6
SoundBar ® High performance acoustic flooring solution The System Local Stockist > www.finnforest.co.uk Finnframe Floor system Building solutions Low energy Long-span engineered timber roofing and flooring solutions Kerto-Ripa Portal frames Engineered timber solutions For more information and a list of stockists in your area visit www.finnforest.co.uk or call our technical team on 01205 883 835. Finnforest is a wood products company delivering service-oriented solutions developed in collaboration with its customers. Its premium solutions are based on ecological, high quality Nordic wood as a raw material. Wood is the only building material that is truly renewable, if well managed. Forest certification schemes give assurance that the timber is legal and from sustainable sources. Finnforest UK sources certified timber over uncertified and is an approved Chain of Custody supplier. FF3081 February 2009. The photographs in this brochure are for illustration purposes only. Finnforest reserves the right to change the range without notice. Every effort has been made to ensure that colours are accurate within the limitations of natural lighting conditions and the four colour printing process. For more information go to www.barbourproductsearch.info

Zvucni sistem

Embed Size (px)

Citation preview

Page 1: Zvucni sistem

SoundBar®

High performance

acoustic flooring solution

The

System

Local Stockist

> www.finnforest.co.uk

FinnframeFloor system

Building solutions

Low energy

Long-span engineered timber

roofing and flooring solutions

Kerto-Ripa™

PortalframesEngineered timber solutions

For more information and a list of stockists in your area visit www.finnforest.co.uk

or call our technical team on 01205 883 835.

Finnforest is a wood products company delivering service-oriented solutions developed in

collaboration with its customers. Its premium solutions are based on ecological, high quality

Nordic wood as a raw material.

Wood is the only building material that is truly renewable, if well managed. Forest certification

schemes give assurance that the timber is legal and from sustainable sources. Finnforest UK

sources certified timber over uncertified and is an approved Chain of Custody supplier.

FF3081 February 2009.

The photographs in this brochure are for illustration purposes only.

Finnforest reserves the right to change the range without notice.

Every effort has been made to ensure that colours are accurate within the limitations of natural

lighting conditions and the four colour printing process.

For more information go to www.barbourproductsearch.info

Page 2: Zvucni sistem

2 3

The SoundBar®

System - technical guide

The SoundBar System is a unique, total screeded flooring solution which is the only system of its kind

to have achieved Robust Detail, E-FT-4. This provides the developer with the confidence and assurance

of achieving a performance standard over and above Part E of the building regulations, two EcoHomes

credits if registered with Robust Detail.

The SoundBar System delivers - providing a shallower, high quality floor. Designed to improve

upon the acoustic performance of a traditional timber floor. What is more, the design, installation and

total project management is controlled through one company.

Contents

The system 04

Structural design 05

Technical details 06-07

Additional detailing

Installation of vertical services 08

Flats and communal areas 09

Installation sequence 10

Do’s and don’ts 11

A revolution in acoustic flooring.

> www.finnforest.co.ukFor stockists, technical support and more

For more information go to www.barbourproductsearch.info

Page 3: Zvucni sistem

4

A revolutionary acoustic floor solution for compartment floors.

The system

Sound reduction results

The SoundBar System comprises 4

key components:

Finnjoist (FJI)

Comprised of a high quality OSB web and

Kerto flanges.

SoundBar edge strip

Foam edge strip designed to accommodate the

SoundBar board.

SoundBar board

Two component 34mm thick acoustic board

SoundBar Gyvlon screed

Lafarge Gyvlon pump-applied self-levelling

synthetic anhydrite screed.

TIMBER FRAME

(JAN 2008)

TIMBER FRAME

(FEB 2007)

TIMBER FRAME

(APRIL 2006)

REQUIREMENT

PART E

Airborne Sound DnT,w+CTr >51dB >55dB >52dB >45dB

Impact Sound L’nT,w <56dB <52dB <53dB <63dB

Through rigorous laboratory tests, The SoundBar

System exceeded Part E stringent performance

requirements for the transfer of both Airborne

and Impact Sound, >45dB and <63dB respectively.

On-site the results were equally impressive.

Having performed over 19 live site tests over

a period of 33 months The SoundBar Systems

laboratory performances transferred to site

deliver outstanding results. The table above

provides an indication of performance over and

above Part E across various live sites, weather

conditions and seasons. Each time The SoundBar

System outperformed the requirements set down

in Part E.

