Upload
others
View
7
Download
0
Embed Size (px)
Citation preview
113112
Section 09
Y, XY AND XYZ MOTION 09Introduction to Y, XY and XYZ Stages 114
Y Shifts 116
XY MultiBase Manipulators 118
XY MultiBase Manipulators with Rotatable Axis 120
XYZT Single Bellows Stages 122
XYZ Dual Bellows Stages 124
09
115114 +44 (0)1323 811188 [email protected], XY and XYZ Should your requirements fall outside our standard specifications then please contact us at:
MultiStage XYZ Stage
Modular stage with up to +/- 57mm X & Y translation
and up to 1000mm of Z travel.
Page 126
Y, XY and XYZ Motion
Introduction
Many vacuum applications such as sample transfer, beamline diagnostic positioning and sample positioning for analysis require precise manipulation along Y, XY or XYZ axes.
UHV Design provides a field-proven range of precise manipulators that can be used in isolation or combined with magnetically-coupled rotary drives (see Section 1) to build sophisticated manipulators with up to six axes of independent motion.
All of our manipulators benefit from kinematic design which ensures smooth, precise motion, high load capability and a minimum bellows design life of 10,000 cycles.
Manipulators can be configured using our modular XYZ and XYZT stages (see pages 126-133). Options include:
• Bellows support tubes
• Service collars
• Rotary drives providing up to 2 additional axes of manipulation
In addition to this modular approach we provide complete sample manipulation solutions which include sample heating, cooling and rotation (see MultiCentre section - page 134).
X, Y and Z motion
Page 116
Y-shift Range
Precise, repeatable axial alignment
along Y axis.
Multibase XY Stage
XY translation with a range of flange
sizes, clear bores and actuation
methods.
Page118
XYZT Stage
Compact stage with up to +/-15mm X&Y translation and up
to 300mm Z travel. Integrated +/- 2o tilt for final alignment.
Page 122
Y Motion Only X & Y Motion
09
117116 +44 (0)1323 811188 [email protected], XY and XYZ Should your requirements fall outside our standard specifications then please contact us at:
RotarySource ShuttersY-shift Range
Specification Table
MODEL LDM64/38 LDM64/64 LDM100/38 LDM100/64
Fixed flange CF64 114mm (4.5") OD CF CF100 152mm (6") OD CF
Travelling flange CF 38 70mm (2.75") OD CF CF64 114mm (4.5") OD CF CF 38 70mm (2.75") OD CF CF64 114mm (4.5") OD CF
Offset +/- 7.5mm +/- 31mm
Bellows bore 60mm 90mm
Clear bore 38mm 60mm 38mm 60mm
Flange to flange 87.5mm 182mm
Accurate, repeatable alignment on the Y-axis. Typically used to lift and lower sample transfer arms for sample transfer.
Y-SHIFT KEY ADVANTAGES
» Kinematic design provides smooth, precise motion in parallel plane
» Four different fixed/travelling flange combinations
» Any-orientation mounting
» Bellows-sealed all-metal vacuum enclosure
Overview The Y-Shifts provide accurate, repeatable axial alignment on the Y-axis, and might be used in conjunction with a sample transfer arm, such as a PowerProbe, to effect sample hand-off (see section 4). The robust, production-proven devices offer true UHV performance and are available in two sizes providing +/-7.5mm or +/-31mm Y axis adjustment, with four different fixed/travelling flange combinations.
Suitable for use in both production and R&D applications, the Y-Shifts are supplied with a range of actuation methods including manual hand wheels or stepper motors. Motorised Y-Shifts are supplied with pre-wired bakeable limit switches, terminating with a bakeable, frame-mounted connector. Plug and play motor controllers are available. For more information please see section 13.
Design Concept The Y-Shift design includes two parallel flanges, one remaining fixed, whilst the other provides the movement. The device works by adjusting the position of the travelling flange in relation to the fixed system mounted flange. The travelling flange position is controlled through an external leadscrew and benefits from an anti-backlash mechanism.
A kinematic guide mechanism ensures smooth and precise motion. Vacuum integrity is ensured through the use of high quality 316L edge-welded bellows which have a minimum design life of 10,000 cycles. The Y-Shift's rigid construction enables large cantilevered loads to be accommodated and allows the units to be mounted in any orientation. Y-Shifts are used for a number of applications, for example in transfer system alignment to adjust a linear probe to achieve sample hand-off (see 'Sample Transfer Section' page 54).
