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Atlas Copco Air Compressors ZR/ZT 110-275-FF & ZR/ZT 132-315 VSD-FF Oil-free rotary screw compressor series with Variable Speed Drive and Full Feature variants MATCHING ALL NEEDS

ZT-ZR-110-315_EN

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Page 1: ZT-ZR-110-315_EN

Atlas Copco Air Compressors

ZR/ZT 110-275-FF & ZR/ZT 132-315 VSD-FF

Oil-free rotary screw compressor series

with Variable Speed Drive and Full Feature variants

MATCHING

ALL NEEDS

Page 2: ZT-ZR-110-315_EN

The innovative accessories

The integrated IMD adsorption dryer offers

high quality dry air with the lowest pressure

drop and uses the heat of the compressor

for regeneration. Two features that lead

to significant energy savings.

The thorough needs assessment

Real savings rely on facts. Atlas

Copco consultants assess the air

demand profile of your application

and suggest the best compressor

selection for the job.

The right core technology

Atlas Copco masters every compression

principle and provides the most energy

efficient technology for the required

pressure and flow.

The best drive arrangement

Fixed speed machines are fine when they can

run at full load most of the time. But when air

demand fluctuates, the Variable Speed Drive

can achieve substantial savings of up to 35 %.

Energy

Circle

The Energy Saving concept

The shortest route to maximizing your profitability is to minimize

operational cost. Because energy consumption is the major factor in a

compressor’s life cycle cost, the focus in the design of the new Atlas Copco

Z-compressors is on saving energy in every conceivable way. This focus is

the basis for a total product development concept that encompasses every stage

of R&D, manufacturing, installation and after sales service.

Page 3: ZT-ZR-110-315_EN

The trouble-free installation &

commissioning

An Atlas Copco oil-free Z-compressor is truly

plug-and-play. No special field assembly is

needed. Put the machine on a flat floor,

connect the power line and the compressed

air outlet... and push the start button.

The fully optimized system

A multi-compressor installation can be

centrally controlled, to achieve a tight

pressure band and the lowest overall

energy cost.

The professional follow-up

An Atlas Copco Service Contract will

ensure you of comprehensive preventative

maintenance, immediate response and

genuine spare parts… all over the globe.

Energy recovery

Heat from the compression

process can be recovered and put

to good use in endothermic

processes, heating of buildings etc.

The highest

reliability

The lowest

energy cost

Z - THE RIGHT CHOICE

Safe

Process and environment

free from contamination

Simple

100 % oil-free air = no filters needed

Efficient

No filter pressure drop = less energy

Oil-free air, a matter of common sense

100

%oil-free

air

g

uarante

e

d

Complete

safety

Page 4: ZT-ZR-110-315_EN

The Total Reliability concept

An energy efficient machine saves money only if it runs reliably around the

clock. And not just today, but day after day, year after year; with minimal service

interventions and long overhaul intervals.

For over a century, Atlas Copco has been building machines that stand the test

of time. With the proven Z-compressors, reliability has never been so timeless.

The experienced partner

Atlas Copco is the world leader in

compressed air technology, with

over 100 years of experience in air

compression systems.

The integrated design

Internal piping, integral air dryer, integrated

Variable Speed Drive, 100 % matched

components, consolidated controls…

the only way to ensure total reliability.

The complete solution

Compressor, dryer, drive, filters,

control system… they all carry the same

mark of quality: the Atlas Copco logo.

Reliability

Circle

Page 5: ZT-ZR-110-315_EN

ZZ

Pushing the limits in

energy efficiency

Pushing the limits in reliability

Pushing the limits in

safety

Page 6: ZT-ZR-110-315_EN

ZZ

ZZ

ZZ

ZZ

The new generation of Z-compressors provides you with

unprecedented freedom to select the features that add up to

your perfect match.

The wide range of choices allows you to tailor the

compressor to your specific needs. All options are perfectly

compatible, safeguarding the lowest operational cost and

the highest reliability.

The compressor you want is the compressor we build.

Select the perfect match

tailored to your needs

Pressure 50 Hz: 7.5 bar

10 bar

60 Hz: 7 bar / 100 psi

8.6 bar / 125 psi

10.4 bar / 150 psi

Capacity (power) 110 kW (fixed speed)

132 kW (fixed speed)

132 kW (VSD - Variable Speed Drive)

145 kW (fixed speed)

160 kW (fixed speed)

160 kW (VSD - Variable Speed Drive)

200 kW (fixed speed)

250 kW (fixed speed)

250 kW (VSD - Variable Speed Drive)

275 kW (fixed speed)

315 kW (VSD - Variable Speed Drive)

Cooling ZR: watercooled

ZT: aircooled

Page 7: ZT-ZR-110-315_EN

ZZ

ZZ

ZZ

ZZ

Ambient temperature Standard machine: operating range between

0 and 40 °C

HAT (High Ambient Temperature) version: operating

range between 0 and 50 °C

Winterization option: temperatures to -20 °C

Dryer Full Feature (FF) variant with integrated IMD dryer for

dry air at no energy cost

Compressor without integrated dryer

Motor drive Fixed Speed Drive

Variable Speed Drive (VSD) saving up to 35 % in

energy costs

In/outdoor Standard package for indoor use

Outdoor variant mounted in a standard container

... Select additional options

Page 8: ZT-ZR-110-315_EN

Excellence is achieved in all aspects of the design

and manufacturing of the new oil-free ZR/ZT 110-315

range. The result is top quality and high reliability.

Within this range, the ZR/ZT 132-315 VSD-FF

compressors take the Total Energy Concept to its full

potential, combining two of the biggest energy savers

within the Full Feature VSD compressor package itself:

the IMD dryer and the Variable Speed Drive.

