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SoundBar®
High performance
acoustic flooring solution
The
System
Local Stockist
> www.finnforest.co.uk
FinnframeFloor system
Building solutions
Low energy
Long-span engineered timber
roofing and flooring solutions
Kerto-Ripa™
PortalframesEngineered timber solutions
For more information and a list of stockists in your area visit www.finnforest.co.uk
or call our technical team on 01205 883 835.
Finnforest is a wood products company delivering service-oriented solutions developed in
collaboration with its customers. Its premium solutions are based on ecological, high quality
Nordic wood as a raw material.
Wood is the only building material that is truly renewable, if well managed. Forest certification
schemes give assurance that the timber is legal and from sustainable sources. Finnforest UK
sources certified timber over uncertified and is an approved Chain of Custody supplier.
FF3081 February 2009.
The photographs in this brochure are for illustration purposes only.
Finnforest reserves the right to change the range without notice.
Every effort has been made to ensure that colours are accurate within the limitations of natural
lighting conditions and the four colour printing process.
For more information go to www.barbourproductsearch.info
2 3
The SoundBar®
System - technical guide
The SoundBar System is a unique, total screeded flooring solution which is the only system of its kind
to have achieved Robust Detail, E-FT-4. This provides the developer with the confidence and assurance
of achieving a performance standard over and above Part E of the building regulations, two EcoHomes
credits if registered with Robust Detail.
The SoundBar System delivers - providing a shallower, high quality floor. Designed to improve
upon the acoustic performance of a traditional timber floor. What is more, the design, installation and
total project management is controlled through one company.
Contents
The system 04
Structural design 05
Technical details 06-07
Additional detailing
Installation of vertical services 08
Flats and communal areas 09
Installation sequence 10
Do’s and don’ts 11
A revolution in acoustic flooring.
> www.finnforest.co.ukFor stockists, technical support and more
For more information go to www.barbourproductsearch.info
4
A revolutionary acoustic floor solution for compartment floors.
The system
Sound reduction results
The SoundBar System comprises 4
key components:
Finnjoist (FJI)
Comprised of a high quality OSB web and
Kerto flanges.
SoundBar edge strip
Foam edge strip designed to accommodate the
SoundBar board.
SoundBar board
Two component 34mm thick acoustic board
SoundBar Gyvlon screed
Lafarge Gyvlon pump-applied self-levelling
synthetic anhydrite screed.
TIMBER FRAME
(JAN 2008)
TIMBER FRAME
(FEB 2007)
TIMBER FRAME
(APRIL 2006)
REQUIREMENT
PART E
Airborne Sound DnT,w+CTr >51dB >55dB >52dB >45dB
Impact Sound L’nT,w <56dB <52dB <53dB <63dB
Through rigorous laboratory tests, The SoundBar
System exceeded Part E stringent performance
requirements for the transfer of both Airborne
and Impact Sound, >45dB and <63dB respectively.
On-site the results were equally impressive.
Having performed over 19 live site tests over
a period of 33 months The SoundBar Systems
laboratory performances transferred to site
deliver outstanding results. The table above
provides an indication of performance over and
above Part E across various live sites, weather
conditions and seasons. Each time The SoundBar
System outperformed the requirements set down
in Part E.
These results have been further supported by the
achievement of a Robust Detail RD E-FT-4, the
only hybrid I-Joist and screeded flooring system
to do so.
Structural design
During the structural design, the structural engineer or
building designer must check two different load situations;
during construction and in general use. Both load cases are of
importance and must be considered for the construction of
The SoundBar System in order to get the required
performance. They must also be registered and checked in
order to be covered by the BM-TRADA Certification.
