Your HAL TesterH100H101H102H103H104
Instruction Manual
CLARE Instruments Ltd.Bracken Hill, South West Industrial Estate,Peterlee, Co. Durham SR8 2SW. England.Tel: +44 (0)191-586 3511 Fax: +44 (0)191-586 [email protected]
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Limited Warranty & Limitation of Liability
Seaward Group guarantees this product for a period of one year. The period of warranty will be effective at the day of delivery.
In order to ensure the continued performance of this product Seaward recommends that this tester be serviced and calibrated on an annual basis, by Seaward Group or any of Seaward authorised service facilities using Seaward approved parts and components.
Any unauthorized modifications, tampering or physical damage sustained through negligent use or handling will void your warranty.
Copyright 2009
All rights reserved. Nothing from this edition may be multiplied, or made public in any form or manner, either electronically, mechanically, by photocopying, recording, or in any manner, without prior written consent from Seaward Group. This also applies to accompanying drawings and diagrams.
Due to a policy of continuous development Seaward Group reserves the right to alter the equipment specification and description outlined in this publication without prior notice and no part of this publication shall be deemed to be part of any contract for the equipment unless specifically referred to as an inclusion within such contract.
E&OE The information contained within this manual is given in good faith and is provided for guidance only. Although all reasonable care has been taken to ensure accuracy of the information, Seaward Group, their agents and distributors, accept no responsibility for any errors or omissions within this document or for any misinterpretations by the user. For clarification on any part of this document please contact Seaward Group, or your local agent, before operating the instrument.
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Disposal of Old Product
This product has been designed and manufactured with high quality materials and components that can be recycled and reused. When the crossed out wheelie bin symbol is attached to a product it means the product is covered by the European Directive 2002/96/EC. Please familiarise yourself with the appropriate local separate collection system for electrical and electronic products. Please dispose of this product according to local regulations. Do not dispose of this product along with normal waste material. The correct disposal of this product will help prevent potential negative consequences for the environment and human health. User Note: These Operating Instructions are intended for the use of Competent Personnel.
Your HAL testerYour HAL tester
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Table of Contents
DECLARATION OF CONFORMITY ..................................................... 6
BEFORE STARTING ............................................................................ 7
Safety ........................................................................................ 8
CHAPTER 1 INTRODUCING THE TESTER.....................................10
Hal 100 ....................................................................................10 Hal 101 ....................................................................................11 Hal 102 ....................................................................................12 Hal 103 ....................................................................................13 Hal 104 ....................................................................................14 The Front Fascia .....................................................................15 The Rear Panel (Hal100) ........................................................16 The Rear Panel (Hal101) ........................................................17 The Rear Panel (Hal 102) .......................................................18 The Rear Panel (Hal 103) .......................................................19 The Rear Panel (Hal 104) .......................................................20 Definitions................................................................................21 Quick Reference......................................................................21
CHAPTER 2 CONNECTING THE TESTER......................................24
CHAPTER 3 USING THE TESTER...................................................25
How to perform Automatic Tests.............................................28 How to use the Meter Display.................................................41 How to view (search) Test Results..........................................45
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How to perform Manual Tests ................................................50 How to download Data (Results) ............................................54 To print Barcode Pass/Fail Labels ..........................................59 How to print Barcode Labels and Test codes ........................60 To print barcode test codes....................................................60 To print barcode Product & Test Type ...................................61 How to use Setup....................................................................61 How to use Setup....................................................................62 How to use the Memory..........................................................76 How to use Help......................................................................83
CHAPTER 4 TIPS & TROUBLESHOOTING.....................................85
Power -On Self tests: ..............................................................85 Temperature monitoring..........................................................85 Barcodes .................................................................................85 Interfacing................................................................................86 Downloading to Computer Software ......................................87 Cleaning the Tester .................................................................88 User Maintenance ...................................................................88
CHAPTER 6 ACCESSORIES...........................................................90
Standard Accessories .............................................................90 Optional Accessories ..............................................................91
CHAPTER 7 SPECIFICATIONS.......................................................92
Input Rating .............................................................................92 Earth / Ground Bond Test .......................................................93 Insulation Test .........................................................................93 AC HiPot Test..........................................................................94 DC HiPot Test .........................................................................94 Powered Leakage Tests .........................................................95
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Mechanical ..............................................................................96 Environmental .........................................................................96
APPENDIX A PURPOSE OF TESTS................................................97
Insulation Test .........................................................................97 Hipot Test ................................................................................97 Ground (Earth) Bond Test .......................................................98 Powered Load and Leakage Test ...........................................99
APPENDIX B REFERENCE............................................................100
Factory-set Test Sequences .................................................100
TEST CODE TABLES.......................................................................101
ADDENDUM NOTES .......................................................................125
HAL Series Remote Connection for Pass/Fail Indications and Remote Fault Reset ..............................................................125
REMOTE COMMAND PROTOCOL.................................................131
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Declaration of Conformity for the
Clare Hal 100 Tester
Clare Hal 101 Tester
Clare Hal 102 Tester
Clare Hal 103 Tester
Clare Hal 104 Tester
Manufactured by:
Seaward Electronic Ltd, Bracken Hill, South West Industrial Estate, Peterlee, County Durham, SR8 2SW, England
Statement of Conformity
Based on test results using appropriate standards, the product is in conformity with Electromagnetic Compatibility Directive 89/336/EEC
and Low Voltage Directive 73/23/EEC
Standards used:
EN 61010-1 (2001) Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use
EN 61326: (1998) Class A. Electrical equipment for measurement, control and laboratory use EMC requirements
The tests have been performed in a typical configuration.
This Conformity is indicated by the symbol , i.e. Conformit Europenne
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Before Starting Upon receipt of your HiPot Tester Check, Observe and / or do the following: -
Part Number
H100 H101 H102 H103 H104
Tester 1 1 1 1 1
Supply Lead
1 1 1 1 1
HT Clip Lead
1 5 pairs 1 1
Hipot Probe & Lead
1 1 1 1
Guard Plug
1
