The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.
The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
Avantis Condition Manager: Condition
Based Maintenance and Monitoring
Confidential Property of AVEVA Group plc.
Luca Bruni, Sr. Technical Sales Consultant
APM Solutions EURSA
InteroperabilityVisualization
Asset Model Analytics
Asset Performance Management Solutions for maximum return on industrial assets
Operations and
Optimization
Planning and
Scheduling
Monitoring and
ControlEngineering
Asset
Performance
STRATEGIZE ANALYZE MAINTAIN
Operator Rounds
Industrial Workflow
Enterprise Asset
Management
Business Intelligence
Optimization
Predictive/Prescriptive
APM Assessment
Risk-based
Maintenance
APM Consulting
Cloud
IndustrialIOT
AI
AR and VR
Cyber-security
Machines Don’t Die, we kill them
Causes of Process Upsets
HumanError
EquipmentFailure
Other
Causes of Equipment Failure
Operating out ofrange
Improper design
Impropermaintenance
No defect found
ImproperInstallation
Improper material
2%2%
76%
10%
5%5%
40%
40%
20%
Source ASM Consortium Presented by N Koseric at
2005 Defect Elimination Conference
Page 4Confidential Property of Schneider Electric |
Maintenance Practice Maturity Pyramid
No matter what phase you are at in the maintenance maturity pyramid, Schneider
Electric Software can get you one step closer to operational excellence.
Think of Condition Manager in Three Simple Stages
Data Sources include OPC, Process Historians, Asset Performance Models, and ODBC (Open Database Connectivity) for MSSQL, Oracle, Access, Excel etc.
Single to multi-variable rules based engine, simple and complex expressions, advanced statistical control (Western Electric Rules with standard deviation capability), thresholds, etc.
Automatic generation of Work Orders, Work Requests, Equipment Activity Records, E-Mails & Text, Wonderware Skelta BPM orchestration, etc.
Page 6Confidential Property of Schneider Electric |
Monitoring of industrial assets
Data sources include
Wonderware Historian, OPC,
ODBC, AIM* Historian, EFS,
CM can trigger ASB events to invoke a
Workflow, or send an email or SMS, or web
services are used to drive an action in any
EAM (Avantis.PRO, Maximo, SAP PM, etc.)
Asset Condition Management Approach
Configuration
Engine
Asset
Register
Avantis
Condition
ManagerWW
Historian
WW
IntelaTrac
Open the Configurator
Expand the
data source to
display RTP’s
Expand the entity to display
statistic types
Drag RTP from Data Source
into Entity or statistic type
Configuration Association Wizard will launch
Data Sources Entities\Assets and Statistics
• Counts and Count Conditions
– Count the number of RTP reading (text format)
– Reading equal to, contains, or not equal to specified value
• Treshold
– Reading within or outside limits.
• Western Electric
– Above or below one or more standard deviations of
mean
• User Defined Expressions
– Custom condition created in C#
• Simple Expressions
– Equal /not equal; AND/OR/XOR
Analyze
Select a Rule that will be used to trigger
maintenance events
Trigger your event!
Define text to display on
work document or email
Right click to include
extended attributes
(entity number, time,
date, etc.)
Select templates to be
used
Select Re-Issue
Options: to create
another action if no
response
Select your
actions
> Lubrification based on motor run-time.(after 3,000h create a Lubrification activity requesting Lubrificant from the
Warehouse)
> Monitor the Motor Bearing Temperature. (if exceed create a WO bearing replacement)
> Control Power consumption VS FlowRate to detect
mechanical degradation of motor(highlighted by excessive power consumption for know pumping capacities)
> Control Temperature, Vibration and RPM to detect mechanical
degradation.
More then one rule to monitor the AssetCM is able to monitor and agregate more then one RTP from different sources.
