Crane Rail Systems
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California32970 Alvarado Niles Road #736Union City, CA 94587P: 510.471.9840 / F: 510.471.9847
Georgia130 Satellite Boulevard NE, Suite ASuwanee, GA 30024P: 678.714.6730 / F: 678.714.6773
Illinois125 Windsor Drive, Suite 122Oak Brook, IL 60523P: 630.954.1450 / F: 630.954.1429
Missouri4201 NE Lakewood WayLee’s Summit, MO 64064P: 816.795.5600 / F: 816.795.5674
Oregon5335 SW Meadows Road, Suite 355Lake Oswego, OR 97035P: 800.824.2061 / F: 503.684.8489
District Sales Offices
Pennsylvania961 Marcon Boulevard, Suite 445Allentown, PA 18109P: 610.266.1763 / F: 610.266.3534
415 Holiday DrivePittsburgh, PA 15220P: 412.928.3400 / F: 412.928.7891
International7015 Fairbanks North Houston RoadHouston, TX 77040P: 713.466.2700 / F: 713.466.2709
MexicoHacienda Buena Vista 222, Villas del MesonJuriquilla Queretaro 76230 MexicoP: 011.524.422342593 / F: 011.524.422342632
Washington3808 N. Sullivan, SIP Building 7Spokane, WA 99216P: 509.892.3202 / F: 509.892.8270
sales offices fabrication & distribution facilities headquarters
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Crane Rail Systems
L.B. Foster offers a complete line of crane rail and accessories for a variety of industrial applications including overhead cranes, gantry cranes, portal cranes, AS/RS systems, stadium roofs, stacker/reclaimer cranes and rail mounted tower cranes. We currently supply crane rail in weights of 12 lb. up to 175 lb., generally in lengths of 30 ft., 33 ft., 39 ft., 40 ft., 60 ft. and 78 ft., depending on the weight of the crane rail section:
12 lb. A.S.C.E.• 60 lb. A.S.C.E. • 135 lb. Crane Rail•
20 lb. A.S.C.E.• 80 lb. A.S.C.E. • 171 lb. Crane Rail•
25 lb. A.S.C.E. • 85 lb. A.S.C.E. • 175 lb. Crane Rail•
30 lb. A.S.C.E.• 104 lb. Crane Rail•
40 lb. A.S.C.E.• 105 lb. Crane Rail•
Note: Rail is rolled to the American Society of Civil Engineers (A.S.C.E.) specification.
In addition, we also offer a number of crane rail accessories including:
Hook Bolts•
Clips•
Stops•
Clamps•
As well as sole plates, expansion joints, steel reinforced pads, flash butt welding, Thermite welding/weld kits, grout and splice bars.
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Rail Size and Section
Crane RailA specialty rail, mainly used for overhead crane runways and gantry cranes. Lighter sizes (below 40 lbs.) are used in amuse-ment park railways and for underground mine trackage. Crane rail differs from railroad rail in two respects:
The base width is always equal to the height of the rail (ex-1. ception– 135 lb. crane rail).
Heavier crane rail (104 lbs. and up) has a much thicker web 2. than railroad rail, giving it a very distinctive section.
Sizes Section Base Width Height
12 lb. ASCE 2" 2"
20 lb. ASCE 2 5/8" 2 5/8"
25 lb. ASCE 2 3/4" 2 3/4"
30 lb. ASCE 3 1/8" 3 1/8"
40 lb. ASCE 3 1/2" 3 1/2"
50 lb. ASCE 3 7/8" 3 7/8"
60 lb. ASCE 4 1/4" 4 1/4"
70 lb. ASCE 4 5/8" 4 5/8"
80 lb. ASCE 5" 5"
85 lb. ASCE 5 3/16" 5 3/16"
104 lb. ASTM 5" 5"
105 lb. ASTM 5 3/16" 5 3/16"
135 lb. ASTM 5 3/16" 5 3/4"
171 lb. ASTM 6" 6"
175 lb. ASTM 6" 6"
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Scale: Drawing is actual sizespecifications
16-1/8” length, 2.5 lbs. per pair. 1/2” x 2” button head, oval necktrack bolt with heavy square nut.
