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Zener Maritime Solutions - Introduction

Zener Maritime Solutions Introduction & Presentation

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Page 1: Zener Maritime Solutions Introduction & Presentation

Zener Maritime Solutions - Introduction

Page 2: Zener Maritime Solutions Introduction & Presentation

Contents

– Introduction

– Product Strategy

– Our Products & Services

• Ultrasonic Thickness Measurement

• Line scanning of Pipelines

• Rope Access Solutions

• Ultrasonic Hatch Cover Leak Detection

• Comprehensive Vessel Inspection Program

• Infrared Thermography of Electro Mechanical Components

• Vibration Analysis of Motors, Pumps, Drives, Fans, Blowers

– Service Delivery

– Experience

– Customer Base

– Conclusion

Page 3: Zener Maritime Solutions Introduction & Presentation

Introduction - About us

• Initial Beginnings – Repairs & Dry-dockings

• Company Established – 2000

• Current strength:

– 60 ASNT Level 2 technicians,

– 10 IRATA Certified Rope Access Technicians

– 10 Office & Admin Staff

• Evolution from a UTM company to Vessel Inspection Company to Asset Consultancy.

Page 4: Zener Maritime Solutions Introduction & Presentation

Vision & Mission

Vision: To become the Global Leaders by becoming Partner’s of

Choice for all Marine and Offshore companies for Technical support

services.

Mission: To Provide Marine and

Offshore Companies with a competitive advantage by providing a Comprehensive , Professional and

Efficient set of Services Portfolio while delivering value in terms of

Safety, Cost Savings and Faster Turn about times.

Page 5: Zener Maritime Solutions Introduction & Presentation

Our Core Values

• Trust

• Integrity

• Teamwork

• Excellence

Our U.S.P….

Consistency Reliability Expertise Experience Dedication

Its What Drives us….

Its What Separates us….

Is our C.R.E.E.D

Page 6: Zener Maritime Solutions Introduction & Presentation

Product Strategy

• Statutory Products

– Class Surveys : Special, Intermediate, Dry-docking, C.A.P, C.A.S.

• Preventive Maintenance Products

Comprehensive Vessel Inspection Package.

Line Scanning of Pipelines

Infrared Thermography of Electromechanical Components

Vibration Analysis

Offshore Centric Technologies

Page 7: Zener Maritime Solutions Introduction & Presentation

• Safety Culture- Zero Incident Till Date in last 12 years of operation since Inception

• Mandatory Safety Seminars conducted by LBS, Mumbai

• Ballast Tank Inspection Training Program

• All Teams Equipped with

• Personal Gas Detectors

• Inflatable Life Jackets for Ship Joining

• Safety Harness during In-Tank Inspections.

• All Rope Technicians are Certified by IRATA, and always work under a IRATA Level 3 Safety Supervisor.

• All Rope Access Equipment Inspected and Tested Once a Year by Safety Supervisors.

• Technicians available with HUET Certifications

• Custom Built Neoprene Rafts with enhanced safety features like Sea Anchors, Multi-Chamber Buoyancy Tanks and Extra Fendering.

Safety Policy

Page 8: Zener Maritime Solutions Introduction & Presentation

Services & Technologies

• Ultrasonic Thickness Measurement. • Ultrasonic Flaw Detection – Pipeline

Scanning. • Ultrasonic Hatch Cover Leak Detection. • Inspections Using Rope Access Solutions. • Comprehensive Vessel Inspection Program. • Infrared Thermography of Electro-Mechanical

Components. • Vibration Analysis. • Offshore Centric Technologies. • Pre-Purchase Inspections. • Pre-Docking Inspections. • Dry docking Supervision.

Page 9: Zener Maritime Solutions Introduction & Presentation

Products & Technology–Ultrasonic Thickness Measurement

Used by Owners/Managers for Pre Docking Assessments, Work Scope

Forecasting, Budgeting, Dry Dock Planning.

Class Reporting as per A.B.S, B.V, Class NKK, DNV, G.L, K.R.S, L.R.S, I.R.S, R.I.N.A, R.M.R.S.