ZR/ZT 110-275-FF and ZR/ZT 132-315 VSD-FF

Capacity range (50 & 60 Hz)

0 120

7

250

260

15

550

830

50

1760

l/s

m3/min

cfm

ZT: Aircooled / ZR: Watercooled / VSD: Variable Speed Drive / FF: Full Feature

See data pages for range details

Proven Z-technology

in one package

Watercooled ZR 160 VSD-FF

Integrated VSD, Full Feature version with IMD dryer

Watercooled ZR-FF: air/oil/coolant flow

Excellence by design

Completely oil-free – no risk of oil-contaminated air

No oil in the condensate

Completely ready-to-use package

Easy, low cost installation – no foundations

Air and watercooled versions

Low cooling water consumption with watercooled variant

Proven reliability

True performance as per ISO 1217, Annex C, Ed. 3

Flexible as a base load or a top load machine

Consistent performance over the lifetime of the compressor

Operator and service friendly

Silenced package

Very low vibration level

Energy saving Variable Speed Drive & Full Feature

versions available

Integrated IMD dryer in FF version air

water

oil

Air filter

Low pressureelement

Intercooler

High pressureelement

Aftercooler

IMD dryer

Dry air out

Air in

ZR 110-275-FF

ZR 132-315 VSD-FF

ZT 132-315 VSD-FF

ZT 110-275-FF

Page 9: ZT-ZR-110-315_EN

2000

120

4240

0 500

30

1060

1000

60

2120

1500

90

3180

2500

150

5300

l/s

m3/min

cfm

Complete ZR/ZT range

* only for watercooled versions ** standard on LV, optional on MV

Complete scope

suiting all needs

Many features are included as standard. Some applications

may also need or benefit from additional options.

Standard

Air intake filter and silencer

Air intake flexible

Stainless steel inter and aftercooler cores *

Inter and aftercooler water traps and electronic drains

Outlet air silencer

Six sided silencing canopy

Terminal expansion joints – air and water side

Outlet air flange

Complete water circuit *

Single point inlet and outlet cooling water connection *

Back-flush arrangement for cooler cleaning *

Complete oil circuit pre-piped

Built-in oil breather system

AGMA class 13, DIN class 5 gears

Electric IP 55 motors pre-mounted **

Starters **

Pre-mounted electrical and VSD cubicles

Skid with no need for foundations

Suppression of emissions/harmonic distortions in VSD

Options

Energy recovery *

Automatic water shut-off valve *

Anti-condensation heater for motor

PT1000’s in motor windings

PT1000’s in motor bearings

Witness performance test

Material certificates

IT network for VSD

Pre-filter for air inlet

Separate air intake

Oversized motor (no use of Service Factor)

Thermostatic water valve for ZR VSD

Bypass over IMD

PDp filter after IMD

Pressure dewpoint sensor after IMD

SPM (shock pulse measurement) monitoring

Aircooled ZT 160 VSD-FF

Integrated VSD, Full Feature version with IMD dryer

Aircooled ZT: air/oil/coolant flow

Air in

Air out

Air filter

Low pressureelement

Intercooler(with pre-cooler)

High pressureelement

Aftercooler(with pre-cooler)

Oilcooler

ZR 55-750

ZR 90-900 VSD

ZT 55-275

ZT 90-315 VSD

Page 10: ZT-ZR-110-315_EN

In every detail Atlas Copco Z-compressors are

designed and manufactured to the highest standards

of quality and reliability. There are no hidden extras or

complicated installation requirements: every unit is

delivered as a complete and integrated package,

ready to run.

Inlet compensators standard on all piping connections

Coolers &Water separator

Water separator

the labyrinth design efficiently separates the condensate from the

compressed air

electronic drains are offered as standard

low moisture carry-over protects downstream equipment

better dryer performance

field proven design

Proven Z-technology

unique Z-seal design guarantees

100 % oil-free air

operation far below

critical speed

high overall efficiency

no oil ‘clean up’ problems

Superior element bearings

high stability under varying

load conditions

easily adapts to changing loads

no need for pre-lubrication/

stabilisation time

Superior design in every detail

AdvancedElektronikon® control

and monitoringsystem

Oil-free screwcompression element

IMD dryer

Watercooled

ZR 315 VSD-FF

Page 11: ZT-ZR-110-315_EN

High precision gears

according to AGMA Q13/DIN

Class 5

long lifetime

low transmission losses

low noise and vibration

Gearbox breathing system

efficient filter combined with

venturi system

keeps the oil inside the

gearbox

no oil fumes in the atmosphere

Inlet valve

air operated diaphragm

lowest unloaded power

positive interlock with unload

valve

Efficient filtration of

the intake air

machine mounted,

easy to maintain

minimum intake losses

High efficiency cooling (watercooled ZR compressor)

coolers with tubes of special corrosion resistant stainless steel (R249)

star profile increases heat transfer

very low approach temperatures

– nearly perfect intercooling – saves energy

– nearly perfect aftercooling – enhances dryer performance

Advanced Elektronikon® control and monitoring system

overall system performance status with pro-active service indications,

alarms for malfunctions and safety shutdowns

multi-language selectable display

all monitoring and control functions via one interface

wide communication possibilities

integration possible in many process control systems (field bus system)

Page 12: ZT-ZR-110-315_EN

0.5

bar

energy savings with VSD

Process pressure

Pressure - Standard load-unload - 0.5 bar

Pressure - turbo-modulating - 0.2 bar

Pressure - VSD - 0.1 bar

Why Variable Speed Drive (VSD) compressors ?

Because a VSD compressor precisely follows the

varying air demand that is typical in most production

facilities, it dramatically reduces the energy bill and

provides many additional benefits. The result is a fast

payback of the investment and huge yearly savings long

after that.

Because energy constitutes the biggest portion of the

life cycle cost of a compressor, these savings have a

significant impact on the operational costs of your

compressed air system.

Predicting your savings

Call upon the expertise of Atlas Copco specialists and have

an assessment carried out in your factory.

A detailed report will show your current operation and

the achievable savings when adding a VSD solution to your

compressed air system.