SPLICE BAR RAIL (30 FT)
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Scale: Drawing is actual sizespecifications
3.9
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Scale: Drawing is actual sizespecifications
16-1/8” length, 5.5 lbs. per pair. 1/2” x 2-1/2” button head, oval neck track bolt with heavy square nut.
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Scale: Drawing is actual sizespecifications
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specificationsScale: Drawing is
actual size
, 40 FT
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Scale: Drawing is actual sizespecifications
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Scale: Drawing is actual sizespecifications
40
40
264.0
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Scale: Drawing is actual sizespecifications
-
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Scale: Drawing is actual sizespecifications
RAIL (39 FT, 60 FT, 78 FT)
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Scale: Drawing is actual sizespecifications
RAIL (39 FT, 60 FT, 78 FT)
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Scale: Drawing is actual sizespecifications
6262
RAIL (39 FT, 60 FT, 78 FT)
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Scale: Drawing is actual sizespecifications171-lb CRANE RAIL
52
16.81
24.5124.42
73.40
171.0
RAIL (39 FT, 60 FT, 78 FT)
171-lb CRANE RAIL
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Scale: Drawing is actual sizespecifications
RAIL (39 FT, 60 FT, 78 FT)
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175 lb.—12 lb. Hook Bolts for Use On Beams
Crane Accessories
175 lb.—12 lb. Hook Bolts for Use On Channels
Rail SectionBolt
Diameter
Typical Channel
Size
Average Weight*
Normal Spacing
175 lb. to 100 lb. 1” 15” 4.50 lbs. Pairs 5 1/2” apart every 2’
175 lb. to 100 lb. 1” 12” 3.83 lbs. Pairs 5 1/2” apart every 2’
90 lb. 7/8” 15” 3.50 lbs. Pairs 5 1/2” apart every 2’
90 lb. 7/8” 12” 2.82 lbs. Pairs 5 1/2” apart every 2’
85 lb. to 70 lb. 7/8” 15” 3.00 lbs. Pairs 4” apart every 2’
85 lb. to 70 lb. 7/8” 12” 2.73 lbs. Pairs 4” apart every 2’
60 lb. to 40 lb. 3/4” 12” 1.93 lbs. Pairs 4” apart every 2’
30 lb. 5/8” 12” 1.27 lbs. Pairs 4” apart every 2’
25 lb. to 12 lb. 1/2” 12” .80 lbs. Pairs 4” apart every 2’
25 lb. to 12 lb. 1/2” 10” .71 lbs. Pairs 4” apart every 2’
175 lb.—12 lb. Hook Bolt Hole Spacing
Not to Scale
Not to Scale
Not to Scale
Rail Weight A B C D E
175 lb. to 90 lb. 39’ 23” 19” 20 1/4” 5 1/2”
85 lb. to 60 lb. 39’ 18” 24” 16” 4”
85 lb. to 60 lb. 33’ 18” 24” 16” 4”
60 lb. to 40lb. 30’ 16” 20” 14” 4”
30 lb. to 12 lb. 30’ 12” 24” 10” 4”
All hook bolts supplied with hex nuts and lock washers.
Rail SectionBolt
DiameterAverage Weight*
Normal Spacing
175 lb. to 90 lb. 1” 3.25 lbs. Pairs 5 1/2” apart every 2’
90 lb. 7/8” 2.46 lbs. Pairs 5 1/2” apart every 2’
85 lb. to 70 lb. 7/8” 2.38 lbs. Pairs 4” apart every 2’
60 lb. and 40 lb. 3/4” 1.52 lbs. Pairs 4” apart every 2’
30 lb. 5/8” 0.97 lbs. Pairs 4” apart every 2’
25 lb. to 12 lb. 1/2” 0.52 lbs. Pairs 4” apart every 2’
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How to OrderHeavy crane rail is stocked in 39, 60 and 78 foot lengths and drilled to the standards listed in the above table. Standard joint bars are 34" long and drilled to match.
In ordering to standard, simply specify the rail section and number of 39, 60 and 78 foot lengths required, allowing for one short length in each run to provide staggered joints. Specify number of pairs of matching joint bars, special heat-treated machine bolts and spring washers. Where crane runway installations require special rail and joint bar lengths, or special drilling, L.B. Foster shops are well equipped to fabricate to meet your exact requirements. In ordering, specify drilling (including required dimensions A through H in the table above) and lengths of rail and joint bars.
