PRODUCT CATALOGUE
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Ing. Hubert Ginzler
BUSINESS OWNER
Through our long-term experience in manufacturing and building cons-tructions for municipal and industrial purposes we have gained substan-tial competences that satisfy our customers.
Our demand for high quality as well as the steady flow of improvements are key factors in our business de-velopment.
Owner, Ing. Hubert Ginzler
PREFACE
PREFACEPREFACE
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WHAT WE STAND FOR
� Durable and efficient machines and constructions � Resource-conserving manufacturing processes with minimal im-
pacts on our environment � Fairness and honesty are key features in dealing with our customers
IN ADDITION WE STRIVE FOR THE FOLLOWING GOALS
� One reason for our success lies in the feedback we receive from both our customers and staff. By integrating that valuable information, we are in the position to steadily improve our processes.
� As we seek to have a positive impact on the health and safety of all our workers, we have established a preventive system addres-sing all issues concerning this matter.
� We collect all waste material during our manufacturing processes and recycle it if possible.
� Our goal is to constantly improve our product portfolio, in terms of energy efficiency as well.
OUR MISSION STATEMENTOUR MISSION STATEMENT
OUR MISSION STATEMENT
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SCRAPER EQUIPMENT & DISCHARGE SYSTEMS
� Longitudinal scrapers � Circular scrapers � Discharge of floating material � Rabble rakes
� More products on demandDischarge systems, chain scrapers, electrotechnical equipment
SHUT-OFF DEVICES
� Penstock � Penstock details � Anti-flood valves
� More products on demandRotary weir, distribution weir, stop logs & stop plates
SPECIAL SOLUTIONS
� Tank manufacturing & spool construction � Completion of compact systems � Contract manufacturing & prototyping � Special machine construction & assembly
SCREENING & CONVEYING TECHNOLOGY
� Rake screens � Conveyor systems
PRODUCT OVERVIEWPRODUCT OVERVIEW
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34 – 4116 – 23
42 – 4724 – 27
STEEL ENGINEERING &CONSTRUCTION
� Inlet & outlet systemsDrainage channel, inlet dip tube, overflow barriers, lamella curtains
� Railings � Stationary ladders � Built-in parts & pipes
� More products on demandTipping bucket, certified ceiling hooks
DIGESTER TANK EQUIPMENT
� Gas equipmentGas hood, over and under pressure protection, water header, gas dome, gravel filter, inspection glass, manhole, ball spray nozzle
� Sludge equipmentTube heat exchanger
SHUT-OFF DEVICES
ING. EDGAR JOCHINGERTÜV AUSTRIA CERT GMBH
Inspection audits are executed tho-roughly and held regularly.
A highly competent team, our com-mitment to work and our awareness for safety make us a trustworthy partner showing respect for people and their environment.
1110SHUT-OFF DEVICESSHUT-OFF DEVICES
TECHNISCHE DATEN
Materials V2A, V4A, others on request
Installation procedures
For grouting in the recess, for anchor bol-ting to walls
Sill shape Straight, round, profiled, channel bottom
Stress conditions (gate)
One-sided or two-sided accumulation of water
Types of drive Manual, electric, others on request
Lifting unitTrapezoidal thread spindle, others on re-quest
Actuator Wall console, column stand, transverse bar
For more details on penstocks, please see page 12 and 13
GENERAL INFORMATION
Designed to meet the requirements in water technology and waste water technology, penstocks are devices that enable to shut-off and regulate in water flow. These devices are installed in inlets and outlets to open gutters, channels, shafts, tanks, and pipelines.
This product enables to regulate volume flow rate, set and hold water levels, reduce discharge rate and direct water flows. Channel and weir type channel penstocks are typically sealed on 3 sides, whereas conventional penstocks are sealed on 4 sides.