Direct energy savings of up to 35 %

Unload losses are reduced to a minimum

No blow-off of compressed air to the atmosphere

Load/no load transition losses are eliminated

The precise pressure control of the VSD compressor allows

for a tighter pressure band and a lower average working

pressure, resulting in reduced energy consumption

Indirect savings

The lowered system pressure obtained by the VSD

compressor provides additional yearly savings:

– other base-load compressors will consume up to

5 % less energy

– leak losses - always present in compressed air systems -

are significantly reduced: e.g. leakage at 6 bar(e) is

13 % less than at 7 bar

– most compressed air applications consume less air

at a reduced pressure

In addition to the direct savings, the combination of above

elements could add up to another 10 % energy savings on

the complete compressed air installation.

STABLE SYSTEM PRESSURE

investment

maintenance

energy

Page 13: ZT-ZR-110-315_EN

0

400

800

10 20

NO CURRENT PEAKS

Star Delta

DOL

Soft Starter

VSD

% F

ull

lo

ad

cu

rre

nt

Seconds

100 %

COMBINED MOTOR/CONVERTER EFFICIENCY

maximumminimum

Motor speed

integrated VSD

non-integrated VSD

OPERATING RANGE

speed windows

minimum maximum

Flow

Atlas Copco integrated solution

non-integrated solution

Integrated VSD - The only way

The machine is tested for the complete speed

range to eliminate all "speed windows" that can

jeopardize the energy savings and the stable

system pressure.

The Elektronikon® system controls the compressor

and the integrated converter; this ensures

maximum machine safety and allows for easy

networking of the compressor.

The electric motor is specifically designed for

VSD operation. Bearings are protected against

induced bearing currents and both motor and

converter are perfectly tuned to obtain the best

efficiency over the entire speed range. Cooling

air flow to the motor is optimized over the

complete range.

Mechanical enhancements are made to ensure

that gears and bearings receive proper

lubrication at all speeds and that all components

operate well below critical vibrations.

All Atlas Copco VSD compressors are EMC tested and certified. External

sources do not influence the compressor operation, nor does the compressor

disturb other equipment via emissions or via the power supply line.

Additional VSD benefits

The stable system pressure provides stability for all

processes using compressed air.

Current peaks during start-up are eliminated

– VSD compressors can be started and stopped without

limitation

– starting the compressor no longer leads to current peak

penalties

Often, smaller transformers, breakers, fuses and cables can

be used, saving on the electrical installation costs.

Page 14: ZT-ZR-110-315_EN

Dry air Hot unsaturated air

Cold saturated air Hot saturated air

Dryingsection

Regenerationsection

The Full Feature compressor –

a compact, all-in-one quality air solution

The Full Feature concept is a total installation,

providing dry compressed air out of the box. Integrating

the IMD dryer and its Variable Speed Drive on VSD

models, this compact package offers high quality air at

the lowest cost with the highest reliability:

The IMD adsorption dryer eliminates the moisture before

it enters the air net, ensuring a reliable process and an

impeccable end product. No external energy is needed for

the IMD to dry the air, resulting in large savings over the

lifetime of the compressor.

The pressure drop through the dryer is minimal, which

again cuts down the operating cost.

Reduced floor space thanks to the efficient integration of the

dryer into the compressor canopy.

The Full Feature compressor is a pre-wired and

pre-piped solution, ready to use.

The IMD drying principle

Aircooled

ZT 315 VSD-FF

Page 15: ZT-ZR-110-315_EN

Savings

0 500 1000 1500 2000 2500 3000

1060 2120 3180 4240 5300 6360

l/s

cfm

0 500 1000 1500 2000 l/s

cfm1060 2120 3180 4240

Direct Savings

The IMD drying process requires no external energy; over timethis results in large savings.

Other than direct energy input, the pressure drop in dryerscauses indirect energy consumption as well. IMD dryers have avery low pressure drop, which leads to a further reduction inenergy cost.

* Assumptions: 1kWh = 0.05 €€ /$ – 8000 h/year

Advanced control and monitoring

– One integrated control system for compressor and dryer

– Monitoring of the IMD dryer includes:

Temperature readings of

– IMD dryer inlet and outlet

– regeneration air inlet and outlet

– mix air inlet

Pressure dewpoint after the IMD (option)

Loading reporting of dryer

Indirect Savings

4000

3500

3000

2500

2000

1500

1000

500

0 Flow

Flow

Savings

for each 0.1 bar (1.4 psi) pressure drop

Ye

arl

y s

av

ing

s*

(€€/

$)

IMD

Sa

vin

gs

En

erg

y s

av

ing

s*

(€€/

$/y

ea

r)

80 000

70 000

60 000

50 000

40 000

30 000

20 000

10 000

0

IMD

Refrigerant dryer

Heat reactivated dryer

Heatless dryer

Energy savings with Full Feature

Watercooled

ZR 160 VSD-FF

Page 16: ZT-ZR-110-315_EN

HAT version keeps cool in hot spots

ContainAIR is out there

Reliable technology for tough conditions

Operating air compressors in very hot environments

has been a challenge to plant engineers for many years.

Often, the only solution was to order custom built units,

at high additional expense and with long and

unpredictable delivery times.

Standard solution

With the new High Ambient Temperature (HAT)

compressors, Atlas Copco offers an off-the-shelf standard

solution. HAT compressors operate comfortably at high intake

and cooling air/water temperatures of up to 50 °C.

Reliable operation is ensured by...

enhanced mechanical design

optimized cooling

proper motor sizing

The HAT compressor is a thoroughly tested package to prevent

any uncertainties and surprises.

Be it for a temporary need or simply because there

is no room inside your factory, Atlas Copco ContainAIR

delivers air wherever you need it. Installed in a 20 ft.

container, ContainAIR has all the features of its stationary

oil-free relatives, but adds flexibility and mobility.

ContainAIR is available for all compressor

configurations, VSD and FF versions.

Totally self-contained and rugged, it runs around

the clock. Winterized versions are optional.

