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ZEISS MinSCAN The Core of Your Mine-Site Mineralogy Laboratory Product Information Version 1.0

ZEISS MinSCAN · Chrysocolla Chalcopyrite Chalcocite 7 ZEISS MinSCAN at Work Trending data produced by MinSCAN running bulk mineralogy analyses on 27 samples per day at a large copper

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  • ZEISS MinSCANThe Core of Your Mine-Site Mineralogy Laboratory

    Product Information

    Version 1.0

  • Optimize mineral processing circuits at the mine-site

    Mineral processing plant

    2

    Monitor your mineral processing plant through daily mineralogical analysis

    of process streams. With ZEISS MinSCAN, you build up a comprehensive

    understanding of the daily performance of your plant.

    Use the data from ZEISS MinSCAN to increase profits through greater concen-

    trate quality and reduced losses to tailings. Rapidly troubleshoot recovery issues,

    optimize plant performance and compliment assays by giving metallurgists,

    mine managers and superintendents the confidence to make effective decisions

    based on quantitative data.

    ZEISS MinSCAN marks a step change in automated mineralogy technology

    building on the unrivaled pedigree of ZEISS to supply rugged SEM hardware

    for challenging environments. In collaboration with its key industry partners,

    ZEISS introduces a complete field proven end to end solution to industry for

    the first time.

    Revolutionize Your Plant Performance

    › In Brief

    › The Advantages

    › The Applications

    › Service

  • 00,51

    1,52

    2,53

    3,54

    4,55

    Mas

    s % C

    u Distribution of Cu in Re-cleaner concentrate

    Tenorite

    Malachite/azurite

    Digenite

    Covellite

    Copper

    Chrysocolla

    Chalcopyrite

    Chalcocite

    3

    Simpler. More Intelligent. More Integrated.

    Plant Troubleshooting

    Use ZEISS MinSCAN data to improve your bottom

    line. With a systematic sampling strategy and

    rapid data generation, MinSCAN can provide

    quanti-tative answers to the following questions:

    Are recoverable minerals being lost to tailings?

    Is the concentrate being diluted? Is the incoming

    ore type going to the correct process stream?

    Are penalty elements being sent to the refinery?

    Having answers to these questions backed by

    data can enable process improvement superinten-

    dents to make the right cost saving decisions for

    the plant.

    Feed Forward Analysis

    Use ZEISS MinSCAN to analyze blast chippings

    of mine blocks to direct feed ore to the correct

    processing stream. Through a fast understanding

    of the mineralogy and texture of the mine block,

    a decision can be made to send it to the most

    appropriate processing stream or even straight

    to waste to avoid uneconomical processing.

    During feasibility, use MinSCAN data to refine

    the block model and incorporate mineralogy and

    texture into the mine plan.

    Daily Plant Monitoring

    Through systematic sampling of the feed, concen-

    trate and tailings of your process streams, under-

    stand the changes in target mineral recovery by

    separating the effects of ore variability from that of

    processing plant parameters.

    Build up an average picture of the feed quality over

    time and processing plant performance to gauge

    whether the day's performance is unusually high

    or low. Use information regarding unoptimized

    processing plant performance to kickoff process

    improvement projects and rectify issues backed by

    historical data. Use information regarding poor feed

    quality to guide the mine plan and maximize the

    overall profit of the operation.

    Trending graph showing bulk mineralogy variation over time Optimization of extraction processingDrive ore stockpiling decisions