Series + Fixed Flange SIze (select one) + Travelling Flange Size
(select one) + Actuation Options (select one)
LDM CF64 64 CF38 38
Man
ual
Manual handwheel H
CF100 100 CF64 64
Mot
or
In-line stepper motor IS
LDM Series Part Code Generator
Example Configured Part Number: LDM64-64-IS= LSM, CF64 fixed flange 64, CF64 travelling flange CF64, with in-line stepper motor IS
Base Drive Dimensions For the complete range of 2D drawings & 3D models contact us or visit www.uhvdesign.com
156.4 38
BORE
204
80
61
CF38/CF64 FORMTRAVELLING FLANGEWITH TAPPED HOLES
78.2 ±7.5(15.0 STROKE)
87.5 FLANGETO FLANGE
150
.0
38 BORE
218.0
275
60
CF38/64 FORMTRAVELLING FLANGEWITH TAPPED HOLES
72
109.0 ±31.0(62.0 STROKE)
182.2 FLANGE TO FLANGE
203
.0
60x 66 DEEP
CF64 FORM SYSTEMMOUNTING FLANGE WITH
TAPPED HOLES
152 CF100 SYSTEMMOUNTING FLANGE WITH
TAPPED HOLES
90x 146 DEEP
09
LDM64-38-H
LDM100-38-H
For details of 'plug & play' motor controllers please see section 13
119118 +44 (0)1323 811188 [email protected], XY and XYZ Should your requirements fall outside our standard specifications then please contact us at:
Example Configured Part Number: XY14-64-38-H= XY14, CF64 fixed flange 64, CF38 travelling flange CF38, with manual handwheel H
The MultiBase XY stage is the first choice for both research and
demanding production environments due to its precise motion,
true UHV performance and rugged construction which allows
mounting in any-orientation.
The MultiBase design includes two parallel flanges. One remains
fixed, whilst the other provides the movement. A high quality,
supple, edge-welded bellows spans the flanges to accommodate
the required motion while ensuring an all-metal vacuum enclosure.
The device works by adjusting the position of the travelling flange
in relation to the fixed system mounting flange.
Positioning of the travelling flange is controlled through two
external lead-screws, each benefiting from anti-backlash systems.
A kinematic mechanism ensures smooth and precise motion.
This novel mechanism incorporates a high precision drive and
guidance system, removing the requirement for vulnerable cross-
roller slides used by other manufacturers. Combining this with
a rigid construction allows mounting in any-orientation without
additional supports. Scales are fitted to each axis for resolving
the position of the travelling flange on the manual version. The
motorised stages are fitted with stepper motors and pre-wired
limit and home switches.
RotarySource ShuttersMultiBase XY Stages
Specification Table
MODEL XY14-64-38 XY14-100-38 XY31-100-38 XY31-100-64 XY31-150-64 XY57-150-150
Travelling flangeCF38 70mm (2.75") OD with M6 straddled
holes
CF64 114mm (4.5") OD with M8
straddled holesCF150 203mm
(8") OD with M8 straddled holes
Mounting flange
114mm (4.5") OD CF64 with M8 straddled
holes
CF100 152mm (6") OD with M8 straddled
holesCF150 203mm
(8") OD with M8 straddled holes
X Y travel +/- 14mm (vector) +/- 31mm (vector) +/- 57mm (vector)
Xmax, Ymax +/- 10mm +/- 22mm +/- 40mm
Clear bore diameter 51mm 90mm 150mm
Maximum Probe OD22mm max to achieve full
movement28mm max to achieve full movement
36.5mm max to achieve full
movement
X Y resolution Manual drive +/- 0.01mm. Stepper motor driven +/- 0.0005mmManual drive +/- 0.01mm. Stepper
motor driven +/- 0.0005mm
XY31 Manual
Modular platforms for the manipulation of components in the X and Y planes.
Kinematic design ensures smooth and precise motion.