C.A.P & C.A.S. Reporting Repair Supervision, Verification of Final

Work Done. Pre-Purchase Inspections Comprehensive Vessel Inspection

Program

Page 10: Zener Maritime Solutions Introduction & Presentation

Products & Technology – Ultrasonic Flaw Detection

Line scanning of Pipelines – A-Scan – Measures the change in

Thickness of pipelines.

– B- Scan – Two Dimensional section of a pipeline walls along with the thicknesses

– Can be used to check Wall thickness Linearly and along the Circumference.

– Very effective in knowing the overall condition of pipelines as it considers the inner as well as external thickness.

– Uniform Detection of Pits and Uniform Reporting

Page 11: Zener Maritime Solutions Introduction & Presentation

Features & Benefits

• Comprehensive , Accurate and Faster than conventional UTM.

• Powerful software for analysis of data.

• Can be done while sailing, Hence no disruption of operations.

• No need to open flanges at any end.

• Small size of Probe to measure most pipelines.

• No loss of contact, owing to the attached water pump providing a constant couplant

• Minimum Thickness Alarm

• Color coded View of Scans for identifying Critically Thin areas.

• Automatic generation of reports

• Cost effective over PIGS and ROV's

• Can measure over bends ( problem for PIGS and ROV's ) .

• More accurate and versatile than UTM , PIGS and ROV‘s.

Page 12: Zener Maritime Solutions Introduction & Presentation

Pipeline Inspection – Sample Report

Page 13: Zener Maritime Solutions Introduction & Presentation

Pipeline Inspection – Sample Report

Page 14: Zener Maritime Solutions Introduction & Presentation

Products & Technology–Ultrasonic Hatch Cover Leak Detection

1. Class Approved Equipment

2. Digital and Audio results

3. High Sensitivity

4. Can be used in empty and loaded holds

5. Accurate identification of leakage.

6. Cost Effective

7. Easy verification after repairs, before loading.

Page 15: Zener Maritime Solutions Introduction & Presentation

Products & Technology – Rope Access Solutions

1. Inaccessible areas can be gauged.

2. Comprehensive measurement and repair specifications can be made.

3. No restriction like Rafting where Deck heads are greater than 1.5 m in height in terms of Operations and Safety.

4. No need to ballast/de-ballast tanks in tankers.

5. Narrow Wing tanks which cannot be gauged by rafting can now be gauged using rope access.

6. Time saved in the yard.

7. No SURPRISES after entering the shipyard

Page 16: Zener Maritime Solutions Introduction & Presentation

Operational Advantages OF Rope Access Solutions

The Following Areas can be inspected before dry dock to make a comprehensive Steel Repair Specifications including

• All Levels Cargo Hold transverse bulkheads. • All Levels Longitudinal bulkheads IWO Cargo Holds / Tanks.

• All Under deck Structures.

• Complete wing/J Tanks.

• Any other inaccessible areas.

Page 17: Zener Maritime Solutions Introduction & Presentation

Comprehensive Vessel Inspection Program

1. Coating Assessment, with the affected type of corrosion and grading.

2. Corrosion Assessment, with affected type of corrosion and Grading.

3. Damage Assessment, with its severity.

4. Sedimentation levels on the form of description and grades

5. Outfit Conditions in terms of level of wastage.

6. Image Pull Up tool.

7. Repair Specification Pull up tool.

8. Backend is supported by a robust data capturing system.

9. Front end which is available to the users , in the form of a Dedicated Online Platform.

10. Frontend Online Platform is supported by a Higher Bandwidth reserve for easy access and faster downloads

Page 18: Zener Maritime Solutions Introduction & Presentation

Login Screen. The below is dedicated Internet Link for our CVIP program. With Higher Bandwidth Transfer speeds and faster data retrieval.

Page 19: Zener Maritime Solutions Introduction & Presentation

Select Area of Vessel (Combination of Major Zone and Minor Zones), to review Inspection Details.