When the going gets tough, ContainAIR gets going.

Page 17: ZT-ZR-110-315_EN

When specifying the true performance of an air

compressor, at least three parameters must be considered:

Capacity

The standard to which the capacity is measured

Working pressure

The point where the delivery pressure is measured

Power consumption

The compressor package power required at an effective

working pressure (including all internal losses from inlet

to outlet) and the drive motor efficiency

Atlas Copco Z-compressors are measured according to

ISO 1217, Annex C, Edition 3, stipulating the FAD

measurement at the outlet of the package, net of all losses.

Atlas Copco specifications correspond to the capacity and

pressure which the customer receives, not to what the

compressor sucks in. Differences can be substantial.

Intake volume

Inlet flow referred tocompressor element inlet

conditions. Seal leakages andinlet losses should not deprive

you the air you paid for.

Delivered volume

FAD according to ISO 1217,Annex C, Edition 3.

A Z-compressor truly gives what is promised.

FAD - l/s - m3/min - cfm

External leakages Net usable air

Site

conditions

External leakages

Intake volume - l/s - m3/min - cfm

True performance Global presence

Local service

Atlas Copco offers a complete portfolio of Aftermarket

products, unrivalled in today’s compressed air industry.

High quality service is delivered locally: Atlas Copco

is present in 150 countries around the world.

A sophisticated logistics concept brings genuine parts

to your doorstep in record times, across the globe.

Service Plans perfectly meet the needs of your business

and ensure a constant productivity at peak level.

Three levels are available: Total Responsibility Plan,

Preventative Maintenance Plan and Inspection Plan.

Consultancy services and on-site measurements help

optimizing the complete air net, minimizing leak losses

and maximizing energy savings. Following packages

can be included individually or combined:

in-depth system audits based on

actual measurements

remote monitoring via the Internet

energy savings via system control

and management.

Page 18: ZT-ZR-110-315_EN

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Technical data

ZR 110-275 and ZR 132-315 VSD compressors - 50 Hz

ZR Free air delivery (1) Installed Cooling Pressure Sound pressure Weight Dimensions

watercooled motor water dewpoint (3) level (4)

consump-

tion (2)