DURING CONSTRUCTIONLOAD TYPE IN GENERAL USE
Notes:
(L) Engineering span between supports(Uinst) Instantaneous deflection under live, partition and dead load(Ufin) Final deflection under live, partition and dead load(U1kN point) Deflection under 1kN point load (vibration criteria)
Uinst L/333 or 12mm L/350 or 12mm
Ufin L/200 Refer to NA to BSEN1995-1-1
U1kN point - Refer to NA to BSEN1995-1-1
Lowest natural frequency - >8Hz
Under Construction Uinst L/333 or 5mm L/333 or 5mm
Dead load (kN/m2) 0.37 - 0.40 1.75
Partition load (kN/m2) - 0.25
Live load (kN/m2) 0.99 (40mm) According to BS6399:1 or
BSEN1991-1-1
BS5268 AND NHBC TECHNICAL
STANDARD
IMPROVED BS5268, BSEN1995-1-1 AND
NHBC TECHNICAL STANDARD
LOADING
DEFLECTION LIMITS
During construction
• The dead load must be taken as the load of the floor at the
time of the Lafarge Gyvlon screed installation.
Usually this is 0.40kN/m2.
• The live load must be taken as the load of the Lafarge Gyvlon
screed. At 40mm nominal thickness this should be set to
0.99kN/m2. The load should be patterned for continuous
beam members over internal supports.
• No other loads should be applied.
In general use
• The dead load must be taken as 1.75kN/m2. This allows for
the dead load of The SoundBar System and includes a
suspended ceiling system of 0.15kN/m2.
• The live load must be taken according to BS6399:Part 1 or
BSEN1991-1-1.
• A partition load of 0.25kN/m2 should be added when the exact
location of non load bearing partitions is not known or these
can be moved during the design time of the building
(50 years).
Loading and deflection limits
INDICATIVE SOUND TEST RESULTS ACHIEVED ON SITE
5
Robust Detail E-FT-4
Refer to Robust Details Technical Handbook for full specification.Please consult the Robust Details (RD) handbook if you wish to register thefloors and any separating walls with Robust Details Ltd (RDL).
For more information go to www.barbourproductsearch.info
SEPARATING WALL JUNCTIONST2a
SEPARATING WALL JUNCTION Disproportionate collapseST2b
SEPARATING WALL JUNCTION. DOOR DETAILST6 LARGE PIPE PENETRATIONST7a
ST5a DIAGRAM SHOWING FIXING OF RESILIENT BARST5b
INTERNAL WALL JUNCTION LOADBEARINGST3
INTERNAL WALL JUNCTION NON LOADBEARINGST4b
SMALL PIPE PENETRATIONST7b DECOUPLED RISER SHAFT DETAILST7c
EXTERNAL (FLANKING) WALL JUNCTIONST1a
EXTERNAL (FLANKING) WALL JUNCTIONST1b
SOUNDBAR E-FT-4ST0
76
Technical details
(JOISTS PERPENDICULAR TO THE WALL)
(JOISTS PARALLEL TO THE WALL)
2 layers of plasterboard
60 minutes fire resistant
2 layers of plasterboard 60
minutes fire resistant
Timber batten to support plasterboard
joint. Alternatively proprietary metal strap
can be used
Min. 40mm SoundBar
Gyvlon Screed
Timber batten to support plasterboard
joint. Alternatively proprietary metal strap
can be used
Plasterboard rip panel same
thickness as 1st layer of
plasterboard
Min 5mm gap
Fire stop according to the
Building Designer specification
SoundBar perimeter
edge strip
Min.40mm SoundBar
Gyvlon Screed
35mm SoundBar Board
220 – 400mm Finnjoist
Resilient bar
42mm screws. Ensure that there is no contact
between screws and Finnjoists
100mm suspended
service ceiling
according to the
manufacturer’s
instructions
12.5mm standard
plasterboard
Absorbent material 100mm (min)
quilt insulation (10-36kg/m3)
between joists
Plasterboard rip panel same
thickness as 1st layer of plasterboard
SoundBar perimeter
edge strip
Min 5mm gap
42mm screws. Ensure that there is no contact
between screws and Finnjoists
35mm SoundBar Board
Kerto Q Rimboard
Kerto blocking
220-400mm Finnjoist with
solid packer in the web area
2 layers of plasterboard
60 minutes fire resistant
Timber batten to support plasterboard
joint. Alternatively proprietary metal strap
can be used
Slip Membrane
Structural deck
Absorbent material 100mm
(min) quilt insulation
(10 – 36kg/m3) between joints
Resilient bar
100mm suspended service
ceiling according to the
manufacturer’s instructions
Min. 40mm SoundBar
Gyvlon screed
SoundBar board
220 – 400mm Finnjoist
2x 15mm fire resistant
plasterboard
12.5mm standard
plasterboard
Plasterboard rip panel same
thickness as 1st layer of
plasterboard
Fire stop according to the
Building Designer specification
SoundBar perimeter
edge strip
Min.40mm SoundBar
Gyvlon Screed
35mm SoundBar Board
220 – 400mm Finnjoist
Resilient bar
100mm suspended
service ceiling
according to the
manufacturer’s
instructions
12.5mm standard
plasterboard
Absorbent material 100mm (min)
quilt insulation (10-36kg/m3)
between joists
Thermal perimeter insulation may be required
in external wall areas to avoid cold bridging.