Page 20: Zener Maritime Solutions Introduction & Presentation

From the Major Zone –Minor Zone Combination. Select From various Inspection elements. For eg. On the Main Deck , review Port Side FWD.

Page 21: Zener Maritime Solutions Introduction & Presentation

While Reviewing You can Pull up Image tool to view Associated Image.

Page 22: Zener Maritime Solutions Introduction & Presentation

While Reviewing You can also view the associated Structural Diagram / Associated Repair Specification

Page 23: Zener Maritime Solutions Introduction & Presentation

Infrared Thermography of Electrical and Electro Mechanical Systems

1. Identification of Surface heat

variations by capturing Thermo

grams.

2. Can detect abnormally hot, blocked or

overloaded electrical systems.

3. Allows us to see these invisible

thermal signatures of impending

damage before the damage occurs.

4. Identification of slightest Heat

Variation and Hot Spots.

Page 24: Zener Maritime Solutions Introduction & Presentation

Electrical Applications • Fuses,

• Motor controllers

• Transformers and drives

• Switchboards

• Earth faults

• Circulating currents

• Laminations

• High voltage overhead distribution lines

Mechanical Applications • Motors

• Pumps

• Heat exchangers

• Bearings

• Gearboxes

• Drive belts

Page 25: Zener Maritime Solutions Introduction & Presentation

Advantages

• Safety Oriented

• Prevention of costly equipment failures and eliminating potential fire hazards.

• Reduction of equipment downtime.

• Improve Risk Management

• Non –Invasive

• Fast and Effective Diagnosis

• Cost Effective and Competitive Pricing.

• ABILITY TO Integrate with Vibrational Analysis

Page 26: Zener Maritime Solutions Introduction & Presentation

Vibrational Analysis of Mechanical Components

Page 27: Zener Maritime Solutions Introduction & Presentation

Primary Usage

Mechanical Diagnostics of: 1. MOTORS 2. FANS 3. GEARBOX 4. COUPLINGS 5. PUMPS 6. COMPRESSORS

Scope of Inspection: 1. UNBALANCE 2. LOOSENESS 3. MISALIGNMENT 4. BEARING FAILURE

Page 28: Zener Maritime Solutions Introduction & Presentation

Key Advantages

ABLE TO INTEGRATE THE THERMOGRAPHIC INSPECTION ALONG WITH

VIBRATION ANALYSIS DATA.

ABLE TO PROVIDE DIAGNOSIS AND SEVERITY SCALE CLEARLY INDICATING THE TIME FRAME AVAILABE FOR ATTENDANCE.

Page 29: Zener Maritime Solutions Introduction & Presentation

Indicative Cost – Benefit Advantage

Page 30: Zener Maritime Solutions Introduction & Presentation

Service Delivery

• Class Reporting- UTM, CAP, CAS, CVIP

• Steel / Pipeline Renewal Estimate

• Steel Repair Specifications

• Photographic Corrosion Analysis Reporting

• Comprehensive Visual Inspection Program

• Online Report Hosting

• Repair Supervision (if requested by Owners)

• Verification of Final Work Done.

Page 31: Zener Maritime Solutions Introduction & Presentation

Experience

• Almost 3000 Projects undertaken since Inception

• Over 350 VLCC and ULCC Project’s undertaken for companies like AET, Frontline, Petro Bras, Wallems, Anglo-Eastern, Fleet Management, Bernhard-Schulte Ship Management, Univan, V Ships.

• Over 500 Aframax and Product Tanker Projects Implemented

• Over 500 Chemical Tanker Projects Undertaken for Companies like Stolt Tankers, MTM, Fleet Management, Anglo-Eastern, Bernhard Schulte, JO Tankers

• Over 1000 Bulk Carriers and Container Vessel Projects carried out

• Over 25 Conversion Projects undertaken.

• Over 50 LPG and LNG Carriers like EXMAR, Petredec, Bernhard Schulte, Anglo Eastern, Norbulk

• 2 FPSO for V Ships and Petrofac

• Over 70 Rope Access Aided Inspections Carried out

• Over 100 Pipeline Inspection Projects.