Standard Drilling Specifications
Crane Rail and Joint Bar Drilling
Crane Accessories
Crane Rail
Section
Spacing In.Hole
Dia. In.Elev. In. Bolt Dimensions In.
A B C D E F G H
104 lb. 4 5 6 1 1/16 2 7/16 1 5 2 1/4
105 lb. 4 5 6 15/16 2 13/64 7/8 4 7/8 1 1/2
135 lb. 4 5 6 1 3/16 2 15/32 1 1/8 5 1/2 2 1/2
171 lb. 4 5 6 1 3/16 2 5/8 1 1/8 6 2 1/2
175 lb. 4 5 6 1 3/16 2 21/32 1 1/8 6 2 1/2
Get the crane rail you need, mitre-cut or square-cut to exact length in proper runs, drilled for splices and for hook bolts when required. L.B. Foster Company will supply
joint bars with the exact fasteners and crane stops to meet your specifications.
You can depend on complete-package deliveries to your plant with all material ready
to install.
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Crane Accessories
An order to L.B. Foster Company will provide the exact rail sections and joint bars you need plus all accessory items for complete installations. You can depend on complete package shipments to your specifications and deliveries. Note: All clips are furnished without bolts and nuts unless specified.
Please Note:
It is most important to consult L.B. Foster for current specifications for rail clips and clamps, to assure proper installation.
Drawings, tables and measurements of clips shown in this catalog have been taken from standard specifications of the manufactur-ers. Since we have not originated them, we cannot be responsible for changes in di-mensions that may be made. However, all sources are recognized as being reliable.
L.B. Foster Rail Clips are available in 8 designs to conform to the bases of each of the crane rail and “tee” rail sections, and to fasten them securely to the runway girder. They are usually installed in pairs opposite each other, and spaced according to capacity of crane.
Bolt holes standard as shown, but may be changed for special requirements.
Crane Rail Clips
NO. 103
No . 120
No. 114
No. 106
No. 128
No. 62
11 /4"5 /8
"5 /8
"
21/32"
1/16"13°
11/64" 1/2" 1/2" 7/16"1/4"
1/2"
11/2"
9/16"13° 34"
3/4"11/4" 11/4"
21/2"
9/16"
2"
13/16"
1"1"
25/32"31/64"
11/16"
1"1"
2"
3/4"10°
19/64" 5/8"11/4" 1/4"3/4"
21/4"
1/8"
1"1"
2"
3/4"13°
5/16" 3/4" 11/2"31/4"
1"
31/64"
11/16"
25/32"
1"1"
2"
31/64"
11/16"
25/32"
3/4" 21/4"31/4"
5/8"
1/8"
1/4"
3/4"11° 34'
27/64"
3/4"
1/8" 15/16"
2"23/4"
3/8"11/2"
21 /2"N
omin
al
11 /4"
11 /4"
11/16"
No. 62
No. 171
No. 175
11/16"
3/4"11/2"
23/4"
3/8"
1/8" 15/16"21 /2
"Nom
inal
11 /4"
11 / 4"
2"
21/2"41/2"
2"
21 /2"
11 /4"
1/8"
21/4"11/2"
9/16"
3/4"1/8"
11 /4"
11 /4"
5/16"R
3/4"
11/16"
21/4"5/16"R
11/16"
13 /8"
23 /4"
13 / 8"
1"
3/8"2" 11/2"
1/8"
31/2"
7/8"
5/16"
ForCraneRail
ForTeeRail
A B
62 104 lb. 2 1/2" 3 1/4" 1 1/16"
62 105 lb. 2 19/32" 3 11/32" 1 1/16"
62 135 lb. 2 19/32" 3 11/32" 1 1/16"
171 171 lb. 3" 4" 1 1/16"
175 175 lb. 3" 41/8" 1 1/16"
114 21/32"dia.
120 13/16"dia.
103 1 1/16"x 25/32"
106 1 1/16"x 25/32"
128 1 1/16"x 25/32"
62 1 1/16"dia.
62 1 1/16"dia.
Rail Clip Dimensions
Clip No.