These results have been further supported by the

achievement of a Robust Detail RD E-FT-4, the

only hybrid I-Joist and screeded flooring system

to do so.

Structural design

During the structural design, the structural engineer or

building designer must check two different load situations;

during construction and in general use. Both load cases are of

importance and must be considered for the construction of

The SoundBar System in order to get the required

performance. They must also be registered and checked in

order to be covered by the BM-TRADA Certification.

DURING CONSTRUCTIONLOAD TYPE IN GENERAL USE

Notes:

(L) Engineering span between supports(Uinst) Instantaneous deflection under live, partition and dead load(Ufin) Final deflection under live, partition and dead load(U1kN point) Deflection under 1kN point load (vibration criteria)

Uinst L/333 or 12mm L/350 or 12mm

Ufin L/200 Refer to NA to BSEN1995-1-1

U1kN point - Refer to NA to BSEN1995-1-1

Lowest natural frequency - >8Hz

Under Construction Uinst L/333 or 5mm L/333 or 5mm

Dead load (kN/m2) 0.37 - 0.40 1.75

Partition load (kN/m2) - 0.25

Live load (kN/m2) 0.99 (40mm) According to BS6399:1 or

BSEN1991-1-1

BS5268 AND NHBC TECHNICAL

STANDARD

IMPROVED BS5268, BSEN1995-1-1 AND

NHBC TECHNICAL STANDARD

LOADING

DEFLECTION LIMITS

During construction

• The dead load must be taken as the load of the floor at the

time of the Lafarge Gyvlon screed installation.

Usually this is 0.40kN/m2.

• The live load must be taken as the load of the Lafarge Gyvlon

screed. At 40mm nominal thickness this should be set to

0.99kN/m2. The load should be patterned for continuous

beam members over internal supports.

• No other loads should be applied.

In general use

• The dead load must be taken as 1.75kN/m2. This allows for

the dead load of The SoundBar System and includes a

suspended ceiling system of 0.15kN/m2.

• The live load must be taken according to BS6399:Part 1 or

BSEN1991-1-1.

• A partition load of 0.25kN/m2 should be added when the exact

location of non load bearing partitions is not known or these

can be moved during the design time of the building

(50 years).

Loading and deflection limits

INDICATIVE SOUND TEST RESULTS ACHIEVED ON SITE

5

Robust Detail E-FT-4

Refer to Robust Details Technical Handbook for full specification.Please consult the Robust Details (RD) handbook if you wish to register thefloors and any separating walls with Robust Details Ltd (RDL).

For more information go to www.barbourproductsearch.info

Page 4: Zvucni sistem

SEPARATING WALL JUNCTIONST2a

SEPARATING WALL JUNCTION Disproportionate collapseST2b

SEPARATING WALL JUNCTION. DOOR DETAILST6 LARGE PIPE PENETRATIONST7a

ST5a DIAGRAM SHOWING FIXING OF RESILIENT BARST5b

INTERNAL WALL JUNCTION LOADBEARINGST3

INTERNAL WALL JUNCTION NON LOADBEARINGST4b

SMALL PIPE PENETRATIONST7b DECOUPLED RISER SHAFT DETAILST7c

EXTERNAL (FLANKING) WALL JUNCTIONST1a

EXTERNAL (FLANKING) WALL JUNCTIONST1b

SOUNDBAR E-FT-4ST0

76

Technical details

(JOISTS PERPENDICULAR TO THE WALL)

(JOISTS PARALLEL TO THE WALL)

2 layers of plasterboard

60 minutes fire resistant

2 layers of plasterboard 60

minutes fire resistant

Timber batten to support plasterboard

joint. Alternatively proprietary metal strap

can be used

Min. 40mm SoundBar

Gyvlon Screed

Timber batten to support plasterboard

joint. Alternatively proprietary metal strap

can be used

Plasterboard rip panel same

thickness as 1st layer of

plasterboard

Min 5mm gap

Fire stop according to the

Building Designer specification

SoundBar perimeter

edge strip

Min.40mm SoundBar

Gyvlon Screed

35mm SoundBar Board

220 – 400mm Finnjoist

Resilient bar

42mm screws. Ensure that there is no contact

between screws and Finnjoists

100mm suspended

service ceiling

according to the

manufacturer’s

instructions

12.5mm standard

plasterboard

Absorbent material 100mm (min)

