaservedbydownpipe=80m2

10m

8m

ridge

17

17

18

2121

20

27

26

19

22

23

25

24

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Spouting -PleasecircletheproductandindicatethequantityyourequireComponent Classic Stormcloud FL2 Typhoon Ovation Magnum QtyRequirement

1 Spouting3mlength MC1.3 MS1.3 FL1.3 MT1.3 - -

1 Spouting4mlength - - - - LG38B MAG1.4

1 Spouting5mlength MC1.5 MS1.5 FL1.5 MT1.5 - -

2 Externalbracket-securebracketsnomorethan500mmapart - - FL2E MT2E - MAG2E

3 Internal/spoutingbracket-securebracketsnomorethan500mmapart MC2 MS2 FL2I MT2I UBHGB38B -

4 Spoutingstopend(LH)-lefthandstopendforspouting MC3 MS3 FL3 MT3 UFG38B MAG9

5 Spoutingstopend(RH)-righthandstopendforspouting MC4 MS4 FL4 MT4 UFD38B MAG9

6 Spoutingjoiner MC5 MS5 FL5 MT5 UJNC38B MAG5

7 Expansionjoiner-useonrunsexceeding10munlessexpansionoutletispresent MC17 MS17 FL17 MT17 UJND38B MAG17

8 Externalcorner90º MC6 MS6 FL6 MT6 UAEC38B MAG6

9 Internalcorner90º MC7 MS7 FL7 MT7 UAIC38B MAG6

10 Dropperoutlet65mm-useinsteadofexpansionoutletonshortruns MC11.65 MC11.65 MC11.65 - - -

10 Dropperoutlet80mm-useinsteadofexpansionoutletonshortruns MC11.80 MC11.80 MC11.80 MT11.80 - -

10 Dropperoutlet100mm-useinsteadofexpansionoutletonshortruns MC11.100.50 MC11.100.50 MC11.100.50 - - MAG8.100

11 Expansionoutlet65mm-compatiblewithRP65&MC16downpipes MC8.65 MS8.65 FL8.65 - - -

11 Expansionoutlet80mm-compatiblewithRP80&HR80downpipes MC8.80 MS8.80 FL8.80 MT8.80 - -

11 Expansionoutlet100x50mm-compatiblewithMC140downpipes MC8.100 MS8.100 FL8.100 - - -

11 Expansionoutlet100mm-compatiblewithMagnumdownpipes - - - - - MAGE8.100

11 Expansionoutlet105x76mm-compatiblewithOvationdownpipes - - - - UNAD381B -

12 Expansionoutletstopend(LH)-lefthandstopendforexpansionoutlet - - FL8.LH - UFGC38B MAG8

13 Expansionoutletstopend(RH)-righthandstopendforexpansionoutlet - - FL8.RH - UFDC38B MAG8

14 Backplate-replacementbackplateforexpansionoutlet MC8B MC8B MC8B MC8B - -

15 Marleysolventcement(MCS)-180gtube MCS MCS MCS MCS MCS MCS.GY

Galvanisednails-150perpack MCNAILS MCNAILS MCNAILS MCNAILS MCNAILS MCNAILS

16 OuletStrainer RWST RWST RWST RWST RWST RWST

Ovationcuttingtemplate - - - - UGAB38 -

Magnumrainhead - - - - - MAGRH.100

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3 515

6

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for more information, go to www.marley.co.nz to download the quantifying guide

**NOTE: Custom made spouting special angles are available upon request. Create a template, labelling where fascia is, with accurate measurements, indicating the Marley spouting profile; plus if it is an internal or external angle. Take the template into your nearest Marley stockist. Delivery will take 7-10 working days.

downpipeS -Pleasecircletheproductandindicatethequantityyourequire

Component Round65mm Round80mm Rectangular 65x50mm

Rectangular 100x50mm Eclipse Ovation Magnum(grey) QtyRequirement

17 Downpipe3mlength-socketedatoneend RP65 RP80 MC16 (notsocketed)

MC140 (notsocketed)

HR80 (notsocketed)

TD1073B (notsocketed)

RP100.GY.4 (4mlength)

