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Introduction to the Robert Gorgon University 09/10/2019 On behalf of Zahra Lotfi MSc, MICorr, CEng

Zahra Lotfi On behalf of - Institute of Corrosion

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Introduction to the

Robert Gorgon University09/10/2019

On behalf ofZahra Lotfi

MSc, MICorr, CEng

Contents

• About Corrosion

• About ICorr

• About ICorr Aberdeen Section

• ICorr Aberdeen Events

• ICorr Membership

• Key Information

• Q&A

2

About Corrosion

3Humber Estuary Killingholme UK – April 16, 2001 (Erosion Corrosion, Refinery, USD 82,400,000)The Health and Safety Executive report http://www.hse.gov.uk/comah/conocophillips.pdf

About Corrosion

4

THE ‘BROKEN’ BRIDGE OF ITALY: Severe External Corrosion THE ‘NEARLY BROKEN’ BRIDGE OVER THE FORTH: Cable Corrosion

FURTHER SOURCES OF INFORMATION>

The ICorr Website: Is an excellent resource.https://www.icorr.org/souces-of-information/

About Corrosion

Corrosion costs (general):

• 276 billion USD per year for total direct cost of corrosion in theUnited States; equivalent to 3.1% of GDP.

(Source: NACE – The Worldwide Corrosion Authority.)

• Corrosion cost to the UK is about 4% of GDP

(Source: Institute of Corrosion, ICorr, U.K.)

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Corrosion costs (Oil and Gas industry):

• 7 billion USD per year for gas and liquid transmission pipelines.

• 1.4 billion USD per year for oil and gas exploration production.

About Corrosion

Consequences of Corrosion:

• Hazards or injuries to people

• Environmental impact due to leakagefrom vessels and pipes

• Loss of mechanical strength andstructural failure or brkeadown

• Loss of time in availability of industrialequipment

• Reputational damage

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Why Corrosion Takes Place?

• Corrosion is the deterioration of a substance, usually a metal, or its properties because of a reaction with its environment. (Source: National Association of Corrosion Engineers )

• Physicochemical interaction between a metal and its environment which results in changes in the properties of the metal and which may often lead to impairment of the function of the metal, the environment, or the technical system of which these form a part. (ISO 8044)

What is Corrosion?

ENERGY

ENER

GY

About Corrosion

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Corrosion Triangle:

Corrosion Control:

Design the material

Control the environmentDesign a barrier

About Corrosion

8

About Corrosion

Factor Controlling Method Barrier Controller

Conductivity Stop/slowdown electrons

Non-conducting coat/paint

Coating/Painting Engineer/Inspector

Conductivity Reduce conductivity Keep the process dry Process Engineer

Electrochemicalreaction

Apply current Cathodic protection CP Engineer/Inspector

Oxygen Stop/slowdown Oxygen Barrier coating/paint Coating/Painting Engineer/Inspector

Anodic reaction Electronegativity Corrosion resistant metal Material/Corrosion Engineer

Electrochemicalreaction

Stop/ reduce reaction rate

Corrosion inhibitor Chemical/Corrosion Engineer

Electrochemicalreaction

Stop/ reduce reaction rate

Passive layer Material/Corrosion Engineer

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Corrosion Control Engineering

About Corrosion

10

Types of corrosion• There are more than 45 types of failure mechanisms in 5 categories as per

API 571 only in oil and gas industries

• Mechanical and Metallurgical

• Uniform or Localized Loss of Thickness

• High Temperature Corrosion

• Environmentally Assisted Cracking

Brittle fracture

ErosionCO2 Corrosion

Microbial Induced CorrosionOxidationStress Corrosion Cracking

About Icorr

ICorr (http://www.icorr.org/) is a learned society and registered charity that has

been serving the corrosion science, technology and engineering community since

1959 in the fight against corrosion.

Aim:

Establishment and promotion of sound corrosion management practice

The advancement of cost effective corrosion control measures

Raise corrosion awareness at all stages• Design

• Fabrication

• Operation

• De-commissioning

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About ICorr

Regional Branches:Aberdeen, London, Midlands, Northeast, Northwest, and Yorkshire.

Technical divisions:

• Corrosion Science Division Corrosion Symposium (26/28 August

2019- 60th Corrosion Science Symposium)

• Corrosion Engineering Division Forums Working groups (Cathodic protection -

Nuclear - Coatings - Oilfield chemicals - Water treatment - Corrosion in Concrete)

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About ICorr

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CPD refers to the process of tracking and documenting the skills,knowledge and experience that you gain both formally and informally in order to help you in your professional career progression.