12
WORK
ORDER
REQUEST
Supervisor OperatorStatisticsCalendar
Corrective MaintenacePreventive MaintenacePredictive Maintenace
or
any EAM
Work order execution
Vectren Use Avantis
Condition Manager to
Optimize Maintenance
Page 13Confidential Property of Schneider Electric |
Client:Vectren
Location:Evanston, Indiana
Closing the Loop:Vectren is a progressive energy holding
company, delivering gas and electricity
to more than 1million customers in
Indiana and Ohio. They use Avantis
Condition Manager to streamline
maintenance work and equipment
processes. Avantis has helped Vectren
drive down the cost of unplanned work
and improve the ratio of planned to
unplanned work.
Results:
We’re Closing the Loop to help
Vectren:
• Optimize preventive maintenance
programs cost effectively
• Improve reliability and avoid
costly emergencies
“Forewarned is forearmed. You can
plan, schedule and in some cases
budget for the problem. You own the
problem, instead of the problem
owning your operation.”
Improve equipment
ReliabilityUnplanned outage
Deliver gas and electricity to
> 1million Customers in Indiana and Ohio
Avoided Costly
EmergenciesDue to early detection of change
$
Confidential Property of Schneider Electric | Page 25
Why Condition Based Maintenance?
• Allows organizations to move beyond simple calendar based maintenance
• Moving From Re-active to Pro-active Operations
• Maximize Reliability and Availability, Balanced with Utilization while managing complexity
• Managing the huge number of devices and assets from many different suppliers
• Building and maintaining operations expertise as workforce ages
• Provide Collaboration environment for Operations and Maintenance
• Empowers operators by providing the ability to track maintenance activity associated with an asset
• Increases asset availability by reducing unplanned downtime
Coming Soon!Condition Manager embedded in Insight
The tags used in the chart will be inputs to the CM calculation. Static inputs, such as manufacturer and
install date, will also be supported.
From the user perspective CM will be a step by step wizard to help build the formula, link the formula
to actions and templatize the formula for use on other assets.
The functionality shown in this power point is under development and subject to change. Confidential property of AVEVA.
Rule definition
OR
Library alert conditions will be prebuilt and delivered with the product or created by an engineering
and / or IT Team in the Wonderware Online admin tool.
When defining a new custom condition the values in the grid will default from the chart area
selected before the wizard was launched.
The functionality shown in this power point is under development and subject to change. Confidential property of AVEVA.
Rule definition
Questions?
Page 18Confidential Property of Schneider Electric |
Collect - Data
• Data reading(s) at real-time point(s)
‒ Temperatures, Currents, Meters
• Measurement of device performance
‒ Device not operating, diagnostics
• Value representing result of analysis of
several different readings
Type of Data Collected:
Association of RTP’s and statistics
One to one
Many to one
One to many
Sources of Data
Application Server
Plant Historians – Foxboro AIM*AT
Standard OPC client interface
Hart Device Manager or FoxCom Device
Manager through Extended Frame Services
Modeling Engines
Plant Historians – Wonderware Historian
SmartSignal
ODBC
What do you want to trigger ?
Product Storage
> 5000
&
Valve status
Open
Wizard 1 of 5
If creating a new statistic,
enter the type:
Counter, Meter, Gauge
Optionally, select a
template to use for this
association
Select a unique name for the association
Wizard 2 of 5
Select a unit of
measure to be used
by the statistic
Optionally, add a
description to be
included with the
posted statistic
Wizard 3 of 5
Define interval to scan the data source
Indicate if normal statistics should be recorded
Select a Rule that will be used to trigger maintenance events:✓ Count Conditions
✓ Threshold
✓ Western Electric
✓ User Defined Expressions
✓ Meter Reading
✓ Count Event
✓ Simple Expression
Define interval to update EAM
Wizard 4 of 5
Setup how to trigger the specific rule
Define how do you
collect the data
Wizard 5 of 5
• created an association
• defined the condition
• specified an action
IPS Confidential
Done in 5 Simple steps!
Event generated
Configurator will display state as of most recent update cycle:
YELLOW: A reading of interest was found during most recent update cycle (i.e. some of the criteria for the generation rule was met) but an action was not triggered
RED: An action was triggered during most recent update cycle
Actions triggered
Work Order Generated into EAM…..
Email sent to the
Maintenance Manager….