18 Downpipejoiner/joiningsocket RS65 RS80 MC14 MC149 RH.80.J UZMGTB -

19 Downpipeclip-saddle RC65 RC80 MC22 MC144 HR.80.C (concealed) - -

20 Downpipeclip-stand-off/2-part RC65.2 RC80.2 MC22S MC144S - UCOMGTB 140.100HB

Socketbend-15&45° - - - MC145(45°) - UCM1GTB(15°) -

21 Socketbend-95° RB2.65 RB2.80 MC13 MC142 HR.80.95OB(outside) HR.80.95IB(inside) UCM8GTB(87°) RB2.100.GY

(88°)

22 Socketbend-112° RB3.65 RB3.80 MC12 - - - -

Flatbend/reversefaceelbow-85°,90°&95° - - - MC146(95°) RH.80.85FB(85°) UCM9GTB(90°) -

Reversefaceelbow45° - - - MC147 - - -

23 Junction-95° RJ65 RJ80 MC20(112°) MC148T - - -

Changeofdirection-90° - - MC18 - - - -

Transitionadaptortoround65mm - - MC19.65 - - - -

24 Transitionadaptortoround80mm RA65.80 RAS80(AHI80mm) MC19.80 MC141.80 HR.80.BA - -

Transitionadaptortoround90mm RA65.90 RA80.90 MC141.90 - UPCU107B -

Transitionadaptorfromround80mmtoEclipse - - - - HR.80.TA - -

25 Downpipediverter - RWDD - - - - -

26 Downpipespreaderkit - SKIT80 - - - - -

27 Endcap - CS80 - - - - -

how do i inStall My Spouting?

Marleyspoutinganddownpipesareintuitivelydesignedasamodularsystem,makingrepairandreplacementmuchsimpler.ThereisatechnicalelementtoinstallingMarleyspouting.Ifyouareunsure,Marleyrecommendyouseek advicefromatradeprofessional.Thestepsbelowareaneasyinstallationguide,forcomprehensiveinstallationinstructionspleasevisitwww.marley.co.nz.

how to Solvent ceMent your fittingS

5

Remember to only use Marley solvent cement (MCS) when installing Marley spouting and downpipe.

3 LowPointsEstablishlowpointsofinstallation.Theseareidentifiedbyexistingdownpipesorstormwateroutlets.

6 Outletbackplate(lowpoint)Usethebackplatetoensureoutletisstraightagainststringline.Inarunexceeding10manexpansionoutletorexpansionjoinermustbeusedandremember do not solvent cement spouting into expansion outlet.

2 PreparationAssembleyourscaffoldanddropclotharoundyourworkareaandensureappropriatesafetyequipmentisathand.Checktheroofoverhangbeyondfasciaislessthan50mm.

1 ToolsandMaterials

4 Stringline/ChalklineSecurestringlinetofascia,usingascrew fromthefirstbrackettothelowpoint.UseFig1asreference.Ensureafallof5mmforevery10mofrun.

500mm

5BracketsMarkandsecurebracketsnomorethan500mmapart.Inhighwindorsnowproneareasreducespacingto300mm.Useaminimumof3nailsor3stainlesssteelscrewsperbracket.MinimumscrewisNo.6x25mmcoarsethreadcountersunk.NB:GibcloutsmustNOTbeused.

1 Surfaceareastobejoinedmustbeclean,dryandfreefromburrs.

2 Marleysolventcement(MCS)shouldbeappliedevenlytobothsurfacesbeingjoined.

Fig1

Marley spoutingand downpipe

systems

ComprehensiveInstallationInstructions

RainwaterSolutions

6

Note: Grey MCS is available for Magnum spouting

7 OutletsSecureoutlettobackplate.place brackets within 50mm either side of outlet.

8 CornersWhenrequired,solventcementcornersontocorrectendofthespoutingusingMarleysolventcement(MCS).

9 InstallationForinternalbrackets,positionfrontofspoutingintofrontofbracket,thenrollspoutingintobackofbracketuntilsecure.Forexternalbrackets,positionbackofspoutingintobackofbracket,thenrollspoutingintofrontofbracketuntilsecure.Seewww.marley.co.nzforspecificsoneachspoutingprofile.