� Easy to assemble and compact design � Frame and gate are resistant to rust and acid � Custom materials available on demand � Excellent sliding properties at the seals prevent from running dry � Channel & weir type penstocks are maintenance and service friendly
having their sealing gasket located on the gate � Spindle nut with corrosion-resistant copper alloy allowing for optimal
sliding properties � Separate sealing between frame and masonry � Reliable sealing according to DIN 19569-4 � Constructed in accordance with EN 1090-2 � CE-certification and declaration of conformity in accordance with
EN 1090-1 and machine directive 2006/42/EG
Channel penstocks
Weir type channel penstocks
Penstocks
Weir type penstocks
OPTIONAL � Construction also available in accordance with DIN 19704 (steel
construction for hydraulic engineering) � Lifting unit available with lubrication mechanism
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PENSTOCK1 3
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1312SHUT-OFF DEVICESSHUT-OFF DEVICES
Stress conditions (gate)
Straight/ProfiledCompressive stress
and tensile loadRound Compressive stressChannel bottom Tensile load
Actuator Types of drive
Wall console Electric driveTransverse bar Hand wheelColumn stand Standard square sizes
Installation procedures
Front side fastening Channel mounted Grouting
Lifting unit
Trapezoid spindle single-strand
Trapezoid spindle double-strand
Cylinder
PENSTOCK DETAILS1
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Sill shape
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1514SHUT-OFF DEVICESSHUT-OFF DEVICES
MORE SHUT-OFF DEVICES WITHOUT CASING
Rotary weir
Distribution weir
Stop logs
Stop plates
SEALING DETAILS
� One-sided sealing
� Two-sided sealing
GENERAL INFORMATION
Anti-flood (or non-return) valves are designed to prevent a return flow of water. These valves let water flows stream in the desired direction, while simultaneously blocking water flow in the opposite direction.
Anti-flood valves are installed at inlets or outlets and designed to open when water pressure is very low. Anti-flood valves can be used in rain retention, flood protection systems, water storage, orifices from ponds or channels, etc.
� Adjustable lid and optional bob weights available � Plain bearing hinges by default � Construction made from steel resistant to rust and acid � More materials available on demand � Reliable sealing according to DIN 19569-4 � Constructed in accordance with EN 1090-2
Anti-flood valve with collar plugs/dowels
Standard flange anti-flood valve
Anti-flood valve with welded end
ANTI-FLOOD/NON-RETURN VALVES MORE PRODUCTS ON DEMAND
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STEEL CONSTRUCTION & ENGINEERING
ING. ROBERT TOBLERFRANKSTAHL ROHR- & STAHL- HANDELSGESELLSCHAFT M.B.H
As a steel manufacturer, we put spe-cial emphasis on high quality with regard to our products and their delivery, their constant availability as well as our wide range of products.
On these grounds we have formed a reliable, long-term partnership.
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STEEL CONSTRUCTION & ENGINEERING
STEEL CONSTRUCTION & ENGINEERING
OVERFLOW BARRIERS
Overflow barriers allow a specific and deliberate regulation of wa-ter overflow towards drainage channels, which can be made from concrete or stainless steel.
� Shape according to on-site requirements: polygonal, circular, or straight
� Barrier connected to concrete wall through steel brackets � Infinitely variable � Available with straight or serrated overflow edge (DIN 19558 – type “A” or “B”)
� Individual length up to app. 4m, connection of individual lengths through splice plates
Overflow barrier straight with baffle
Overflow barrier serrated type A
Overflow barrier serrated type B
LAMELLA CURTAIN
Lamella curtains or suspension rods are designed to separate and abate flows in sedimentation tanks. They are mainly used in the primary sedimentation tank, the secondary sedimentation tank or the sand trap. Intake pipes are equipped with baffle plates or baffles.
� Stable lamella profiles � Easy to assemble screw-fastened construction
Lamella curtain between grease trap and sand trap
OPTIONAL � Circular shaped model for inlet area
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DRAINAGE CHANNELS
Drainage channels collect overflowing water in a sedimentation tank and convey water flows towards the outlet.
� Specifications of the drainage channels: one-sided or two-sided inlets, polygonal, round, straight
� Available with or without baffle � Drainage system mounted on console or anchor-bolted directly to
the tank wall � Serrated overflow edge (DIN 19558 – Type “A” or “B”) � Segment length up to app. 4 m � Further elements can be combined through sheet metal flanges or
welding
Drainage channel with one-sided overflow
Drainage channel with lid wall-mounted
OPTIONAL � Drainage channel also available in circular shape
INLET DIP TUBE
Inlet dip tubes convey water from a tank and when correctly po-sitioned below water surface, they prevent sludge and floating materials from spilling.
