Our products at a glance.
liquid metalsplasticmetalsuperiordichtol
Correction of surfaces For fine and medium repairs
Benefits:
- Best metallic character- 1-component-material- Fast curing
Benefits:
- Best metallic character- Very high proportion of metallic fillers- Excellent technical characteristics- Fast curing- Machineable like metal- Variable viscosity
Flexible on-site, concrete in the application.
Due to the reason that for technical challenging applications no general solution exist - we have made it to our business to develop a specialized assortment for the foundry industry. With our product solutions you impregnate capillary-active, correct surface defecets, fill up blow holes and repair extensive defects on castings. Furthermore you can prevent as well as repair thermal, abrasive and chemical wear with our polymer bound coating systems and thereby significantly increase the lifetime of machines and your plant.
BarBar
Benefits:
- Possible applications - Dipping - Brushing - Injecting - Spraying- Punctual impregnation- Low investment costs - Transparent- Temporary rust protection- Drinking water approved
Impregnate capillary-active
BarBar
vertical up to 2mmhorizontal any desired
vertical up to 3cmhorizontal up to 5cm
dichtol
plasticmetal
ultrametal
liquid metals
iron cement
2
plasticmetal ultrametal iron cement
For fine and medium repairs
For medium and extensive repairs
Extremely resistant to thermal wear
Benefits:
- Approved for coquilles and combustion plants- Resistant up to 1600°C- Easily applicable by hand or spatulas- 1-component-material- Physiologically harmless
Benefits:
- Extra long pot life- Excellent technical characteristics- Machineable like metal
Benfits:
- Good metallic character- Very high proportion of metallic fillers- Excellent technical characteristics- Fast curing- Machineable like metal- Variable viscosity
Legend Light Medium High
Pressure resistance
Metallic character
Temperature resistance
BarBar BarBar
vertical up to 3cmhorizontal up to 5cm
vertical any desiredhorizontal any desired
The company
Leakages
Blow holes and surface defects
Our product solution
Wear protection and services
Product Version Product number Package sizes Curing time (light /completely)
Standard liquidSpray
#0210#1379
1l / 10l / 200l0,5l
24 / 48 hours
Macro liquid #1307 1l / 10l / 200l 24 / 48 hours
WF liquidSpray
#1835#1837
1l / 10l / 200l0,5l
24 / 48 hours
WF Macro liquid #1836 1l / 10l / 200l 24 / 48 hours
HTR liquid #0977 1l / 10l / 200l dichtol HTR has to be tempered 1 hour after the application at 250°C for 3 hours (in an oven).
WFT liquid #1532 1l / 10l / 200l 24 / 48 hours
WFT Macro liquid #1546 1l / 10l / 200l 24 / 48 hours
Hydro liquid #1524 1l / 10l / 200l 24 / 48 hours
n Versatile applicationn Punctual and serial impregnationn Enhanced surface and varnish propertiesn Temporary corrosion protectionn Very high chemical, thermal and physical loads
dichtol - capillary-active impregnation
Varnish-ability
Temperature resistance (°C)
Pressureresistance
Pore size Temporarycorrosion protection
Surface drying and airing time
Notes
-40 / +200 1 minute 30 seconds
-40 / +200 2 minutes 30 seconds
-40 / +300 2 minutes
-40 / +300 3 minutes
-40 / +500 -
-40 / +300 2 minutes 30 seconds
-40 / +300 4 minutes 30
-40 / +200 60 minutes
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
0 - 0,1mm
0,1 - 0,5mm
0 - 0,1mm
0,1 - 0,5mm
0 - 0,1mm
0 - 0,1mm
0,1 - 0,5mm
0 - 0,5mm
Product Version Characteristics Product number Package sizes Metallic character
Basic quality (for filling up blow holes) A version, can be individually combined with all non-tropical hardeners) Tropical version (especially for tropical climate), can be combined with HF T and HF WFT