Thermal perimeter insulation, external
insulation and sheeting as well as external
cladding omitted for clarity.
Thermal perimeter insulation, external
insulation and sheeting as well as external
cladding omitted for clarity. Thermal
perimeter insulation may be required in
external walls areas to avoid cold bridging.
Seal all perimeter joints with tape
or caulk with sealant
Seal all perimeter joints with
tape or caulk with sealant
Seal all perimeter joints with
tape or caulk with sealant
Seal all perimeter joints with
tape or caulk with sealant
Seal all perimeter joints with tape
or caulk with sealant
Min 5mm gap
Resilient bar Absorbent material 100mm
(min) quilt insulation
(10 – 36kg/m3) between joints
100mm suspended service ceiling according
to the manufactures instructions
100mm suspended service ceiling according
to the manufacturer’s instructions
Wall insulation according to the
Building Designer specification.
* Insulation may be required to comply to 40dB
sound resistance.
* Extra layer of plasterboard in walls may be required
for compliance with part B of Building Regulation
2 layers of plasterboard 60
minutes fire resistant
Timber batten to support plasterboard
joint. Alternatively proprietary metal strap
can be used
Min. 40mm SoundBar
Gyvlon Screed
Plasterboard rip panel same
thickness as 1st layer of plasterboard
SoundBar perimeter
edge strip
Min. 40mm SoundBar
Gyvlon Screed
35mm SoundBar Board
35mm SoundBar Board
Kerto ring beam
220 - 400mm Finnfjoist
Seal all perimeter joints with
tape or caulk with sealant
Plasterboard rip panel same thickness
as 1st layer of plasterboard
Min 5mm gap
Resilient bar Absorbent material 100mm
(min) quilt insulation
(10 – 36kg/m3) between joints
Absorbent material 100mm
(min) quilt insulation
(10 – 36kg/m3) between joints
100mm suspended service ceiling according
to the manufactures instructions
1 layer of plasterboard *
Timber batten to support
plasterboard joint
Alternatively proprietary metal
strap can be used
Wall insulation according to the
Building Designer specification.
Plasterboard rip panel same thickness
as 1st layer of plasterboard
SoundBar perimeter
edge strip
Finnjoist or Kerto blocking
220 – 400mm Finnjoist
with web stiffener if required
Resilient bar
35mm SoundBar Board
Absorbent material 100mm
(min) quilt insulation
(10-36kg/m3) between joists
100mm suspended service ceiling according
to the manufacturer’s instructions
Min. 40mm SoundBar
Gyvlon Screed
2 x12.5 fire resistant
Plasterboard without insulation*
Timber batten to support
plasterboard joint
Alternatively proprietary
metal strap can be used
Partition noggin
SoundBar perimeter
edge strip
min 5mm gap
Ceiling noggin
Resilient bar
INTERNAL WALL JUNCTION (NON LOADBEARING)ST4a
FLOATING FLOOR TREATMENT FOR FINNFOREST ACOUSTIC FLOOR
Door framePlywood board sitting on
the timber battens to
finished floor depth
Timber batten to support
plywood plinth
SoundBar perimeter edge strip
2 x 12.5mm fire
resistant
plasterboards
10mm SoundBar
perimeter edge
strip
Plasterboard rip
panel same
thickness as 1st
layer of
plasterboard
Timber batten to support
plasterboard joint. Alternatively
proprietary metal strap can be used
Lagging taped to slip
membrane
Intumescent mastic
Fire Stop may be required
Absorbent material 100mm
(min) quilt insulation
(10-36kg/m3) between joists
Min. 40mm SoundBar
Gyvlon screed
SoundBar board
220 – 400mm Finnjoist
Pipe boxed in with two layers
of Gypsum-based board
combined nominal 16kg/m3
12.5mm standard
plasterboard
Absorbent material 100mm
(min) quilt insulation
(10 – 36kg/m3) between joints
Resilient bar
2x 15mm fire resistant
plasterboard
100mm suspended service
ceiling according to the
manufacturer’s instructions
Slip Membrane
Structural deck
Ceiling treatment must be installed in accordance with the manufacturer’s instructions.
