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YOUR PARTNER FOR PREMIUM TUBULAR SOLUTIONS
V & M (BEIJING) CO., LTD.Room 301, East Ocean Center 24A Jianguomenwai AvenueBeijing 100022 P.R. ChinaTel: +86 10 5923 3000Fax: +86 10 5923 3063E-mail: [email protected]
www.vallourec.com
Concept & Design: KRW Visual Communication
Photo Credits: Vallourec Photo Library / Thiago Fernandes / Thierry Truck / Jean-Pierre Bolle / Roberto Frankenberg / I-stockphoto
CLOSE TO OUR CUSTOMERS IN CHINA
Distinguished Customers, Partners and Friends,
The Vallourec Group is proud of its long history in China, offering more than 100 years of expertise. Our first water pipe was delivered to Shanghai in 1904 by Mannesmann. Since 1997, Mannesmann’s production facilities for seamless hot-rolled tubes have been integrated into the Vallourec Group under the name Vallourec & Mannesmann Tubes.
World leader in premium tubular solutions primarily serving the energy markets, as well as other industrial applications, we, Vallourec, continue to expand in China in order to be close to customers. We currently operate integrated manufacturing and service facilities in China to serve the following markets:
Oil and Gas Power Generation Process Applications Industrial Applications
All tubular products, whether produced, machined, or finished in China, are premium products which benefit from the Group’s advanced R & D. Listening carefully to customer’s needs, the Vallourec service platforms based in China are supported by the Vallourec international network of expertise offering customized solutions with high added value.
Safety is the very first priority for Vallourec. Our Chinese premises have been designed and are managed with the best Health, Safety and Environmental benchmarks in mind. Vallourec feels responsible for current and future generations and aims to continue to achieve long lasting progress in these areas. Vallourec is proud to be cited as an example in China.
Enjoying an excellent reputation for reliability and quality in its different markets, Vallourec has established fruitful relationships with all its stakeholders. Vallourec’s commitments, including total customer satisfaction, are possible thanks to the motivation and involvement of all our teams.
Vallourec is improving and innovating to enable our customers to meet the many exciting energy challenges of the 21st century in a sustainable way.
Our ambition is to go on being your Privileged Partner for global Premium Tubular Solutions.
Yours faithfully,
Philippe Crouzet Chairman of the Vallourec Management Board
Messagefrom the Chairman
Rest of the world 7%
Process applications 8%74%78%
As of December 31, 2010
Sales 4,491 million
In the energy sector (Oil & Gas, Power Generation and Process)
Outside the European Union
Employees 20,600 people
Key figures
Vallourec Group Headquarters
Manufacturing and finishing plants, sales and service offices
4 Your partner for premium tubular solutions Vallourec Group 5
Sales per region
France 4%
South America 25%
Other EU countries 8% North America 25%
Asia and the Middle East 17%
Germany 14%
Sales per market
Industrial applications 22%
Oil and Gas 53%
Power Generation 17%
Specialist in premium products for the most critical applications. Integrated: 80% self-sufficient for own steel requirements. Vallourec operates three steel mills
(in France, Brazil and the United States) and owns a 20% stake in the German steel mill HKM. Strong R&D teams that are driving innovation one step ahead. Building on long term partnerships.
Advantages:
51 production unitsin more than20 countries
Innovative global solutions to meet every customer’s needs.Vallourec is the world's leading supplier of premium tubular solutions, mainly for the energy
markets as well as other industrial applications. The Group offers a comprehensive portfolio
of tubular products and high value-added services. Vallourec is a leading global supplier,
particularly in the oil & gas and power generation markets, and has manufacturing and sales
operations worldwide.
Vallourec Group 7
Energy Markets
6 Your partner for premium tubular solutions
Oil and Gas Power Generation Process Applications
Drill Pipes, Bottom Hole Assembly (BHA) & Accessories
VAM® premium and API connections Tailor-made services
Seamless steel tubes and pipes including:
- Oil Country Tubular Goods (OCTG)
- Risers
- Line pipe products
- Offshore structure products VAM® premium connections Atlas Bradford® special joints API and buttress standard threading Tailor-made services
VAM Drilling
V & M Tubes
Companies Products & Services Companies CompaniesProducts & Services Products & Services
V & M Tubes
Valtimet
Valinox Nucléaire
Seamless steel tubes and pipes Tailor-made services
Welded stainless steel and titanium alloy tubes
Tailor-made services
Seamless nickel alloy and stainless steel tubes
Tailor-made services
V & M Tubes
Valtimet
Interfit
Seamless steel tubes and pipes Tailor-made services
Welded stainless steel and titanium alloy tubes
Tailor-made services
Fittings Tailor-made services
Other MarketsIndustrial Applications
VAM® is a registered Trademark of Vallourec Mannesmann Oil & Gas France.
Companies Products & Services
V & M Tubes Seamless steel tubes and pipes
- Hot finished seamless tubes and pipes
- Hot finished circular square and rectangular
hollow sections under the brand MSH
(Mannesmann Structural Hollow-sections)
- Forged tubes and pipes
Tailor-made services
Changzhou Carex Valinox Components
Valti
Welded stainless steel tubes Tailor-made services
Seamless steel tubes and pipes - Hot rolled peeled tubes
- Cold rolled tubes
- Bearing tubes
Cold formed rings Tailor-made services
Box taper measurement of a VAM® TOP connection
Vallourec, a responsible Group
Dedicated to Quality, Health, Safety and Environmental policies, the Vallourec Management System verifies that initiatives are consistent with the strategic plan to deliver continuous progress.
Total Quality Management, our second nature
The Vallourec Group is committed to sustainable development, conscious of the responsibilities which this implies:
Social responsibility: Towards our employees and the communities in which we operate.
Through our presence and activities, Vallourec aims to make a genuine contribution to the community, with the help of all our employees. We are committed to provide quality products and services to our customers and constantly improving our technologies and methods with a high standard of innovation and safety.
The quality of our staff is the foundation of Vallourec's development. We are particularly attentive to staff hiring, working, training and safety conditions.
Vallourec has adopted a company-wide Total Quality Management (TQM) system to provide the best possible service to customers. Led by general management and coordinated by management teams, TQM focuses on continuous improvement programs giving priority to accident prevention, control over process fluctuations, and efficiency gains.
Safety is the number one priority company-wide. Our safety performance reflects and displays our respect for the men and women who work for our company.
A partner committed to a balanced development model, Vallourec assigns great importance to the surrounding community and strives to establish relationships based on reciprocal understanding and trust.
Environmental responsibility:To limit the impact of our activity on the environment and at the same time develop products that contribute to the protection of the environment.
The Vallourec Group has made sustained efforts over the past few years to improve the use of resources (water, power and raw materials) to optimize consumption, reduce pollutant emissions, cut waste volumes and increase the proportion of waste that is recycled and recovered. In order to facilitate a progress measurement, indicators have been introduced at the various sites.
Our Group’s responsibility does not end at the door of our offices and plants
8 Your partner for premium tubular solutions Vallourec Group 9
QUALITYHEALTH / SAFETY
ENVIRONMENT
ISO 9001, ISO/TS 16949, API and ASPE standardsOHSAS 18001ISO 14001
Economic responsibility: To create long term value for our stakeholders.
Economic responsibility includes ensuring the company’s long-term viability, strengthening our ability to compete, and developing the conditions necessary for growth. Vallourec’s strength and success is fueled by a long-term strategy including: a gradual refocus on premium; energy-related business lines; largely self-financed acquisitions; investment in upgrading and increasing the capacity of our production plants; debt control; and cost reduction.
Code of Ethics: The Vallourec workforce, a diverse group of cultures and experience is united by a set of fundamental values and principles. We call it Vallourec's Code of Ethics.
A large number of Vallourec’s products play an important role in reducing the environmental impact for our customers in the oil & gas industry, power generation and other industrial applications.For example:
Gas-tight, metal-to-metal seal, which guarantees that no gas or liquid will escape into the surrounding environment
Nuclear, Carbon Capture Storage (CCS), next generation power plants
Reduce energy consumption through energy efficient lightweight structures
The GreenHouse project: A Vallourec initiative to reduce global warming
We are entering an economy where
the effects of global warming are at the
heart of strategic decisions. Vallourec
has recently launched the ‘GreenHouse
Project’ with a target of reducing
energy consumption and greenhouse
gas emissions by 20% by 2020.