� Star-shaped by default with wall pipe � On-site welding allows perfect positioning � Individual diameters of drainage holes
Inlet dip tube polygonal
Inlet dip tube star-shaped
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INLET AND OUTLET SYSTEMS INLET AND OUTLET SYSTEMS
Construction made from stainless steel 304
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2120
STEEL CONSTRUCTION & ENGINEERING
STEEL CONSTRUCTION & ENGINEERING
GENERAL INFORMATION
Stable stationary ladders in accordance with EN14396 and EN ISO 14122-4, suitable for safe access into tanks, chutes and buildings. The standard requirements have been certified by an authorised testing body. Constructed in accordance with EN 1090-2 EXC1 and CE-certified according to EN 1090-1.
� Slip-proof bottom step by default � Safe to step – rungs with spray hole profile � Easy for self-assembly due to modular construction � Individual adjustment of length on-site � Comfortable to grip ladder stringers
TECHNICAL SPECIFICATIONS
Tread width 400 mm
Stringer profile Ø 42,4 mm x 2 mm
Rung distance 280 mm
Wall distance 195 mm
Ladder with easy-to-enter device extension
Ladder with crossing
Ladder with safety cage
Ladder with fall protection
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GENERAL INFORMATION
Railings are protective devices that prevent from plummeting at stationary points where machines are accessed or in danger areas where unauthorized staff is not permitted. The Ginzler SG REP system railing complies with the requirements of EN ISO 14122-3 and has been approved by a relevant authority. Con-structed in accordance with EN 1090-2 EXC1 and CE-certified ac-cording to EN 1090-1.
� Standard height 1,100mm � Horizontal load according to EN ISO 14122-4 � Special solutions possible on request � Mounted laterally on the construction or mounting on top � No detailed planning required – individual configuration on-site � No weld seams required for the installation � All-in-one solution also applicable at stairways and round objects � Minimum efforts concerning transportation and packaging � Screw-fastened construction � 100 % self-assembly possible
Railing with rectangular posts
Railing with rectangular posts on the side
TECHNICAL SPECIFICATIONSRAILING WITH RECTANGULAR POSTS
Posts 65 x 35 mm
Hand rail Ø 42,4 x 2 mm
Knee rail Ø 33,7 x 2 mm
Toe board 100 x 16 mm
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RAILINGS STATIONARY LADDERS
Construction made from stainless steel 304
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STEEL CONSTRUCTION & ENGINEERING
STEEL CONSTRUCTION & ENGINEERING
MORE STEELWORK PRODUCTS
Tipping bucket max. 1,200 L/m
Certified ceiling hooks max. 1.000 kg2
GENERAL INFORMATION
Our customers benefit from our long-term experience in manufac-turing and installing pipes. On the basis of our plans and sketches we manufacture all different kinds of pipelines with regard to the transportation and treatment of water, waste water and gases.
Using adequate means of connection technology, such as TIG, or-bital or manual welding and glueing, screw-fastening, pressing or clipping, we manufacture pipeline systems for all industries.
� Wide range of installation variants and technical solutions � State-of-the-art CAD systems for planning pipework and com-
ponents � Manufacturing of all materials and quality requirements, such as
alloy steel, duplex steel, carbon steel and synthetic materials � Certification of materials in accordance with EN 10204 3.1. or 2.2.
by default � Certified welders in accordance with EN ISO 9606 and state-of-the-
art machining capability � Production control system in accordance with ISO 9001 � Staff for welding seam inspection in accordance with DIN EN ISO
9712 � Welded stainless steel constructions pickled or passivated � Packaging and preparation for transport loose or in boxes � Pre-assembly and container stowage available (2 indoor cranes
12.5t)
Single wall pipe with or without weld collars
Penstock support or loose pipe clamps with or without rubber insert starting at DN 50
Pump piping DN 300
Complex conduit fitting ready-made DN 900
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BUILT-IN PARTS & PIPES MORE PRODUCTS ON DEMAND
Construction made from stainless steel 304
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SCREENING & CONVEYOR TECHNOLOGY
CEO ING. FRANZ DERFLINGERFDM MASCHINEN & VERFAHRENSTECHNIK GMBH
As a customer we set great value upon the precise execution of our orders with regard to customised items and all-in-one solutions. In-dividual requirements for complex projects are realised quickly due to our qualified staff.
2726
SCREENING & CONVEYOR TECHNOLOGY
SCREENING & CONVEYOR TECHNOLOGY
GENERAL INFORMATION
Spiral conveyors are mechanical conveyors with shaftless worm screws. They are best suited for conveying bulky, entangled, jammed as well as wet, sticky and bridge forming material. They are used primarily in environmental and disposal technology for conveying sewage sludge and screenings.