All ceiling joints must be sealed with tape or caulked with sealant. The maximum load on
resilient bars should not exceed that specified in the manufacturer’s instructions.
Fire Stop may be required but
not shown for clarity.
16mm metal resilient ceiling bar mounted at right
angles to the joists @400mm c/s (ensure there is
no contact between screws and joist)
Diameter of pipe > Ø 30mm
Diameter of pipe < Ø 30mm
Min.40mm SoundBar
Gyvlon Screed
Slip Membrane
SoundBar board
Structural deck
Absorbent material
100mm (min) quilt
insulation (1036kg/m3)
between joists
100mm suspended service
ceiling according to the
manufacturer’s
instructions
Timber batten as edge
support of Gyvlon screed
during installation
Min 25mm mineral
insulation around pipe
(10-36g/m3) as per
Robust Details
Pipe work to be boxed in
Lagging on pipework
not shown but may
be required for
reduced heat loss.
To other side of service2 x12.5mm fire resistant
plasterboards
Timber batten to support
plasterboard joint. Alternatively
proprietary metal strap can be used
220 – 400mm Finnjoist with
web stiffener if required
Resilient bar
Seal all perimeter joints with
tape or caulk with sealant
Plasterboard rip panel
same thickness as 1st
layer of plasterboard
SoundBar perimeter
edge strip
Absorbent material
100mm (min) quilt
insulation (10-36kg/m3)
between joists
Rimbeam
100mm suspended service
ceiling according to the
manufacturer’s instructions
Sp
ace
for
risi
ng
pip
es
an
d
serv
ices
con
stru
cted
acc
ord
ing
to c
urr
en
t
reg
ula
tion
s (n
ot
show
n).
40mm SoundBar
Gyvlon screed
Structural deck
35mm SoundBar
board
Finnjoist
min. 220mm deep
Ceiling
Resilient bar
Absorbent material
100mm (min) quilt insulation
(10-36kg/m3 between joists)
100mm suspended ceiling
Wall header fixed to the
plasterboard or resilient bar,
not to the joints Seal all perimeter joints with
tape or caulk with sealant
Where required internal wall to
comply with Building Requirement E2
100mm suspended service
ceiling according to the
manufacturer’s instructions
Resilient bar
Min 5mm gap
Slip Membrane
Partition noggin
40mm SoundBar Gyvlon Screed
35mm SoundBar board
Structural deck
Non loadbearing partition built of SoundBar
For more information go to www.barbourproductsearch.info
Additional detailing
The SoundBar System allows for a suspended ceiling underneath the 2 layers of 15mm fire resistant
plasterboard. In this suspended ceiling, all services can be horizontally distributed.
There are no provisions made for services within the depth of the screed or the acoustic board.
In timber frame buildings, the wall between communal and residential areas are always built in a party
wall construction. This is a two leaf timber frame structural wall with plasterboard on the inside and an
insulation quilt in between the wall studs of each wall construction. The party wall construction is
usually breached with the entrance door to the flats
DO NOT install The SoundBar System across the
timber frame cavity to avoid cracking in case
differential settlement occurs.
