Transcript
Page 1: A study of nano-mechanical and macro-mechanical properties of ethylene vinyl acetate

A Study of Nano-Mechanical and Macro-MechanicalProperties of Ethylene Vinyl Acetate

Jaehyun Kim,1 Janson Wang,2 Ho-Jong Kang,1 Frank Talke21 Department of Polymer Science and Engineering, Center for Advanced Functional Polymers,Dankook University, Seoul 140–714, Korea

2 Center for Magnetic Recording Research, University of California, San Diego, La Jolla, California 92093

Nano- and macro-mechanical properties of ethylenevinyl acetate (EVA) with various amounts of vinyl ace-tate (VA) have been investigated. Nano-mechanicalproperties (modulus and hardness) were obtainedusing nano-indentation measurements while macro-mechanical properties were determined using tensiletest measurements. A decrease in Young’s modulusand hardness was observed with increasing VA contentfor both nano- and macro-mechanical measurements.An increase in Young’s modulus and hardness wasobserved as a function of the draw ratio keeping theVA content constant. The difference between macro-and nano-mechanical properties as a function of VAcontent and draw ratio is explained in terms of crystal-linity and chain orientation. POLYM. ENG. SCI., 48:277–282, 2008. ª 2007 Society of Plastics Engineers

INTRODUCTION

Nano-mechanical properties of polymeric materials [1–

4] are becoming an importance design issue in the contact

performance of surfaces. In bio applications, nano-

mechanical properties affect tissue growth and cell prolif-

eration [5]. The performance of stents [6] in coronary

revascularization depends on the availability of suitable

drug carrier coating materials for consistent drug release

and structural stability. Soft elastomeric polymers [6] such

as poly (styrene-isobutylene-styrene) triblock copolymer

and ethylene vinyl acetate (EVA) copolymer are being

considered as drug carrier materials for drug eluting

stents. Thus, the understanding of the nano-mechanical

properties of these materials for nano and macro applica-

tions is of great importance.

The measurement of mechanical properties of polymers

on the nano scale has been limited in the past by the lack

of accurate instrumentation. Recently, atomic force mi-

croscopy (AFM) and nano-indentation analysis have

become available to study nano-mechanical properties of

thin films. Two experimental approaches related to nano-

indentation measurements [7–10] have been considered.

One is the ‘‘imaging method’’ where the characteristics of

plastically deformed residual indentations are analyzed.

The other approach is the ‘‘compliance method’’ where

the force-displacement characteristics are measured. For

polymeric materials, the compliance method is generally

used to avoid having to deal with relaxation effects. To

use the compliance method, one must consider the effect

of contact conditions including tip geometry, contact ge-

ometry, loading rate, and temperature.

In this investigation, we have studied the nano- and

macro-mechanical properties of various EVAs using

nano-indentation instrumentation and macro scale tensile

testing. In addition, the relationship between macroscopic

structure and nano-mechanical properties is investigated

as a function of the draw ratio used during the manufac-

turing process. The difference between macro and nano-

mechanical properties as a function of VA content and

draw ratio is explained in terms of cystallinity and chain

orientation.

EXPERIMENTAL

EVA with various amounts of vinyl acetate (VA) was

obtained (Hyundai Petroleum Chem. (SEETEC: EF221,

EF443, VS420) and Mitsui (EVAFLEX EVA150)). The

VA content was 3, 12, 21, and 33 wt%, respectively, and

the melt index was 0.6, 1.1, 2.0, and 30.0 g/min, respec-

tively. EVA films were prepared by compression molding.

Films with draw ratios between one and five were manu-

factured using a tensile tester (Lloyd LR-10K) equipped

with a 258C isothermal chamber. The Young’s modulus

and the hardness of the EVA films were determined on

the macro scale using a commercially available tensile

tester and a Shore hardness tester (TECLOCK: JIS K

6301 A). To obtain modulus and hardness on the nano

scale, a commercially available nano-indenter (Hysitron

Correspondence to: Ho-Jong Kang; e-mail: [email protected]

DOI 10.1002/pen.20883

Published online in Wiley InterScience (www.interscience.wiley.com).

VVC 2007 Society of Plastics Engineers

POLYMER ENGINEERING AND SCIENCE—-2008

Page 2: A study of nano-mechanical and macro-mechanical properties of ethylene vinyl acetate

Triboindenter, Fig. 1A) was used. In addition, the surface

roughness was determined using an atomic force micro-

scope (Digital Instruments NanoScope1 IIIa) while the

crystallinity was obtained with a differential scanning cal-

orimeter (METTLER TOLEDO DSC822e). A polarized

light microscope with tilting compensator (Leitz: POL-12)

was used to measure the birefringence and orientation of

the drawn films.

To determine the nano-mechanical properties of the

films, the compliance method was applied [7]. A Berko-

vich indenter was used to indent the EVA surface with

gradually increasing applied load (5 � 102 � 1 � 104 mN).To eliminate relaxation effects of viscoelastic materials,

the indenter was held at contact load for 5 s after reach-

ing Pmax. Thereafter, the indenter was gradually with-

drawn. The loading and unloading rate used in this study

was between 0.1 and 2.0 mN/s. After making indentation

on the surface of the sample, the scanning was performed

with same tip on a 5 � 5 mm2 surface of the indented

area with 256 � 256 data points about 1 min after inden-

tation. About 256 s was taken for the completion of each

AFM image.