Planting of Eucalyptus at one of the 22 farms ofV & M FLORESTAL, Belo Horizonte, Brazil
Final inspection at the Changzhou plant of V & M Tubes
Vallourec operates five R & D centers with the necessary resources to develop higher performance, safer, technological solutions as well as new
manufacturing processes.
Germany Vallourec Research Düsseldorf -
rolling competence center Vallourec Research Düsseldorf -
boiler & line pipe competence center Vallourec Research Riesa - rolling
laboratory
France Vallourec Research Aulnoye
Brazil Vallourec Research Belo Horizonte
The R & D program coordinated by Vallourec further relies on:
Thanks to our R & D organization and the fruitful synergies developed with numerous partners, the Vallourec Group can maintain technological leadership:
Steel grade innovationsThe range of Sour Service steel grades specially designed to withstand the corrosive environments associated with deep water offshore applications was extended in 2009 with the introduction of VM125SS.
CCS: Carbon Capture Storage Vallourec has launched studies related to the capture and underground storage of carbon dioxide, particularly in salt-water aquifers in porous rock formations, where carbon dioxide can easily be stored in liquid form. The Group’s R & D teams, together with numerous partners, are involved in several carbon dioxide capture and storage projects, researching for improvements in the strength and resistance of well system components.
10 Your partner for premium tubular solutions Vallourec Group 11
3 VAM® test labs. In France, the United States and Japan, we test the behavior of OCTG connections in life size scale and in well conditions.
Worldwide R & D programs in association with first class partners, whether suppliers, customers, or university laboratories.
Create, improve and promote solutions for the future
Vallourec is heavily committed to research and development, particularly in the energy markets. This effort is focused in three main areas: manufacturing processes, new and improved products, and new services.
A suitably-adapted organization
500 of the 20,600 Group employees are dedicated toR & D activities,
The R & D budget amounts to about 1.5% of annual sales.
Computer simulation of the behaviour of a joint at Vallourec Research Aulnoye (VRA), France
Corrosion test at Vallourec Research Aulnoye (VRA), France
First tube delivered to the water network of Shanghai city by Mannesmann.
Changzhou Valinox Great Wall Welded Tubes
Xi'an Baotimet Valinox Tubes
V & M Changzhou phase II Valinox Nucléaire Tubes
(Guangzhou)
VAM Field Service (Beijing) V & M Changzhou Changzhou Carex Valinox Components
VAM Changzhou Oil and Gas Premium Equipments (in partnership with Sumitomo) V & M (Beijing)
VMOG (China) Trading Vallourec acquires 19.5% of
Tianda Oil Pipes
Vallourec: Close to our customers in China
For more than 100 years, the Vallourec Group has been supplying China with large quantities of increasingly sophisticated tubes and pipes forOil & Gas, Power Generation, Process, and Industrial Applications.
1904 1954 1996 2005 2006 2007 2010Milestones
Vallourec Group history in China
12 Your partner for premium tubular solutions Vallourec Group 13
First contract of boiler tubes and pipes.
2012
Pre-turning at the Changzhou plant of V & M Tubes
VAM Field Service (Beijing) Co., Ltd is part of VAM Field Service International network which employs over 120 qualified specialists around the world. In case of any particular request from our customers, VAM Field Service technicians will be sent to the site to better answer the customer’s needs because no one knows VAM® like VAM®!
Xi'an Baotimet Valinox Tubes Co., Ltd is a joint-venture: 49%-owned by Valtimet, 40% by the Chinese titanium products specialist Baoti, and 11% by Timet. The plant produces high quality titanium welded tubes to serve the Chinese power generation, chemical processing industries and desalination markets.
Changzhou Carex Valinox Components Co., Ltd produces high quality welded stainless steel heat exchanger tubes for Exhaust Gas Recirculation (EGR) systems. The plant includes state of the art equipment and advanced environmental & safety measures. The plant is certified ISO/TS-16949.
14 Your partner for premium tubular solutions Vallourec Group 15
V & M Changzhou Co., Ltdis a state of the art plant. It produces large OD seamless alloy and high alloy pipes mainly dedicated to the power generation market (boiler and piping system) and other industrial applications. Highly dedicated to safety and environmental protection,V & M Changzhou is certified OHSAS 18001 in health and safety, ISO 9001in quality, ISO 14001 in environment.
Changzhou Valinox Great Wall Welded Tube Co., Ltd is the first investment of the Group in China. The plant runs 7 welding lines to manufacture welded stainless steel tubes. Changzhou Valinox Great Wall Welded Tube was recently honored as star and advanced enterprise by the City of Changzhou. The plant is certified ISO 9001.
Valinox Nucléaire Tubes (Guangzhou) Co., Ltdmanufactures steam generator tubes to serve the fast growing Chinese nuclear power program.Operations start in 2012.
VAM Changzhou Oil and Gas Premium Equipments Co., Ltdis a joint venture between Vallourec Group (51%), Sumitomo Metals (34%), and Sumitomo Corp. (15%).The plant is a modern and efficient facility, which delivers VAM® premium tubes and connections to the Oil and Gas fields located in China. Awarded “First Investor” in Changzhou City, the plant is certified OHSAS 18001 in health and safety, ISO 9001 in quality, ISO 14001 in environment and VAM®.
Tianda Oil Pipe Co., Ltd is a Chinese OCTG producer in which Vallourec acquired an interest of 19.5%. As part of the cooperation agreement, VAM Changzhou will thread Tianda Oil Pipe products locally to serve the Chinese premium OCTG market.
V & M (Beijing) Co., Ltd and Valtimet sales officesprovide the following benefits:
One dedicated sales contact available for your special needs.
A comprehensive range of experts with wide experience.
Extensive commercial, after-sales and technical support to guide you through the wide-range of Vallourec products.
Xi'an
Changzhou
Guangzhou
Chuzhou
Zhangjiagang
Beijing
Vallourec in ChinaGrowing with the country, being close to you.
VMOG (China) Trading Co., Ltdis a trading center dedicated to OCTG and drilling products.
VAM Changzhou Oil & Gas Premium Equipments Co., Ltd
V & M Changzhou Co., Ltd
Vallourec GroupV & M (BEIJING) CO., LTD.Room 301, East Ocean Center 24A Jianguomenwai AvenueBeijing 100022 P.R. ChinaTel: +86 10 5923 3000Fax: +86 10 5923 3063E-mail: [email protected]
www.vallourec.comwww.vmtubes.comwww.valtimet.com
ProcessApplications
Concept & Design: KRW Visual Communication
Photo Credits: Vallourec Photo Library / Thiago Fernandes / Thierry Truck / Jean-Pierre Bolle / I-stockphoto
Experience a leader in the international seamless pipe market serving all process applications
Vallourec produces an extensive range of carbon, alloy, high alloy, stainless and titanium products for pipe work in chemical and petrochemical installations, refineries, gas processing units, LNG, GTL plants and FPSO .
Our products are used worldwide, both for new construction and maintenance of existing petrochemical plants, meeting the specific requirements of severe environments such as extreme temperatures or corrosive mediums.
Alongside the traditional refining and petrochemical markets, the Vallourec Group has developed new applications related to gas liquefaction and re-gasification processing units. Customers include oil companies, engineering companies and distributors.
For economic and ecological reasons, in China and all over the world, it is necessary to increase the efficiency of refineries and petrochemical plants.
Our end-customers’ changing technical requirements push Vallourec to develop increasingly higher-end solutions for their specific applications.
LNG = Liquefied Natural Gas, GTL plants = Gas To Liquids Plants, FPSO = Floating Production Storage and Offloading
1 Solutions for Process Applications
VALLOUREC GROUP IN PROCESS
Companies Products & Services Applications
V & M Tubes
Valtimet
Interfit
Seamless steel tubes and pipes Tailor-made services
Welded stainless steel and titanium alloy tubes
Tailor-made services
Fittings Tailor-made services
Heat exchangers
Piping Systems Others
Piping systems Furnaces Others
V & M Tubes, a world leader in the production of seamless steel tubes, is a major player in the process industry.
V & M Tubes process pipe department has dynamic and experienced professionals, serving our customers' stocking and project needs. They are backed by the strong quality organization of our Group and our enviable R & D base.
Specialized in highly sophisticated applications such as desalination and process industries, Valtimet supplies smooth or low-finned welded tubes in stainless, super stainless, duplex steel and titanium for heat exchangers cooled by fresh water or corrosive products.