MULTIBASE KEY ADVANTAGES
» Any-orientation mounting without additional supports
» High precision kinematic drive and guidance system – eliminates need for vulnerable cross-roller slides
» Rigid stops limit X/Y travel protecting the bellows
» Robust construction for high loads
Series + Fixed Flange SIze (select one) + Travelling Flange Size
(select one) + Actuation Options (select one)
XY14 CF64 64 CF38 38
Man
ual
Manual handwheel H
CF100 100
Mot
or
In-line stepper motor IS
MultiBase Series Part Code Generator
XY31 CF100 100 CF38 38
Man
ual
Manual handwheel H
CF150 150 CF64 64
Mot
or
In-line stepper motor IS
Base Drive Dimensions For the complete range of 2D drawings & 3D models contact us or visit www.uhvdesign.com
38BORE
CF38 TRAVELLING FLANGEWITH TAPPED HOLES
29 89 ±10
(20.0 STROKE)
89 ±
10(2
0 ST
ROKE
)
178.6
178
.6
10.5
10.
5
235.5
149
235
.5
135.0 FLANGETO FLANGE
37.5
72.5
98.3
CF64 SYSTEM MOUNTINGFLANGE WITH TAPPED HOLES
51x103 DEEP
60 TYP
XY57 CF150 150 CF150 150
Man
ual
Manual handwheel H
Mot
or
In-line stepper motor IS
XY31 MotorisedXY57 Motorised
09
For details of 'plug & play' motor controllers please see section 13
XY14-64-38-H
XY14 Manual
121120 +44 (0)1323 811188 [email protected], XY and XYZ Should your requirements fall outside our standard specifications then please contact us at:
RotarySource Shutters
Rotatable Axis MultiBase Stage
Specification Table
MODEL XY14-64-38 XY14-100-38 XY31-100-38 XY31-100-64 XY31-150-64
Travelling flange CF38 70mm (2.75") OD with M6 straddled holesCF64 114mm (4.5") OD with M8 straddled
holes
Mounting flangeCF64 114mm (4.5")
OD CF with M8 straddled holes
CF100 152mm (6") OD with M8 straddled holesCF150 203mm (8")
OD CF with M8 straddled holes
X Y travel +/- 14mm (vector) +/- 31mm (vector)
Xmax, Ymax +/- 10mm +/- 22mm
X Y resolution Manual drive +/- 0.01mm. Stepper motor driven +/- 0.005mm (based upon 400 half-steps per revolution)
Rotational resolution Stepper motor driven +/-0.006° per ½ step
Probe OD 22mm max to achieve full movement 28mm max to achieve full movement
Actuation Manual via combined micrometer handwheel and linear scale. Motorised units are stepper motor driven
The Rotatable Axis MultiBase XY manipulator enables the X and
Y axes to be rotated about the axis of the manipulator, whilst
under vacuum, such that they can be aligned precisely with a
particular port axis on a chamber. This is a unique feature for XY
manipulators, developed by UHV Design.
The feature is particularly useful when using techniques where
focusing is absolutely critical, and the user wants to move the
sample along the axis of a gun or lens, mounted on ports which
are not precisely aligned with the manipulator port axis.
Using the Rotatable Axis MultiBase, the sample can be precisely
moved along the axis of any port until optimum focusing is
achieved. It can then be moved orthogonally to explore other
areas of the sample, without losing focus.
A conventional XY stage would require repeated step
movements in the X and Y axes to reach a specific location,
followed by further stepping motions on each axis to travel
along the desired path or angle. The Rotatable Axis MultiBase
removes this requirement, greatly simplifying positioning and
focusing tasks. Rotation can be actuated manually or motorised.
A unique feature for XY manipulators from UHV Design allows the X and Y axes to be rotated under vacuum enabling precise alignment with a port axis.
For use with techniques where focusing is critical, avoiding the conventional step movements required by other manufacturers of XY stages.
RAMB KEY ADVANTAGES
» Alignment of X & Y axis with any port/beam under vacuum
» Allows precise movement of sample along port axis then orthogonal movement for scanning without loss of focus
» No need for sliding seal or differentially pumped rotary housing
Series + Fixed Flange SIze (select one) + Travelling Flange Size
(select one) + XY Actuation Options (select one) +
MultiBase Rotation Actuation Options (select one)
XY14 CF64 64 CF38 38 Manual handwheel H Manual handwheel RH
CF100 100 In-line stepper motor IS In-line stepper motor RS
Rotatable Axis MultiBase Series Part Code Generator
XY31 CF100 100 CF38 38 Manual handwheel H Manual handwheel RH
CF150 150 CF64 64 In-line stepper motor IS In-line stepper motor RS
The orientation of X & Y axes on traditional XY
stages are fixed. As such they require stepping
movements to maintain beam alignment, focus
and scan.