The load and displacement curves (Fig. 1B) were

determined during the loading and unloading process. The

contact stiffness [7] was calculated from the slope of the

unloading curve (dP/dh) using

S���hmax

¼ dP

dh

� �hmax

¼ 2bffiffiffip

p Er

ffiffiffiffiffiffiffiffiffiAmax

p; (1)

where b is a constant related to the tip geometry, Amax is

the projected area at the maximum penetration, and Er is

the reduced modulus given by

1

Er

¼ ð1� v2ÞE

þ ð1� v2i ÞEi

: (2)

In Eq. 2, Ei and ni are the elastic modulus and Pois-

son’s ratio of the indenter, while E and n are the elastic

modulus and Poisson’s ratio of the film specimen, respec-

tively.

Nano-indentation testing was also used to determine

the nano-hardness of the EVA films. The nano-hardness is

given by

H ¼ Pmax

Amax

¼ Pmax

ch2c(3)

where Pmax is the peak load; Amax is the projected contact

area at maximum penetration hmax; c is 24.5 for a perfect

Berkovich indenter, and hc is the plastic displacement. To

make a comparison between nano-hardness and Shore

hardness, both hardness measurements were normalized

based on the hardness value of EVA with 3 wt% VA con-

tent, respectively.

RESULTS AND DISCUSSIONS

Figure 2 shows AFM images of impressions remaining

in EVA with 3, 12, and 21 wt% VA content, respectively,

after performing nano-indentations with a load of 500 mN.We observe that the indentations become broader and that

their depth increases as the VA content increases, i.e., the

response of the material becomes more elastic with

increasing VA content because the stiffness or elastic

modulus decreases with increasing VA content. In addi-

tion, we note that the footprint of the residual indents

decreases gradually with time. Clearly, the decrease of

the footprint is a function of the content of VA in EVA.

To minimize the effect of viscoelastic changes on the

evaluation of nano-mechanical properties, we have used

the load/unload curves for the determination of the me-

chanical properties. Figure 3 shows typical load/unload

curves for EVA as a function of the applied force. It is

apparent that the nano-indentation response of EVA is a

function of the VA content. EVA with a high amount of

VA has a lower Pmax and a greater displacement even

though the same load is applied. The deviation between

Pmax and the applied load was pronounced with increasing

FIG. 1. Schematic of nano-indentation test: (A) geometry of indentation by a tip (B) load and displacement

curve.

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VA content. Thus, increasing the VA content causes the

material to become ‘‘softer’’ and to exhibit more elastic

characteristics. This should be confirmed from the consid-

eration of the ratio of the elastic area to the area under

the loading curve in Fig. 3. Figure 3A and B illustrate the

effect of applied force on the load–displacement curve.

We observe that the penetration depth increases with an

increase in the applied force. Furthermore, the difference

between Pmax and the applied force decreases and the

slope of the unloading curve is independent of the applied

force. This allows the calculation of the nano-modulus as

shown in Fig. 4.

FIG. 2. AFM images of plastic impression remaining in EVA after nano-indentation with applied load of

500 mN: VA content is (A) 3 wt%, (B) 12 wt%, and (C) 21 wt%.

FIG. 3. Load-displacement curves for EVA with applied loads of (A)

500 mN and (B) 1000 mN.FIG. 4. Nano-mechanical properties of EVA as a function of indenta-

tion depth: (A) Young’s modulus (B) hardness.

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The nano-modulus and the nano-hardness of EVA were

obtained from Eq. 1 using the slope of the unloading

curve. The results are plotted in Fig. 4. We observe that

EVA with 3 wt% VA has the highest value of Young’s

modulus and hardness. Increasing the amount of VA

results in a decrease of the Young’s modulus and hard-

ness. The VA content in EVA affects the viscoelastic

properties as well as the crystalline structure of EVA.

Increasing the VA content causes an increase in the elas-

tomeric behavior and retards the formation of crystalline

structures in EVA. Thus, EVA shows a ‘‘soft’’ character-

istic. This behavior is more pronounced in the modulus

results shown in Fig. 4A. A similar result was reported by

Briscoe et al. [4] for various polymeric materials. They

found that soft polymers do not show a dependence of

mechanical properties on penetration depth while rigid

polymers exhibit a high dependence of mechanical prop-

erties on penetration depth. They postulated that this

effect is due to a localized modification of the material

surface due to oxidation and aging in the atmosphere. In

our study, all EVA samples were prepared in the same

way and maintained at the same conditions. Therefore,

oxidation or aging in atmosphere does not seem to

explain our results. We conjecture that our results are

related to the modification of the morphology of the sur-

face layer during EVA film processing due to the pres-

ence of VA. Crystalline structures near a surface differ

from crystalline structures of the material in the center

because of cooling. Two common modifications of spher-

ulitic texture found in polymeric materials are the so-

called row structure and the transcrystalline layer. For

crystalline EVA, and EVA with low amount of VA, trans-

verse growth equivalent to that along the radius of a

spherulite is likely to occur. This deformed crystalline

structure is likely to affect the nano-mechanical properties

near the surface region. Our results indicate that the influ-

ence of deformed crystalline structures is more dominant

in hardness measurements than modulus measurements.