Tubes with enhanced surface area supplied by Valtimet, as Fine-Fin® low-finned tubes, can increase the surface exchange area by 2.5 times, helping to optimize heat exchange applications in all environments.
Welded stainless steel and titanium alloy tubesmanufactured by Valtimet
Seamless carbon, alloy and high alloy steel tubes and pipesmanufactured by V & M Tubes
3 Solutions for Process Applications
Dimensions
OD 21.3 to 1,500 mm
WT 2 to 250 mm
L up to 13 m
Delivery
Pipe ends as rolled, plain, upsetted, beveled
Restricted pipe end tolerances available by
machining
H2S service, other standards and grades such as X52 modified can be provided upon request
Environments
High Temperature
High Pressure Steam
Water
Water free
High temperature
Low temperature
Corrosive
Full range of grades
Carbon, alloy and high alloy steel grades according to ASTM, API, EN, CSA and other standards
OD 12.7 to 73 mm
WT 0.5 to 3 mm
OD 12.7 to 50.8 mm
WT 0.5 to 2.3 mm
Titanium alloy
Gr 1, 2, 3, 7, 9, 12, 16
Stainless steel
304L, 316L, 904L, duplex
Smooth stainless steel tubes
Low finned stainless steel
tubes Fine-Fin®
Smooth titanium alloy tubes
Low finned titanium alloy
tubes Fine-Fin®
DimensionsProducts Grades
Salt water /
cooling corrosive
products
Fresh water
Environments
Finned tubes manufactured by Valtimet
Technical assistance for design Coating Small quantity supply Welding consulting Supply chain management Product training support Technical after-sales services
Vallourec not only guarantees the quality and safety of its tubes in accordance with your specifications, but also offers A to Z customized solutions.
Fittingsmanufactured by Interfit
Carbon steel grades available in different standards such as:
EN 10253-1 ASME/ASTM A234 DIN 2605 DIN 1629 NFA 49186 BS 1965 EN 10253-2 ASME/ASTM A420 DIN 2609 DIN 17175 NFA 49281 Others
OD 21 to 762 mm
WT 2 to 21.4 mm
Angle 45°, 90°
OD 21 to 610 mm
WT 2 to 12.5 mm
OD 21 to 610 mm
WT 2 to 12.5 mm
Angle 45°, 90° and 180°
OD 33 to 406 mm
WT 2.3 to 8.8 mm
Market leader for fittings with over 60 years of experience, Interfit enjoys an excellent worldwide reputation for product and service quality.
The fittings are made from seamless carbon steel pipes and used for transportation of cold & hot water, natural & industrial gases, oil & derivatives, compressed air & steam, and chemicals.
Elbows 2D orshort radius
Elbows 3D orlong radius
Elbows 5D
Concentricreducers
Excentricreducers
Dished Ends
Water / Gas / BuildingsProducts Chemical / PetrochemicalTailor-made services
Did you know? V & M Tubes supplied approximately 3,700 tons of
carbon pipes and 3,500 tons of alloy pipes for Houdini
petrochemical plant (Ethylene Cracker) in Singapore.
Hydrocracking is a conversion process used to produce
diesel fuel. This process operates under high pressure and
temperature conditions in a corrosive environment; and,
therefore requires a growing number of premium tubes.
Armed with extensive petrochemical and premium product
expertise, Vallourec supports refiners in their need to
increase production capacity to meet the
growing diesel demand.
5 Solutions for Process Applications Solutions for Process Applications 6
We are committed to fulfill our customers' stocking and project needs with reliable premium products, on-time delivery and the highest service.
Reducers
Dished Ends
Elbows
PowerGeneration
Vallourec GroupV & M (BEIJING) CO., LTD.Room 301, East Ocean Center 24A Jianguomenwai AvenueBeijing 100022 P.R. ChinaTel: +86 10 5923 3000Fax: +86 10 5923 3063E-mail: [email protected]
www.vallourec.comwww.vmtubes.comwww.valtimet.comwww.valinoxnucleaire.com
Concept & Design: KRW Visual Communication
Photo Credits: Vallourec Photo Library / Thiago Fernandes / Thierry Truck / Jean-Pierre Bolle / I-stockphoto
The only supplier in the world capable of providing the entire range of tubes and pipes used in a power plant
Involved in all phases, from the construction of new power plants to the retrofitting and maintenance of existing facilities, Vallourec is the world tubular expert in the power generation industry.
We supply tubes and pipes capable of withstanding the extreme temperature and pressure conditions found in power plants, whether conventional, combined cycle or nuclear.
Vallourec is a recognized solution expert for supercritical and ultra-supercritical fossil power plants, where the operating pressure and temperature have been increased to improve efficiency and reduce CO2 emissions. Foreseeing the next generation of power plants, the Group is already developing new solutions in cooperation with our customers.
To support China's development, the demand for power generation has expanded at a fast pace. In response to customers’ needs, Vallourec innovative premium solutions enable an increase in energy utilization efficiency. Along with a flurry of thermal power plants, China is now developing nuclear power at an ambitious rate, with Vallourec by far the leading supplier of high value nickel alloy tubes for nuclear steam generators.
1 Solutions for Power Generation
VALLOUREC GROUP IN POWER GENERATION
Companies Products & Services Applications
V & M Tubes
Valtimet
Valinox Nucléaire
Seamless steel tubes and pipes Tailor-made services
Welded stainless steel and titanium alloy tubes
Tailor-made services
Seamless nickel alloy and stainless steel tubes
Tailor-made services
Condensers LP and HP feedwater heaters Central Heating Reheaters (CHR) Moisture Separator Reheaters (MSR)
Steam generators Reactor Pressure Vessels (RPV) Heat exchangers
Boiler water-wall panels Superheaters and reheaters Headers Piping systems High pressure feedwater heaters
Seamless steel tubes and pipes manufactured by V & M Tubes
Solutions for Power Generation 4
Grades Dimensions Power plant typeProductsApplications
BoilersThermal
Thermal and Nuclear
Seamless stainless
boiler tubes and pipes
(Tubacex)
Seamless multi-
rifled steel boiler
tubes (SMP)
HP FWH
High Pressure
Feedwater Heaters
Seamless cold drawn
U-bent steel tubes
(SMP)
Stainless steel grades
(including TP347H, TP304H,
TP310H and TX304HB)
Carbon and alloy grades
OD 38.1 to 76.2 mm
WT 3 to 12.5 mm
Profiles A and B
Optimized rifled profiles
OD 25.4 to 77 mm
WT 2.5 to 10 mm
Carbon and alloy grades up
to 5% Chromium
OD 15 to 35 mm
WT 1.5 to 4 mm
L up to 26 m
V & M Tubes produces seamless steel tubes and pipes for power stations and industrial boilers which meet particularly stringent quality requirements. Matched to the service conditions of the plants, they are available in high-temperature steels and every required size: from small-diameter boiler tubes in lengths of up to 25 metres to large-diameter pipes for boiler drums and hot steam lines. V & M Tubes operates production sites in Europe, Brazil, USA and China. This variety of production facilities enables us to choose the most suitable production process for each product.
Thanks to the strategic agreement signed with Tubacex S.A. in the fields of technical customer service, R & D and commercial collaboration, V & M Tubes can propose seamless stainless steel products for power generation application. Also, our commercial partnership with Salzgitter Mannesmann Précision (SMP) gives us the possibility to complete our range with cold drawn tubes.
VM12-SHC
The newly-developed VM12-SHC 12% chromium
steel alloy, designed for use at extra-high
temperatures, is now being used industrially in
high efficient, ultra-supercritical power plants.
The key feature of this steel in terms of innovation
is its outstanding steam oxidation resistance.
T/P24
T/P24 steel developed by V & M Tubes, unlike
martensitic steels, requires no post-weld heat
treatment (for WT inferior to 10 mm). Therefore,
it allows a technically optimal solution for the
construction of boiler superheaters, reheaters
and waterwall panels. The higher creep
resistance of T/P24 results in a considerable
wall thickness reduction!
3 Solutions for Power Generation
Did you know? V & M Tubes expands the V & M Changzhou plant:
Using a new proprietary technology (PFP™), this
extension will allow the production of 60,000
tons of seamless pipes per year to serve the
local demand for power plants. V & M Changzhou
plant will produce premium tubes specifically
designed to meet the needs of the new generation
of Supercritical and Ultra-supercritical coal-fired
power plants. The operations will start by mid 2012.