w/o duct with duct A B C

Type l/s m3/min cfm kW l/s °C dB(A) dB(A) kg mm mm mm

50 Hz - 7.5 bar(e)

ZR 110 FF-IMD 318 19.1 674 110 3.5 -28 72 69 3265 3440 2000 1650

ZR 132 FF-IMD 367 22.0 778 132 4.1 -29 72 69 3390 3440 2000 1650

ZR 132 VSD FF-IMD(5) 364 21.8 771 132 4.1 -28/-32 68-72 66-69 3500 3440 2000 1650

ZR 145 FF-IMD 394 23.6 835 160 4.2 -30 73 70 3530 3440 2000 1650

ZR 160 FF-IMD 471 28.3 998 160 4.4 -25 67 66 4705 4340 2000 1650

ZR 160 VSD FF-IMD(5) 431 25.9 913 160 4.4 -28/-32 68-74 66-71 3500 3440 2000 1650

ZR 200 FF-IMD 607 36.4 1286 200 5.1 -25 67 66 5365 4340 2000 1650

ZR 250 FF-IMD 726 43.6 1538 250 5.8 -28 67 66 5360 4340 2000 1650

ZR 250 VSD FF-IMD(5) 721 43.3 1528 250 5.8 -25/-30 63-73 62-71 6080 4340 2000 1650

ZR 275 FF-IMD 780 46.8 1653 275 6.2 -30 67 66 5560 4340 2000 1650

ZR 315 VSD FF-IMD(5) 836 50.2 1771 315 6.8 -25/-30 63-73 62-71 6080 4340 2000 1650

ZR 110 318 19.1 674 110 1.7 - 67 65 2635 2540 2000 1650

ZR 132 367 22.0 778 132 1.9 - 67 65 2760 2540 2000 1650

ZR 132 VSD(5) 369 22.1 782 132 1.9 - 62-68 61-66 2870 2540 2000 1650

ZR 145 394 23.6 835 160 2.0 - 68 66 2900 2540 2000 1650

ZR 160 471 28.3 998 160 2.3 - 67 66 3795 3140 2000 1650

ZR 160 VSD(5) 434 26.0 920 160 2.1 - 62-70 61-66 2870 2540 2000 1650

ZR 200 607 36.4 1286 200 3.0 - 67 66 3995 3140 2000 1650

ZR 250 726 43.6 1538 250 3.7 - 67 66 3990 3140 2000 1650

ZR 250 VSD(5) 721 43.3 1528 250 3.7 - 63-73 62-71 4710 3140 2000 1650

ZR 275 780 46.8 1653 275 4.1 - 67 66 4190 3140 2000 1650

ZR 315 VSD(5) 836 50.2 1771 315 4.3 - 63-73 62-71 4710 3140 2000 1650

50 Hz - 10 bar(e)

ZR 110 FF-IMD 265 15.9 562 110 3.3 -28 72 69 3265 3440 2000 1650

ZR 132 FF-IMD 313 18.8 663 132 3.8 -29 72 69 3390 3440 2000 1650

ZR 132 VSD FF-IMD(6) 330 19.8 699 132 4.1 -28/-32 68-72 66-69 3500 3440 2000 1650

ZR 145 FF-IMD 334 20.0 708 160 4.1 -30 73 70 3530 3440 2000 1650

ZR 160 FF-IMD 402 24.1 852 160 4.3 -25 67 66 4705 4340 2000 1650

ZR 160 VSD FF-IMD(6) 392 23.5 831 160 4.4 -28/-32 68-74 66-71 3500 3440 2000 1650

ZR 200 FF-IMD 504 30.2 1068 200 4.9 -25 67 66 4905 4340 2000 1650

ZR 250 FF-IMD 629 37.7 1333 250 5.6 -28 67 66 5360 4340 2000 1650

ZR 250 VSD FF-IMD(6) 648 38.9 1373 250 5.8 -25/-30 67-73 65-71 6080 4340 2000 1650

ZR 275 FF-IMD 689 41.3 1460 315 6.0 -30 67 66 5560 4340 2000 1650

ZR 315 VSD FF-IMD(6) 746 44.8 1581 315 6.7 -25/-30 67-73 65-71 6080 4340 2000 1650

ZR 110 265 15.9 562 110 1.6 - 67 65 2380 2540 2000 1650

ZR 132 313 18.8 663 132 1.8 - 67 65 2440 2540 2000 1650

ZR 132 VSD(6) 333 20.0 706 132 1.9 - 62-68 61-66 2590 2540 2000 1650

ZR 145 334 20.0 708 160 1.9 - 68 66 2580 2540 2000 1650

ZR 160 402 24.1 852 160 2.3 - 67 66 3795 3140 2000 1650

ZR 160 VSD(6) 394 23.6 835 160 2.1 - 62-70 61-66 2590 2540 2000 1650

ZR 200 504 30.2 1068 200 2.9 - 67 66 3995 3140 2000 1650

ZR 250 629 37.7 1333 250 3.6 - 67 66 3990 3140 2000 1650

ZR 250 VSD(6) 648 38.9 1373 250 3.7 - 64-70 65-68 4710 3140 2000 1650

ZR 275 689 41.3 1460 315 4.0 - 67 66 4190 3140 2000 1650

ZR 315 VSD(6) 746 44.8 1581 315 4.2 - 64-73 65-71 4710 3140 2000 1650

(1) Reference Conditions:

- Dry air

- Absolute inlet pressure 1 bar (a)

- Cooling and air intake temperature 20 °C

- Nominal working pressure

- Capacity of the compressor package measured

according to ISO1217, Third Edition, Annex C

(2) Cooling water temp. rise of 15 °C (10 °C for FF)

(3) Pressure dewpoint is specified for

- 20 °C cooling air/water temperature

- relative humidity of 60 %

- nominal working pressure

- load level of minimum 50 %

(4) ± 3 dB(A) according to Pneurop PN8NTC2.2 test code

measured at a distance of 1 m

(5) ZR VSD: capacity at 7 bar(e) - ( 5 % derating for 380V nets )

(6) ZR VSD: capacity at 9 bar(e) - ( 5 % derating for 380V nets )

Conversions

- 1 kg = 2.2 lbs

- 1 mm = 0.039 inch

- °F = °C x 9/5 + 32

Page 19: ZT-ZR-110-315_EN

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C

A

B

Technical data

ZT 110-275 and ZT 132-315 VSD compressors - 50 Hz

ZT Free air delivery (1) Installed Installed Pressure Sound pressure Weight Dimensions

aircooled motor fan motor dewpoint (2) level (3)

w/o duct with duct A B C

Type l/s m3/min cfm kW kW °C dB(A) dB(A) kg mm mm mm

50 Hz - 7.5 bar(e)

ZT 110 FF-IMD 312 18.7 661 110 4.8 -28 72 70 4095 4040 2000 1650

ZT 132 FF-IMD 360 21.6 763 132 4.8 -29 73 70 4220 4040 2000 1650

ZT 132 VSD FF-IMD(4)

349 20.9 739 132 4.8 -25/-30 67-71 66-70 4330 4040 2000 1650

ZT 145 FF-IMD 386 23.2 818 160 4.8 -30 73 71 4360 4040 2000 1650

ZT 160 FF-IMD 457 27.4 968 160 8.8 -30 77 75 5625 5040 2100 1650

ZT 160 VSD FF-IMD(4)

404 24.2 856 160 4.8 -25/-30 67-74 66-71 4330 4040 2000 1650

ZT 200 FF-IMD 557 33.4 1180 200 8.8 -25 77 75 6285 5040 2100 1650

ZT 250 FF-IMD 695 41.7 1473 250 8.8 -28 77 75 6280 5040 2100 1650

ZT 250 VSD FF-IMD(4)

690 41.4 1462 250 18.5 -25/-30 70-77 68-75 6660 5040 2100 1650

ZT 275 FF-IMD 729 43.7 1545 275 18.5 -30 77 75 6630 5040 2100 1650

ZT 315 VSD FF-IMD(4)

778 46.7 1648 315 18.5 -25/-30 70-78 68-76 6660 5040 2100 1650

ZT 110 314 18.8 665 110 4.8 - 71 70 3585 4040 2000 1650

ZT 132 362 21.7 767 132 4.8 - 72 70 3700 4040 2000 1650

ZT 132 VSD(4)

354 21.2 750 132 4.8 - 67-74 66-71 3820 4040 2000 1650

ZT 145 388 23.3 822 160 4.8 - 72 70 3850 4040 2000 1650

ZT 160 457 27.4 968 160 8.8 - 77 75 5185 5040 2100 1650

ZT 160 VSD(4)

410 24.6 869 160 4.8 - 67-74 66-71 3820 4040 2000 1650

ZT 200 557 33.4 1180 200 8.8 - 77 75 5385 5040 2100 1650

ZT 250 695 41.7 1473 250 8.8 - 77 75 5380 5040 2100 1650

ZT 250 VSD(4)

690 41.4 1462 250 8.8 - 70-77 68-75 6130 5040 2100 1650

ZT 275 729 43.7 1545 275 8.8 - 77 75 5580 5040 2100 1650

ZT 315 VSD(4)

778 46.7 1648 315 8.8 - 70-78 68-76 6130 5040 2100 1650

50 Hz - 10 bar(e)

ZT 110 FF-IMD 260 15.6 551 110 4.8 -28 72 70 4095 4040 2000 1650

ZT 132 FF-IMD 307 18.4 650 132 4.8 -29 73 70 4220 4040 2000 1650

ZT 132 VSD FF-IMD(5)

