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ZEISS MinSCANThe Core of Your Mine-Site Mineralogy Laboratory
Product Information
Version 1.0
Optimize mineral processing circuits at the mine-site
Mineral processing plant
2
Monitor your mineral processing plant through daily mineralogical analysis
of process streams. With ZEISS MinSCAN, you build up a comprehensive
understanding of the daily performance of your plant.
Use the data from ZEISS MinSCAN to increase profits through greater concen-
trate quality and reduced losses to tailings. Rapidly troubleshoot recovery issues,
optimize plant performance and compliment assays by giving metallurgists,
mine managers and superintendents the confidence to make effective decisions
based on quantitative data.
ZEISS MinSCAN marks a step change in automated mineralogy technology
building on the unrivaled pedigree of ZEISS to supply rugged SEM hardware
for challenging environments. In collaboration with its key industry partners,
ZEISS introduces a complete field proven end to end solution to industry for
the first time.
Revolutionize Your Plant Performance
› In Brief
› The Advantages
› The Applications
› Service
00,51
1,52
2,53
3,54
4,55
Mas
s % C
u Distribution of Cu in Re-cleaner concentrate
Tenorite
Malachite/azurite
Digenite
Covellite
Copper
Chrysocolla
Chalcopyrite
Chalcocite
3
Simpler. More Intelligent. More Integrated.
Plant Troubleshooting
Use ZEISS MinSCAN data to improve your bottom
line. With a systematic sampling strategy and
rapid data generation, MinSCAN can provide
quanti-tative answers to the following questions:
Are recoverable minerals being lost to tailings?
Is the concentrate being diluted? Is the incoming
ore type going to the correct process stream?
Are penalty elements being sent to the refinery?
Having answers to these questions backed by
data can enable process improvement superinten-
dents to make the right cost saving decisions for
the plant.
Feed Forward Analysis
Use ZEISS MinSCAN to analyze blast chippings
of mine blocks to direct feed ore to the correct
processing stream. Through a fast understanding
of the mineralogy and texture of the mine block,
a decision can be made to send it to the most
appropriate processing stream or even straight
to waste to avoid uneconomical processing.
During feasibility, use MinSCAN data to refine
the block model and incorporate mineralogy and
texture into the mine plan.
Daily Plant Monitoring
Through systematic sampling of the feed, concen-
trate and tailings of your process streams, under-
stand the changes in target mineral recovery by
separating the effects of ore variability from that of
processing plant parameters.
Build up an average picture of the feed quality over
time and processing plant performance to gauge
whether the day's performance is unusually high
or low. Use information regarding unoptimized
processing plant performance to kickoff process
improvement projects and rectify issues backed by
historical data. Use information regarding poor feed
quality to guide the mine plan and maximize the
overall profit of the operation.
Trending graph showing bulk mineralogy variation over time Optimization of extraction processingDrive ore stockpiling decisions
Data proving pyrite dilution of concentrate
1,12
0,92
0,38
0,01
0,05
0,02
30,0
1
0,73
2
0,02
0,06
0,01
0,02
1,17
0,29
0,54
0,01
0,48
0,04
0,01
0,76
0,21
1,25
0,05
0,09
0
5
10
15
20
25
30
35
Albi
te
Clin
ochl
ore
Illite
K Fe
ldsp
ar
Mus
covi
te
Pyrit
e
Pyrr
hotit
e
Qua
rtz
Side
roph
yllit
e
Anke
rite
Apat
ite
Calc
ite
Dela
foss
ite-C
u
Dela
foss
ite-F
e
Dige
nite
Gyp
sum
Ilmen
ite
Lim
onite
Mag
nesio
ferr
ite
Mag
netit
e
Mon
azite
Rutil
e
Teno
rite
Verm
icul
ite
Zirc
on
› In Brief
› The Advantages
› The Applications
› Service
4
Your Insight into the Technology Behind It
View and Manage Your Results
Use Mineralogic’s Explorer application to browse
results of mineralogy, mineral associations,
mineral partial exposed perimeter, elemental
assay, locking and mineral liberation. Sort particles
and grains, and view individual particles, grains,
pores or fields of view. You can automatically
separate touching particles. Create large mineral
maps and BSD grayscale montages. Enjoy the
convenience of modifying mineral classifications.
Retrospectively reanalyze data offline increasing
productivity. Quickly export data for further
handling.
Remote Data Interpretation
MinSCAN is designed to be operated from
anywhere in the world. When connected to
a network, data from Mineralogic can be trans-
ferred to the cloud and interrogated by the
ZEISS applications team to improve results,
methods and workflows.
With full remote diagnostic, monitoring and
data export capability, you can always be in direct
contact with your instrument. Interpretation of
results can be performed anywhere in the world
enabling your distributed team to be a mouse
click away.