Grades Dimensions Power plant typeProductsApplications
BoilersSeamless steel
tubes and pipes
Thermal
Nuclear
Piping systems
Conventional and
nuclear islands
Seamless steel large
diameter pipes
Seamless steel
tubes and pipes
Carbon, alloy and high alloy
steel grades
(including T/P91, T/P92,
VM12-SHC, T/P24)
OD 21.3 to 1,500 mm
WT 2 to 270 mm
OD 21.3 to 1,500 mm
WT 2 to 270 mm
Carbon, alloy and high alloy steel
grades (including P91 and P92)
Carbon, alloy, high alloy and
stainless steel grades
OD up to 1,500 mm
WT 2 to 270 mm
OD or ID controlled pipes
The largest range of seamless steel boiler tubes and pipes in the world.
Thermal power plants: Conventional (coal, gas and oil-fired) and combined cycles power plants.
Detailed information on tube grades and other dimensions upon request.
V & M Tubes’ innovations boost supercritical and ultra-supercritical power plant efficiency. In order
to meet higher design parameters, V & M Tubes
developed new steels named VM12-SHC (Special
High Corrosion Resistance) and T/P24.
Among numerous nuclear projects, V & M Tubes was selected to deliver material for the first EPR and AP1000 located in China.
Manual internal grinding at the Changzhou plant of V & M Tubes
Welded stainless steel and titaniumalloy tubes manufactured by Valtimet
In saltwater cooled power plants, Valtimet
is a pioneer in the manufacture and
application of titanium welded tubes for
surface condensers. Titanium's unique,
naturally occurring oxide film makes it
impervious to chloride ion attack.
Valtimet has developed a proprietary
method of enhancing the outer tube
surface with integral fins, to accelerate
the heat transfer in nuclear power plants.
Valtimet’s finned tubing promotes
economical material use and reduces
the MSR's size and cost. Millions of
meters of Valfin® tubes are in service
throughout the world today.
To improve the characteristics of welded
austenitic stainless steel tubes, Valtimet
has developed and patented a near-
seamless technique for low pressure
feedwater heaters. It is a cold working
and heat treatment technique called Roll-
Sink Annealing®.
Solutions for Power Generation 6
Condensers Welded straight tubes
CHR
(Central Heating
Reheaters)
LP FWH
Low Pressure
Feedwater Heaters
HP FWH
High Pressure
Feedwater Heaters
MSR
(Moisture Separator
Reheaters)
Welded straight or U-bent tubes
Welded U-bent tubes
Welded U-bent tubes
Valfin® weldedstraight orU-bent finned tubes
Austenitic stainless steel,
duplex steel and super
stainless steel
Titanium alloy
OD 15.88 to 31.75 mm
WT 0.5 to 0.9 mm
OD 15.88 to 31.75 mm
WT 0.4 to 0.9 mm
Austenitic stainless and
duplex steel
Austenitic and ferritic
stainless steel
Austenitic and ferritic
stainless steel
Ferritic stainless steel
OD 16 to 19 mm
WT 0.8 to 1.2 mm
OD 16 to 19 mm
WT 0.7 to 1.0 mm
OD 16 to 19 mm
WT 1 to 2.8 mm
OD 19.05 mm
WT 1.65 to 1.75 mm
5 Solutions for Power Generation
Thermal and Nuclear
Thermal and Nuclear
Thermal and Nuclear
Nuclear
Thermal
Grades Dimensions Power plant typeProductsApplications
Valtimet supplies welded titanium, austenitic and ferritic stainless steel tubes for highly sophisticated power generation applications from its various mills located in the USA, France, China, India and South Korea.
Since 1996, Valtimet has been operating Changzhou Valinox Great Wall Welded Tubes Co Ltd, serving our Chinese customers with high quality premium tubes for various applications such as condensers, LP and HP feedwater heaters...
Detailed information on tube grades and dimensions upon request.
Did you know? Valtimet relies on extensive expertise having more
than 35 years experience with over 500 projects in
more than 75 countries.
Visual quality check at Changzhou Valinox Great Wall Welded Tubes Co., Ltd
Seamless nickel alloy and stainless steel tubes manufactured by Valinox Nucléaire
Did you know? In 2008, Valinox Nucléaire was chosen by Areva to
manufacture the nickel alloy steam generator tubes
for the first EPR built in China, Taishan.
Valinox Nucléaire is building in Guangzhou
(Guangdong province) a new facility to produce
steam generator tubes. When operations begin
during the 2nd half of 2012, Valinox Nucléaire's total
offer of steam generator tubing will grow from 5000
km to 7000 km per year.
Solutions for Power Generation 8
ProductsApplications
Steam generators
U-bent seamless nickel alloy tubes
Reactor Pressure Vessels (RPV)
- Controlled Road Drive Mechanisms
(CRDM)
- Sleeves, heater sleeves and vent
pipes
- Internal guide tubes Heat exchangers
Customizedseamless nickel alloy and stainless steel tubular products
Grades Dimensions Power plant type
Alloys 690, 800, 825
OD 15 to 23 mm
WT 0.9 to 1.3 mm
U-bent tubes with a radius
between 50 mm to 2 m
Alloy 690 and stainless
steel
OD 6 to 150 mm
WT 1 to 50 mmNuclear
Nuclear
Since 1974, the Montbard plant of Valinox Nucléaire (Burgundy, France) produces U-bent tubes and various specialty tubular products. Made of nickel alloys and stainless steels, they are used in nuclear power stations of all technology types.
The concern of electricity producers to extend nuclear power stations' lifetime and to optimize their efficiency translates into increasingly demanding technical specifications for tubular products. The answer of Valinox Nucléaire is: state-of-the-art tools and unique know-how.
Valinox Nucléaire has a long success story in China since our first delivery in 1988 for the Daya Bay 1 project. Since then, Valinox Nucléaire steam generator tubes have been used in a vast majority of nuclear plants in China, already in operation or under construction.
Detailed information on tube grades and dimensions upon request.
Valinox Nucléaire, a quality expert
Valinox Nucléaire operates in accordance with a strict quality system regularly updated
and audited. Valinox Nucléaire is the most qualified and experienced specialist of the
RCC-M French Building Code and holds the coveted ASME (MM+MS) certifications.
As leading supplier to the Chinese market, Valinox Nucléaire was the first steam generator
tube manufacturer to obtain the NNSA HAF 604 approval.
Valinox Nucléaire's flagship product
Nickel alloy steam generator tubes are the sole interface between the primary and
secondary loop in power stations using pressurized water. Their main characteristics are:
A light wall thickness (approx. 1 millimetre) Operating conditions involving high pressure
(over 250 bars in internal pressure) and temperature (over 200°C) An expected life span of several decades 75 to 200 km of tubes per steam generator (according to design)
U-bent steam generator tubes manufactured by Valinox Nucléaire
Before ordering tubes and pipes Our engineers provide technical support to help optimize your design and specifications.
During delivery period Our project managers carefully follow order execution, from mill production through delivery at your fabrication site.
On your site Our engineers provide on-site technical assistance as needed during manufacturing.
For steam generator tubes High tech packaging is custom-made to ensure the safety and integrity of the product. It includes reinforced wooden structures, high density foam between layers and plastic spacers. Each assembly is packed in a dry atmosphere and in a thermo-welded waterproof envelope if sea transportation is required. Our packaging concept has been developed to ease tubing operation at the customer's plant.
Tailor-made services
9 Solutions for Power Generation
Longitudinal grinding at the Changzhou plant of V & M Tubes
Vallourec,your partner for growth
Concept & Design: KRW Visual Communication
Photo Credits: Vallourec Photo Library / Thiago Fernandes / Thierry Truck / Jean-Pierre Bolle / Chris Moyse / I-stockphoto
Oil & Gas
Vallourec GroupV & M (BEIJING) CO., LTD.Room 301, East Ocean Center 24A Jianguomenwai AvenueBeijing 100022 P.R. ChinaTel: +86 10 5923 3000Fax: +86 10 5923 3063E-mail: [email protected]
www.vallourec.comwww.vmtubes.comwww.vamservices.comwww.vamdrilling.com
Recognized worldwide as the specialist of extreme drilling conditions
The high-tech products and customized solutions designed by Vallourec answers to the most demanding requirements. Vallourec is the specialist for challenging operating conditions and relies on extensive premium offers.
From the mill to the well, we offer customized products and services. We will work with you to determine the right tubular solutions for any type of wells: onshore, offshore, deep, directional, deviated, corrosive, high pressure, vertical, sour service, high temperature, high collapse, sweet corrosion, highly corrosive, requiring a perfect sealing mechanism, etc.
