ZYQAD trainingThe Process engineering

corporate design environment

Mumbai, September 14-15th 2004

Equipment

Speaker: Alessio Ruisi

• Agenda•• AgendaAgenda •Introduction

•Aspen Zyqad Features: creating documents

•Exercises

•Exporting MS Office deliverables

•Q&A

•Introduction

•Aspen Zyqad Features: creating documents

•Exercises

•Exporting MS Office deliverables

•Q&A

DetailedEngineering

ToolsP&IDs

InstrumentationData Warehouses

FormsDrawings

Integrated Design Tools

Simulation programs

Design programs

In-house programs

Spreadsheets

Aspen Zyqad

•Process Design

•Equipment & Plant Design

•Estimating

•Procurement

•Project Engineering

•Old Typical Workflow

•Marian DB

•OneWorldDB

•Process Design •Equipment & Plant

Design

•Estimating

•Procurement

•Project Engineering

•New Workflow

•Marian DB

•OneWorldDB

•ZyqadDB

Zyqad Zyqad CourseCourse1.1. Type of documents Type of documents 2.2. Classes of equipmentClasses of equipment3.3. Classes of documentsClasses of documents4.4. Creating Objects (LSTCreating Objects (LST--ITM & LSTITM & LST--EQP)EQP)5.5. Preparing a datasheet (DSE)Preparing a datasheet (DSE)6.6. Grouping DocumentsGrouping Documents7.7. Sharing data between documents of the same departmentSharing data between documents of the same department8.8. Sharing data between documents of different departmentsSharing data between documents of different departments9.9. PackagesPackages10.10. Issuing proceduresIssuing procedures11.11. Data export outside Data export outside Zyqad Zyqad 12.12. Cases ManagementCases Management13.13. VariousVarious14.14. Future developmentsFuture developments15.15. ZyqadZyqad TeamTeam

1. Type of documents1. Type of documents1. Datasheet of a single Equipment

Process Department (PROCS-DSE)Machinery Department (MACCH-DSE)Mechanical Department (CALFO-DSE)

2. List of Equipment :Item List (PROCS-LST-ITM)Equipment List (PROCS-LST-EQP)

3. Instrumentation datasheets & lists (PROCS-IDS)

4. Calculation Sheet (PROCS-DSE-Pidrop)(PROCS-DSE-Pump-Calculation)

Type of databaseType of database

Object oriented db (Zyqad) Relational db (Access)

Class

Object

Attribute

Table

Record

Field

Vessel ClassItem-numberOperating-tempOperating-pressDesign-tempDesign-press

Vessel ObjectItem-numberOperating-tempOperating-pressDesign-tempDesign-press

V-10150270Attribute

Vessel ObjectItem-numberOperating-tempOperating-pressDesign-temp

V-102704100

ClassClass--ObjectObject--AttributeAttributePrototype Store Project Database

2. Classes of Equipment2. Classes of Equipment

Centrifugal PumpItem-numberInlet-tempOutlet-tempImpeller-diameterSealing-mechanism

Reciprocating PumpItem-numberInlet-tempOutlet-tempRelief-valve-set-pressureStroke-frequency

PumpItem-numberInlet-tempOutlet-temp

Inheritance ExampleInheritance ExamplePROCS-LST-ITM-Pump

PROCS-DSE-Pump-Centrifugal

MACCH-DSE-Pump-Centrifugal-API610

PROCS-LST-EQP-Pump-Centrifugal

PROCS-DSE-Pump-Positive-Displacement

MACCH-DSE-Pump-Reciprocating-API674

PROCS-LST-EQP-Pump-Positive-Displacement

PROCS-DSE-Equipment

3. Classes of Documents3. Classes of Documents

4. Creating Objects (LST4. Creating Objects (LST--ITM & LSTITM & LST--EQP)EQP)

4.1 Opening a new item list.4.2 Create some objects in the proper class4.3 Warnings about not allowed classes4.4 Data required for export to Marian4.5 Merceological Group4.6 M & S meaning (more detail in Packages)4.7 Filter database objects4.8 Order Objects in a list4.9 Creating objects through a PFD