– Self-study– Work experience

– professional mentoring of colleagues or others– Academic study – Training courses– Events and seminar

CPD Requirements for Chartered Engineers in UKAll Engineering Council registrants make a commitment to maintain and enhance their competence. In practice, this means undertaking Continuing Professional Development (CPD).

– Chartered Scientist or – Chartered Engineer

The Institute of Corrosion has developed a mentoring program to assist its members to achieve their Chartered Status.

mycareerpath® (CPD record database)An online professional development system, information on any of above activities can be recorded in

mycareerpath® including subject, type of work, duration and learning outcomes.

Continued Professional Development (CPD)

About ICorr

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• ICorr Certification Scheme

– Painting Inspector (Level 1/2/3)

– Coating Inspector (Level 1/2)

– Pipeline Coatings Inspector

– Insulation Inspector

– Fire Proofing Inspector

• Cathodic Protection (CP) Certification Scheme,

– Cathodic Protection Technician (Level 1/2/3)

– professional mentoring of colleagues or others,

– attendance at conferences.

Training and Qualification

ICorr (Aberdeen Section)

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2019-2020 Session Committee

Chair: Mr. Stephen Tate

Vice Chair: Dr. Nigel Owen

Website Officer: Dr. Yunnan Gao

Secretary (External ): Mr. Alistair Seton

Secretary (Internal): Mr. Hooman Takhtechian

Finance Officer: Mr. Bryn Roberts

Event Co-ordinator:Mr. Amir Attarchi

University Liaison and CPD Officer: Zahra Lotfi

Committee Member: Dr.Muhammad Ejaz and Mr. Jonathan Segynola

ICorr (Aberdeen Section)https://sites.google.com/site/icorrabz/home

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ICorr (Aberdeen Section)

ICorr (Aberdeen Section)https://sites.google.com/site/icorrabz/resource-center

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ICorr Aberdeen Events 2019-2020

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Date Event

Type

Speaker (s)

/ Company

Topic (s) Time Venue

Tuesday

24/09/2019

Joint

Meeting

with TWI

ROSEN -

Daniel

Sandana

SCC on Offshore Assets with emphasis on Weldments and

HISC.

Sign in & Network

from 17:45;

Complementary

Buffet from 18:00;

Pres. at 18:30.

RGU, Room N242, Sir Ian Wood

Building, Robert Gordon

University (RGU), Garthdee

Road, Aberdeen AB10 7GJ

Tuesday

29/10/2019

ICorr

Technical

Event

ICORR UK +

RAWWATER:

(Various)

Presidents Lecture + Reservoir Management / H2S

Mitigation. Speaker 1: ICorr - Growing our Membership and

ICorr Awards - Call for Nominations. Speaker 2: "An understanding

of Reservoir Souring and Mitigation"

Sign in & Network

from 17:45;

Complementary

Buffet from

18:00; Pres. at

18:30.

RGU, Room N242, Sir Ian Wood

Building, Robert Gordon

University (RGU), Garthdee

Road, Aberdeen AB10 7GJ

Tuesday

26/11/2019

Joint

ICorr/IO

M3 Event

BP/BiSN

(Various)

Application of Bismuth based alloys to address Oilfield

challenges. Speaker 1: Paul Carragher (BiSN). Speaker 2: Lance

Underwood (BiSN) Speaker 3: Angus MacLeod (BP).

Sign in & Network

from 17:45;

Complementary

Buffet from 18:00;

Pres. at 18:30.

RGU, Room N242, Sir Ian Wood

Building, Robert Gordon

University (RGU), Garthdee

Road, Aberdeen AB10 7GJ

Tuesday

28/01/2020

Joint

EI/ICorr

Technical

Event

SETS

(Various)

Structural Integrity Issues: Under-deck, air-gap, splash zone

deterioration (of conductors, caissons and risers). Speaker 1: Greg

Law. Speaker 2: Chris Tierney.

Sign in & Network

from 17:45;

Complementary

Buffet from 18:00;

Pres. at 18:30.

RGU, Room N242, Sir Ian Wood

Building, Robert Gordon

University (RGU), Garthdee

Road, Aberdeen AB10 7GJ

ICorr Aberdeen Events 2019-2020

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Date Event

Type

Speaker (s)

/ Company

Topic (s) Time Venue

Tuesday

25/02/2020

ICorr

Technical

Event

DNV (Various) 2 Key Areas of RBI:

Paper 1 - PSVs are classed as safety critical when protecting

hydrocarbon containing equipment and, even on non-

hazardous services are always safety related. Pressure Safety

Valve RBI will be discussed using Half a Billion Hours of Data.