Our seamless steel tubes and pipes are manufactured to the most stringent standards in the industry.
1 Solutions for Oil & Gas
VALLOUREC GROUP IN OIL & GAS
Companies Products & Services Applications
VAM Drilling
V & M Tubes Oil & Gas well equipment and transport
Oil & Gas platform structures
Oil & Gas well drilling operations
Drill Pipes, Bottom Hole Assembly (BHA) & Accessories
VAM® premium and API connections Tailor-made services
Seamless steel tubes and pipes including:
- Oil Country Tubular Goods (OCTG)
- Risers
- Line pipe products
- Offshore structure products VAM® premium connections Atlas Bradford® special joints API and buttress standard threading Tailor-made services
Description Products
Drill Pipes
Heavy Weight Drill Pipes
Accessories
OD 2-3/8" to 6-5/8"
OD 3-1/2" to 6-5/8"
Performance Drilling Systems HydrocleanTM , Drill Pipe Risers, Landing Strings
Kellys, Valves, Pup Joints, Crossovers, Subs
Range 2 & 3, friction welded
Drill Collars OD 2-7/8" to 11-3/4" Slick or spiraled
Range 2 & 3, welded or integral, slick or
spiraled
Solutions for Oil & Gas 4
Drill pipes & accessoriesmanufactured by VAM Drilling
VAM Drilling is a fully integrated drilling solutions provider whose product lines combine a full range of drilling tubular products and accessories. From the rig floor to the Bottom Hole Assembly (BHA), products can be found in a variety of steel grades with standard API or proprietary connections. VAM Drilling benefits from the Vallourec Group research center which specializes in steel development.
With manufacturing facilities in France, the Netherlands, UAE, Brazil and the United States, VAM Drilling supplies products worldwide with an internationally renowned reputation for quality and service.
A full range of products: the complete drill string
Standard and proprietary connections specially developed for drilling
API connections Proprietary API-compatible high-torque connections
Proprietary high-torque connections
Did you know? VAM® premium connections is the market leader for over
40 years.
VAM® products’ name is derived from the first letter of
Vallourec (V) and Alexandre Madrelle (AM), the team
leader responsible for developing the connection in the
1960’s. Around 80 patents related to VAM® connections
have been registered since the initial development of
this product family. Every year, our R & D teams design
many new connections, extend product lines and qualify
new sizes to the most stringent specifications. We can
customize connection designs to new sizes or specific
requirements.
Drill pipes manufactured by VAM Drilling
By monitoring quality at all stages of product manufacture, from the steel to the seamless green
tube, to the finished drill pipe and drillstem components, VAM Drilling ensures a superior
product. Adherence to the most rigorous industry standards and unique customer
specifications ensures that the products delivered to the field are immediately suitable for use.
Before drilling Assistance in drill string design Customer specification design Capacity reservations Supply chain solutions Enhanced and 3rd party inspections VAM® school-rig crews and drilling contractor training
During drilling 24/7 onshore and offshore on-site running assistance Efficient pipe preparation Support of VAM Drilling engineers
After drilling Performance analysis Qualified licensee workshops: around 160 workshops located near all major oil
and gas fields, licensed to repair VAM® connections
5 Solutions for Oil & Gas Solutions for Oil & Gas 6
API and proprietary grades
Options: Internal Plastic Coating, hardbanding, NS1 & NS2, DS1 & DS1 critical, IRP 1.8, and customer-supplied specifications
GradesEnvironments
All environments
Sour Service environments
Complex drilling conditions
Directional drilling
API grades E-75 X-95 G-105 S-135
Proprietary grades VM-105 DP Mild Sour VM-95 DP Sour VM-105 DP Sour VM-95 DP Severe Sour VM-105 DP Severe Sour Tool Joint Sour Services
High strength corrosion resistant non-magnetic
steel that is free of hot spots:
Amagnit 501 Amagnit 601
Proprietary grades VM-135 VM-140 VM-150 VM-165
Tailor-made services
All standard, API, proprietary high strength and special Sour Service grades are manufactured in range 2 and range 3 lengths and are available in a variety of pipe sizes. VAM Drilling is continually developing grades to meet the performance and economic demands of increasingly harsh conditions.
VAM Express™ connection manufacturedby VAM Drilling
Hydroclean™manufactured by VAM Drilling
Technicians from VAM Field Service International running VAM® products
V & M Tubes provides a leading set of premium Integral and Threaded & Coupled connections giving comprehensive coverage of the Oil & Gas industry's needs for tubing and casing worldwide.
OCTG steel tubes and pipes are manufactured in 11 hot-rolling mills located in Europe, Brazil, the USA and China . V & M Tubes also operates strategically located threading facilities, such as VAM Changzhou Oil & Gas Premium Equipments, and count 120 VAM Field Service International specialists and a network of 160 VAM licensee workshops around the world. Our skilled specialists are working around the clock to provide first-class customer service.
DescriptionExample of casing design (HPHT well)with VAM solutions from top to bottom Products
Oil Country Tubular Goods (OCTG)manufactured by V & M Tubes
Solutions for Oil & Gas 8
OCTG full range of products
OD 2-3/8" to 26"
API and V & M Tubes’ proprietary grades in
carbon, 13%Cr, Super 13%Cr, Sour Service,
High Collapse, CRA…
API thread connections or VAM® premium product
line (T&C, Semi-Flush, Flush, High Torque, Riser…)
Non standard sizes and walls
Restricted tolerances
Heavy wall...
Pup joints, couplings, crossovers, lifting plugs, blast
joints, mule shoes, nipples, oriented couplings…
Grades
Connections
Options
Casing and
completion
accessories
Dimensions
Casing &
Tubing
The right VAM® connection for your application
T&C = Threaded & Coupled connection IJ = Integral Joint
Connections Environments Type
VAM® connections specialty products
VAM® HTF
VAM® SW
VAM® MUST
VAM® HW ST
VAM® HP
VAM® TM
VAM® ET
VAM® TOP FE
VAM® TTR
VAM® LDR
High Torque Flush joints with superior gas-tight sealing performance
Easy operational and repairable premium connection by torque turn
control or position control
A heavy wall connection for extreme external pressures as found in
squeezing clay and salt domes
Riser application
Expandable
Products
For steam injection wells
For all drilling and cladding applications
For High Pressure, High Temperature wells
Drilling surface BOP and Inner Production Riser–TLP/Spar
Outer Production Riser–single column/SCR
Workover, landing and early production
IJ
T&C
IJ
T&C
T&C
T&C
T&C
T&C
T&C
HIGHEST PERFORMANCE
GREATEST CLEARANCE FASTEST RUNNING
VAM® TOP design, offer High Compression performance under combined loads
The Oil industry's reference product
VAM® TOP design, for drilling liners rotating at High-Torque
Combining generous running clearances with high mechanical performance
Providing improved running performance for intermediate casings
Increasing running reliability for surface casings
For maximum Clearance
VAM® connections reference products
Did you know? VAM® TOP is the benchmark in the industry
and has become a standard product for
harsh areas:
Worldwide, 1 premium connection out of 4 is a VAM® TOP
A VAM® TOP connection is run every 10 seconds
Since 1965, V & M Tubes has developed VAM® products for Oil & Gas activities with worldwide success.
VAM® is a registered Trademark of Vallourec Mannesmann Oil & Gas France.
Vallourec acquired 19.5% of interest in Tianda Oil Pipe.
VAM® TOP connections manufactured by V & M Tubes
9 Solutions for Oil & Gas Solutions for Oil & Gas 10
Sweet Corrosion: Martensitic gardes (13%Cr and Super 13%Cr) and High Collapse grades.
Highly Corrosive: CRA materials including Ferritic-austenitic grades (duplex and super duplex) and austenitic grades (super austenitic and nickel base alloys).
Yield Strength
Sour Service
High Collapse
& Sour Service
< 80 80 85 - 90 95 110 125 140 - 150Environments
API grades
V & M Tubes proprietary
grades
H 40J 55K 55 M 65
VM 22 65VM 25 75
VM 55 LT
VM 125 CYVM 130 CY
N 80 - L 80
VM 25S 80
VM 80 HC
L 80 (API)VM 80 SS
VM 80 HCSVM 80 HCSS
L80 13CR (API)VM 80 13CR
VM 90 HCSVM 90 HCSS
VM 85 13CRVM 90 13CR
VM 80 LT
C 90C 95T 95
VM 95 HC
T 95 (API)VM 95 S
VM 95 SS
C 90 (API)VM 90 S
VM 90 SS
VM 95 HCSVM 95 HCSS
VM 95 13CRVM 95 13CRSS
VM 95 LT
P 110
VM 22 110VM 28 110VM 825 110VM 825 120VM G3 110VM G50 110
VM 110 HC
VM 110 SS
VM 110 HCSS
VM 110 13CRSS
VM 110 LT
Q 125
VM 22 125VM 25 125
VM 25S 125VM 28 125VM 825 125VM G3 125VM G50 125
VM 22 140VM 25 140
VM 25S 140VM 28 135
VM 125 HC VM 140 HC
VM 125 SS
VM 125 HCSS
VM 125 LT
VM 125 HYVM 140VM 150
Low Temperature
Material selection chart
Standard
Sweet Corrosion
Highly Corrosive
High Collapse
API and proprietary grades
V & M Tubes' proprietary grades offer solutions for grades not covered by API 5CT (ex: 125 ksi Sour Service). They also offer greater performance (ex: High Collapse grades) and higher reliability (ex: Sour Service grades)thanks to stringent internal requirements in quality and process control, mechanical properties and material testing.
V & M Tubes can help you select the most appropriate grades for your application, relying on our extensive test data and field experience gained through years of services in the Oil & Gas industry.
High Pressure
High Temperature
Deep Well
Grades VAM® premium connection threaded at the Aulnoye plant of V & M Tubes
Solutions for Oil & Gas 12
Tailor-made services
VAM Field Service International
A full team of international field specialists is at your disposal to assist you 24 hours a day prior, during and after product utilization. With over 120 VAM Field Service International certified technicians located around the world, V & M Tubes' highly qualified employees can meet all the oil & gas fields' requirements throughout the world.
VAM Field Service Beijing (VFSB), part of the VAM Field Service International network, provides the following services for both onshore and offshore oil & gas fields:
VAM product support Supply Chain Management Inspection Make-up supervision at rig site Technical support Training
Accessory Supply & Repair Services
VAM Services gives our OCTG and Drilling customers access to a worldwide network of more than 160 accessories and repair shops licensed to cut threads of the VAM product line. These shops are strategically located near all major oil and gas fields.
The VAM® licensees in China are located in:
Dezhou, Shandong Province Guanghan City, Sichuan Province Shenzhen, Guangdong Province Urumqi, Xinjiang Province Tianjin Shanghai
In coordination with the technical sales and marketing departments, VAM Services manages this network by providing technical support, training, dispatch of documentation and gauges, and regular audits (at least once a year) to ensure that VAM connections are manufactured at the same quality level around the world.
Did you know? The Quality Management System of V & M Tubes
covers the entire manufacturing process, from the
steel plants to the tube and pipe hot rolling mills, the
company's finishing lines and shipping department.
V & M Tubes holds approvals from major national and
international official authorities, customers and third-
party organizations. This includes the certification
according to ISO 9001 of all V & M Tubes plants.
Did you know? Vallourec is the specialist of onshore and offshore extreme
environments. We deliver OCTG, drilling products and
accessories to the most demanding and critical fields in China:
To the Tarim basin, deep wells with critical geological
conditions. To the Sichuan basin, extreme drilling condition wells
with high content of H2S and geological difficulties. To the Bohai and Nanhai Seas, performance products
for drilling deep water wells and complex extended
reach wells.
A technician from VAM Field Service Beijing runs a 5 1/2 VM140HC VAM® TOP at MS1 Kelamayi Xinjiang, China
Grades
All API grades L80 C90 T95 P110 C110 Q125
V & M Tubes’ riser grades VM 95-110-125 R VM 95-110 RSS (Sour Service)
Drilling (Surface BOP)
Production
outer
inner
tubing
Workover, Landing,
Completion,
Early Production
Connections
VAM® TOP FE
VAM® TTRVAM® P-DW1
VAM® TOP FE
VAM® TOP FE
VAM® DPR SRVAM® DPR HPVAM® LDR
Dimensions
Risers, flowlines and line pipe productsmanufactured by V & M TubesV & M Tubes' riser, flowline and line pipe solutions are in use throughout the world. Wherever the most exacting demands are made on products, know-how and services, customers put their trust in our expertise.
Solutions for Oil & Gas 14
Upon request, TTR solutions can also be delivered with line pipe grades and plain ends.
Top Tensioned Risers (TTR)
Our TTR solutions provide high strength steels with Threaded and Coupled or Integral connections for dry trees. These connections are designed to increase fatigue life and create the weight and space savings that are an advantage for any offshore operation. Shorter installation times are yet another added benefit.
Benefits High strength High pressure Save weight Reduce overall costs
Tailor-made services
Relying on the worldwide presence of VAM Field Service International and licensee network, our TTR services include:
All-in-one technical support for pipe, material and VAM® RISER connections Design support for specialty parts interfaces Field assistance on running and inspection Logistics, TSA coating, bolstering, storage…
(according to the
connection)
OD 6 5/8" to 16"
Products
Top Tensioned Risers (TTR) Steel Catenary Risers (SCR), flowlines and line pipe products
Our highest performance product is marketed under the name PURE which stands for Premium Upset Riser Ends. PURE is a ready-for-service steel catenary risers solution developed by V & M Tubes. Main features:
OD up to 406.4 mm
WT up to 38 mm Internal and external upsetting of pipe ends with
subsequent machining to perfect geometry Perfect ID tolerances of +/- 0.25 mm Enhanced OD tolerances of +/- 0.75 mm No pipe end mismatch Easy line up for welding Enhanced fatigue properties Weight saving due to thinner wall over entire length No internal machining at location No need for pipe sorting or end dimensioning plan Perfect wall thickness and surface finish for reliable
automated ultrasonic testing (no need for various calibration blocks)
Pipe end preparations
As rolled End-sized Internally machined for thick walls Externally machined e.g for buckle arrestors
Dimensions Grades
High degree of purity and low nitrogen,
hydrogen and sulfur content
Grade B, X42-X100 (API 5L) L242-L555 (DIN EN 10208 part 2) L242-L555 (ISO 3183:2007) SML245-SML555 (DNV OS F 101)
For Sour Service, tubes can be
delivered according to ISO 15156 /
NACE MR 0175, NACE TM 0177,
NACE TM 0284 specifications
OD up to 711 mm
WT up to 80 mm
L up to 13.72 m
Other sizes upon request
Solutions for Oil & Gas 16
Our line pipe services include complete packages which save time, money and workload by eliminating the need to coordinate various external subcontractors or use a procurement service.
Coatings and linings Induction pipe bends Double jointing Buckle arrestors J-Lay collars Anode pads and anode pads installation Machining and ID measuring Project management for production, transportation and logistics
Steel Catenary Risers (SCR), flowlines and line pipe products
SCR, flowlines and line pipe products are seamless steel tubes manufactured according to your requirements. V & M Tubes offers various pipe end preparations to fulfill even the most stringent requirements for dimensional tolerances at pipe ends. Complex heat treatment and an optimized chemical composition result in assured mechanical properties over the entire upset end line pipe.
PURE – Premium Upset Riser EndsThe optimal solution for steel catenary riser applications
Tailor-made services
Did you know? Serimax, part of the Vallourec Group is a
global leader in the provision of fully integrated
welding solutions for offshore line pipes to
optimize the laying process.
Standard applications
High fatigue requirement and special applications
Fully machined
externally upset
Fully machined
internally / externally
upset
Internally machined
Bi-torch welding on Global's Hercules barge for the Panyu project in China Sea, Serimax
Offshore structuresmanufactured by V & M Tubes
Since offshore structures are becoming more and more remote, the climatic conditions in which rigs and platforms have to operate are increasingly tougher. We offer structural construction materials that can stand up to the most aggressive environments. V & M Tubes is making a name for itself in this sector with the supply of seamless structural hollows manufactured from steels especially developed for offshore applications.
V & M Tubes has developed its own high strength steel grades especially for offshore applications:
MSH offshore steels are supplied normalized / normalized rolled (+N) or quenched and tempered (+Q) at the manufacturer's discretion.
Benefits High strength High toughness at low temperature Excellent weldability Integrated lengths
Mannesmann Structural Hollow-sections (MSH sections)
Bracing and piling for legs Gangways Chords for racks Helicopter platforms
OD 48.3 to 660 mm
WT 4 to 65 mm
Applications DimensionsProducts
MSH sections
API and proprietary grades Did you know? Since 2007, we have been the number one
supplier of offshore structural tubular products
in China. We have supplied more than 10 jack-
up rig projects.