In this situation, the pipe work is fitted with lagging of at least
10mm thickness before the installation of the acoustic board
and the slip membrane. It is important that the screed is
completely sound-isolated from the penetrating pipe work and
the lagging is above the final screed level.
When services need to penetrate through The SoundBar System, there are two options:
98
Detail ST6 under construction
Detail ST6 finished
Party wall timber frame
Plasterboard rip
Timber batten to support threshold board and
SoundBar screed under construction (at least
75mm high)
Edging strip
Threshold board
The timber batten has been removed and cut so
the threshold board sits flush with the final screed
level on both the communal and flat area.
In this case, the service shaft is completely enclosed in a
plasterboard shaft. The shaft is isolated from the rest of the
structure to resist both fire and sound according to the building
regulations. Advice should be sought with regards to the
resistance of fire. The riser shaft is best constructed as a non
load bearing construction with the wall sitting on the structural
deck of The SoundBar System floor.
Installation of vertical services. Flats and communal areas.
A. Decoupled riser shaft/ large pipe penetration
B. Small pipe penetration
Pipe boxed in with two layers
of Gypsum-based board
combined nominal 16kg/m3
Fire Stop may be required but
not shown for clarity.
Diameter of pipe > Ø 30mm
Min.40mm SoundBar
Gyvlon Screed
Slip Membrane
SoundBar board
Structural deck
Absorbent material
100mm (min) quilt
insulation (1036kg/m3)
between joists
100mm suspended service
ceiling according to the
manufacturer’s
instructions
Timber batten as edge
support of Gyvlon screed
during installation
Min 25mm mineral
insulation around pipe
(10-36g/m3) as per
Robust Details
Pipe work to be boxed in
2 x 12.5mm fire
resistant
plasterboards
10mm SoundBar
perimeter edge
strip
Plasterboard rip
panel same
thickness as 1st
layer of
plasterboard
Timber batten to support
plasterboard joint. Alternatively
proprietary metal strap can be used
Lagging taped to slip
membrane
Intumescent mastic
Fire Stop may be required
Absorbent material 100mm
(min) quilt insulation
(10-36kg/m3) between joists
Diameter of pipe < Ø 30mm
Lagging on pipework
not shown but may
be required for
reduced heat loss.
For more information go to www.barbourproductsearch.info
1110
Installation sequence
1. Installation of a 150mm plasterboard rip with 5mm gap
to the structural deck, so there is a solid back for the
SoundBar Gyvlon screed.
2.The SoundBar edge strip is installed with the self adhesive
backing against the plasterboard rip.
7. Fast application, up to 2000m2 per day. 8. 48 hours later screed is dry enough to walk on.
3. The board is installed tight against the edging strip, laid in a
staggered pattern with no gaps between the boards.
4. A slip membrane with minimum 500μm thickness is laid,
lapped and taped at the edges and the laps.
5. Install under floor heating at this point if required*.* The installation of underfloor heating will affect the depth of the screed.
Please consult the technical team on 01205 883 835.
6. 40mm minimum SoundBar Gyvlon screed is then pouredand levelled.
Do’s and Don’ts
The SoundBar edge stripThis must always be continuous and shall have no gaps. When
joining the edge strip, please ensure an adhesive tape is used
to link the two ends. Also ensure the apron and slip membrane
are lapped according to the Lafarge Gyvlon Installation Manual.
Please consult the RD handbook if you intend to register the
floors, and separating walls with RDL.
1. The floor is free of all debris and all holes in the structural
deck have been closed flush to the top of the deck.
2. The structure is wind and water tight.
3. The noggin or the proprietary metal strap is installed behind
the plasterboard rip.
4. The plasterboard rip is of the same thickness as the first
layer of plasterboard.
5. The threshold noggins and noggins around openings are
in place.
6. The SoundBar System edge strip has been installed.
The SoundBar BoardFor best use of material and least wastage on site the acoustic
board should be installed in a brick pattern with the first row
having the machine edge removed.
Before the installation of the acoustic board, please ensure:
DO NOT
DO NOT
DO
DO
For more information go to www.barbourproductsearch.info