Paper 2 - For FPSO cargo tanks the main degradation threats

are fatigue cracking and corrosion / coating degradation. This

presentation gives an overview of DNV GL methods for carrying

out an RBI assessment for each of these threats and how they

may be used to develop an optimized inspection schedule.

Paper 1 Speakers: John Morgan / Chris Bell. Paper 2. Speaker:

David Baxter

Sign in & Network

from 17:45;

Complementary

Buffet from 18:00;

Presentation at

18:30.

RGU, Room N242, Sir Ian Wood

Building, Robert Gordon

University (RGU), Garthdee

Road, Aberdeen AB10 7GJ

ICorr Aberdeen Events 2019-2020

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Date Event Type Speaker (s) /

Company

Topic (s) Time Venue

Tuesday

31/03/2020

Industrial

Visit - 2

Oceaneering

(Various)

Industrial Visit - An Alternative / Interactive Industrial

Event. Ian Drummond as Lead, will be joined by experienced

Integrity Professionals / Advance NDT Technologists who will be

available for around 60 mins, to take live Integrity related

questions from the Audience, (which will appear on a large / high

vis. screen behind the Panel for Discussion by all).

Event to start at

18:00; Visit to

start at 18:30

Oceaneering, Aker

Solutions Building,

Aberdeen Airport,

Building 1, Dyce Drive,

Aberdeen, AB21 0BR.

Tuesday

28/04/2020

Joint

ICorr/MCF

Event

Economic

Engineering Ltd.

Alan Hunter

Economic Literacy and Competency. O&G Corrosion &

Materials Engineers need to be economically literate, as well as

technically advanced and competent. The basis of a methodology

for commercial success will be proposed and applied to the O&G

Integrity & Corrosion Management Sector. Speaker: Alan Hunter

Event to start at

17:30;

Presentation to

start at 18:00

Palm Court Hotel,

81 Seafield Road,

Aberdeen, AB15 7YX

Tuesday

26/05/2020

IOAM -

Institute of

Asset

Managemen

t

Adam Lea-Bischinger 6 Core Elements of Asset Management. The work of IOAM

and the Development and Roll-out of ISO 55000 which defines

Terminology, Requirements and Guidance for Implementing,

Maintaining and Improving an Effective Asset Management

System including examples of UK Companies operating the ISO

55000 System.

Sign in & Network

from 17:45;

Complementary

Buffet from

18:00; Pres. at

18:30.

RGU, Room N242, Sir

Ian Wood Building,

Robert Gordon

University (RGU),

Garthdee Road,

Aberdeen AB10 7GJ

Tuesday

25/08/2020

Joint

ICorr/NACE

Event 2020

Corrosion

Awareness

Day (CAD)

PETROFAC (Various) Annual ICorr Aberdeen / ABZ Corrosion Awareness Day:

Programme: Visit one of the most advanced Oil and Gas Training

Centres in the world with nine specially designed modules that

closely replicate the systems and equipment found on onshore

facilities and offshore installations. The Day will include several

Practical Demonstrations with Teaching themed on Fabrication

and External Corrosion Management. Demonstrators: Graham

George /Lynne Cairnie Petrofac HSE Fabric Maintenance

Training/Competence Team and Mike Hobin of NACE.

Event to start at

09:00 and finish

at 20:00.

Petrofac Training

Centre, Forties Road,

Montrose, Angus,

DD10 9ET

• Develop links with business and professional bodies who have similarinterests.

• Enjoy the support of an enthusiastic and experienced organisation.

• Participate in the advancement of corrosion control in all its forms.

• Participate in Branch and Divisional activities.

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ICorr Membership

• Leads to professional qualification (FICorr, MICorr, TICorr) or certification as technicians and inspectors (Technician 1, Inspector levels 1 to 3).

• Keep up to date with corrosion and corrosion control activities.

Free Student MembershipJoin the largest community of Corrosion professionals in

the UK and access all the resources, skills andopportunities you need to develop your career

http://www.icorr.org/membership/student-membership.phtml

• Show proof of full time enrolment at anapproved science or engineering basedstudy program.

• Submit completed form and proof ofenrolment.

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ICorr Membership

Key Information

• For further information about the institute, visit the ICorr website:

www.icorr.org

• For further information about the activities of the local section, visit Aberdeen section page on

https://sites.google.com/site/icorrabz/

https://www.linkedin.com/in/aberdeen-icorr/

or send an email to

[email protected]

Thank you.

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