    Data proving pyrite dilution of concentrate

    1,12

    0,92

    0,38

    0,01

    0,05

    0,02

    30,0

    1

    0,73

    2

    0,02

    0,06

    0,01

    0,02

    1,17

    0,29

    0,54

    0,01

    0,48

    0,04

    0,01

    0,76

    0,21

    1,25

    0,05

    0,09

    0

    5

    10

    15

    20

    25

    30

    35

    Albi

    te

    Clin

    ochl

    ore

    Illite

    K Fe

    ldsp

    ar

    Mus

    covi

    te

    Pyrit

    e

    Pyrr

    hotit

    e

    Qua

    rtz

    Side

    roph

    yllit

    e

    Anke

    rite

    Apat

    ite

    Calc

    ite

    Dela

    foss

    ite-C

    u

    Dela

    foss

    ite-F

    e

    Dige

    nite

    Gyp

    sum

    Ilmen

    ite

    Lim

    onite

    Mag

    nesio

    ferr

    ite

    Mag

    netit

    e

    Mon

    azite

    Rutil

    e

    Teno

    rite

    Verm

    icul

    ite

    Zirc

    on

    › In Brief

    › The Advantages

    › The Applications

    › Service

  • 4

    Your Insight into the Technology Behind It

    View and Manage Your Results

    Use Mineralogic’s Explorer application to browse

    results of mineralogy, mineral associations,

    mineral partial exposed perimeter, elemental

    assay, locking and mineral liberation. Sort particles

    and grains, and view individual particles, grains,

    pores or fields of view. You can automatically

    separate touching particles. Create large mineral

    maps and BSD grayscale montages. Enjoy the

    convenience of modifying mineral classifications.

    Retrospectively reanalyze data offline increasing

    productivity. Quickly export data for further

    handling.

    Remote Data Interpretation

    MinSCAN is designed to be operated from

    anywhere in the world. When connected to

    a network, data from Mineralogic can be trans-

    ferred to the cloud and interrogated by the

    ZEISS applications team to improve results,

    methods and workflows.

    With full remote diagnostic, monitoring and

    data export capability, you can always be in direct

    contact with your instrument. Interpretation of

    results can be performed anywhere in the world

    enabling your distributed team to be a mouse

    click away.

    Remote access technical support maximizes system uptimeMineral particles images of heavy mineral sand feed, sorted by Feret max diameter

    › In Brief

    › The Advantages

    › The Applications

    › Service

  • 5

    Tailored Precisely to Your Applications

    Typical Applications, Typical Samples Task ZEISS MinSCAN Offers

    Troubleshooting Mineral processing efficiency improvement • Modal mineralogy• Assay• Mineral association• Liberation• Particle size distribution• Grain size distribution• Exposed particle surface• Daily, weekly and monthly trend charts• Grade Recovery Curve • Cumulative Liberation Yield

    Plant Modelling Benchmarking plant performance and feed quality • Modal mineralogy• Assay• Mineral association• Liberation• Particle size distribution• Grain size distribution• Exposed particle surface• Daily, weekly and monthly trend charts• Grade Recovery Curve • Cumulative Liberation Yield

    › In Brief

    › The Advantages

    › The Applications

    › Service

  • 6

    Tailored Precisely to Your Applications

    Typical Applications, Typical Samples Task ZEISS MinSCAN Offers

    Early Gangue Rejection Increase head grade through gangue rejection • Modal mineralogy• Assay• Mineral association• Liberation• Particle size distribution• Grain size distribution• Exposed particle surface• Daily, weekly and monthly trend charts• Grade Recovery Curve • Cumulative Liberation Yield

    Feasibility Understand the viability of an ore deposit for economic recovery • Modal mineralogy• Assay• Mineral association• Liberation• Particle size distribution• Grain size distribution• Exposed particle surface• Daily, weekly and monthly trend charts• Grade Recovery Curve • Cumulative Liberation Yield

    Exploration Use mineral vectoring to identify new deposits • Correlation to LA-ICP-MS

    › In Brief

    › The Advantages

    › The Applications

    › Service

  • 25000

    27000

    29000

    31000

    33000

    35000

    37000

    39000

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    Thro

    ughp

    ut (d

    mt)

    Reco

    very

    %Cu

    Plant Performance

    Throughput (dmt) Predicted Recovery Actual Recovery

    0

    5

    10

    15

    20

    25

    30

    35

    40

    Mas

    s % C

    u

    Distribution of Cu in Re-cleaner concentrate

    Tenorite

    Malachite/azurite

    Digenite

    Covellite

    Copper

    Chrysocolla

    Chalcopyrite

    Chalcocite

    7

    ZEISS MinSCAN at Work

    Trending data produced by MinSCAN running bulk mineralogy analyses on 27 samples per day at a large

    copper mine. Example shows a drop in recovery correlates well with a spike in copper bearing minerals in

    the final tailings.