quilt insulation (10-36kg/m3)

between joists

Plasterboard rip panel same

thickness as 1st layer of plasterboard

SoundBar perimeter

edge strip

Min 5mm gap

42mm screws. Ensure that there is no contact

between screws and Finnjoists

35mm SoundBar Board

Kerto Q Rimboard

Kerto blocking

220-400mm Finnjoist with

solid packer in the web area

2 layers of plasterboard

60 minutes fire resistant

Timber batten to support plasterboard

joint. Alternatively proprietary metal strap

can be used

Slip Membrane

Structural deck

Absorbent material 100mm

(min) quilt insulation

(10 – 36kg/m3) between joints

Resilient bar

100mm suspended service

ceiling according to the

manufacturer’s instructions

Min. 40mm SoundBar

Gyvlon screed

SoundBar board

220 – 400mm Finnjoist

2x 15mm fire resistant

plasterboard

12.5mm standard

plasterboard

Plasterboard rip panel same

thickness as 1st layer of

plasterboard

Fire stop according to the

Building Designer specification

SoundBar perimeter

edge strip

Min.40mm SoundBar

Gyvlon Screed

35mm SoundBar Board

220 – 400mm Finnjoist

Resilient bar

100mm suspended

service ceiling

according to the

manufacturer’s

instructions

12.5mm standard

plasterboard

Absorbent material 100mm (min)

quilt insulation (10-36kg/m3)

between joists

Thermal perimeter insulation may be required

in external wall areas to avoid cold bridging.

Thermal perimeter insulation, external

insulation and sheeting as well as external

cladding omitted for clarity.

Thermal perimeter insulation, external

insulation and sheeting as well as external

cladding omitted for clarity. Thermal

perimeter insulation may be required in

external walls areas to avoid cold bridging.

Seal all perimeter joints with tape

or caulk with sealant

Seal all perimeter joints with

tape or caulk with sealant

Seal all perimeter joints with

tape or caulk with sealant

Seal all perimeter joints with

tape or caulk with sealant

Seal all perimeter joints with tape

or caulk with sealant

Min 5mm gap

Resilient bar Absorbent material 100mm

(min) quilt insulation

(10 – 36kg/m3) between joints

100mm suspended service ceiling according

to the manufactures instructions

100mm suspended service ceiling according

to the manufacturer’s instructions

Wall insulation according to the

Building Designer specification.

* Insulation may be required to comply to 40dB

sound resistance.

* Extra layer of plasterboard in walls may be required

for compliance with part B of Building Regulation

2 layers of plasterboard 60

minutes fire resistant

Timber batten to support plasterboard

joint. Alternatively proprietary metal strap

can be used

Min. 40mm SoundBar

Gyvlon Screed

Plasterboard rip panel same

thickness as 1st layer of plasterboard

SoundBar perimeter

edge strip

Min. 40mm SoundBar

Gyvlon Screed

35mm SoundBar Board

35mm SoundBar Board

Kerto ring beam

220 - 400mm Finnfjoist

Seal all perimeter joints with

tape or caulk with sealant

Plasterboard rip panel same thickness

as 1st layer of plasterboard

Min 5mm gap

Resilient bar Absorbent material 100mm

(min) quilt insulation

(10 – 36kg/m3) between joints

Absorbent material 100mm

(min) quilt insulation

(10 – 36kg/m3) between joints

100mm suspended service ceiling according

to the manufactures instructions

1 layer of plasterboard *

Timber batten to support

plasterboard joint

Alternatively proprietary metal

strap can be used

Wall insulation according to the

Building Designer specification.