Crane Rail Section
Centerline Rail to:
Clip No. Standard Tee Rail Section Hole
Size
HoleDiameter
12—40 lb. ASCE
25—50 lb. ASCE & ARA
55—100 lb. ASCE60—100 lb. ASCE60—100 lb. ARA-B
115, 131 & 132 lb. AREMA
130 lb. PS
Hole diameter and clip length standard as shown, but may be changed to meet special requirements.
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Crane Accessories
Hook BoltsL.B. Foster Hook Bolts are used to fasten crane rail securely to its supporting member. They are bolted through rail web, installed in pairs with alternating hooks reversed, and spaced according to capacity of crane. L.B. Foster can furnish hook bolts in any size, shape or length to meet each individual requirement.
L.B. Foster shops are specially equipped for fast, top quality production of hook bolts in any quantity. Facilities provide hot and cold bending to any shape, SAE and special threading and heat treating. Bar stock is carefully specified and adequately carried in all diameters from 1/2" through 1 1/2" to assure prompt deliveries.
When you order, specify section of crane rail, size and weight of member supporting rail (and size of cover plate or filler plate, if these are used). Also specify diameter of hook bolts, elevation of holes above base of rail and bolt spacing.
Crane Rail Clamps Clamps are designed for use with standard, heavy crane rail sections. They are furnished in sets, consisting of a Clamp Plate and Filler Plate, installed opposite each other, and spaced according to capacity of crane. In ordering, specify rail section and number of sets required.
Crane stops are welded and shaped steel plates, prefabricated in sizes to fit all crane rail and “tee” rail sections, and conform to standard crane wheel diameters. They are easy to handle and install: just fit over the rail, insert filler blocks and bolt through rail web.
L.B. Foster stocks all prefabricated components for fast, accurate assembly to your specifications, and for very prompt deliveries. To order, simply specify rail section, elevation of holes above rail base and diameter of crane wheels.
Design 401 Crane Stop The design 401 stop is self-tightening, ad-justable, and does not require drilling of the rail. The configuration shown can be used on sections from 60
lbs. ASCE up to 135 lbs. crane rail. When required, this design can be modified for use with 171 lbs. and 175 lbs. crane rail.
Crane Stops, Hook Bolts and Rail Clamps
Design 400 Crane Stop For use with rail sections up to 85 lbs. ASCE, this stop is an excellent choice for applications involv-ing light to medium weight cranes. The
400 design can be ordered as shown or produced to a specific wheel contour.
Design 403 Crane Stop This stop features a two-piece design and can be produced to work with all rail sections. The configu-ration shown is for 175 lbs. crane rail. The 403
stop is your best choice for all heavy-duty applications.
CL Pair CL Pair
Spacing
Hook Bolt DrillingWhere rail is to be installed with hook bolts, L.B. Foster will drill to your speci-fications. Bolts are installed in pairs as shown in the diagram and spaced according to capacity of crane.
You can get every item needed for crane runway installations in complete package shipments when you order from L.B. Foster Company.
Note: For medium capacity and special crane runway or industrial installations, refer to the New and Relay Rail section for “tee” rail sections from 12 lb. through 132 lb., to A.S.C.E. and AREMA specifications.
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Crane Accessories
Clearance can be varied 0-1/8" by rotating the eccentrically punched filler.
Clearance can be varied by rotating the reversible punched filler. Note: single and double clamps with fillers can be ordered tight or loose fit.