Cast iron A
A Tropical
#0061
#0062
0,5kg / 1kg
Steel A
A Tropical
#0196
#0197
0,5kg / 1kg
Aluminium A
A Tropical
#0005
#0218
0,5kg / 1kg
Bronze A
A Tropical
#0014
#0015
0,5kg / 1kg
Brass A
A Tropical
#0136
#0137
0,5kg / 1kg
Copper A
A Tropical
#0127
#0128
0,5kg / 1kg
Red brass A
A Tropical
#0190
#0400
0,5kg / 1kg
Iron oxide A
A Tropical
- corrodes like the base material
#0054
#1183
0,5kg / 1kg
Superior quality (for an optically superior metallic character after the repair) A version, can be individually combined with all non-tropical hardeners) Tropical version (especially for tropical climate), can be combined with HF T and HF WFT
Cast iron Superior DarkSuperior BrightSuperior Tropical
- dark tone- bright tone
#0067#0223#0071
0,5kg / 1,5kg
Steel Superior
Superior Tropical
#0199
#0139
0,5kg / 1,5kg
Aluminium Superior
Superior Tropical
#0008
#0219
0,5kg / 1,5kg
Alloy Superior
Superior Tropical
- especially for honed surfaces
#0263
#0147
0,5kg / 1kg
plasticmetal fill blow holes
n Combine 12 metal powders individually with 9 hardenersn Best metallic charactern Excellent technical characteristicsn Variable viscosity (liquid to putty)n Perfect varnishability
Product Product-number
Processing time (minute)
Curing time(minute)
Characteristics Notes
Härterflüssigkeit
Standard #0112 10 20 standard hardener for Europe
HF fast #0116 6 13 shortened processing and curingtime
HF slow #0114 15 30 extended processing and curingtime
HF WF #0204 5 11 increased temperature resistanceup to 250°C
HF WF slow #0768 11 20 increased temperature resistanceup to 250°C, extended processing and curing time
HF SF #0013 6 13 increased blasting resistance after curing
HF Thixo #0065 8 5 increased anti-drip properties for working overhead or on verticals
HF T #0113 18 30 especially for tropical climates
HF WFT #0171 6 13 increased temperature resistanceup to 250°C, especially for tropical climates
ultrametal extensive repairs
Product Version Product-number
Package sizes Characteristics Notes
ultrametal
Steel puttyliquid
#1361#0363
0,5kg / 1kg / 5kgProcessing time (min) 60
Curing time (h) 24
Temperature resistance (longterm) -32 +160 °C
Temperature resistance (shortterm) increased
Shrinkage irrelevant (>0,1%)
Iron puttyliquid
#1351#1554
0,5kg / 1kg / 5kg
Aluminium puttyliquid
#1349#1556
0,5kg / 1kg / 5kg
Bronze puttyliquid
#1350#1137
0,5kg / 1kg / 5kg
liquid metals
Product Version Product number
Package sizes Curing time for a 2mm layer thickness
Metallic character Notes
Aluminium Asilver
#0076#1110
box 0,5kg / 1kgtube 0,3l
30 minutes
Iron A #0077 box 0,5kg / 1kgtube 0,3l
30 minutes
Steel A #0078 box 0,5kg / 1kgtube 0,3l
30 minutes
Bronze A #0121 box 0,5kg / 1kgtube 0,3l
30 minutes
Aluminium Superior #0134 box 0,5kg / 1kgtube 0,3l
30 minutes
Steel Superior #0135 box 0,5kg / 1kgtube 0,3l
30 minutes
Iron Superior #0227 box 0,5kg / 1kgtube 0,3l
30 minutes
liquid metals optical corrections
n Extended processing timen Excellent technical characteristicsn Perfect for extensive blow holes and fashioning defects
n Best metallic charactern Ready for usen Very good adhesion on metallic surfacesn Perfect for optical corrections (up to 2mm lamination strength)
iron cement Protection against thermal wear
Product Version Product number
Resistance Package sizes Curing time
iron cement - Protective coating against thermal wear
iron cement #0099 0,5kg / 1kg up to 20°C: 120 minutesup to 30°C: 60 minutesup to 50°C: 45 minutes
ProCeramic - Protective coating against abrasive wear
ProCeramic C60 grey #1591 1kg / 5 kg / 20kg 24 hours
ProCeramic C60 black #1491 1kg / 5 kg / 20kg 24 hours
ProCeramic C100 #1574 1kg / 5 kg / 20kg 24 hours
ProCeramic C800 #1913 1kg / 5 kg / 20kg 24 hours