Plasterboard rip panel same thickness

as 1st layer of plasterboard

SoundBar perimeter

edge strip

Finnjoist or Kerto blocking

220 – 400mm Finnjoist

with web stiffener if required

Resilient bar

35mm SoundBar Board

Absorbent material 100mm

(min) quilt insulation

(10-36kg/m3) between joists

100mm suspended service ceiling according

to the manufacturer’s instructions

Min. 40mm SoundBar

Gyvlon Screed

2 x12.5 fire resistant

Plasterboard without insulation*

Timber batten to support

plasterboard joint

Alternatively proprietary

metal strap can be used

Partition noggin

SoundBar perimeter

edge strip

min 5mm gap

Ceiling noggin

Resilient bar

INTERNAL WALL JUNCTION (NON LOADBEARING)ST4a

FLOATING FLOOR TREATMENT FOR FINNFOREST ACOUSTIC FLOOR

Door framePlywood board sitting on

the timber battens to

finished floor depth

Timber batten to support

plywood plinth

SoundBar perimeter edge strip

2 x 12.5mm fire

resistant

plasterboards

10mm SoundBar

perimeter edge

strip

Plasterboard rip

panel same

thickness as 1st

layer of

plasterboard

Timber batten to support

plasterboard joint. Alternatively

proprietary metal strap can be used

Lagging taped to slip

membrane

Intumescent mastic

Fire Stop may be required

Absorbent material 100mm

(min) quilt insulation

(10-36kg/m3) between joists

Min. 40mm SoundBar

Gyvlon screed

SoundBar board

220 – 400mm Finnjoist

Pipe boxed in with two layers

of Gypsum-based board

combined nominal 16kg/m3

12.5mm standard

plasterboard

Absorbent material 100mm

(min) quilt insulation

(10 – 36kg/m3) between joints

Resilient bar

2x 15mm fire resistant

plasterboard

100mm suspended service

ceiling according to the

manufacturer’s instructions

Slip Membrane

Structural deck

Ceiling treatment must be installed in accordance with the manufacturer’s instructions.

All ceiling joints must be sealed with tape or caulked with sealant. The maximum load on

resilient bars should not exceed that specified in the manufacturer’s instructions.

Fire Stop may be required but

not shown for clarity.

16mm metal resilient ceiling bar mounted at right

angles to the joists @400mm c/s (ensure there is

no contact between screws and joist)

Diameter of pipe > Ø 30mm

Diameter of pipe < Ø 30mm

Min.40mm SoundBar

Gyvlon Screed

Slip Membrane

SoundBar board

Structural deck

Absorbent material

100mm (min) quilt

insulation (1036kg/m3)

between joists

100mm suspended service

ceiling according to the

manufacturer’s

instructions

Timber batten as edge

support of Gyvlon screed

during installation

Min 25mm mineral

insulation around pipe

(10-36g/m3) as per

Robust Details

Pipe work to be boxed in

Lagging on pipework

not shown but may

be required for

reduced heat loss.

To other side of service2 x12.5mm fire resistant

plasterboards

Timber batten to support

plasterboard joint. Alternatively

proprietary metal strap can be used

220 – 400mm Finnjoist with

web stiffener if required

Resilient bar

Seal all perimeter joints with

tape or caulk with sealant

Plasterboard rip panel

same thickness as 1st

layer of plasterboard

SoundBar perimeter

edge strip

Absorbent material

100mm (min) quilt

insulation (10-36kg/m3)

between joists

Rimbeam

100mm suspended service

ceiling according to the

manufacturer’s instructions

Sp

ace

for

risi

ng

pip

es

an

d

serv

ices

con

stru

cted

acc

ord

ing

to c

urr

en

t

reg

ula

tion

s (n

ot

show

n).

40mm SoundBar

Gyvlon screed

Structural deck

35mm SoundBar

board

Finnjoist

min. 220mm deep

Ceiling

Resilient bar

Absorbent material

100mm (min) quilt insulation

(10-36kg/m3 between joists)

100mm suspended ceiling

Wall header fixed to the

plasterboard or resilient bar,

not to the joints Seal all perimeter joints with

tape or caulk with sealant

Where required internal wall to

comply with Building Requirement E2

100mm suspended service

ceiling according to the

manufacturer’s instructions

Resilient bar

Min 5mm gap

Slip Membrane

Partition noggin

40mm SoundBar Gyvlon Screed

35mm SoundBar board

Structural deck

Non loadbearing partition built of SoundBar

For more information go to www.barbourproductsearch.info

Page 5: Zvucni sistem

Additional detailing

The SoundBar System allows for a suspended ceiling underneath the 2 layers of 15mm fire resistant

plasterboard. In this suspended ceiling, all services can be horizontally distributed.

There are no provisions made for services within the depth of the screed or the acoustic board.