Rail Size Base Width Bolt Gauge
20-lb. ASCE 2 5/8" 5 1/8"
25-lb. ASCE 2 3/4" 5 1/4"
30-lb. ASCE 3 1/8" 5 5/8"
40-lb. ASCE 3 1/2" 6"
60-lb. ASCE 4 1/4" 6 3/4"
70-lb. ASCE 4 5/8" 7 1/8"
75-lb. ASCE 4 13/16" 7 5/16"
80-lb. ASCE 5" 7 1/2"
85-lb. ASCE 5 3/16" 7 11/16"
90-lb. ARA-A 5 1/8" 7 5/8"
90-lb. ASCE 5 3/8" 7 7/8"
100-lb. ASCE 5 3/4" 8 1/4"
“T” Dimension
Rail Size Base Width Bolt Gauge Tight Fit Loose Fit
100-lb. RE 5 1/2" 8 1/4" 3/8" 1/2"
110-lb. RE 5 1/2" 8 1/4" 3/8" 1/2"
112-lb. RE 5 1/2" 8 1/4" 3/8" 1/2"
115-lb. RE 5 1/2" 8 1/4" 3/8" 1/2"
132-lb. RE 6" 8 3/4" 3/8" 1/2"
133-lb. RE 6" 8 3/4" 3/8" 1/2"
104-lb. CR 5" 7 3/4" 1/2" 5/8"
105-lb. CR 5 3/16" 8" 3/8" 1/2"
135-lb. CR 5 3/16" 8" 1/2" 5/8"
171-lb. CR 6" 8 3/4" 5/8" 3/4"
175-lb. CR 6" 8 3/4" 1/2" 5/8"
3"
11/16" Hole for1" Bolt
11/ 2"
11/2"
13/8" 11/8"
1/2"
“T”
Tight FitDetail
Rail Base WidthFor 105# and 135# CR only
11/4" 11/4"13/8"
113/32"
Bolt Gage
13/8"113/32"
1/8"± 1/2"
“T”
CL
Loose FitDetail
3"
11/16 " Holes for1" Bolts–2 Req'd.
13/8"11/8"
13/16" Hole for3/4" Bolt
1"
1"
15/16"
15/16"
3"
13/16" Hole for3/4" Bolts–2 Req'd.
CL
3/8"
Bolt Gage
11/4" 11/4" 1/4" for 40# to100# ASCEand 90# ARA-A
1/8" for 20#,25#,and 30# ASCE
With Eccentric Fillers 20 lbs. thru 100 lb. Rails
Single Clamp
Typical detail with one eccentric filler per clamp
Rail Base Width
Double Clamp
Typical detail with two eccentric fillers per clamp
Single Clamp
Typical detail with one reversible filler per clamp
With Reversible Fillers Tight or Loose Fit 100 lb. thru 175 lb. Rails
Double Clamp
Typical detail with one reversible filler per clamp
Standard Drilling for Rail Clamps
Crane Rail Bolt
Rail Section Diameter Length Thread
104 lb. CRANE 1” 5” 1 3/4”
105 lb. CRANE 7/8” 5” 1 3/4”
135 lb. CRANE 1 1/8” 5 1/2” 2”
171 lb. CRANE 1 1/8” 6” 2”
175 lb. CRANE 1 1/8” 6” 2”
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Crane Accessories
Adjustable Rail Clips, Crane Rail Pad and Tie Backs
Tie Back Linkages
Adjustable CraneRail Clips
SteelReinforcedCrane Rail Pad
Crane Runway Products
Welded Base Bolts Installed SD96R3-F Clip
Welded Base Bolts Installed 9219/20-F clip
Welded Boss Clip9119-F Interlocking Weldable Clip
Through Bolt Clip
Bearing Tie Backs (internal seals)
Bearing Tie Backs (external seals)
Crane Rail Pad
SD96R-F Series Rail Clip3/4” total lateral adjustment•
lateral resistance of 60 kips•
rail clip mechanically traps crane rail pad beneath the rail•
cam adjustment locks rail in position laterally even when all clip •
parts are soaked in oil and grease and the bolts are torqued to only 25 ft. lbs.
Weldable Two Bolt Clips
9219-F/20-F Series Rail Clip3/4” total lateral adjustment•
adjustment by a long slotted hole with base and upper compo-•
nent having a sloping/tightening interlocking action
rail clip bolts must be fully torqued for the clip to develop full •
lateral resistance
Assembled Rail Clip
Bolts are installed in the welded base Steel base is welded to the rail support
Assembled Rail Clip
Bolts are installed in the welded base Steel base is welded to the rail support
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9119-F/15-F Series One Bolt Clip
Crane Accessories
Detail 1
Detail 1
Height Height
Length Length
Footprint
Adjustment
Footprint
Clip Base
Rail Flange
A
Rail*
Clip Type Bolt Diameter
AdjustmentLateral
ResistanceNo Pad Padgrade 5 bolt torque
250 ft. lbs.
