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Page 1: Elecon Range of Products

ELECONRANGE OF TRANSMISSION PRODUCTS

PLASTIC INDUSTRY

SUGARINDUSTRY

RUBBERINDUSTRY

CHEMICALINDUSTRY

ELAVATORINDUSTRY

POWERINDUSTRY

CEMENTINDUSTRY FERTILIZER

INDUSTRY

TEXTILEINDUSTRY

MININGINDUSTRY

STEELINDUSTRY

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Page 3: Elecon Range of Products

Way back in 1951, Elecon set out on is its journey to Elecon has unmatched expertise in providing scale new heights of technical excellence, creating customized gear boxes for Steel Mill, High Speed landmarks at every juncture, From elevators and Turbine, Sugar Mill, Marine, Plastic Extrusions, conveyours, to high quality gears and material handling Cement Mills, Rubber mill, Hydro Turbine, Windmill equipments. Elecon set up a separate Gear Division in gearboxes and many more.the year 1976. Elecon is also known for its pioneering

Elecon is prepared to deliver within deadlines. It is acts in India. The first to introduce modular design

made possible through highly on-line computerised concept, case-hardened and ground gear technology in

system of advanced Planning and Scheduling India. These path breaking afforts are backed by full

software.fledged departments employing a strong, skilled work force. It has supplied hi-tech equipments to major core

ISO 9001 – CUSTOMER SATISFACTIONsectors such as fertilizer Plants, Cement Plants, Coal and

In November 1994, Elecon gear quality management Lignite Mines, Power Plants, Textile Plastic, Steel Plants system achieved international recognition and at present and Port Mechanization in India and abroad.we are ISO 9001-2008 Certified Company. Quality and service is part of Elecon’s planned strategy to serve MODERN INFRASTRUCTUREcustomers better. From conventional Gears, Fluid,

Elecon designs & manufactures a wide range of worm, Geared and Flexible Couplings, Special custom – built parallel shaft and right angle shaft helical and spiral gear boxes to spares are available round the year. Today bevel helical gears with horizontal and vertical output every industry, like Coal Handling Plants, Cement shafts in various sizes, from single to quadruple stage Factories, Sugar and Steel Plants derive superior service reduction. These gears are compact and light, Saving benefits from Elecon’s superior end products.space, reducing foundation structure costs and lubricating oil consumption. NEW GENERATION TECHNOLOGY

Deploying modern technology – CAD / CAM in Elecon has recently introduced EON/EOS series Engineering and Manufacturing on a continuous basis industrial gearboxes for all standard applications. This is the selling point of the company. new series features a variety of enhancements such

as higher torque rat ings, better thermal Elecon Gear Division is acknowledged as the most characteristics, universal mounting options and modern in the industry. All of Elecon’s machinery is multiple accessories to enable adaptation to the most computer controlled (CNC) ensuring high degree of stringent requirements.precision on Manufacture, design and quality testing

of gear components to DIN / AGMA international Elecon now provides spiral bevel skiving (hard cutting) specifications. technology and infrastructure to make spiral bevel

pairs up to 1100 diameter.Elecon has recently inaugurated “Bhanubhai Memorial Center of Excellence (BMCE)” - an ultra- Super NU Series supplied with factory, ‘Fill and Forget’ modern, purpose-built facility for manufacturing concept using Synthetic long life lubrication, standard helical and bevel-helical gears with a higher increased Power Transmitting Capacity in sizes volume of production and greater accuracy, utilizing 1.5/8”, 1.3/4”, 2.1/4” and 3”……the latest in manufacturing techniques .

Worm gear unit range sizes upto 17” has now been extened to 28” in closed worm gearbox and upto 54”

Bhanubhai Memorial Center of Excellence (BMCE)

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2. ELECON-ET SERIES HELICAL/BEVEL HELICAL MODULAR GEAR UNIT WITH SOLID / HOLLOW OUT PUT SHAFT.Helical gear unitsRatio : 1.6......630Power : 2.5......7700 kWTorque : 725800 Nm

Spiral bevel cum Helical gearRatio : 6.3......630Power : 0.7......2850 kWTorque : 719430 Nm

HELICAL

3. ELECON - EXTRUDER GEAR UNITS.(A) Elecon : Single Screw Extruder

Gear Units.Ratio : 4......160Power : 4.7......1000 kWTorque : 3........164 KNm

(B) Elecon : Twin Series Extruder Gear Box.