ProCeramic C1000 #1933 1kg / 5 kg / 20kg 24 hours
ProCeramic C2000 #1934 1kg / 5 kg / 20kg 24 hours
ProChem - Protective coating against chemical wear
ProChem #1931 1kg / 5 kg / 20kg - Curing after 24 hours- Completely chemical resistant after 7 days
ProCeramic Protection against abrasive wear
n Protects the basic material from thermaln Wear protection even with changing temperatures up to 1600°Cn Easily applicable through hand or spatulan Physiologically harmless
n Protects the basic material from abrasive wearn Easily applicable through a spatula or a brushn Highly wear resistant ceramic fillers
Product Version Product number Description
Accessories
Cleaner liquidspray
#1417#1534
DIAMANT cleaner remove all soiling off the surface and form a pure metallic adhesive surface for all DIAMANT products. Our cleaners are available in liquid or spraying variation.
Foamcleaner spray #0806
Liquidglove putty #1362 Liquidglove is a dermatological inoffensive hand guard for all manual operations with synthetic resin, epoxide resin or oil.
Wide putty-knife #8017 We recommend a specific DIAMANT putty-knife for the extensive processing of our paste-like products.
Fine putty-knife #80041 We recommend a specific DIAMANT putty-knife for the precise processing of our paste-like products.
Mixing cup gray #1640 We recommend a specific DIAMANT mixing cup for the processing of our paste-like products.
dichtol - Product accessories
Surface cleaner #1009 To rebuild the original surface, surface cleaner can be applied after the impregnation with dichtol.
Thinner Standard & macro #1005 Thinner restores the original viscosity of dichtol. Especially due to a longer use the resin in dichtol solidify. That can be equalized by adding thinner, leading to the best result.
WF & WF macro #1006
WFT & WFT macro #1285
HTR #1307
ProChem Protection against chemical wear Accessories
n Protects the basic material against aggressive substancesn Extremely resistant to solventsn Best material characteristics up to 170°Cn Easily applicable through brushing or spraying
n The DIAMANT accessories have especially been developed for the application of our products. Make sure to apply DIAMANT products properly and ensure with the right equipment perfect results.
The DIAMANT guarantee of quality.
In order to stick to the family tradition of DIAMANT we decided to keep our production site in Germany, disregarding the trend of globalization. Therewith we continue to ensure our high quality level and supply our customers with products made in Germany . Furthermore we keep close contact to our customers to satisfy any demands arising during application and use the gained information to consistently improve and customize our products for professional use in the foundry industry.
Our company is DIN-certified with the German DIN EN ISO 9001 standard, which serves as the foundation of our quality management processes. Our principles are:
1. Customer orientation2. Responsibility3. Individual solutions4. Process orientation5. System-oriented management6. Continuous improvements7. Factual decision-making8. Supplier relations
The German institute for hygiene is responsible for the quality assessment of water, soil and air. It analyses the hygienic applicability of materials that food and water are exposed to as well as those which are used for construction. We are proud to say that our polymer-bound metals conform to highest German standards and are therefore approved for many fields of application.
DIAMANT Metallplastic GmbH
Hontzlarstr. 12-14
D - 41238 Mönchengladbach
Germany
Phone: +49 (0)2166 98 36 - 0
Fax: +49 (0)2166 8 30 25
E-mail: [email protected]
Internet: www.diamant-polymer.de