10ExpansionOutletBringthetwolengthsofspoutingtogethertomarkedpointonexpansionoutlet.Forkeytotemperaturegraduationonexpansionoutletsseecomprehensiveinstallationinstructionsat www.marley.co.nz.

11CornersSolventcementanyremainingcornersanduseanexpansionjoinertoconnectanyremaininglengths.

12CheckCheckprojectissafeandcomplete.CleananyexcessMarleysolventcement(MCS)fromcornersorjoinerstominimisepotentialpoolingofwater.Ensurespoutingiscorrectlysecuredtoeachbracketandspacehasbeenprovidedforexpansionandcontraction.

For spouting runs

exceeding 10m, use an

expansion joiner or

expansion outlet.

2 Marleysolventcement(MCS)shouldbeappliedevenlytobothsurfacesbeingjoined.

3 Anysurplussolventcementshouldberemovedimmediatelywithadamp,clean,lintfreecloth.Leavesittingfor10minutes.

7

how do i inStall My downpipe?

Marleydownpipesaredesignedtobeimpactresistant,whichmeanstheyareidealforusearoundthehome.Marleydownpipesarealsosuitableforthecollectionofrainwaterfordrinkingpurposes.Formoretechnicalinformationon downpipeinstallationseewww.marley.co.nz.

2 Connectdownpipebendtoexpansionoutletusingascrewtoholdbendinplace.Donotsolventcementbendtooutlet.

3 Determinetheoffsetlength(A)usingFigure2allowingfordepthofsocketandtakingintoconsiderationthedownpipebracketdistancefromthewall(B).Cutdownpipeaspermeasurements.

1.2m

Remember downpipes

discharging onto a lower

roof must be fitted with a

downpipe spreader.

1 Installexpansionoutletasperspoutinginstallationinstructions.

4 Solventcementallremainingelbowstodownpipeonground,beforecompletingoffsetinstallation.

5 Usealevelorplumblinetomarkwherethedownpipewillsitagainstthewall.Ensurebracketsarespacednomorethan1.2mapart.

6 Connectdownpipetoaccesspit,surfacedrainageorstormwateroutlet.

7 Ensurebracketsaresecuredwithatleasttwostainlesssteelscrews,sothedownpipecanberemovedforcleaningifnecessary.Note-Marleyspoutinganddownpipesarenotdesignedforaconcealedsystemorforuseinwallcavities.

8 Checkprojectiscompleteandjointsareclean.

Fig.2

how do i repair My Spouting?

Marleysystemsaredesignedforeasy replacementofindividualcomponents. Belowareeasyinstructionsforrepairandmaintenanceofyourspouting.

repair daMaged Spouting

1 Markandcut50mminsidebracketeithersideofdamagedarea.

fixing Spouting creep

Remember to clean your

spouting annually using warm

soapy water and a car cleaning

brush. This helps your spouting

last longer.

8

1 Spoutingcreepiswhenexpansionandcontractiondoesnotoccurinaconventionalmannerandmayresultinspoutingpullingoutoftheexpansionoutletorpushingintooutletandcausingblockages.

2 Re-attachspoutingtoexpansionoutlet.Usespoutinginstallationinstructionsasareference.

3 Securespoutingtofasciausingascrewatthepointfurthestfromtheexpansionoutletinthesamerun.

2 Replaceanydamagedbrackets.Placejoinerandexpansionjoiner thenmeasuredistanceinbetweenforreplacementpiece.

3 Cutreplacementsectionongroundandsolventcementajoinerandexpansionjoinertoeachend.

4 Solventcementreplacementsectionintodamagedarea.RemoveanyexcessMarleysolventcement(MCS).

5 Checkremainderofhouseforotherpossibledamages.

how do i paint My Spouting?

Youcanalsopersonaliseyourlookbypaintingany oftheMarleyspoutinganddownpipeproductsandaccessories.Remembertoallowforgreaterexpansion/contractionwithdarkcoloursandrefertoyourpaintspecialistforcolouroptions.

where can i buy Marley productS?

TofindyournearestMarleystockistvisitwww.marley.co.nz.