Remote access technical support maximizes system uptimeMineral particles images of heavy mineral sand feed, sorted by Feret max diameter
› In Brief
› The Advantages
› The Applications
› Service
5
Tailored Precisely to Your Applications
Typical Applications, Typical Samples Task ZEISS MinSCAN Offers
Troubleshooting Mineral processing efficiency improvement • Modal mineralogy• Assay• Mineral association• Liberation• Particle size distribution• Grain size distribution• Exposed particle surface• Daily, weekly and monthly trend charts• Grade Recovery Curve • Cumulative Liberation Yield
Plant Modelling Benchmarking plant performance and feed quality • Modal mineralogy• Assay• Mineral association• Liberation• Particle size distribution• Grain size distribution• Exposed particle surface• Daily, weekly and monthly trend charts• Grade Recovery Curve • Cumulative Liberation Yield
› In Brief
› The Advantages
› The Applications
› Service
6
Tailored Precisely to Your Applications
Typical Applications, Typical Samples Task ZEISS MinSCAN Offers
Early Gangue Rejection Increase head grade through gangue rejection • Modal mineralogy• Assay• Mineral association• Liberation• Particle size distribution• Grain size distribution• Exposed particle surface• Daily, weekly and monthly trend charts• Grade Recovery Curve • Cumulative Liberation Yield
Feasibility Understand the viability of an ore deposit for economic recovery • Modal mineralogy• Assay• Mineral association• Liberation• Particle size distribution• Grain size distribution• Exposed particle surface• Daily, weekly and monthly trend charts• Grade Recovery Curve • Cumulative Liberation Yield
Exploration Use mineral vectoring to identify new deposits • Correlation to LA-ICP-MS
› In Brief
› The Advantages
› The Applications
› Service
25000
27000
29000
31000
33000
35000
37000
39000
0
10
20
30
40
50
60
70
80
90
100
Thro
ughp
ut (d
mt)
Reco
very
%Cu
Plant Performance
Throughput (dmt) Predicted Recovery Actual Recovery
0
5
10
15
20
25
30
35
40
Mas
s % C
u
Distribution of Cu in Re-cleaner concentrate
Tenorite
Malachite/azurite
Digenite
Covellite
Copper
Chrysocolla
Chalcopyrite
Chalcocite
7
ZEISS MinSCAN at Work
Trending data produced by MinSCAN running bulk mineralogy analyses on 27 samples per day at a large
copper mine. Example shows a drop in recovery correlates well with a spike in copper bearing minerals in
the final tailings.
80 µm
Distribution of Cu in Re-cleaner concentrate
Plant performance
› In Brief
› The Advantages
› The Applications
› Service
00,51
1,52
2,53
3,54
4,55
Mas
s % C
u
Distribution of Cu in Re-cleaner concentrate
Tenorite
Malachite/azurite
Digenite
Covellite
Copper
Chrysocolla
Chalcopyrite
Chalcocite0
0,51
1,52
2,53
3,54
4,55
Mas
s % C
u
Distribution of Cu in Re-cleaner concentrate
Tenorite
Malachite/azurite
Digenite
Covellite
Copper
Chrysocolla
Chalcopyrite
Chalcocite
00,20,40,60,81
1,21,41,61,82
Mas
s % C
u
Distribution of Cu in Re-cleaner concentrate
Tenorite
Tenorite
Malachite/azurite
Digenite
Covellite
Copper
Chrysocolla
Chalcopyrite
Chalcocite
8
ZEISS MinSCAN at Work
Cu deportment by mineral in cyclone overflow
Distribution of Cu bearing minerals in final tail
› In Brief
› The Advantages
› The Applications
› Service
9
Randomly sorted heavy mineral sand mineral particles
Heavy mineral sand mineral particles sorted by Feret max diameter
Detailed high resolution mineral map of a heavy mineral sand particle
Detailed high resolution mineral map of a heavy mineral sand particle
ZEISS MinSCAN at Work
40 µm
20 µm
Ilmentite (High Fe)
Ilmenite (Low Fe)
Kaolinite
Magnetite
Monazite
Pseudobrookite
Pyrope/Almandine
Quartz
Rutile
Titanomagnetite
UnclassifiedHaematite
Ilmenite
Dolomite
Garnet
Calcite
Chromite
Andradite
Apatite
Ilmentite (High Fe)
Ilmenite (Low Fe)
Kaolinite
Magnetite
Monazite
Pseudobrookite
Pyrope/Almandine
Quartz
Rutile
Titanomagnetite
UnclassifiedHaematite
Ilmenite
Dolomite
Garnet
Calcite
Chromite
Andradite
ApatiteIlmentite (High Fe) Ilmenite (Low Fe) Monazite Quartz Rutile UnclassifiedIlmenite
Titanomagnetite UnclassifiedIlmentite (High Fe)
Ilmenite (Low Fe)
QuartzIlmeniteHaematite Pseudobrookite
› In Brief
› The Advantages
› The Applications
› Service
10
Automated mineralogy solutions from ZEISS are also available on laboratory based instruments. Choose between C-SEM and FE-SEM analytical technology and
between 1 and 3 EDS detectors. Compliment automated mineralogy with WDX, XRF or Raman spectroscopy.