The spiral conveyor consists of a spiral which rotates in the tray and conveys the material. Releasing the material can be configu-red so that it is either vertically downwards or axial out of the tray.
� Mechanical simplicity and long service life � Default transition coupling for strainless actuation of the spiral � Spiral made from special steel S355J2G3 – tray (stainless steel) � Applicable for horizontal and inclined conveyance � Multiple loading and discharge points possible along the � conveyor lane � Easy to change wear plates � Variable flow rate depending on diameter and revolutions per
minute (rpm) � Wear inlay: 10mm HMPE 1000 by default
Horizontal conveyor with 3 discharge points
Inclined screw conveyor with distribution system
Spiral conveyor with hydraulic jack
Screw conveyor for bottom sludge
OPTIONAL � Spiral made from stainless steel � Different loading and discharge variants � Ejection pusher for vertical discharge, manual / electrical / pneumatic � Wear inlay two-coloured � Special vertical conveyor version � Customised systems and materials on demand
GENERAL INFORMATION
Rake screens are constructed for municipal and industrial treat-ment of waste water and process water. Depending on the gap width, screen fields hold back coarse material in the water. Rakes attached to the chain system convey coarse material and strip it to the release area in a closed loop circulation.
� Reliable and robust frame construction � Screen bars with rectangular profile � Very high discharge rates affecting the capacity of the rake screen � Mechanical torsional monitoring by default � Screen field segments independently changeable � Service-friendly housing equipment � Low hydraulic loss due to trapezium rods � Baffle holders (guide plates) for wall connection in channel
Rake screens
Hard-wearing of lower sprocket baffle
Container system
TECHNICAL SPECIFICATONS
Installation angle Standard 75° (70 –80° possible)
Channel width from 300 mm
Gap width from 5 mm
Frame, screens, cover
Stainless steel 304 or 316 Ti/316L
Conveyor chainSpecial steel with slide rollers made from polyamid
Sprocket baffle High wear-resistance synthetic material
OPTIONAL � Closed housing with exhaust support (extractor connections) � Conveyor chain made from special steel � Raking rods made of trapezoidal profile � Lower baffle as a sprocket � Endless bagging unit
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RAKE SCREEN CONVEYOR SYSTEMS
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DIGESTER TANK EQUIPMENT
DIPL. ING. KARLHEINZ RINKGÜTEGEMEINSCHAFT WASSERTECHNIK
The GWT certificate has verified their high quality products. Their business and their certified products are examined regularly and meet the highest requirements.
3130DIGESTER TANK EQUIPMENT DIGESTER TANK EQUIPMENT
GAS HOOD
The gas hood is the lid on top of the digester and seals the up-per revision opening. Other components, such as pipes, indus-trial valves, measuring instruments, machines, etc. are attached to the gas hood. As an explosive atmosphere builds up in this area of the digester, compliance with increased safety requirements is necessary.
� Installation of mixing equipment possible � Connecting flange for components on request � Gas-proof sealing tape � Manufacturing and CE certificate
Gas hood curved model
Gas hood heavy-duty model
OPTIONAL � Flat or curved models � Installation on the digester by the means of a flange frame for
grouting or anchor-bolting
OVER AND UNDER PRESSURE PROTECTION, WATER HEADER
The water header protects the digester from damages due to over or under pressure. Regulating the height of the head of water deter-mines the maximum deviation. When maximum values are excee-ded, the water is sucked into the digester or blown out causing pres-sure compensation. It is necessary to maintain the water headers in regular intervals, refilling can be done manually or automatically.
� Visual level control and level measurement � By default 40, 50 or 60 mbar � Customised pressure levels possible
Water header (cross-sectional drawing)
OPTIONAL � Self-refilling with magnetic valve (time- or level-oriented)
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GAS EQUIPMENT
Parts that come in touch with gas from the digester are made from stainless steel 316 by default
GAS DOME
Digester gas enters the conduit system via gas dome. On the other hand it aims to prevent digester foam from streaming into the conduit system.
� Pressure gauge (-100 / +150 mbar) � Gas probe unit � Gas-proof sealing tape
Gas dome with baffle holder (cross-sectional drawing)
Gas dome with cage for filling material (cross- sectional drawing)
Foam trap
OPTIONAL � Filter cage for filling material, such as gravel or Raschig rings � Spray nozzles for cleaning the filter cage � Foam trap for problematic systems
GRAVEL FILTERS
Gravel filters separate the coarse material and hold back solids. By ducting through the gravel fill the wet digester gas cools down and condenses. The condensed water is released via the water header.