GetexactlywhatyouwantwithMarley'scustomisedorderingservice,Flexipak.Askinstoretofindoutmore.

Afterinstallationspoutinganddownpipecanbepaintedanycolour(dark

coloursrequireadditionalexpansion/contractionallowance).Cleanspouting

beforepainting,usingmethylatedspirits.

Forbestresultsuseamineralbasedundercoatandtwocoatsof100%

weatherableacrylicpaint.

Itisrecommendedthattheendsofspoutingintheexpansionoutletbe

paintedsowhenspoutingcontractsawhitelineisnotvisible.Paintingmust

becarriedoutafterinstallation(exceptinexpansionoutletsandexpansion

joiners)anddonotpainttheinsideofspoutingortheinternalbrackets.

CUSTOMISED

ORDERING SERVICE

Wash your spouting before

you begin painting.

9

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how do i iMprove My rainwater collection

how Safe iS the water you are collecting?

TheMarleyRainHarvestingsystemscomprisesofanumberofuniqueandcosteffectivecomponentsthataredesignedtoworkwiththeMarleyuPVCrangeofspoutinganddownpipestohelpmaketankwaterascleanaspossible.However,itisadvisabletohaveyourtankwateranalysedregularlytocheckitspotability.WhencollectingpotablewaterMarleyrecommendyouseekadvicefromaregisteredtradesperson.

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debris diversion products filtration products tank improvement products

outlet Strainer

PRODUCTCODE:RWST

90mm firSt fluSh diverter PRODUCTCODE:RH8119-5

90mm.700-90-6 (90DNStormwaterPipe6SJ)

calMed inletPRODUCTCODE:RHCIUniversalinletupto 100mm.

leaf eater rain head

PRODUCTCODE:RH811980/90mm.

300mm firSt fluSh diverter

PRODUCTCODE:RH8121-1 90mmfittings.300mmfirstflush.

FFD.300.1.5(300mmx1.5m) FFD.300.2(300mmx2m)

vent cowl

PRODUCTCODE:RH8119-950mm.

90mm firSt fluSh diverter

leaf beater rain head

PRODUCTCODE:RH8120 80/90mmdualfit.

StainleSS Steel inSect proof Screen

PRODUCTCODE:RH811690mm.

leafSlidePRODUCTCODE:RWLSUniversalinlet.80mmoutlet.

floating outtaKe PRODUCTCODE:RHFO

35mmOD25mmID

inSect proof flap valve

PRODUCTCODE:RH8119-390mm.

leaf catcher rain head

PRODUCTCODE:RH811790/100mmdualfit.

floating outtaKe collar

PRODUCTCODE: RHFO.C

Mechanical level gauge

PRODUCTCODE:RHMG40mm

downpipe diverter

PRODUCTCODE:RWDD80mm.

90mm tanKvacuuM Kit PRODUCTCODE:RHFWTV90

(Poly/F-Gloss/FlatWall)PRODUCTCODE:RHCONTV90(ConcreteTanks)90mm.

rain alert

PRODUCTCODE:RHRA

flanged tanK overflow outlet

PRODUCTCODE:RH8124-190mmx90º

plain tanK overflow

PRODUCTCODE:RH8124-290mmx90º

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first flush diverter calculation method: 90/100mmDualFitFirstFlushDiverterKITonly. m2 RoofAreaxPollutionFactor+(Lengthofwetpipe(m)xpipecross-sectionfactor)=litrestobediverted.PollutionFactor0.5MinimalPollution;openfield.PollutionFactor2SubstantialPollution;leaves,debris,birddroppings,variousinsectmatter.