Size : TPM 2-52, TPM 2-65,TPM 2-68, TPM 2-90

4. ELECON - DUAL TANDEM GEAR UNIT FOR HIGH OUTPUT TORQUE.

Ratio : 31.5......630Power : 250......9000 kWTorque : 2240000 Nm

6. ELECON - VRM (VERTICAL ROLLER MILL DRIVE) FOR CEMENT & POWER

(A) Bevel Helical GearRatio : 12/1......45/1Power : up to 500 kW

(B) Bevel Planetary Gear BoxRatio : 16/1......50/1Power : up to 2000 kWTorque : 1040 KNm

7. ELECON - HEAVY DUTY PLANETARY GEAR BOX FOR SUGAR MILL DIRECT DRIVERatio : 80/1......450/1Power : 80........2000 kWTorque : 6200000 Nm

5. ELECON - ET-SERIES SPIRAL BEVEL - CUM HELICAL GEAR BOX FOR TRAVEL DRIVERatio : 6.3........200Power : 1.1.......100 kWTorque : 47110 Nm

8. ELECON - HIGH SPEED GEAR BOX

Ratio : 1.5........10Power/Speed : 0.25........15 kW/rpm

1. ELECON EON/EOS HELICAL/BEVEL HELICAL GEAR UNIT WITH SOLID/HOLLOW OUTPUTHelical gear unitsRatio : 1.25......560Power : 1.7......4825 kWTorque : 132000 Nm

Bevel Helical Gear UnitsRatio : 1.25......560Power : 0.8......1850 kWTorque : 132000 Nm

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11. ELECON - ET SERIES SPIRAL BEVEL CUM HELICAL GEARBOX WITH VERTICALLY UPWARD OUTPUT SHAFT FOR COOLING TOWER APPLICATION.

Ratio : 8......16Power : 14......1000 kWTorque : 80150 Nm

10. ELECON - PLANETARY GEAR FOR B U C K E T W H E E L D R I V E O F STACKER /RECLA IMER WITH INTEGRAL MOTOR BASE FRAME.

Ratio : 140.......480Power : 40........560 kWTorque : 716250 Nm

9. ELECON - PLANETARY GEARBOX FOR SLEWING DRIVE OF STACKER / RECLAIMER.

Ratio : 100........2500Power : 2......50 kWTorque : 120330 Nm

13. ELECON - MARINE REDUCTION GEAR BOX for FPP & CPP Drive.

Ratio : 1.6........7.1Power : 10000 kW

12. ELECON - WIND MILL GEAR BOX FOR POWER GENERATION.

(A) Ratio : 1/40........1/120Power : 2000 kW

(B) Ratio : 1/25.......1/60Power : 350 kW

14. UNDER DRIVEN (SNU-U), OVER DRIVEN (SNU-O)

15. V E R T I C A L O U T P U T S H A F T UP/DOWN (SNU-V)

WORM GEAR UNIT

16. HOLLOW OUTPUT SHAFT (SNU-SM)

Modular universal mounting super NU series worm gear units

Factory filled synthetic lubricant(user has not to fill any grade of oil).

Size (Inch) : 1 5/8, 1 3/4, 2, 2 1/4 & 3Ratio : 5.........70Power : 0.10.......8 kW

Without Factory filled lubricant

Size (Inch) : 3.5, 4, 5, 6, 7, 8, 9 & 10.5Ratio : 5.........70Power : 0.8.......140 kW

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18. V E R T I C A L O U T P U T S H A F T UP/DOWN (FVM), HOLLOW OUTPUT SHAFT (SSM)

HEAVY DUTY SPLIT HOUSING WORM GEAR UNITS.