316 19.0 670 132 4.8 -25/-30 67-71 66-70 4330 4040 2000 1650

ZT 145 FF-IMD 327 19.6 693 160 4.8 -30 73 70 4360 4040 2000 1650

ZT 160 FF-IMD 383 23.0 812 160 8.8 -30 78 76 5625 5040 2100 1650

ZT 160 VSD FF-IMD(5)

370 22.2 784 160 4.8 -25/-30 67-74 66-71 4330 4040 2000 1650

ZT 200 FF-IMD 485 29.1 1028 200 8.8 -30 78 76 5825 5040 2100 1650

ZT 250 FF-IMD 605 36.3 1282 250 8.8 -28 78 76 6280 5040 2100 1650

ZT 250 VSD FF-IMD(5)

610 36.6 1293 250 18.5 -25/-30 71-78 69-76 6660 5040 2100 1650

ZT 275 FF-IMD 667 40.0 1413 315 18.5 -30 78 76 6630 5040 2100 1650

ZT 315 VSD FF-IMD(5)

702 42.1 1487 315 18.5 -25/-30 71-79 69-77 6660 5040 2100 1650

ZT 110 261 15.7 553 110 4.8 - 71 70 3560 4040 2000 1650

ZT 132 309 18.5 655 132 4.8 - 72 70 3700 4040 2000 1650

ZT 132 VSD(5)

384 23.0 814 132 4.8 - 67-71 66-70 4050 4040 2000 1650

ZT 145 329 19.7 697 160 4.8 - 72 70 3850 4040 2000 1650

ZT 160 383 23.0 812 160 8.8 - 78 76 5185 5040 2100 1650

ZT 160 VSD(5)

384 23.0 814 160 4.8 - 67-74 66-71 4050 4040 2000 1650

ZT 200 485 29.1 1028 200 8.8 - 78 76 5385 5040 2100 1650

ZT 250 605 36.3 1282 250 8.8 - 78 76 5380 5040 2100 1650

ZT 250 VSD(5)

610 36.6 1293 250 8.8 - 71-78 69-76 6130 5040 2100 1650

ZT 275 667 40.0 1413 315 8.8 - 78 76 5580 5040 2100 1650

ZT 315 VSD(5)

702 42.1 1487 315 8.8 - 71-79 69-77 6130 5040 2100 1650

(1) Reference Conditions:

- Dry air

- Absolute inlet pressure 1 bar (a)

- Cooling and air intake temperature 20 °C

- Nominal working pressure

- Capacity of the compressor package measured

according to ISO1217, Third Edition, Annex C

(2) Pressure dewpoint is specified for

- 20 °C cooling air/water temperature

- relative humidity of 60 %

- nominal working pressure

- load level of minimum 50 %

(3) ± 3 dB(A) according to Pneurop PN8NTC2.2 test code

measured at a distance of 1 m

(4) ZT VSD: capacity at 7 bar(e) - ( 5 % derating for 380V nets )

(5) ZT VSD: capacity at 9 bar(e) - ( 5 % derating for 380V nets )

Conversions

- 1 kg = 2.2 lbs

- 1 mm = 0.039 inch

- °F = °C x 9/5 + 32

Page 20: ZT-ZR-110-315_EN

Technical data

ZR 110-275 and ZR 132-315 VSD compressors - 60 Hz

(1) Reference Conditions:

- Dry air

- Absolute inlet pressure 1 bar (a)

- Cooling and air intake temperature 20 °C

- Nominal working pressure

- Capacity of the compressor package measured

according to ISO1217, Third Edition, Annex C

(2) Cooling water temp. rise of 15 °C (10 °C for FF)

(3) Pressure dewpoint is specified for

- 20 °C cooling air/water temperature

- relative humidity of 60 %

- nominal working pressure

- load level of minimum 50 %

(4) ± 3 dB(A) according to Pneurop PN8NTC2.2

test code measured at a distance of 1 m

(5) ZR VSD: capacity at 7 bar(e) - ( 5 % derating for 380V nets )

(6) ZR VSD: capacity at 9 bar(e) - ( 5 % derating for 380V nets )

Conversions

- 1 kg = 2.2 lbs

- 1 mm = 0.039 inch

- °F = °C x 9/5 + 32

ZR Free air delivery (1) Installed Cooling Pressure Sound pressure Weight Dimensions

watercooled motor water dewpoint (3) level (4)

consump-

tion (2)