� 1" flush connection by default � ½" connection for differential pressure measurement
Gravel filter with tubular base and integrated water header
OPTIONAL � Alternative filling material (stainless steel rings, Raschig rings)
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3332DIGESTER TANK EQUIPMENT DIGESTER TANK EQUIPMENT
TUBE HEAT EXCHANGER
Tube heat exchangers heat up the sludge inside the digester tower and are actuated by circulation pumps. The pipe located outside en-sures energy input using heating water. The pipe located inside the di-gester is responsible for feeding and follows the counterflow principle.
� Turbulent flow for optimal heat transfer � Easy-to-clean due to the large dimensions of the cross sectional
area � Tube bends flanged or demountable � Customised dimensions � Complete insulation against loss of heat due to the isolation of
pipe strings � Parts in contact with medium are made from stainless steel 316 � Horizontal or vertical
Compact tube heat exchanger
Tube heat exchanger for wall-mounted installation
OPTIONAL � Compact design fully insulated � Pipe connections with quick-release (quick coupling)
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INSPECTION GLASS
Depending on the dimension of the digester tank, more inspection glasses can be built into the tank's ceiling or the gas hood for mon-itoring purposes. The openings built for entrance and exit or for venti-lation and exhaust air may be used for revision works.
� EX-protection quick release fastener � Internally located wiper � Aluminum lid for protecting the inspection glas
Inspection glass with pipe wall socket
OPTIONAL � Two sided wiper � Inspection glass lamp � Fastening bracket for steel or concrete ceiling
MANHOLE
Manholes are openings for entrance in digester towers or tanks.
� Mounting on concrete using a pipe wall socket with sealing collar � Standard dimension DN 800 and DN 1000, other dimensions on
demand � Gas-proof sealing
Manhole DN 800 with pipe wall socket
Manhole with restraint bracket and swivel device
BALL SPRAY NOZZLE
Ball spray nozzle for foam control
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GAS EQUIPMENT
Parts that come in touch with gas from the digester are made from stainless steel by default
SLUDGE EQUIPMENT8
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DI GÜNTER ZEILINGERGEMEINDEABWASSER- VERBAND AMSTETTEN
We are a satisfied long-term customer of GINZLER and put great emphasis on qualified staff, high product reliabi-lity and flexible servicing. Our demand for sustainability makes GINZLER the perfect match for a partnership.
SCRAPER EQUIPMENT & DISCHARGE SYSTEMS
3736
SCRAPER EQUIPMENT & DISCHARGE SYSTEMS
SCRAPER EQUIPMENT & DISCHARGE SYSTEMS
Scrapers are used to remove sludge from the sedimentation tank continuously and automatically. Furthermore, scrapers separate sediments and floating material from the tank bottom and water surface without having a detrimental impact on the settling process.Scraper bridges are deck plate girder constructions by default and can be customised as profile steel construction depending on the individual requirements.
Deck plate girder bridge � Screw-fastened construction � Low dimensions for transportation � Complete assembly possible on-site
Truss bridge � Long span width possible � Low windage � Low dead load (self-weight)
TECHNICAL SPECIFICATIONS
Scrapers are customised constructions manufactured to meet the demands of our customer. In addition, control and measurement technology equipment systems that have been tried and tested over many years are available. The following values are calculated on the basis of standard constructions:
Maximum load
Primary sedimentation tank: 250 N/mSecondary sedimentation tank: 400 N/mSand trap: 10.000 N/m²or according to customer specification
Clear width 800 to 1000 mm
Railing height 1.100 mm
Frame sizesLongitudinal scraper: 2 to 20 m bridge lengthCircular scraper: 8 to 45 m in bridge diameter
Traffic loads 1.500 N/m²
Materials Stainless steel V2A/V4A/galvanised/coated
Power supplySliding ring body for circular scraperTrailing cable system for longitudinal scrapers
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GENERAL INFORMATION LONGITUDINAL SCRAPERS1
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Secondary sedimentation circular scraper: Tank Ø58m, L=40m
Primary sedimentation longitudinal scraper L=13.5m
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DRIVE SYSTEM
Optionally, longitudinal scrapers can be designed with the following drives:
Solid rubber wheels with tail unit
Forced drive with rail and toothed rack
OPTIONAL � