YR Catalog Sales Guide_200_460TR

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    Maximize real-worldenergy perormance

    with advanced screw chillers

    MaxE YR

    SCREW CHILLERS

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    The importance of real-world energy performance

    MaxE YR screw chillers provide excellent real-worldenergy perormance the combined perormance at alloperating conditions, not just design. Because chillers inthe real world operate nearly 99% o the t ime at o-designconditions, o-design perormance is the major actor in

    energy consumption. Thats why MaxE YR screw chillers areengineered or maximum eciency at both design and o-design conditions.

    Unsurpassed integrated part load value

    The Air-conditioning, Heating and Rerigeration Institute (AHRI)Chiller Certication Program endorses the importance oo-design analysis to compare chiller energy consumption.Measured with AHRIs Integrated Part Load Value (IPLV),most competitive screw chillers dont even come close to theenergy eciency o the MaxE YR screw chiller.

    In act, the IPLV ratings o MaxE YR screw chillers are asmuch as 30% better than those o constant-speed centriugal

    chillers, which have long been considered the eciencyleaders. The reason is that the screw chillers capacity-controlvalve does not create a rictional drag on eciency like thepre-rotation vanes o the centriugal chiller.

    The result is unmatched energy savings, month ater month,year ater year, over the chillers entire lie.

    MaxE YR chillers delivermaximum eciency

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    Design

    Conditions

    % Load (Entering Condenser-Water Temperature)

    %O

    perating

    Hours

    The rating points used to calculate a chillers Integrated Part LoadValue (IPLV) indicate the importance of good performance at off-design conditions.

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    The OptiView Control Center helps you operate your chiller moreefficiently by allowing for the precise setting of chilled-watertemperature and operating schedule.

    Saves ozone and energy

    To help protect theenvironment, MaxE YRscrew chillers use HFC-134arerigerant, which has zeroozone-depletion potential. In addition, they are optimized or

    HFC-134a, which keeps their eciency high.

    Take advantage of colder entering condenser water

    MaxE YR chillers have been designed to take ull advantage ocolder entering condenser-water temperatures (ECWT), whichare naturally available dur ing o-design hours. The colder waterreduces the compressor workload and provides considerableenergy savings compared to articially holding the temperaturehigher as required by other chillers.

    Powerful control center saves energy

    MaxE YR chillers eature the OptiView Control Center whichuses microprocessor logic to save you energy. Operationat just 1F below the designed chilled-water-temperature

    setpoint can increase chiller energy consumption by asmuch as 3%. The digital precision o the OptiView ControlCenter lets you set chilled-water temperature to a resolutiono 0.1F.

    The OptiView Control Center can also be used toschedule daily operating hours and holidays. No longeris energy accidentally wasted by cooling the acility whenits not needed.

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    Easy to read

    Johnson Controls has always pioneered powerul, yet simplerchiller control. We were the rst to apply microprocessor-based, plain-language-display, control centers to screwchillers. Now, MaxE YR screw chillers eature the ull-screen,ull-color, OptiView Control Center.

    Its an advanced, microprocessor, control center that setsthe standard by presenting the most data in the clearestashion. You still get the code-ree, plain-language data.But now its even easier to read, thanks to a large, ull-colorscreen using advanced, active-matrix, display technology.

    This larger display shows even more data per screen withar less button-pushing. And, that makes it much quicker andeasier to operate your chiller. To acilitate a higher level omonitoring and control, data outputs are shown in associationwith illustrations o the appropriate chiller components alayout that minimizes user conusion. For convenience, all datacan be displayed in nine di erent languages, in addition to

    Imperial or SI units.

    Easy to operate

    With the OptiView Control Center, data input is oolproo.A dedicated keypad or numerical input minimizes keystrokeerrors. Cursor controls or screen navigation make it easyto access all input, control, and monitoring unctions. Plus,a navigation bar quickly guides you to the level oinormation you need.

    Get the message quickly and graphically

    Thanks to the large, active-matrix screen, detailed logs canbe read directly rom the OptiView Control Center. Instead okeystroke ater keystroke to gather sucient data rom a small,

    monochrome LCD screen, a single button can reveal an array ochiller inormation that is quickly seen on a single screen. Dataoutput is provided in precise, digital orm. Valuable operatortime is reed or other important activities.

    Maximum control withOptiView Control Center

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    The OptiView Control Center provides complete information tomaximize your chiller's operation.

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    These sample screens demonstrate how easy it is to access andview more usable data. They are typical of the over 35 screensavailable on the OptiView Control Center.

    Advanced data logging

    For convenience, a printer can easily be connected to theOptiView Control Center without interacing through a BASsystem. A printed log can be obtained automatically, atpre-determined time intervals, without an operator interace.In addition, service technicians can use a portable printer to

    download inormation or troubleshooting and repair. All thiscan also be done while connected to a BAS system.

