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© ZF Friedrichshafen AG
ZF Luftfahrttechnik GmbHCompany presentation
© ZF Friedrichshafen AGZFL Company presentation | August-2020
Agenda
01 ZF Luftfahrttechnik GmbH
02 Product Segments
03 Research & Development
04 Production
05 Service
© ZF Friedrichshafen AG 2
© ZF Friedrichshafen AG
ZF Luftfahrttechnik GmbHOEM independent with innovative technologies for helicopters and airplanes
ZFL Company presentation | August-2020
Miramar - Florida (US)
Sales & Distribution Center
Kassel - Calden(DE),
Headquarter & Operation
LocationsApplications: Helicopters, Fixed Wing Aircrafts, Tiltrotor-Airplanes, Aero Engines, Airships
Product Offerings: Helicopter Transmission Systems
Test Stands, Aero Engines, Services
Sales est. 2019: 82,1 million €Invest in R&D: 5-6% of Sales
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© ZF Friedrichshafen AG
ZFL at a glance
ZFL in numbers
Unmatched expertise
Certified across the board
ZFL Company presentation | August-2020
#1 Europeansupplier of helicopter
transm. systems & services
>25 yearsof relationships with
key customers
~400employees
>60 yearsof helicopter gearbox and
rotor technology innovation
c.35,000MRO events performed
c.12,000gearboxes delivered
Designcertified acc. to EASA &
military equivalent
Productioncertified acc. to EASA &
military equivalent
Maintenancecertified acc. to EASA,
military equiv., FAA, TCCA
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© ZF Friedrichshafen AG
ZF Luftfahrttechnik GmbHZFL is over 100 Years of Aviation Experience
1915-64
1972-76
1981-86
2001-2020
1933Foundation of Henschel Flugzeugwerke (HFW) in Kassel
1958Support of Sikorsky H34 and Alouette II
1964Start of productionGearboxes BO105
1975Support Sea King MK41
1976Start of production Gearboxes BK117
1986Start of production APU Gearbox Airbus A320
1997Start of production Zeppelin PGB
1972Support CH-53
1973First Whirl Tower
1981Support Sea Lynx MK 88/88A
First Whirl Tower with direct drive
1991Start of production Fix Wing Rotary Flap Actuators A330/340
1994Establish of ZF Luftfahrttechnik GmbH
1996First Multipurpose Test Stand with patented mechanical closed torque loop
Start of production Gearbox H135
Start of production Helicopter APU Gearbox NH90
2001Start of production Helicopter Gearboxes Tiger
2010Start of US-Sales Office
2013First flight In-Flight Tuning (IFT®) CH-53
1991-97
2015ZF 100 Years of Aviation Experience
1915Foundation of Zahnradfabrik GmbH in Friedrichshafen by Luftschiffbau Zeppelin GmbH
20183D Printed Oil Pump
ZFL Company presentation | August-2020 5
© ZF Friedrichshafen AG© ZF Friedrichshafen AG
ZF Luftfahrttechnik GmbH Approvals and Certifications
Civil for Design, Production and Maintenance
Military for Design, Production and Maintenance
International forMaintenance
• EASA Part 21J Design Organization
• EASA Part 21G Production Organization
• EASA Part 145 Maintenance Organization
• Military Equivalents to EASA Part 21J, 21G and 145
• NATO AQAP 2110
• FAA Maintenance Organization
• TCCA Maintenance Organization
EN 9100 certified
ZFL Company presentation | August-2020
ZFL is an international approved design, manufacturing and maintenance organization (civil & military)
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© ZF Friedrichshafen AGZFL Company presentation | August-2020
Agenda
01 ZF Luftfahrttechnik GmbH
02 Product Segments
03 Research & Development
04 Production
05 Service
© ZF Friedrichshafen AG 7
© ZF Friedrichshafen AG© ZF Friedrichshafen AG
Helicopters with ZFL Technology on Board
> 8 600 producted gear box > 12 000 MRO Events
> 2 000 produced gear boxes > 500 realized modifications > 23 000 MRO Events
> 40 Customers world wide
Civil Aircrafts
Military Helicopters
ZFL Company presentation | August-2020
Test Stands
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© ZF Friedrichshafen AG© ZF Friedrichshafen AG
Aero Engine
Application
Helicopter
Transmission
Systems
Test Stands
Service
Business Segments
Aviation Gearbox Test Bench
HelicopterRotorblade WhirlTower
Helicopter Accessory Gearbox Example CH53
Airship Propeller Gearbox Example FU900
Propeller Gearbox Example FU800
Engine Propeller Gearbox
Tilt-Rotor Propeller Gearbox
Helicopter Main TransmissionExample FS108
Helicopter Intermediate GearboxExample F22
Helicopter Tail Rotor Gearbox Example F25
HelicopterRotor Head Example CH53G
Helicopter Rotor ControlsExample SPR®
MRO Technical Support Logistic Services
Electrical Tailrotor
Electrical-Hybrid Engine Solutions
ZFL Company presentation | August-2020
Research & Development/ Production/ Maintenance, Repair & Overhaul/ Testing
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© ZF Friedrichshafen AG
ZFL-Test Systems - Our PortfolioFuture Technology Tested Today
ZFL Company presentation | August-2020
Helicopter
Main Gearboxes
Intermediate
GearboxesWhirl Tower Services
Test Systems and Services for Helicopter & Engine Applications
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© ZF Friedrichshafen AG