    80 µm

    Distribution of Cu in Re-cleaner concentrate

    Plant performance

    › In Brief

    › The Advantages

    › The Applications

    › Service

  • 00,51

    1,52

    2,53

    3,54

    4,55

    Mas

    s % C

    u

    Distribution of Cu in Re-cleaner concentrate

    Tenorite

    Malachite/azurite

    Digenite

    Covellite

    Copper

    Chrysocolla

    Chalcopyrite

    Chalcocite0

    0,51

    1,52

    2,53

    3,54

    4,55

    Mas

    s % C

    u

    Distribution of Cu in Re-cleaner concentrate

    Tenorite

    Malachite/azurite

    Digenite

    Covellite

    Copper

    Chrysocolla

    Chalcopyrite

    Chalcocite

    00,20,40,60,81

    1,21,41,61,82

    Mas

    s % C

    u

    Distribution of Cu in Re-cleaner concentrate

    Tenorite

    Tenorite

    Malachite/azurite

    Digenite

    Covellite

    Copper

    Chrysocolla

    Chalcopyrite

    Chalcocite

    8

    ZEISS MinSCAN at Work

    Cu deportment by mineral in cyclone overflow

    Distribution of Cu bearing minerals in final tail

    › In Brief

    › The Advantages

    › The Applications

    › Service

  • 9

    Randomly sorted heavy mineral sand mineral particles

    Heavy mineral sand mineral particles sorted by Feret max diameter

    Detailed high resolution mineral map of a heavy mineral sand particle

    Detailed high resolution mineral map of a heavy mineral sand particle

    ZEISS MinSCAN at Work

    40 µm

    20 µm

    Ilmentite (High Fe)

    Ilmenite (Low Fe)

    Kaolinite

    Magnetite

    Monazite

    Pseudobrookite

    Pyrope/Almandine

    Quartz

    Rutile

    Titanomagnetite

    UnclassifiedHaematite

    Ilmenite

    Dolomite

    Garnet

    Calcite

    Chromite

    Andradite

    Apatite

    Ilmentite (High Fe)

    Ilmenite (Low Fe)

    Kaolinite

    Magnetite

    Monazite

    Pseudobrookite

    Pyrope/Almandine

    Quartz

    Rutile

    Titanomagnetite

    UnclassifiedHaematite

    Ilmenite

    Dolomite

    Garnet

    Calcite

    Chromite

    Andradite

    ApatiteIlmentite (High Fe) Ilmenite (Low Fe) Monazite Quartz Rutile UnclassifiedIlmenite

    Titanomagnetite UnclassifiedIlmentite (High Fe)

    Ilmenite (Low Fe)

    QuartzIlmeniteHaematite Pseudobrookite

    › In Brief

    › The Advantages

    › The Applications

    › Service

  • 10

    Automated mineralogy solutions from ZEISS are also available on laboratory based instruments. Choose between C-SEM and FE-SEM analytical technology and

    between 1 and 3 EDS detectors. Compliment automated mineralogy with WDX, XRF or Raman spectroscopy.

    Expand Your Possibilities

    ZEISS EVO for 24/7 Ore Process Control

    EVO is the industry standard platform for automated mineralogy and is in operation worldwide in mineral

    processing laboratories. EVO’s column isolation valve allows fast sample transfer and chamber pump down,

    making it the ideal SEM for 24/7 ore processing. Choose between three chamber sizes – 10, 15 or 25 – to

    get the right system for your application. Use EVO in variable pressure mode for easy analysis of uncoated

    samples, shortening your time to result.