Example Configured Part Number: XY31-100-64-H-RH = XY31, CF100 fixed flange 100, CF64 travelling flange CF64, with manual handwheel for XY motion H and manual handwheel for MultiBase motion RH
Using the Rotatable Axis MultiBase, the sample can
be aligned with the beam port. It can then be precisely
moved along the port axis until optimum focusing is
achieved. The sample can then be moved orthogonally
to explore other areas of the sample, without losing
focus.
MotorisedManual
Eucentricity Explained
09
Rotatable Axis MultiBaseTraditional XY Stage
Fixed X and Y axis of motion not aligned with scan axis
Sample steppedto maintain focus
Scan Path
Scan Path
Stage mechanism rotated around bellows to align Y motion axis with scan path
123122 +44 (0)1323 811188 [email protected], XY and XYZ Should your requirements fall outside our standard specifications then please contact us at:
RotarySource Shutters
In situations where availble space is limited, in addition to an ultra-compact footprint, the TetrAxe allows both the X and Y actuation methods to be moved to alternative positions to avoid mechanical clashes if required.
Moving the manual handwheels or motorisation kits requires no specialist tools or training and can be completed on-site by following a simple process.
In addition to this feature, the mounting flange incorporates an integrated +/-2° tilt for convenience during final alignment.
The TetrAxe is availble in manual or motorised configurations with the option to upgrade from manual actuation to motorisation at a later date using simple to install motorisation kits which include beakeable limit and home switches.
TETRAXE XYZT Stage
The ultra-compact TetrAxe manipulator offers precise manipulation in X, Y and Z axis with convenient +/-2° tilt integrated into the mounting flange assembly. Ideal when space is at a premium.
KEY ADVANTAGES
» 50-300mm Z motion options
» XY options include +/-12.5mm
» (38mm bore) and +/-15mm (65mm bore)
» High resolution performance
» Easy to retrospectively motorise
Series + Travelling Flange (select one) + Fixed Flange
(select one) + Stroke (select one) + Actuation Options
(select one)
TTX CF40* 40 CF63 63 25mm 25 Manual handwheel H
CF63 63 CF100 100 50mm 50
Mot
oris
ed
In-line stepper motor - X, Y & Z S
CF100 100 100mm 100 In-line stepper motor - Z only ZS
150mm 150 In-line stepper motor - X only XS
200mm 200 In-line stepper motor - Y only YS
250mm 250 In-line stepper motor - X & Y only XYS
300mm 300 In-line stepper motor - X & Z only XZS
In-line stepper motor - Y & Z only YZS
TetrAxe Series Part Code Generator
Specification Table
Example Configured Part Number: TTX40-100-25-XS= TTX, CF40 travelling flange 40, CF63 fixed flange 63, 100mm
Z shift 100 with manual stepper motorised X-Axis XSFor complete analytical stages - see Section 10
MODEL TTX40 TTX63
Travelling flange CF40 (2 ¾") metric tapped CF63 (4 ½") metric tapped CF63 (4 ½") metric tapped
Mounting flange CF100 (6") clear holes CF63 (4 ½") clear holes CF100 (6") clear holes
XY travel +/-12mm +/-15mm +/-15mm
Z travel 25mm, 50mm, 100mm, 150mm, 200mm, 250mm, 300mm options
Flange tilt +/-2° integrated into the mounting flange
Clear bore diameter 38mm 65mm 65mm
Bakeout temperature 250°C (with motors removed)
Max probe diameter 13mm (for max. X or Y travel)
22mm (for max. simultaneous X&Y travel)
22mm (for max. simultaneous X&Y travel)
Simple motorisation upgrade
*Only available with CF100 fixed flange
Manually actuated TetrAxe
Model shown: TTX40-100-150-HStepper motorised TetrAxe with
bakeable limit and home switches.