Comparable toProprietary grades
SG 770 L Offshore
SG 690 L Offshore
SG 550 L Offshore
SG 460 L Offshore
SG 355 L Offshore
Standard grades
X42 and X52 according to API 5L Grade B according to ASTM A106
Grade B, X42, X 52 and X 52 N mod. acc. to API 5L Grade 50 acc. to ASTM A 572 S 355 G 14+N/Q and S 355 15+N/Q acc. to EN 10225 Grade 355 EM (Z) acc. to BS 7191 NV E 36 acc. to DNV Rules
X 65 acc. to API 5L S 460 G 6+Q acc. to EN 10225 Grade 450 EM (Z) acc. to 7191 NV E 460 acc. to DNV Rules
X 80 acc. to API 5L NV E 550 acc. to DNV Rules
NV E 690 acc. to DNV Rules
Solutions for Oil & Gas 18
IndustrialApplications
Vallourec GroupV & M (BEIJING) CO., LTD.Room 301, East Ocean Center 24A Jianguomenwai AvenueBeijing 100022 P.R. ChinaTel: +86 10 5923 3000Fax: +86 10 5923 3063E-mail: [email protected]
www.vallourec.comwww.vmtubes.comwww.valtimet.com
Concept & Design: KRW Visual Communication
Photo Credits: Vallourec Photo Library / Thiago Fernandes / Thierry Truck / Jean-Pierre Bolle / I-stockphoto
Innovative and customized solutions for each application.
Vallourec covers the full spectrum of mechanical engineering applications, from cranes to hydraulic cylinders. In the construction industry, we produce structural tubes for use in innovative architectural projects, industrial and public facilities, as well as in private buildings. We also supply leading vehicle makers and parts manufacturers with tubes and components.
MechanicalEngineering
Automotive
ConstructionAny sizeAny shapeAny grade
VALLOUREC GROUP IN MECHANICAL ENGINEERING
Companies Products & Services Applications
V & M Tubes Seamless steel tubes and pipes
- Hot finished seamless tubes and pipes
- Hot finished square and rectangular
hollow sections under the brand MSH
(Mannesmann Structural Hollow-
sections)
Tailor-made services
Cranes Hydraulic cylinders Agricultural and
construction equipment Machined components Others
The market leader in tubular solutions for mechanical engineering
Offering great flexibility in material, dimension and shape, Vallourec is active in all steel tube applications in the mechanical engineering sector. The wide production size range and specialized machining equipment available in our plants provide high value products in all sizes and steel grades.
With our production mix, we are also in a postion to replace the following pre materials forged, cast, rolled & welded flat products, and bored bars.
Vallourec offers a dedicated technical support service that is praised by customers for its real added value.
Available in Standard or special grades Standard or special sizes Circular, square, rectangular shapes
3 Solutions for Industrial Applications
Valti Bearings
Industry
Seamless steel tubes and pipes
- Hot rolled peeled tubes
- Cold rolled tubes
Cold formed rings
Tailor-made services
5 Solutions for Industrial Applications Solutions for Industrial Applications 6
Detailed information or further grades upon request AR = as rolled, QT = quenched and tempered, N = normalized
Depending on wall thickness higher elongation values Highest wall thickness displayed. For lower wall thickness higher Charpy values
Highest wall thickness displayed. For lower wall thickness higher values No toughness properties required for these grades
Seamless steel tubes and pipesmanufactured by V & M TubesThe high flexibility of our manufacturing program in terms of dimensions and materials allows us to supply a vast variety of steel tube applications in the mechanical engineering industry. By combining our comprehensive range of modern tube-making facilities with engineering expertise inherent within the company, we can provide the best quality product anywhere in the world.
Deliveryconditions
Min yield strength ReH in MPa for thickness range in mm
Min elongation A in % L0 = 5.65 √S0
Longitudinal Transverse
Min average absorbed energy KV in J for longitudinal test pieces at test temperatures of
Grades
CrMo steels
High temperature service steel
Carbon steels
V & M Tubes’ engineering steels
V & M Tubes’ fine-grain steels
S355J0H (St 52.0 / E355 )
S355J2H (St 52-3)
MW450N
FGS 78 WV
MW450U
FGS 70 WV
S355NLH
MW450V
FGS 90 WV
FGS 90 CV
S460NLH
30CrMo4 (AISI4130)
42CrMo4 (AISI4140) Type 6
Grade C acc to ASTM A 106
AR
N
QT
QT
QT
AR / N
AR / N
AR / N
N
N
≤16
≤12
≤20
≤8
all WT
275
>80
355
355
355
450
770
590
890
890
750 630 520
758 - 965
480
460
345
345
345
470
650
700
850
850 820 800
615
670
690
440
570
440
335
335
335
450
580
430
400 390 380420
640
540 510 480 450
430 400 390
325
325
-
-
315
315
-
-
-
-
-
-
- - -
-
-
-
-
-
-
295 0°C: 27J
-50°C: 27J
-20°C: 27J
-20°C: 27J (WT≤65)
+20°C: 41J
+20°C: 27J
18
18
17
16
22
19
15
17
16
14
14
20
11
12
16
16
15
14
20
17
13
15
14
12
12
12
9
10
295
-
-
-
-
-
-
-
-
-
>16 ≤40
>12 ≤16
>20 ≤40
>8 ≤20
>40 ≤63
>16 ≤25
>40 ≤50
>20 ≤40
>63 ≤65
>25 ≤40
>50 ≤65
>40 ≤50
>65 ≤80
>40 ≤50
>65 ≤80
>50 ≤65
>80 ≤100
>50 ≤65
>80 ≤100
>65 ≤80
>100 ≤120
>65 ≤80
>100 ≤120
OD up to 1,500 mm
WT up to 250 mm
40 x 40 mm to 400 x 400 mm
WT up to 20 mm
50 x 30 mm to 500 x 300 mm
WT up to 20 mm
Circular
Square
Rectangular
Products Dimensions
We cooperate closely with our customers to design the product best able to combine at wish:
Excellent mechanical properties - High strength - High Charpy value for lower temperature Good weldability Minimum material weight Outstanding machinability
Hot finished seamless tubes and pipes Mechanical tubes Hollow bars
MSH Sections
V & M Tubes offers the best steel grade for each and every application
Excerpt of materials and mechanical properties for seamless mechanical tubes and MSH sections
V & M Tubes fine-grain steels: For higher load and weight reduction
With highly stressed steel structures, the structure's dead weight is a major factor in its cost effectiveness and performance. Hence, there is a strong interest in reducing the dead weight without any loss of load-bearing capacity, i.e. the structure's strength and the safety of its components. V & M Tubes fine grain steels offer high mechanical properties thanks to advanced steel production, rolling, and heat treatment technology. Despite their high strength, they also offer outstanding toughness, resistance to brittle fracture and excellent suitability for welding.
-40°C: 27J -40°C: 27J
-40°C: 40J
-50°C: 30J
Storage system at V & M Tubes' Düsseldorf-Rath mill
-20°C: 27J
-50°C: 27J (WT≤65)
QT
QT
QT
QT
V & M Tubes mecaplus™ series: Your best alternative choice to bars
V & M Tubes' original hollow bar series called mecaplus™ is a tubular solution with a hollow cross section near to the final dimensions of the machined parts. Made to replace solid bar material, our mecaplus™ solution gives you the following advantages when machining a circular-cylindrical hollow:
Less material loss Lower machining time Cost reduction
The V & M mecaplus™ series, with its wide range of dimensions, will always offer an option very close to your final required sizes. Tight tolerances and excellent straightness ensure that you lose as little material as possible during machining operations. No more need for complicated calculations, the mecaplus™ series offers a simple size selection system which gives the optimal hollow bar dimension needed to obtain your final piece size. This enable you to choose the most economic size for your piece with full confidence as V & M Tubes guarantees the final clean turned size.
Solutions for Industrial Applications 8
We cooperate closely with our customers to design a product best able to combine an optimum strength-weight ratio with good weldability and machinability. We not only offer support in product application design but also in welding recommendations and fatigue tests for all kinds of components.
By understanding the requirements of the finished mechanical components, we are able to design the tube production around the end use, leading to possible savings in machining costs. We provide customized mechanical tubular products with guaranteed clean turned sizes, which allow to minimize both material waste and machining requirements.