FormoreinformationonMarleyRainHarvestingproductsvisit www.marley.co.nz

Formoreinformation: 0800 Marley (0800 627 539)

DISCLAIMERThistechnicalcataloguehasbeencompiledbyMarleyNewZealandLimited(“TheCompany”)topromotebetterunderstanding ofthetechnicalaspectsoftheCompany’sproductstoassistusersinobtainingfromthemthebestpossibleperformance.Thetechnicalcatalogueissuppliedsubjecttoacknowledgmentofthefollowingconditions:ThetechnicalcatalogueisprotectedbyCopyrightandmaynotbecopiedorreproducedinanyformorbyanymeansinwhole orinpartwithoutpriorconsentinwritingbytheCompany.Productspecifications,usagedataandadvisoryinformationmaychangefromtimetotimewithadvancesinresearchandfieldexperience. TheCompanyreservestherighttomakesuchchangesatanytimewithoutnotice.CorrectusageoftheCompany’sproductsinvolveengineeringjudgementswhichcannotbeproperlymadewithoutfullknowledgeofalltheconditionspertainingtoeachspecificinstallation.TheCompanyexpresslydisclaimsallandanyliabilitytoanypersonwhethersuppliedwiththispublicationornotinrespectofanythingandoftheconsequencesofanythingdoneoromittedtobedonebyanysuchpersoninreliancewhetherwholeorpartialuponthewholeoranypartofthecontentsofthispublication.Nooffertotrade,noranyconditionsoftrading,areexpressedorimpliedbytheissueorcontentofthismanual.NothinghereinshalloverridetheCompany’sConditionsofSale,whichmaybeobtainedfromtheRegisteredOfficeoranySalesOfficeoftheCompany.ThistechnicalcatalogueisandshallremainthepropertyoftheCompany,andshallbesurrenderedondemandtotheCompany.

WORKING WITH MARLEYFOR A BETTER TOMORROW

AUCKLAND-MahiaRoad,Manurewa,PrivateBag802,Manurewa.SalesDepartmentTel:092792777DirectFax:092792778Freefax:0800652621HeadOfficeTel:092792799Fax:092792798CONTACTCENTRE:0800222922

CHRISTCHURCHShandsRoad,Hornby,POBox16233Christchurch.CONTACTCENTRE:0800222922 20

3830

Jun

e20

09

Rainwater Solutions

www.marley.co.nz

OtherhelpfulresourcesforMarleySpoutingandDownpipeSolutions.

®

Go to www.marley.co.nz to

download these resources

and find out more about the

Marley range of products.

Rain Harvesting Systems Safer solutions for rainwater collection

Rainwater Solutions

201356_RHarvest Brochure 08.indd 1 24/4/08 4:40:24 PM

Marley Downpipe Spreader Kit - Allows even water distribution to a lower roof

Rainwater Solutions

Marleys downpipe spreader kit allows the

even distribution of water on your lower

roof and assists with the compliance process

to building code E2/AS1 8.1.6 which states,

“downpipes discharging to a lower roof shall be fi tted with a spreader.”

Refer to Building code E2: external moisture/8.0 roof claddings/8.1.6 gutters.

200812 Spreader Flyer.indd 1 3/31/08 10:05:29 AM

Marley Typhoon Half Round Spouting - it’s taking New Zealand by storm!

Rainwater Solutions

The new Marley Typhoon half round spouting system is

designed specifi cally for New Zealand homes and conditions.

Its contemporary design offers a choice of either internal

brackets (for a clean fi nish) or external brackets (for a

unique look and ease of cleaning).

External Brackets

Internal Brackets

82435_Typhoon flyer a4.indd 1 8/17/06 11:16:13 AM

Rainwater Solutions

Put your hands

together for a

new in-ovation for

rainwater solutions

Marley Ovation Larger capacity PVC spouting

201971 1.0 Ovation brochure update.indd 2 6/24/08 9:22:11 AM

Enjoy the benefits of a safer home water supply with Marley Rain Harvesting Kits

Marley Rain Harvesting products are safer solutions for the collection, storage and distribution of rainwater.How safe is tHe water you are collecting?

When collecting rainwater as a partial or total source for a water supply it is essential the design of the system meets the need for potable (safe drinking) water.

Water collected from a roof and stored and distributed from a water tank, can contain a nasty range of pollutants that can contaminate your water, for example bacteria from bird droppings, insects, rotting debris, airborne dusts (containing heavy metals).

The Marley Rain Harvesting System comprises of a number of unique and cost effective components that are designed to work with the Marley uPVC range of spouting and downpipes to help make tank water as clean as possible. However, it is advisable to have your tank water analysed to check its potability.