In Fig. 5A, the nano-modulus for a 3000 nm indenta-

tion depth is plotted together with the macro modulus

measured in a tensile test at a strain rate of 100 mm/min.

Both the nano and the macro modulus values are seen to

decrease with increasing VA content. It is well known

that mechanical properties of polymers depend strongly

on the macro structures developed during polymer pro-

cessing. The surface roughness, crystalline structure, and

chain orientation are typical macroscopic properties devel-

oped during polymer processing. Since the films were pre-

pared by compression molding using the same mold, the

surface roughness of the films is very similar (Fig. 6)

even though their crystallinity levels vary. Birefringence

measurements show that chain orientation is not devel-

oped in unoriented EVA films by compression molding.

This result was also confirmed in our differential scanning

calorimetry (DSC) data shown in Fig. 6. EVA with high

VA content has lower relative crystallinity (35 J/g) than

EVA with low VA content (120 J/g). The decrease of the

Young’s modulus as a function of the VA content seems

to be related to the increasing difficulties of forming

FIG. 5. Macro- and nano-mechanical properties of EVA as a function

of VA content: (A) modulus (B) normalized hardness.

FIG. 6. Surface roughness and crystallinity of EVA as a function of

VA content.

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macroscopic crystalline structures with increasing VA

content. On the other hand, the effect of macroscopic struc-

ture on the nano-modulus is reduced because the intentions

are performed at a scale much smaller than the dimensions

of macroscopic structures. In other words, the deformation

due to a nano-indentation does not affect the deformation

of the macroscopic structure. Figure 5B shows the effect

of VA content on hardness. Both the macro- and the

nano-hardness decrease with increasing VA content. It is

not possible to compare the hardness values directly,

since the measurement of macro-hardness is a function of

the method used for the hardness measurement. In a

Shore hardness measurement a value of 0 is obtained if

the indenter penetrates the EVA completely, and a read-

ing of 100 is obtained if no penetration occurs. On the

other hand, nano-hardness values are related to the meas-

ured pressure of a nano tip indenter (Eq. 3). To compare

the measurements, we made a relative comparison of

hardness values by normalizing the hardness data based

on the hardness value of EVA with 3 wt% VA content.

Our results show that the decrease in macro-hardness due

to increasing VA content is much less than that observed

for the nano-hardness measurements. Again, we believe

that this result is due to the fact that the nano-indentation

is performed at a nano scale while the macro-hardness

measurement is an average of the hardness on the macro

scale.

In addition to the effect of the crystalline structure on

mechanical properties, the chain orientation is another

important parameter in polymer processing that governs

mechanical properties. EVA films with 3 wt% VA were

stretched at different draw ratios. In Fig. 7, the macro-

and nano-moduli for the oriented EVA films are shown.

We observe that the macro-modulus increases strongly

with increasing draw ratio but that the nano-modulus is

almost independent of the draw ratio. This behavior can

be explained in terms of the structural changes occurring

during the draw process. In Fig. 8, relative crystallinity

and birefringence data are shown as a function of the

draw ratio. Although EVA is a rubber like material,

stress induced crystallization does not take place during

the stretching. However, molecular orientation was intro-

duced by uniaxial drawing for draw ratios between two

and three. Since EVA films are uniaxially stretched, both

the crystalline and amorphous chains gradually align

their axis along the machine direction. The birefringence

results are macroscopic scale definitions based on the av-

erage mean value of crystalline and amorphous orienta-

tion. Therefore, the birefringence values are correlated

with the macro-modulus. However, in nano-indentation

measurements, the orientation in a local area where the

nano-indentation test is conducted may differ signifi-

cantly from the average orientation indicated by the bire-

fringence. Thus, there is a high likelihood that the orien-

tation varies a depending on whether the indenter is

located in a local crystalline phase or local amorphous

phase.

FIG. 7. Macro- and nano-modulus of oriented EVA films as a function

of draw ratio.

FIG. 8. Macroscopic structures of oriented EVA films.

DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE—-2008 281

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CONCLUSION

Nano-indentation measurements were carried out to

determine nano-mechanical properties of EVA with vari-

ous amounts of VA. Nano-hardness and nano Young’s

modulus data were obtained using the compliance

method. The results show that nano-mechanical properties

in a localized area are controlled by the intrinsic visco-

elastic properties and the macroscopic structures devel-

oped during polymer processing. The effect of the macro-

scopic structures on the nano-modulus is much less than

its effect on the macro-modulus. The reason for the

observed behavior is related to the fact that nano-

indentation measurements are performed in a localized

area of the macroscopic structure. Macro-hardness mea-

surements and macro Young’s modulus measurements are

averages on a scale much larger than the scale of nano-

hardness and nano Young’s modulus values, i.e., macro-

scopic measurements are averages over a large area and

do not show strong local effects.

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