•PROCS-HLP-LST-ITM-Heat-Transfer.xls

•PROCS-HLP-LST-EQP-Vessel.xls

4.9 Intelligent Process Flow Diagrams

5. Preparing a datasheet (DSE)5. Preparing a datasheet (DSE)

1. Opening a new.2. Fields data type (String, Text)3. Unit of measure (global definition for project, change for a

field, change for a datasheet)4. Combo Boxes with lists (predefined) and Run time Combo

Boxes (showing values already inserted in database)5. Notes Overspilling, Copying and pasting the whole field.6. Don’t exceed number of lines. (warning)7. Nozzles Overspilling, Copying from another Object, adding

and deleting8. Adding Sketches9. Adding Notes (Annotations, Wordpad, avoid strange

characters)10. Data know the list of documents on which they appear

EXERCISE 1 & 2

6. Grouping Documents6. Grouping Documents

6.1 predefined groups6.2 adding new sheets6.3 removing sheets6.4 creating new groups

7. 7. Sharing data between documents of the same Sharing data between documents of the same department.department.

DatasheetsEquipment Lists

Process Flow Diagrams

Process Engineers only

MechanicalEngineers only

8. Sharing data between between departments8. Sharing data between between departments

9. Packages• Concept of Main and Included equipment,

connected Rules.

• Update of Package Equipment List

• Avoid copying objects once inserted as sub-equipment

•PROCS-HLP-DSE-Equipment-Main-And-Included.xls

EXERCISE 3

10. Issuing procedures

10.1 Datasheet (Submit, Check, Issue)Current copy of a document is affected by changes (track of changes)

Last issued copy is stored inside Zyqad

Deleting datasheets and deleting objects

10.2 Item List issuing (Run Rule)10.3 Equipment List issuing (Run Rule)

•ZyqadDB

Access DBEquipment

List

Data entry from Zyqad datasheets

AutomaticEqList Report;

cted by user

Automatic E-maildelivering

Automatic P&Is labellingPDS, SmartPlant

10.3 Setting and Issuing Equipment List

EXERCISE 4

11. Data export outside Zyqad

11.1 Export datsheet into Excel format11.2 Import-Export PIDROP calculations11.3 Export to Ms Access11.4 Export to AutoCAD (PFD)

11.1 Export datsheet into Excel format

V-123.dst

•ZyqadDB

Excel macro

V-123.xls

11.2 Import-Export PIDROP calculationsconnect to Zyqad by choosing a workgroup.

Create a new line, perform calculations, then write on Zyqad db.

Select an existing line, dowload input data, modify, perform new calculations,Then write to Zyqad

Once stored in Zyqad a list of line calculations is available

•PROCS-HLP-DSE-Pidrop.xls

12. Cases Management

1. Column and Compressor datasheets 2. Name the case like MACCH-V101

13. Various

1. Creating an agitator2. Changing formats3. Renaming Datasheets

Vessel and agitator are different classesAlso called: ‘Parts of’ or ‘Parent/Child’ relationship

13.1 Sub-object Agitator

• Object & Sub-Object separate DB instances– linked through attributes

• sub-object attributes available to object

1. Creating Agitators

14. Future developments

1. Safety relief devices datasheets

2. Extension of datasheets to other departments

1. User Access to datasheets limited with “discipline concept”

5. New releases of software will be more user friendly using typical windows-ms office ergonomics.

14. Zyqad team

1. Alessio RUISI (PROCS, TCM)2. Paolo VERGANI (PROCS, TCM)3. Marino OREGGIA (ICT, TCM)4. Samir SHAH (PROCS, TICB)5. Ameya KELKAR (PROCS, TICB)