    On-screen trend analysis

    The OptiView Control Centers ull-screen, ull-color displayallows on-board trending o up to six dierent values,selected rom over 80 i tems. The values and sampling intervalare all user-selectable. This fexibility allows operators to selectparameters that are critical or their operation, anddo trending without a BAS interace and separate monitor.

    Easy to integrate

    Energy savings and ease-o-use can be ully realized whenthe HVAC system is an integrated par t o the BAS system.

    The OptiView Control Center is designed to communicatewith most existing control systems on the market today, aswell as BACnet and LonMark systems.

    Easy to secure

    You can rest assured that along with state-o-the-art control,the OptiView Control Center provides advanced levels osecurity. Setpoints are protected by a user-selectable securityaccess code. Remote mode allows a BAS to implementsophisticated control strategies as a rst priority. Localmode provides ull control at the control center. Operatormode opens control sotware to your commands. AndService mode gives qualied service personnel exclusiveaccess to special unctions.

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    The MaxE YR screw chiller is one o the most versatilelarge-tonnage chillers on todays market. In addition toair-conditioning duty, it easily adapts to a variety ohigh-head cooling requirements, including brine coolingand thermal storage. It can also be tailored to buildingcodes around the world.

    Performs well under pressure

    I your application calls or cooling brine below 30F, standardcentriugal chillers just cant handle the pressure. The highercompression requirement is beyond their capability. But theMaxE YR screw chiller works well under pressure. It can easilycool brine down to 20F, which could signicantly reduce thesize and cost o the equipment using the brine.

    Able to work double-duty

    Thermal-storage applications oten require chillers to perormdouble-duty: during the day, its low-head, chilled-water duty;at night, its high-head, ice-build duty. In general, centriugalchillers can be built to do one or the other, but not both. The

    best choice or the job is the MaxE YR screw chiller, which isable to work both the daytime and nighttime shits.

    As an added benet, the MaxE YR screw chiller maximizesice production by utilizing an alternate unloading schemedesigned specically or thermal-storage applications. Thislogic maintains maximum chiller loading when conventionalchiller controls would unload the chiller. The result is shorterice-build times.

    Readily accepts change

    The global-design platorm o the MaxE YR screwchiller allows it to be cost-eectively tailored or coderequirements around the world. The chiller can be easily

    modied by Johnson Controls' worldwide design centers andmanuacturing acilities to meet local market needs, includinglanguage, electr ical codes, and vessel specications.

    Versatile design providesmaximum fexibility

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    The OptiView Control Center can present information in ninedifferent languages, as well as Imperial or SI units.

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    The OptiView Control Center provides complete information onyour chillers operating condition. The Solid State Starter extendsmotor and compressor life.

    Proven compressor design

    Johnson Controls industrial-rerigeration engineers utilizedtheir screw-compressor expertise to produce a newcompressor design optimized specically or water-cooledchillers. This design is based on Johnson Controls' experiencein thousands o demanding industrial-rerigeration and

    gas-compression applications. This tough compressor isconstructed to perorm over the chillers entire service lie.

    OptiView Control Center keeps you well-informed

    The OptiView Control Center provides complete inormationon your chillers operating condition. Saety-shutdowninormation includes day, time, cause o shutdown, and typeo restart required. Color-coding o ault messages allowseasy determination o chiller status. Yellow messages areshutdowns with automatic restart, requiring no operatorintervention. Red messages are displayed or shutdownsrequiring manual restart , alerting the operator that a systemcheck may be required.

    The Trending Screen can show changes in motor current,oil temperature and pressure, rerigerant pressures, or watertemperatures, all o which can be valuable indicators odeveloping problems. This capability gives you ample time totake corrective measures beore any expensive downtime isincurred. With the OptiView Control Center, you can see whento schedule routine maintenance in advance o actual need.

    Solid State Starter extends motor life

    Equipped with its Solid State Starter, the MaxE YR screwchiller starts sotly, putting less stress on the motorand compressor, extending their lie. In addition, the SolidState Starter includes an impressive array o saety controlsthat protect the chiller against: phase loss, phase reversal,

    phase imbalance, undervoltage, overvoltage, and overcurrent.With the available circuit breaker, there is also UL ground-ault protection and a short-circuit-withstand rating o65,000 amps.

    Start maximizing today

    For more information on how MaxE Chillers can deliver

    real-world energy performance, call your nearby Johnson

    Controls representative.

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    Maximum reliability withminimum maintenance

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    Printed on recycled paper.

    PUBL-5188 (908) Supersedes 160.81.SG1 (706) 2008 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI 53201 Printed in USAwww.johnsoncontrols.com