Expand Your Possibilities
ZEISS EVO for 24/7 Ore Process Control
EVO is the industry standard platform for automated mineralogy and is in operation worldwide in mineral
processing laboratories. EVO’s column isolation valve allows fast sample transfer and chamber pump down,
making it the ideal SEM for 24/7 ore processing. Choose between three chamber sizes – 10, 15 or 25 – to
get the right system for your application. Use EVO in variable pressure mode for easy analysis of uncoated
samples, shortening your time to result.
ZEISS Sigma 300 for Research into Ore Processing
Sigma is a Schottky thermal emitter which combines a high brightness source with high stability improving
your time to result. By exploiting Sigma’s exceptional imaging capabilities, you can distinguish minerals
of similar average atomic weight by grayscale alone (0.07 atomic mass unit resolution). The multi-purpose
nature of Sigma allows it to perform a range of complementary analytical techniques for maximum flexibility.
› In Brief
› The Advantages
› The Applications
› Service
1111
Expand Your Possibilities
Microscopy Solutions for Natural Resources
ZEISS offers you the industry’s widest range of imaging solutions for natural resources. Choose from light, electron and ion microscopes with an imaging range from
1 μm to 0.5 nm resolution. Use multiple technologies for imaging and correlate your data to gain a deeper understanding of your samples. Choose between focused
ion beam and X-ray microscopy for imaging of volumes with voxel resolution as small as 5 nm.
Stereo
Microscopes
Teaching
Microscopes
Polarized Light
Microscopes
Widefield
Microscopes
Research
Microscopes
Slide
Scanner
Scanning
Electron
Microscopes
Automated
Mineralogy
Systems
X-ray
Microscopes
› In Brief
› The Advantages
› The Applications
› Service
Click here to view this video
12
Correlative Image Viewing with
ZEISS Atlas 5
With Atlas 5 you can compare and correlate data
from any microscope system. Combine images
from the same region of interest, acquired with
optical, electron, ion and X-ray microscopes.
Atlas 5 is your disruptive technology for
correlative data interaction in mining and
geoscience.
Correlate the Following Image Types:
• Polarized images from a light microscope
such as Axio Imager 2
• Secondary electron, backscatter and
cathodoluminescence images from a
scanning electron microscope such as
EVO, Sigma, GeminiSEM and MERLIN
• Mineral maps from a petrological analyzer
such as Mineralogic
• Virtual 2D data slices from an X-ray microscope
such as Xradia Versa and Xradia Ultra
Expand Your Possibilities
12
› In Brief
› The Advantages
› The Applications
› Service
https://zeiss.wistia.com/medias/s8tydkj9op
Because the ZEISS microscope system is one of your most important tools, we make sure it is always ready
to perform. What’s more, we’ll see to it that you are employing all the options that get the best from
your microscope. You can choose from a range of service products, each delivered by highly qualified
ZEISS MinSCAN specialists who will support you long beyond the purchase of your system. Our aim is
to enable you to experience those special moments that inspire your work.
Repair. Maintain. Optimize.
Attain maximum uptime with your microscope. A ZEISS Protect Service Agreement lets you budget for
operating costs, all the while reducing costly downtime and achieving the best results through the improved
performance of your system. Choose from service agreements designed to give you a range of options and
control levels. We’ll work with you to select the Protect Service Agreement that addresses your system needs
and usage requirements, in line with your organization’s standard practices. Our service on-demand also
brings you distinct advantages. ZEISS service staff will analyze issues at hand and resolve them – whether
using ZEISS Connected Assistance remote service or working on site.
Enhance Your Microscope System.
Your ZEISS microscope system is designed for a variety of updates; open interfaces allow you to maintain
a high technological level at all times. As a result you’ll work more efficiently now, while extending the
productive lifetime of your microscope as new update possibilities come on stream.
Profit from the optimized performance of your microscope system with services from ZEISS – now and for years to come.
Count on Service in the True Sense of the Word
>> www.zeiss.com/microservice
13
› In Brief
› The Advantages
› The Applications
› Service
Carl Zeiss Microscopy GmbH 07745 Jena, Germany [email protected] www.zeiss.com/minscan
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| ©
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icro
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y G
mbH
Not
for
the
rape
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, tre
atm
ent
or m
edic
al d
iagn
ostic
evi
denc
e. N
ot a
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oduc
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in e
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. C
onta
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rmat
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