    ZEISS Sigma 300 for Research into Ore Processing

    Sigma is a Schottky thermal emitter which combines a high brightness source with high stability improving

    your time to result. By exploiting Sigma’s exceptional imaging capabilities, you can distinguish minerals

    of similar average atomic weight by grayscale alone (0.07 atomic mass unit resolution). The multi-purpose

    nature of Sigma allows it to perform a range of complementary analytical techniques for maximum flexibility.

    › In Brief

    › The Advantages

    › The Applications

    › Service

  • 1111

    Expand Your Possibilities

    Microscopy Solutions for Natural Resources

    ZEISS offers you the industry’s widest range of imaging solutions for natural resources. Choose from light, electron and ion microscopes with an imaging range from

    1 μm to 0.5 nm resolution. Use multiple technologies for imaging and correlate your data to gain a deeper understanding of your samples. Choose between focused

    ion beam and X-ray microscopy for imaging of volumes with voxel resolution as small as 5 nm.

    Stereo

    Microscopes

    Teaching

    Microscopes

    Polarized Light

    Microscopes

    Widefield

    Microscopes

    Research

    Microscopes

    Slide

    Scanner

    Scanning

    Electron

    Microscopes

    Automated

    Mineralogy

    Systems

    X-ray

    Microscopes

    › In Brief

    › The Advantages

    › The Applications

    › Service

  • Click here to view this video

    12

    Correlative Image Viewing with

    ZEISS Atlas 5

    With Atlas 5 you can compare and correlate data

    from any microscope system. Combine images

    from the same region of interest, acquired with

    optical, electron, ion and X-ray microscopes.

    Atlas 5 is your disruptive technology for

    correlative data interaction in mining and

    geoscience.

    Correlate the Following Image Types:

    • Polarized images from a light microscope

    such as Axio Imager 2

    • Secondary electron, backscatter and

    cathodoluminescence images from a

    scanning electron microscope such as

    EVO, Sigma, GeminiSEM and MERLIN

    • Mineral maps from a petrological analyzer

    such as Mineralogic

    • Virtual 2D data slices from an X-ray microscope

    such as Xradia Versa and Xradia Ultra

    Expand Your Possibilities

    12

    › In Brief

    › The Advantages

    › The Applications

    › Service

    https://zeiss.wistia.com/medias/s8tydkj9op

  • Because the ZEISS microscope system is one of your most important tools, we make sure it is always ready

    to perform. What’s more, we’ll see to it that you are employing all the options that get the best from

    your microscope. You can choose from a range of service products, each delivered by highly qualified

    ZEISS MinSCAN specialists who will support you long beyond the purchase of your system. Our aim is

    to enable you to experience those special moments that inspire your work.

    Repair. Maintain. Optimize.

    Attain maximum uptime with your microscope. A ZEISS Protect Service Agreement lets you budget for

    operating costs, all the while reducing costly downtime and achieving the best results through the improved

    performance of your system. Choose from service agreements designed to give you a range of options and

    control levels. We’ll work with you to select the Protect Service Agreement that addresses your system needs

    and usage requirements, in line with your organization’s standard practices. Our service on-demand also

    brings you distinct advantages. ZEISS service staff will analyze issues at hand and resolve them – whether

    using ZEISS Connected Assistance remote service or working on site.

    Enhance Your Microscope System.

    Your ZEISS microscope system is designed for a variety of updates; open interfaces allow you to maintain

    a high technological level at all times. As a result you’ll work more efficiently now, while extending the

    productive lifetime of your microscope as new update possibilities come on stream.

    Profit from the optimized performance of your microscope system with services from ZEISS – now and for years to come.

    Count on Service in the True Sense of the Word

    >> www.zeiss.com/microservice

    13

    › In Brief

    › The Advantages

    › The Applications

    › Service

  • Carl Zeiss Microscopy GmbH 07745 Jena, Germany [email protected] www.zeiss.com/minscan

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