Model shown: TTX40-100-150-S
Extendable handle for ease of actuation
Integrated +/-2° tilt
Alternative positions for handles / motors
Bakeable limit switches
125124 +44 (0)1323 811188 [email protected], XY and XYZ Should your requirements fall outside our standard specifications then please contact us at:
MODEL XY14-64-38 XY14-100-38 XY31-100-38 XY31-100-64 XY31-150-64
Travelling flange CF38 70mm (2.75") OD with M6 straddled holesCF64 114mm (4.5") OD with M8 straddled
holes
Mounting flange
CF64 114mm (4.5")
OD with M8
straddled holes
CF100 152mm (6") OD with M8 straddled holes
CF150 203mm
(8") OD with M8
straddled holes
X Y travel +/- 10mm (+/- 14mm vector) +/- 22mm (+/- 31mm vector)
X Y resolution Manual drive +/- 0.01mm. Stepper motor driven +/- 0.005mm (based upon 400 half-steps per revolution).
Z travel Z shifts are available with following strokes as standard: 100, 200, 400, 600, 800 and 1000mm.
Z resolution (manual) Manual drive +/- 0.5mm with engraved shaft, with digital linear scale 0.01mm
Z resolution per ½ step
(motorised)
100 & 200mm Z travel - +/- 0.000254mm
400 & 600mm Z travel - +/- 0.000508mm
100 & 200mm Z travel - +/- 0.000127mm
300 to 1000mm Z travel - +/- 0.000635mm
RotarySource ShuttersMultiStage XYZ Stages
Manual
Specification Table
Ultra-stable dual bellows stages providing smooth, precise motion with up to +/-31mm X & Y travel and up to 1000mm in Z travel.
Can be mounted in any-orientation.
XYZ KEY ADVANTAGES
» 25mm-1000mm Z motion in combination with XY
» Mounting in any-orientation without additional supports
» Smooth, precise kinematic motion
» Robust construction for high loads
» True UHV performance
MultiStage manipulators provide precise motion along the X, Y
and Z axes. Their robust construction provides a stable platform,
enabling mounting in any-orientation.
The range is modular utilising the MultiBase XY stages to
provide two generic platforms offering +/-14mm or +/-31mm of
motion (vector sum of X & Y). Various Linear Shift Mechanisms
can then be fitted to these platforms to provide between 100mm
(4") and 1000mm (39") Z stroke. The kinematic motion provided
results in smooth and reliable motion.
MultiStage manipulators are offered with manual or motorised
actuation. Manual XY actuation is delivered via a combined
micrometer handwheel and linear scale assembly. Manual Z
motion can be fitted with a 1mm increment scale.
DC and stepper motor driven solutions are also available, along
with 'plug and play' motion control systems (see Section 13).
Model (select one) + XY Actuation Options
(select one) + Z Travel (select one) + Z Actuation
(select one)
XY14-64-38 Manual handwheel H 100mm Z-100 Manual handwheel H
XY14-100-38 Stepper motor S 200mm Z-200Side-mounted stepper motor
SS
400mm Z-400
600mm Z-600
MultiStage Part Code Generator
Six Axes Motion
Combining the MultiStage with UHV Design’s MagiDrive rotary
feedthroughs allows transmission of rotary motion through the
centre. In addition, the hollow MagiDrive allows services, for
example heating and cooling apparatus, to be passed through
the centre.
The hollow configuration enables stacking of MagiDrives to
provide further independent axes of rotation. In this way, the
three axes of motion already provided by the MultiStage can be
supplemented with up to three more.
Model (select one) + XY Actuation Options
(select one) + Z Travel (select one) + Z Actuation
(select one)
XY31-100-38 Manual handwheel H 100mm Z-100 Manual handwheel H
XY31-100-64 Stepper motor S 200mm Z-200Side-mounted stepper motor
SS
XY31-150-38 400mm Z-400
600mm Z-600
800mm Z-800
1000mm Z-1000
Example Configured Part Number: XY31-100-64-H-Z-400-H = XY31, CF100 fixed flange 100, CF64 travelling flange CF64, with manual handwheel for XY motion H, 400mm of Z travel Z400 and manual Z actuation H
Rotatable Axis MultiBase ManipulatorThe MultiStage manipulator can also be provided with the ‘Rotatable Axis MultiBase’ (detailed information on page 124). This unique XY stage enables the X and Y axes to be rotated about the axis of the manipulator such that they can be aligned precisely with a particular chamber port axis or incoming beam. This facility is ideal to focus a sample along a beam and then scan across it without the need to step in each axis.
For complete analytical stages - see Section 10
09