60 9119-F /15-F /30-F /15-F 9119-F /15-F /34-F /12-F 3/4” 5/8” (± 5/16”) 24 kips
85, 105 9119-F /15-F /34-F /15-F 9119-F /15-F /41-F /15-F 3/4” 5/8” (± 5/16”) 24 kips
104, 135, 175 9119-F /15-F /34-F /12-F 9119-F /15-F /41-F /12-F 3/4” 5/8” (± 5/16”) 24 kips
171 9119-F /15-F /41-F /15-F 9119-F /15-F /45-F /12-F 3/4” 5/8” (± 5/16”) 24 kips
Clip Dimensions
Clip Height Footprint A Length
9119-F / 15-F
2 5/8”(2 3/8” with
1 3/4” long bolt)3 1/16” 3/8” 4”
friction connection•
weldable interlocking•
CLX Series One Bolt Clip
bearing connection•
through bolt type•
pressure block nose•
Clip Dimensions
Clip HeightFootprintW + 3/8”
A W Length
CLX75-F 1 7/8” 3 1/8” 1 1/2” 2 3/4” 2 9/16”
CLX87-F 2 1/16” 3 3/16” 1 1/2” 2 13/16” 2 9/16”
CLX100-F 2 1/4” 3 1/4” 1 1/2” 2 7/8” 2 9/16”
*For other rail sizes, including European sections, contact your L.B. Foster sales representative.
With Pad No Pad
Rail*
Clip Type
Bolt DiameterTotal
AdjustmentClip LateralResistance†No Pad Pad
85, 104, 105, 135 CLX75-F CLX75/P-F 3/4” 3/4” 22 kips
104, 105, 135, 171, 175 CLX87-F CLX87/P-F 7/8” 3/4” 23 kips
135, 171, 175 CLX100-F CLX100/P-F 1” 3/4” 26 kips
*For other rail sizes, including European sections, contact your L.B. Foster sales representative.†For through bolt installed clips the capacities will vary with the bolt diameter, grade of bolt and the design of the total connection.
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9219-F/20-F Series Two Bolt Clip
Crane Accessories
Clip Dimensions
Clip Height Footprint A Length
9219-F/20-F2 5/8”
(2 3/8” with1 3/4” long bolt)
3 3/16” 7/16” 6 1/2”
friction connection•
weldable interlocking•
Rail*
Clip Type Bolt Diameter
AdjustmentLateral
ResistanceNo Pad Padgrade 5 bolt torque
250 ft. lbs.
85, 105 9219-F /20-F /34-F /12-F 9219-F /20-F /40-F /12-F 3/4” 3/4” (± 3/8”) 43 kips
104, 135, 175 9219-F /20-F /40-F /15-F 9219-F /20-F /47-F /15-F 3/4” 3/4” (± 3/8”) 43 kips
171 9219-F /20-F /40-F /125-F 9219-F /20-F /47-F /12-F 3/4” 3/4” (± 3/8”) 43 kips
*For other rail sizes, including European sections, contact your L.B. Foster sales representative.
Steel Reinforced Crane Rail PadThe pad is manufactured from wear resistant synthetic elastomer which is unaffected by oil, grease, ozone and exposure to ultraviolet light. The pad incorporates bonded steel strip which is encapsulated in the synthetic elastomer. Molyneux steel reinforced pad is for heavy duty crane applications.
SpecificationsPad thickness: 9/32”•
Shore hardness: 75 durometer plus or minus 5•
Shore hardness after aging: 75 durometer plus or minus 5•
Temperature range: -40° F to +212° F•
Ultimate tensile strength: 2500 psi•
Rebound resilience: 30%•
Elongation: 250%•
Permanent set: 5%•
Features & Use
Reduces noise and structural vibration•
Reduces rail wear and fatigue stresses•
Reduces crane runway maintenance•
Reduces stress in the runway structure and the crane•
Totally resistant to water, oil, grease, mildew and fungus•
Absorbs the uneven contact between the rail and the supporting •
structure
Protects the crane mechanism and increases wheel, bearing, •
and axle life
Eliminates wear grooving of the rail on the runway due to fretting •
corrosion
Distributes the wheel load over a larger surface area, reducing •
high local bearing stresses
Has a high recovery rate to dampen each wheel pass and to •
resist permanent deformation
Available for all rail sizes•
The use of welded rail joints is recommended when using crane rail pad.