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Debris Diverter (Marley recommend one per downpipe)

2

Tank Vacuum Kit5

Vent Cowl, Overflow7Tank Gauge8

First Flush Diverter (kit requires additional pipe for chambers)

3

Flanged Tank Overflow Outlet

9

Outlet Strainer1

Kit 1rainwater filtration & Diversion – Basic Kit

Kit 2tank improvement Products – intermediate Kitincludes components of Kit 1 plus:

Kit 3advanced Kitincludes components of Kit 1 and 2 plus:

Floating Outtake Kit4

Calmed Inlet6

Rainwater Solutions

203829 Rainharvesting Flyer v2.indd 1 24/02/09 5:07 PM

Marley spouting and downpipe systems

Comprehensive Installation Instructions

Installation of Spouting

Internal Brackets (Stormcloud, Classic and FL2)Position the front return of spouting onto the bracket ends and after ensuring each bracket is correctly engaged, roll spouting upwards towards the bracket until the rear edge locks fi rmly into the bracket. If working on a gabled roof, commence fi tting the spouting at one end and work towards an expansion outlet.

Internal Brackets (Typhoon)To install the spouting onto the MT2I internal bracket, fi t the brackets onto the fascia as previously instructed. Align the end of the bracket with the gap in the small circular profi le on the spouting. Using the palm of the hand, apply a small amount of pressure until the nose of the bracket clips fully into the small circular profi le. Engage the back of the spouting; gently push upwards from beneath the spouting to fully clip the back-lock. Repeat for each bracket. The spouting profi le can now slide along the brackets to the fi nal installed position.

External Brackets (Typhoon)To install the spouting onto the MT2E external bracket, fi t the brackets onto the fascia as previously instructed. Place the length of spouting on top of the brackets so that the back of the profi le engages the back-lock on the bracket. Gently apply pressure with the palm of the hand to the outer end of the bracket until it clips onto the small circular profi le on the spouting. Repeat for each bracket. The spouting profi le can now slide along the brackets to the fi nal installed position.

External Brackets (FL2)To install the spouting onto the FL2E external bracket, fi t the brackets onto the fascia as previously instructed. Place the length of spouting on top of the brackets so that the back of the profi le engages the back-lock on the bracket. Gently apply pressure with the palm of the hand to the outer end of the bracket until it clips onto the top edge of the spouting. Repeat for each bracket. The spouting profi le can now slide along the brackets to the fi nal installed position.

Fitting Expansion Outlet (Classic, Stormcloud and Typhoon)To fi t an expansion outlet to the backing plate once brackets and spouting have been fi tted, slide the expansion outlet onto one of the spouting ends, then slide it back in the opposite direction to accommodate fi tting it onto the other cut sections. Check that the spouting does not cover the outlet. Place the top rear section of the expansion outlet under the retaining clips on the backing plate and push the bottom of the expansion outlet until it locks into place. Never solvent weld the spouting into expansion outlets as it must be able to accommodate movement freely.

Fitting Expansion Outlet (FL2)Fit the expansion outlet, before installing the spouting, by locating the bottom of the lugs on the scribed line ensuring that the center of the outlet is in line with the vertical downpipe position line. Fix with 2 nails on each lug.

Fitting Expansion JoinersSet bracket spacing at 400mm, the Expansion Joiner is to be installed mid distance between these brackets. Solvent Cement the Spouting into one side of the Expansion Joiner (refer to

the Marley Solvent Cement procedure) and insert into previously installed brackets. Set the Expansion Joiner using the graduated settings marked on the inside of the base of the fi tting according to the temperature at the time of the installation, using the “key to temperature graduation“ guide set out below. It is important that the fi tting is set in the right position for it to function correctly.

Key to temperature graduation

Hot: When the temperature of the day is considered to be 10° C above the average temperature.

Average: When the temperature is average; In New Zealand the average temperature condition is considered to be 16 – 18° C.

Cold: When the temperature of the day is considered to be 10°C below the average temperature conditions.

Determine the length of the next piece of spouting. Solvent Cement this length of spouting into the other side of the Expansion Joiner, ensuring the joiner is still set at the correct temperature position.