Size (Inch) : 10, 12, 14 & 17Ratio : 5.........70Power : 10.......350 kW

17. UNDER DRIVEN (SFU), OVER DRIVEN (SFO)

19. WORM GEAR MOTOR.Elect. Motor mounting with/without coupling.

Size (Inch) : 1 5/8, 1/3/4, 2, 2 1/4, 3, 3.5, 4, 5, 6, 7 & 8

Ratio : 5.........70Power : 0.10.......70 kW

20. DOUBLE REDUCTION.(WORM - WORM)- Under Driven (SNU - UD)- Over Driven (SNU - OD)- Vertical Output Shaft up/down

(SNU-VD)- Hollow Output Shaft (SNU-SMD)

Size (Inch) : 1 3/4/30, 2 1/4/40, 2 1/4/50, 3/60, 3/70,

4/80, 4/90 & 5/105Ratio : 75.........4900Power : 0.12.......50 kW

- Under Driven (SFUD)- Over Driven (SFOD)- Vertical Output Shaft up/down (SFVD)- Hollow Output Shaft (SSMD)

Size (Inch) : 5/120, 6/140 & 7/170 Ratio : 75.........4900Power : 15.......65 kW

DOUBLE REDUCTION(HELICAL - WORM)

Combination with first pair helical gear unit and second pair with worm gear unit.

- Under Driven (HSFU)- Over Driven (HSFO)- Vertical output shaft up/down (HSFV)- Hollow output shaft (HSSM).

Size (Inch) : 7, 8, 9, 10, 10.5, 12 & 14Ratio : 440 max.Power : 5.......70 kW

21. HEAVY DUTY STIRRER UNITS.Heavy Duty stirrer unit incorporates as e x t e n d e d b e a r i n g h o u s i n g t o accommodate a larger bottom bearing and increased shaft size, absorb high bending load during stirrer application.Facility for mounting motor on top.

- SNU - CVDMSize (Inch) : 4, 5, 6, 7, 8, 9 & 10.5

- CVDMSize (Inch) : 12, 14 & 17Ratio : 5........70Power : 5.......350 kW

22. COOLING TOWER FAN DRIVE GEAR UNIT.Cooling Tower Fan Drive Gear Unit incorporates and extended top bearing housing to accommodate the larger wheel shaft bearing.

- SNU - CTUSize (Inch) : 4, 5, 6, 7, 8, 9 & 10.5

- CTUSize (Inch) : 12, 14 & 17Ratio : 5........70Power : 5.......350 kW

WORM GEAR UNIT

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23. LIFT GEAR BOX.

Model : ETM - 045 for Elevators having Passenger Capacity upto 6 persons.

Model : EH 130 to EH 250K for Elevators having Passenger Capacity from 8 to 26 persons.

24. LARGE WORM PAIR.

Size : 27” to 54” Worm pair for Coal pulverized mill of Coal fired Thermal Power Station.

25. FLUID COUPLING

Size : 185.........760Power : 0.20.......950 kW

Available with flexible coupling unit, brakedrum & pully (motor / machine) mounting.

26. ELIGN GEARED COUPLING

Sizes : 130....627000Power : 0.136 kW/rpm....656.55 kW/rpmTorque : 1300 Nm....62,70,000 Nm

27. ELFLEX - FLEXIBLE COUPLING

Sizes : (a) EFC-01......EFC-17(b) FC 630......FC 1600

Power : 0.007 kW/rpm.....44.77 kW/rpmTorque : 70 Nm......4,30,000 Nm

28. SCOOP CONTROLLED-VARIABLE SPEED FLUID COUPLING

Size : ESC-480.........ESC-1030Power : 20.......2320 kW

LIFT GEAR BOX COUPLINGS

Page 8: Elecon Range of Products

18 Output Shaft Gear Box for SRM

Rubber Mixer Drive Gear Box Hydel Gear Box

Complete Drive SystemPulper Drive Gear Box

ELECON SPECIAL GEARS

RANGE OF PRODUCTS

Pinion Stand Gear Box

Page 9: Elecon Range of Products

BD Screw Jack

Series J For excellence - For safety

Series M, C, F and K Geared Motors For availability - For performance

Roloid Gear Pump

Benzlers and Radicon have over 60 years of experience and have a reputation for being market leaders in the design and

manufacture of screw jacks, shaft mounted gearboxes and industrial reducers. The company comprises of 4 business units: UK

based Radicon; Sweden & Europe based Benzlers and Thailand based Radicon.

Both Benzlers and Radicon sell product across the world and are differentiated from the competition through an engineered

solutions led approach and high levels of customer service.