Page 32: Zener Maritime Solutions Introduction & Presentation

Break Up of Projects- As per Type of Vessel

Page 33: Zener Maritime Solutions Introduction & Presentation

Break Up- Type of Projects

Page 34: Zener Maritime Solutions Introduction & Presentation

Some of our Valued Customers Accord – India

Anglo Eastern – Belgium Anglo Eastern – Hong Kong

Anglo Eastern – Singapore

Anglo Eastern – UK

Anglo Eastern- Glasgow

B & H – Singapore

Chellaram – Hong Kong

Dockendale – Bahamas

Diamond Ship Management – Belgium

Dredging International – Belgium Eckhardt : Belgium

BS Ship Management – Singapore

BS Ship Management- Germany

BS Ship Management – China

BS Ship Management – India

BS Ship Management – Hong Kong

Executive – Singapore

ETA : Dubai

Exmar : Belgium

Far East Ship Mgmt – Hong Kong

Fleet Management – Hong Kong

Fleet Management – India

Fleet Management – UK

Fleet Management – Cyprus

Fleet Management – Singapore

Frontline – Norway (Through Wallems)

KGJS-Gear Bulk

Great Eastern – India

Great White Fleet – Belgium

Hapag Lloyd – Germany ( Through Anglo Eastern )

ID Maritime – Denmark ( COMPLETE FLEET CONTRACT)

ID Wallem-Hong Kong

IMC – Singapore

Interorient – USA

Jumbo Ship – Netherlands KC Maritime – Hong Kong

Kotani Shipping – Cyprus

Leo – Hong Kong

Lomar – UK

MAERSK Ship Management – Netherlands

MISC – Malaysia

MSI- Singapore( RATE CONTRACT FOR ENTIRE FLEET)

MOL – Japan (Through managers)

MSC – Hong Kong

New Asian Shipping – Hong Kong

North Star – Hong Kong

Norbulk – UK ( RATE CONTRACT FOR ENTIRE FLEET)

Norbulk – Italy

NYK – Japan ( Through Managers )

American Eagle Tankers, Singapore

American Eagle Tankers, Houston

Columbia Ship Management, Cyprus

MTM Ship Management, Singapore

Page 35: Zener Maritime Solutions Introduction & Presentation

Some of our Valued Customers OMCI – USA

Ofer Brother – Israel

Orient Steam Ships – Canada

Precious Shipping - Thailand

Royal Boskalis – Netherlands

Rolldock- Netherlands

Spar – Norway ( Through Managers )

Stolt – Nielsen – Netherlands

Stolt – Nielsen- Singapore

Shipping Corporation Of India

SNP – India

Thoresen – Thailand

Univan – Hong Kong

United Ocean- Singapore

V Ships – Cyprus

V Ships-USA

V-Ships-Singapore

Vroon – Netherlands

Wallems – Hong Kong

Wilhelmsen Ship Management-SINGAPORE / USA

Zim Lines – Israel

Thome Oil and Gas, Singapore

Thome Ship Management, SIngapore

Petrofac

SeaTeam Ship Management ( FrontLine Tankers)

Timur Ship Management, Singapore

Petro-Bras , Brazil

Petrdec Services Asia.

Page 36: Zener Maritime Solutions Introduction & Presentation

Thank You! Offices : SINGAPORE ZENER MARITIME SOLUTIONS (SINGAPORE) PTE LTD

51 Anson Road, #10-49 Anson Centre, Singapore 079904

Tel: + 65 – 6221 3739 / 1498

Fax: +65 – 6224 1063

INDIA ZENER MARITIME SOLUTIONS

G-21, A Wing, Morya House

OFF ANDHERI LINK ROAD, ANDHERI WEST,

MUMBAI-400053, INDIA

Tel: +9122-40532904/ 26743184

Fax: +91-22-26300706

Contacts : Mr. J. D. Singh - +65-90282639 / +91-9867293637

Mr. Joe Singh - +65-90284679/ +91-9004039292

Mrs. Dolly Bhatia - +91-9867363364

Mr. Andy Ma - +65-96569682