Our added value individual solutions are machined components which can be mechanically pre-processed or finished in accordance with customer drawings.
Did you know? V & M Tubes supplies the leading crane
manufacturers with fine grain steels that allow
crane designs with lifting capacity up to 3,200
tons. Grades up to FGS 100 help reduce crane
weight and allow an increase in height and
weight lifting capacities.
V & M Tubes delivered large diameter pipes
to the hoist producers of the Xiao Lang Di
project and the Three Gorges project,
the world largest hydro-electric dam.
AR
N / NF
QT
Deliveryconditions
Min yield strength ReH inMPa for thickness range in mm
Min elongation A in % L0 = 5.65 √S0
Min average absorbed energy KV in J for longitudinal test pieces at test temperatures of -20°C
Grades
mecaplusTM 420J2
mecaplusTM 590K2
mecaplusTM 470
590
440
470
540
420 400
460 430
480
390
455
400
380 19
16
17(15) 15(13)
17
14
-
AR = as rolled, QT = quenched and tempered, N = normalized, NF = normalized formed Values apply for 50 < Tn ≤ 65
Absorbed energy values for 50 < Tn ≤ 65 on request
Tailor-made services
By using a special ladle treatment during steel production, all V & M mecaplus™ grades have a much better machinability compared to standard stock material and even the EN standard. This ensures a longer life-time for the cutting tools and keeps the productivity of the machining equipment at a high level. V & M mecaplus™ grades combine much higher mechanical properties with excellent weldability by using a low-alloying concept.
27
40
V & M Tubes’ hollow bars ≤16 >16 ≤25 >25 ≤40 >40 ≤50 >50 ≤65
Longitudinal Transverse
Excerpt of materials and mechanical properties for hollow bars
Carbon and bearing steels
Grades
OD 25 to 100 mm
WT 4 to 19 mm
OD 60 to 160 mm
WT 8 to 24 mm
OD 90 to 450 mm
DimensionsProducts
Seamless steel tubes
Cold formed rings
Cold rolled tubes
Hot rolled peeled tubes
Seamless steel tubes and rings manufactured by ValtiValti high precision tubes and rings are manufactured in our mills located in France and are dedicated to mechanical and bearing applications.
V & M Tubes' mechanical tubing
Customized solutions used in the construction of innovative architectural projects, industrial equipment or private buildings.
In architectural works of art, steel has always been the key to bold and aesthetic design. The solutions proposed by the Vallourec Group have helped architects turn their dreams into reality in the following major projects:
The Grande Arche de la Défense, the Stade de France stadium in Paris (France)
The Hanover exhibition center; the Humboldt Harbor Bridge, the Sony Center, the Allianz Arena stadium and the railway station in Berlin; Munich and Frankfurt airports (Germany)
Bangkok airport (Thailand)
Guangzhou airport (China)
Liege railway station (Belgium)
Wembley stadiums and Gherkin building in London (UK)
Burj Al Arab (Dubai)
9 Solutions for Industrial Applications
VALLOUREC GROUP IN CONSTRUCTION
Companies Products & Services Applications
V & M Tubes Seamless steel tubes and pipes
- Hot finished circular, square and
rectangular hollow sections under
the brand MSH (Mannesmann
Structural Hollow-sections) Tecnipile™ PREON®
Tailor-made services
Civil and industrial
construction, public
facilities and private
sector buildings Foundations, micro-piles Others
11 Solutions for Industrial Applications
Seamless steel tubes and pipesmanufactured by V & M Tubes
Solutions for Industrial Applications 12
Our dedicated teams for steel construction projects ensure a swift response to the
special demands of this business segment. For all PREON® projects or upon request, we
accompany our client in an advisory capacity from the planning and execution stages until
after the project’s completion. Specialists in the fields of statics, project management,
quality monitoring, building site control, inspection and aftercare are available on request.
During the project phase, each construction stage is documented and reported punctually
to the customer.
Did you know? Airbus chose our PREON® roof girder system for
the structure of a 12,000m2 building which needed
a single span width of 60 m to assemble parts for
the A350 XWB (extra wide body).
V & M Tubes supplied the tubular products for
the 124 meter antenna that will be erected on
the top of the Freedom Tower in New York. It will
be assembled using 480 tons of hollow sections
manufactured at 3 different V & M Tubes mills.
OD up to 660 mm
WT up to 100 mm
40 x 40 mm to 400 x 400 mm
WT up to 20 mm
50 x 30 mm to 500 x 300 mm
WT up to 20 mm
Tailor-made services
Grade table on page 6, detailed information or further grades upon request.The biggest square and rectangular dimensions are welded MSH sections.
MSH Sections
TecnipileTM
Modular system PREON®
Dimensions
The Vallourec Group has recently developed PREON®, a modular system of
prefabricated girders (made out of MSH hot-finished structural hollow sections)
which is encountering great success in the construction of plant, production halls,
logistic halls, hangars, warehouses, etc.
Unsupported span up to 100 m and roof angle between 0% - 25%
Grades: S355J2H
TecnipileTM is a dedicated line of seamless products for all foundation applications
OD 60.3 – 244.5 mm
WT 5 – 22.2 mm
Grades: MPV 55, MPV 80, MPV 110
Products Products Description
Circular
Square
Rectangular
From standard to custom-made tubes in high strength steels, V & M Tubes offers a wide variety of structural and reinforcement tubes for all types of civil engineering and construction applications.
Circular, square and rectangular hollow sections are used as modern structural elements in the most varied fields of engineering. In building construction, exciting concepts can be realized by integrating hollow sections into the facade design. In steel structures, as well as mechnical engineering, MSH sections are used for their favorable behavior under compression and torsional loads or multi-axial bending stresses. Usually, the sections are directly welded together without the need for joint straps or stiffening plates allowing for lightweight structures. A point worthy of special mention is the excellent weldability of MSH sections, due to the uniform microstructure produced by hot forming in the normalizing temperature range.
MSH sections, the universal structural element features:
A wide range of dimensions High loadability Constructional advantages Straight forward fabrication Problem-free corrosion and fire protection Attractive appearance Technical service
PREON® System Halls used in the new Jeceaba mill of V & M Tubes in Brazil
Dimensions
OD up to 267 mm
WT up to 50 mm
L up to 2.5 m
OD 6 to 15 mm
WT 0.25 to 0.5 mm
Corrugated or not
Bearing tubes:
OD 15 to 203 mm
WT 2 to 37 mm
L 1 to 14 m
Bearing rings:
OD 90 to 450 mm
OD up to 240 mm
WT up to 25 mm
L up to 14.5 m
Innovative solutions for theAutomotive Industry
Solutions for Industrial Applications 1413 Solutions for Industrial Applications
Vallourec supplies automotive tubes and components to major carmakers and parts manufacturers. The Group works with customers’ engineering offices to develop innovative and customized solutions.
Did you know? In 2006, Vallourec established Changzhou Carex
Valinox Components. The plant specializes
in heat exchanger tubes for Exhaust Gas
Recirculation (EGR) systems, the perfect answer
for new car emission regulations.
ApplicationsProducts Manufactured by
Highway vehicle axles Railway axles
Forged tubes and pipes V & M Tubes
Exhaust Gas
Recirculation (EGR)
systems
Welded stainless steel tubes
Changzhou
Carex Valinox Components
Bearing tubes Bearing rings
Seamless steel tubes and cold formed rings
Vehicle components
include: Suspension and
transmission parts Hydraulic cylinders
and circuits Steering columns
and bars Injection lines Bearing tubes Others
Grades
ST52, 3N, FB-70 and E-460
Stainless steel
100C6 and other bearing
grades
Carbon steelSeamless steel tubes and pipes
V & M Tubes
Valti
VALLOUREC GROUP IN AUTOMOTIVE
Companies Products & Services Applications
V & M Tubes
Changzhou Carex Valinox Components
Valti
Seamless steel tubes and pipes Forged tubes and pipes Tailor-made services
Welded stainless steel tubes Tailor-made services
Bearing tubes and rings Tailor-made services
Exhaust Gas Recirculation
(EGR) systems
Bearings
Axles for highway vehicles
and railways Other vehicle componentsEGR tubes manufactured at Changzhou
Carex Valinox Components
Visual quality check of EGR tubes manufactured by Changzhou Carex Valinox Components
Dimensions can vary depending on the type of axles. Please consult us for detailed request. Other dimensions upon request.