Industrial Reducers Geared Motors Screw Jacks Couplings Geared Pumps Worm Gears| | | | |

Series BSWorm Gear

Benzlers - Series GIndustrial Reducer

Series AM Worm Gear

Series AJWorm Gear

Page 10: Elecon Range of Products

A P P L I C A T I O N S

Page 11: Elecon Range of Products

Spiral Bevel ‘Hard Cut’ Machine (1100 mm Dia)

Gear Hobbing Machine (Internal / External – 2500 mm Dia)

Profile Grinding Machine (Internal / External – 3000 mm Dia)

INFRASTRUCTURE

Three Stage Planetary Gearbox Under Assembly

Page 12: Elecon Range of Products

National Branches :

International Network :

Manufactured by:

ELECON ENGINEERING CO. LTD.

UNITED KINGDOMRadicon Transmission UK LTD. Tel: +44 (0)1484 465800Fax: +44 (0)1484 [email protected] www.radicon.com

THAILANDRadicon Transmission Thailand Ltd.Tel : +66 38 459 044Fax: +66 38 213 [email protected] www.radicon.com

UNITED STATES OF AMERICARADICON USATel. 1-847-593-9910Fax. :1-847-593-9950 [email protected] www.radicon.com

Post Box # 6, Vallabh Vidyanagar - 388 120, Gujarat, INDIATele. : +91 , Fax : +91 2692 227 484 E-mail : [email protected]

Website : www.elecon.com | CIN L29259GJ1960PLC001082

Anand - Sojitra Road,91 2692 236 469 / 236 513

FINLANDO.Y. Benzler ABTel: +358 9 340 1716Fax: +358 10 296 [email protected] www.benzlers.com

GERMANYBenzler AntriebstechnikGmbhTel: +49 0800 350 4000Fax: +49 0800 350 [email protected] www.benzlers.com

SWEDENAB BenzlersTel: + 46 42 18 68 00Fax: + 46 42 21 88 [email protected] www.benzlers.com

NETHERLANDSBenzler-TBA BVTel : +31 077 324 5900Fax: +31 077 324 [email protected] www.benzlers.com

DENMARKBenzler Transmission A/STel: +45 36 34 [email protected] www.benzlers.com

KolkataTel: +91 33 2476 1861 / 2476 0876Fax: +91 33 2476 1831Email : [email protected]

MaduraiTel: +91 4549 293488Email : [email protected]

NagpurTel: +91 712 6642600 / 6642 601Fax: +91 712 6642 622Email : [email protected]

MumbaiTel: +91 22 22821315/22820725/22821365Fax: +91 22 2287 0791Email : [email protected]

New DelhiTel: +91 11 2341 4340 / 2341 4341Fax: +91 11 2370 9046Email :[email protected]

PuneTel: +91 20 4019 1400Fax: +91 20 4019 1411Email : [email protected]

RaipurTele Fax: +91 771 2259 321 /23/24/30Email : [email protected]

HyderabadTele Fax: +91 40 64561199Email : [email protected]

VadodaraTel: +91 265 2313 670Tele Fax: 91 265 2312 972 / 2312 980Email : [email protected]

Vallabh VidyanagarTel. +91 02692-231125 / 227559/227549/ 227560E mail : [email protected]

AhmedabadTel: +91 79 26406683/26406684/26406685Fax: +91 79 2640 1363Email : [email protected]

BangaloreTel: +91 80-25290082, 25250219, 25252925Fax: +91 80-25251834Email : [email protected]

BilaspurTel: +91 7752 247723 / 247625Fax: +91 7752 247720Email : [email protected]

ChennaiTel: +91 44 24349237/24349497/24322455Fax: +91 44 2434 9643Email : [email protected]

IndoreTele Fax: + 91 731 257 6100Email : [email protected]

FAR EAST :ELECON SINGAPORE PTE. LTD.

Phone : +65 622 782 58Fax : +65 622 789 42E-mail : [email protected]

MIDDLE EAST :

ELECON MIDDLE EAST FZCO, DubaiPhone : +97 146 091 424, +97 146 091 425Fax : +97 146 091 426E-mail : [email protected]

MIDDLE EASTRadicon Transmission FZETel: + 97165527950Fax: + 97165527951 [email protected] www.radicon.com

AUSTRALIA Radicon Transmission ( Australia) Pty. Ltd. Tel: +61 488 054 028Fax: +61 295 213 522 [email protected]

For information and enquiry