w/o duct with duct A B C

Type l/s m3/min cfm HP l/s °C dB(A) dB(A) kg mm mm mm

60 Hz - 7 bar(e)

ZR 110 FF-IMD 352 21.1 746 150 3.9 -28 72 69 3265 3440 2000 1650

ZR 160 FF-IMD 463 27.8 981 200 4.4 -25 67 66 4695 4340 2000 1650

ZR 200 FF-IMD 574 34.4 1216 250 4.9 -25 67 66 5305 4340 2000 1650

ZR 250 FF-IMD 667 40.0 1413 300 5.4 -28 67 66 5515 4340 2000 1650

ZR 275 FF-IMD 752 45.1 1593 350 5.9 -30 67 66 5635 4340 2000 1650

ZR 110 352 21.1 746 150 1.9 - 67 65 2635 2540 2000 1650

ZR 160 463 27.8 981 200 2.3 - 67 66 3785 3140 2000 1650

ZR 200 574 34.4 1216 250 2.9 - 67 66 3935 3140 2000 1650

ZR 250 667 40.0 1413 300 3.4 - 67 66 4145 3140 2000 1650

ZR 275 752 45.1 1593 350 3.8 - 67 66 4265 3140 2000 1650

60 Hz - 8.6 bar(e)

ZR 110 FF-IMD 318 19.1 674 150 3.5 -28 72 69 3265 3440 2000 1650

ZR 132 VSD FF-IMD(5) 364 21.8 771 175 4.1 -28/-32 68-72 66-69 3500 3440 2000 1650

ZR 145 FF-IMD 398 23.9 843 200 4.1 -30 73 70 3530 3440 2000 1650

ZR 160 FF-IMD 419 25.1 888 200 4.4 -25 67 66 4695 4340 2000 1650

ZR 160 VSD FF-IMD(5) 431 25.9 913 215 4.4 -28/-32 68-74 66-71 3500 3440 2000 1650

ZR 200 FF-IMD 516 31.0 1093 250 4.6 -25 67 66 5305 4340 2000 1650

ZR 250 FF-IMD 619 37.1 1312 300 5.2 -28 67 66 5515 4340 2000 1650

ZR 250 VSD FF-IMD(5) 721 43.3 1528 335 5.8 -25/-30 63-73 62-71 6080 4340 2000 1650

ZR 275 FF-IMD 726 43.6 1538 350 5.8 -30 67 66 5635 4340 2000 1650

ZR 315 VSD FF-IMD(5) 836 50.2 1771 423 6.8 -25/-30 63-73 62-71 6080 4340 2000 1650

ZR 110 318 19.1 674 150 1.7 - 67 65 2635 2540 2000 1650

ZR 132 VSD(5) 369 22.1 782 175 1.9 - 62-68 61-66 2870 2540 2000 1650

ZR 145 398 23.9 843 200 2.1 - 68 66 2900 2540 2000 1650

ZR 160 419 25.1 888 200 2.1 - 67 66 3785 3140 2000 1650

ZR 160 VSD(5) 434 26.0 920 215 2.1 - 62-70 61-66 2870 2540 2000 1650

ZR 200 516 31.0 1093 250 2.6 - 67 66 3935 3140 2000 1650

ZR 250 619 37.1 1312 300 3.1 - 67 66 4145 3140 2000 1650

ZR 250 VSD(5) 721 43.3 1528 335 3.7 - 63-73 62-71 4710 3140 2000 1650

ZR 275 726 43.6 1538 350 3.7 - 67 66 4265 3140 2000 1650

ZR 315 VSD(5) 836 50.2 1771 423 4.3 - 63-73 62-71 4710 3140 2000 1650

60 Hz - 10.4 bar(e)

ZR 110 FF-IMD 287 17.2 608 150 3.5 -28 72 69 3265 3440 2000 1650

ZR 132 VSD FF-IMD(6) 330 19.8 699 175 4.1 -28/-32 68-72 66-69 3500 3440 2000 1650

ZR 145 FF-IMD 336 20.2 712 200 4.1 -30 73 70 3530 3440 2000 1650

ZR 160 FF-IMD 375 22.5 795 200 4.4 -25 67 66 4695 4340 2000 1650

ZR 160 VSD FF-IMD(6) 392 23.5 831 215 4.4 -28/-32 68-74 66-71 3500 3440 2000 1650

ZR 200 FF-IMD 459 27.5 973 250 4.7 -25 67 66 4845 4340 2000 1650

ZR 250 FF-IMD 548 32.9 1161 300 5.2 -28 67 66 5515 4340 2000 1650

ZR 250 VSD FF-IMD(6) 648 38.9 1373 335 5.8 -25/-30 67-73 65-71 6080 4340 2000 1650

ZR 275 FF-IMD 641 38.5 1358 350 5.7 -30 67 66 5635 4340 2000 1650

ZR 315 VSD FF-IMD(6) 746 44.8 1581 423 6.7 -25/-30 67-73 65-71 6080 4340 2000 1650

ZR 110 287 17.2 608 150 1.7 - 67 65 2635 2540 2000 1650

ZR 132 VSD(6) 333 20.0 706 214 1.9 - 62-68 61-66 2590 2540 2000 1650

ZR 145 336 20.2 712 200 2.0 - 68 66 2900 2540 2000 1650

ZR 160 375 22.5 795 200 2.2 - 67 66 3785 3140 2000 1650

ZR 160 VSD(6) 394 23.6 835 215 2.1 - 62-70 61-66 2590 2540 2000 1650

ZR 200 459 27.5 973 250 2.6 - 67 66 3935 3140 2000 1650

ZR 250 548 32.9 1161 300 3.1 - 67 66 4145 3140 2000 1650

ZR 250 VSD(6) 648 38.9 1373 335 3.7 - 64-70 65-68 4710 3140 2000 1650

ZR 275 641 38.5 1358 350 3.6 - 67 66 4265 3140 2000 1650

ZR 315VSD(6) 746 44.8 1581 423 4.2 - 64-73 65-71 4710 3140 2000 1650

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Page 21: ZT-ZR-110-315_EN

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Technical data

ZT 110-275 and ZT 132-315 VSD compressors - 60 Hz

ZT Free air delivery(1) Installed Installed Pressure Sound pressure Weight Dimensions

aircooled motor fan motor dewpoint (2) level (3)

w/o duct with duct A B C

Type l/s m3/min cfm HP HP °C dB(A) dB(A) kg mm mm mm

60 Hz - 8.6 bar(e)

ZT 110 FF-IMD 312 18.7 661 150 6.5 -28 72 70 4095 4040 2000 1650

ZT 132 VSD FF-IMD(4)

338 20.3 717 175 6.5 -25/-30 67-73 66-70 4560 4040 2000 1650

ZT 145 FF-IMD 391 23.5 828 200 6.5 -30 73 70 4360 4040 2000 1650

ZT 160 FF-IMD 410 24.6 869 200 12.3 -30 77 75 5615 5040 2100 1650

ZT 160 VSD FF-IMD(4)

410 24.6 869 215 6.5 -25/-30 67-74 66-71 4560 4040 2000 1650

ZT 200 FF-IMD 500 30.0 1059 250 12.3 -25 77 75 6225 5040 2100 1650

ZT 250 FF-IMD 596 35.8 1263 300 12.3 -28 77 75 6435 5040 2100 1650

ZT 250 VSD FF-IMD(4)