Operation CenterTest Stand
ZFL Company presentation | August-2020
Facts and Figures
• Test Stands: 19
• Area: 1000 m²
• Used for development and service
activities
Zeppelin NT
BO105
EC135/H135
BK117/EC145/H145
Tiger
Lynx
NH90
Sea King
CH-53G
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© ZF Friedrichshafen AGZFL Company presentation | August-2020
Agenda
01 ZF Luftfahrttechnik GmbH
02 Product Segments
03 Research & Development
04 Production
05 Service
© ZF Friedrichshafen AG 12
© ZF Friedrichshafen AG
Luftfahrttechnik GmbHDrive for the innovations of tomorrow's mobility
ZFL Company presentation | August-2020 13
Materials andanufacturing technology
• New materials and process
• 3D printing
• Digitization of production
Reliability
• Lower maintenance costs
• Reduced weight
Smart Gearbox
• Condition monitoring
• Early detection of defects
More Electrical Aircraft
• Hybrid electric drive systems
• New mobility concepts (e.g. flight taxis)
Technological trends – We make aviation technology digital
© ZF Friedrichshafen AG
Research and DevelopmentMain Development Locations
ZFL Company presentation | August-2020
Pilsen (Czech Republic)
Additive Manufacturing Technology
Friedrichshafen (Germany)
Technology DevelopmentAdvanced Engineering
Tell us what you need, we´ll make it possible for you
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© ZF Friedrichshafen AG
Research and Development Drive Train Development Project Example
ZFL Company presentation | August-2020
Mast
MGB
Shaft
Hangerbearing
Shaft
IGB
Shaft
TGB
ZFL delivers transmission systems - from main rotor head to tail rotor head
• Medium size helicopter
• 2 to 4 stage main transmission
• 8,000 to 23,000 rpm input speed
• Test Benches included
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© ZF Friedrichshafen AG
Electrical Actuation DevelopmentExample of Smart Pitch Rod (SPR®) for Automated In-Flight Tuning
ZFL Company presentation | August-2020
Autonomous reconfiguration after blade damage
Reduced maintenance costs due to minimized vibration level
Quick turn around after rotor blade change
Less cost intensive tracking flights
Linear EMA
Certification in process
SPR®s (one per blade) replace passive pitch links
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© ZF Friedrichshafen AGZFL Company presentation | August-2020
Agenda
01 ZF Luftfahrttechnik GmbH
02 Product Segments
03 Research & Development
04 Production
05 Service
© ZF Friedrichshafen AG 17
© ZF Friedrichshafen AG
Comprehensive Production Capabilities at ZF
ZFL Company presentation | August-2020 18
© ZF Friedrichshafen AGZFL Company presentation | August-2020
Agenda
01 ZF Luftfahrttechnik GmbH
02 Product Segments
03 Research & Development
04 Production
05 Service
© ZF Friedrichshafen AG 19
© ZF Friedrichshafen AG
MRO ServiceReliable Partner for Public Sector and Aviation Industry
ZFL Company presentation | August-2020 20
© ZF Friedrichshafen AG
MRO ServiceCapabilities - overview
ZFL Company presentation | August-2020
Component Capabilities:
3rd Party Repair & Deliveries:
• Main- and tail rotor blades
• Troop Seats
• Pressure bottles
• ATA 28 Fuel: Tanks
• ATA 29 Hydraulic Power
• ATA 32 Landing gear
• ATA 50 Cargo: Hoist & Winch System
• ATA 62-65 Rotor & Rotor drives
• ATA 66 Folding blades
• ATA 67 Rotors flight controls, hydraulic
• ATA 79 Oil cooler
• ATA 83 Accessory gear box
• Electric Wiring
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© ZF Friedrichshafen AG
Total Care Services for Helicopters
ZFL Company presentation | August-2020
Supported Key Systems
• Transmission System
• Hydraulic Components
• Winch Systems
• Safety Systems
• Cargo Loading Systems
Capabilities
• Engineering
• Repair Solutions
• Manufacturing
• MRO
• Spares Services
• Storage Facilities
• Customized AGE Solutions
Design & Modification
Manufacturing
Repair &
MRO
Spares & AGE
Engineering &
Design
On-Site Services
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© ZF Friedrichshafen AG
Military Mission Support ServicesSelected Examples
ZFL Company presentation | August-2020
Engineering Support
Technical Publication
Training
Sustaining Engineering
Air Transportation Kit
De-humidificationDevice
Containers
Aircraft Ground Equipment
Supplier Selection
Store Operation, Supply and Obsolescence Management
Supply Chain Management
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© ZF Friedrichshafen AG
We cover the entire helicopter value chain with extensive capabilities in research, development, production, testing and sustainment services
ZFL Company presentation | August-2020
1
2
3
4 Produc-tion
Test stands
Services
R&D
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© ZF Friedrichshafen AG
Thank for your interest into ZFL.
ZFL Company presentation | August-2020
Point of Contact
ZF Luftfahrttechnik GmbH
Flugplatzstraße Phone +49 5674 701 725
34379 Calden Fax +49 5674 701 444
Germany E-Mail [email protected]
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