In timber frame buildings, the wall between communal and residential areas are always built in a party

wall construction. This is a two leaf timber frame structural wall with plasterboard on the inside and an

insulation quilt in between the wall studs of each wall construction. The party wall construction is

usually breached with the entrance door to the flats

DO NOT install The SoundBar System across the

timber frame cavity to avoid cracking in case

differential settlement occurs.

In this situation, the pipe work is fitted with lagging of at least

10mm thickness before the installation of the acoustic board

and the slip membrane. It is important that the screed is

completely sound-isolated from the penetrating pipe work and

the lagging is above the final screed level.

When services need to penetrate through The SoundBar System, there are two options:

98

Detail ST6 under construction

Detail ST6 finished

Party wall timber frame

Plasterboard rip

Timber batten to support threshold board and

SoundBar screed under construction (at least

75mm high)

Edging strip

Threshold board

The timber batten has been removed and cut so

the threshold board sits flush with the final screed

level on both the communal and flat area.

In this case, the service shaft is completely enclosed in a

plasterboard shaft. The shaft is isolated from the rest of the

structure to resist both fire and sound according to the building

regulations. Advice should be sought with regards to the

resistance of fire. The riser shaft is best constructed as a non

load bearing construction with the wall sitting on the structural

deck of The SoundBar System floor.

Installation of vertical services. Flats and communal areas.

A. Decoupled riser shaft/ large pipe penetration

B. Small pipe penetration

Pipe boxed in with two layers

of Gypsum-based board

combined nominal 16kg/m3

Fire Stop may be required but

not shown for clarity.

Diameter of pipe > Ø 30mm

Min.40mm SoundBar

Gyvlon Screed

Slip Membrane

SoundBar board

Structural deck

Absorbent material

100mm (min) quilt

insulation (1036kg/m3)

between joists

100mm suspended service

ceiling according to the

manufacturer’s

instructions

Timber batten as edge

support of Gyvlon screed

during installation

Min 25mm mineral

insulation around pipe

(10-36g/m3) as per

Robust Details

Pipe work to be boxed in

2 x 12.5mm fire

resistant

plasterboards

10mm SoundBar

perimeter edge

strip

Plasterboard rip

panel same

thickness as 1st

layer of

plasterboard

Timber batten to support

plasterboard joint. Alternatively

proprietary metal strap can be used

Lagging taped to slip

membrane

Intumescent mastic

Fire Stop may be required

Absorbent material 100mm

(min) quilt insulation

(10-36kg/m3) between joists

Diameter of pipe < Ø 30mm

Lagging on pipework

not shown but may

be required for

reduced heat loss.

For more information go to www.barbourproductsearch.info

Page 6: Zvucni sistem

1110

Installation sequence

1. Installation of a 150mm plasterboard rip with 5mm gap

to the structural deck, so there is a solid back for the

SoundBar Gyvlon screed.

2.The SoundBar edge strip is installed with the self adhesive

backing against the plasterboard rip.

7. Fast application, up to 2000m2 per day. 8. 48 hours later screed is dry enough to walk on.

3. The board is installed tight against the edging strip, laid in a

staggered pattern with no gaps between the boards.

4. A slip membrane with minimum 500μm thickness is laid,

lapped and taped at the edges and the laps.

5. Install under floor heating at this point if required*.* The installation of underfloor heating will affect the depth of the screed.

Please consult the technical team on 01205 883 835.

6. 40mm minimum SoundBar Gyvlon screed is then pouredand levelled.

Do’s and Don’ts

The SoundBar edge stripThis must always be continuous and shall have no gaps. When

joining the edge strip, please ensure an adhesive tape is used

to link the two ends. Also ensure the apron and slip membrane

are lapped according to the Lafarge Gyvlon Installation Manual.

Please consult the RD handbook if you intend to register the

floors, and separating walls with RDL.

1. The floor is free of all debris and all holes in the structural

deck have been closed flush to the top of the deck.

2. The structure is wind and water tight.

3. The noggin or the proprietary metal strap is installed behind

the plasterboard rip.

4. The plasterboard rip is of the same thickness as the first

layer of plasterboard.

5. The threshold noggins and noggins around openings are

in place.

6. The SoundBar System edge strip has been installed.

The SoundBar BoardFor best use of material and least wastage on site the acoustic

board should be installed in a brick pattern with the first row

having the machine edge removed.

Before the installation of the acoustic board, please ensure:

DO NOT

DO NOT

DO

DO

For more information go to www.barbourproductsearch.info