690 41.4 1462 335 24.8 -25/-30 70-77 68-75 6660 5040 2100 1650

ZT 275 FF-IMD 699 41.9 1481 350 24.8 -30 77 75 6705 5040 2100 1650

ZT 315 VSD FF-IMD(4)

778 46.7 1648 423 24.8 -25/-30 70-78 68-76 6660 5040 2100 1650

ZT 110 314 18.8 665 150 6.5 - 71 70 3585 4040 2000 1650

ZT 132 VSD(4)

354 21.2 750 175 6.5 - 67-74 66-71 3820 4040 2000 1650

ZT 145 392 23.5 831 200 6.5 - 72 70 3850 4040 2000 1650

ZT 160 410 24.6 869 200 12.3 - 77 75 5175 5040 2100 1650

ZT 160 VSD(4)

410 24.6 869 215 6.5 - 67-74 66-71 3820 4040 2000 1650

ZT 200 500 30.0 1059 250 12.3 - 77 75 5325 5040 2100 1650

ZT 250 596 35.8 1263 300 12.3 - 77 75 5535 5040 2100 1650

ZT 250 VSD(4)

690 41.4 1462 335 12.3 - 70-77 68-75 6130 5040 2100 1650

ZT 275 699 41.9 1481 350 12.3 - 77 75 5655 5040 2100 1650

ZT 315 VSD(4)

778 46.7 1648 423 12.3 - 70-78 68-76 6130 5040 2100 1650

60 Hz - 10.4 bar(e)

ZT 110 FF-IMD 282 16.9 598 150 6.5 -28 72 70 4095 4040 2000 1650

ZT 132 VSD FF-IMD(5)

316 19.0 670 175 6.5 -25/-30 67-71 66-70 4330 4040 2000 1650

ZT 145 FF-IMD 329 19.7 697 200 6.5 -30 73 70 4360 4040 2000 1650

ZT 160 FF-IMD 359 21.5 761 200 12.3 -30 78 76 5615 5040 2100 1650

ZT 160 VSD FF-IMD(5)

370 22.2 784 215 6.5 -25/-30 67-74 66-71 4330 4040 2000 1650

ZT 200 FF-IMD 438 26.3 928 250 12.3 -30 78 76 5765 5040 2100 1650

ZT 250 FF-IMD 526 31.6 1115 300 12.3 -28 78 76 6435 5040 2100 1650

ZT 250 VSD FF-IMD(5)

610 36.6 1293 335 24.8 -25/-30 71-78 69-76 6660 5040 2100 1650

ZT 275 FF-IMD 616 37.0 1305 350 24.8 -30 78 76 6705 5040 2100 1650

ZT 315 VSD FF-IMD(5)

702 42.1 1487 423 24.8 -25/-30 71-79 69-77 6660 5040 2100 1650

ZT 110 283 17.0 600 150 6.5 - 71 70 3585 4040 2000 1650

ZT 132 VSD(5)

384 23.0 814 175 6.5 - 67-71 66-70 4050 4040 2000 1650

ZT 145 331 19.9 701 200 6.5 - 72 70 3850 4040 2000 1650

ZT 160 359 21.5 761 200 12.3 - 78 76 5175 5040 2100 1650

ZT 160 VSD(5)

384 23.0 814 215 6.5 - 67-74 66-71 4050 4040 2000 1650

ZT 200 438 26.3 928 250 12.3 - 78 76 5325 5040 2100 1650

ZT 250 526 31.6 1115 300 12.3 - 78 76 5535 5040 2100 1650

ZT 250 VSD(5)

610 36.6 1293 335 12.3 - 71-78 69-76 6130 5040 2100 1650

ZT 275 616 37.0 1305 350 12.3 - 78 76 5655 5040 2100 1650

ZT 315 VSD(5)

702 42.1 1487 423 12.3 - 71-79 69-77 6130 5040 2100 1650

C

A

B

(1) Reference Conditions:

- Dry air

- Absolute inlet pressure 1 bar (a)

- Cooling and air intake temperature 20 °C

- Nominal working pressure

- Capacity of the compressor package measured

according to ISO1217, Third Edition, Annex C

(2) Pressure dewpoint is specified for

- 20 °C cooling air/water temperature

- relative humidity of 60 %

- nominal working pressure

- load level of minimum 50 %

(3) ± 3 dB(A) according to Pneurop PN8NTC2.2 test code

measured at a distance of 1 m

(4) ZT VSD: capacity at 7 bar(e) - ( 5 % derating for 380V nets )

(5) ZT VSD: capacity at 9 bar(e) - ( 5 % derating for 380V nets )

Conversions

- 1 kg = 2.2 lbs

- 1 mm = 0.039 inch

- °F = °C x 9/5 + 32

Page 22: ZT-ZR-110-315_EN

The f

ace o

f in

novation

What sets Atlas Copco apart as a company is our

conviction that we can only excel in what we do, if we

provide the best possible know-how and technology to really

help our customers produce, grow and succeed.

There is a unique way of achieving that - we simply call

it the Atlas Copco way. It builds on interaction, on long-term

relationships and involvement in the customers' process,

needs and objectives. It means having the flexibility to adapt

to the diverse demands of the people we cater for.

It's the commitment to our customers' business that

drives our effort towards increasing their productivity through

better solutions. It starts with fully supporting existing

products and continuously doing things better, but it goes

much further, creating advances in technology through

innovation. Not for the sake of technology, but for the sake

of our customer's bottom line and peace-of-mind.

That is how Atlas Copco will strive to remain the first

choice, to succeed in attracting new business and to maintain

our position as the industry leader. 29

35 0

466

12 -

Pri

nted

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elgi

um -

Sub

ject

to a

ltera

tions

with

out p

rior

not

ice

www.atlascopco.com

Never use compressed air

as breathing air without

prior purification in

accordance with local

legislation and standards.

IISSOO 99000011

A consistent quality earned

us the industry’s leadership

and the customer’s trust.

IISSOO 1144000011

Atlas Copco’s

Environmental Management

System forms an integral part

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