For spouting runs exceeding 10 metres in length fi x the top back edge of the spouting with a stainless steel No.6 x 40mm screw to the fascia an equal distance between expansion fi ttings.

Installing Spouting Joiners and Corners.To join two lengths of spouting together use a Spouting Joiner following the solvent cement procedure. To join an external or internal corner, solvent cement one of the corners on to the appropriate length of spouting. Fit the spouting into the brackets and install the second length of spouting following the solvent cement procedure.

Downpipe Installation for Round and Rectangular Downpipe(refer to Eclipse brochure for Eclipse downpipe installation instructions)Downpipe should be fi tted to Expansion Outlets. Pipe and Elbows should be solvent cemented together except for the top downpipe elbow into the Expansion Outlet. Use stainless steel screws to fi x the downpipe clips, so the downpipe can be removed in the future. Vertical downpipes should be fi xed to the wall using clips every 1.2m. Note: Marley spouting and downpipes have not been designed for use as a concealed system or for use in wall or ceiling cavities. In addition, care should be taken that all joints are sealed if round downpipe is being installed horizontally.

Determining The Offset LengthWhen installing downpipes, sometimes the overhang of the eaves requires the use of a downpipe offset. To manufacture an offset (Fig 4):1. Measure from the front of the fascia to the wall of the house (Measurement X).2. Transfer this measurement to piece of paper, concrete or fl oor and draw two parallel lines to represent the house wall and the fascia board.3. Place socket bends on the parallel lines.4. Measure from the bottom of each socket (Measurement Y). This is the length of pipe required (if using 80mm downpipe, deduct 15mm). 5. The offset will now be placed at the exact distance from the wall to allow for correct installation of the downpipe and pipe clips.

6. Place the top pipe clip under the bend socket to prevent slipping.

Painting & MaintenanceAfter installation Spouting & Downpipes can be painted to any colour. However, dark colours require additional expansion/contraction allowance. Clean spouting, before painting, using methylated spirits. For best results, use a mineral base undercoat and 2 coats of 100% weatherable acrylic paint or refer to paint suppliers instructions for painting PVC spouting and downpipes. It is recommended that the ends of gutter in the expansion outlet be painted so when the gutter contracts a white line is not visible. Painting must be carried out after installation and do not paint the inside of spouting or the internal brackets.

To ensure your new rainwater system maintains its good looks, it should be cleaned annually using warm soapy water and a car cleaning brush or cloth. Simply rinse off with clean water.

• Marley PVC Spouting and Downpipes are suitable as an external gutter and downpipe system exceeding the requirements of NZBC clause B2.1.3(c), E1 and AS3500.3.3.

• If Marley PVC Spouting Systems are to be used in any application not covered by the current Marley Brochure, written confi rmation of suitability should be obtained from Marley.

• Over time there may be some chalking of the components as is customary with all exterior pigmented fi nishes. This will not affect the long-term durability of your Marley PVC Spouting System. Chalking can be removed by periodic washing with warm, soapy water.

Subject to the above product information, if Marley PVC spouting systems are used and installed strictly according to Marley’s published installation instructions we guarantee the PVC Spouting System to be free from defects in material and manufacture for a period of 15 years from the date of purchase.

If you consider that our guarantee has not been fulfi lled, do not attempt repairs or replacement. Contact Marley New Zealand Limited, Private Bag 802, Manurewa, Auckland with evidence of the product purchase date, Marley will then institute timely inspection of the installation.

If the Marley PVC spouting system has been used and installed in accordance with the requirements of this guarantee, we will provide replacement product or refund its original purchase price.

This guarantee is given to consumers as defi ned in and who have the rights under the consumer guarantees Act, 1993.

For further information: 0800 MARLEY (0800 627 539)

www.marley.co.nzRainwaterSolutions

Fig 4

AUCKLANDMahia Road, Manurewa, Private Bag 802 Manurewa

Direct Fax 09 279 2778 Freefax 0800 652 621Head Office: telephone 09 279 2799 Fax 09 279 2798

CHRISTCHURCHShands Road, Hornby, PO Box 16233 Christchurch

82675 Rainwater Inst. NZ 1 10/9/06 3:03:19 PM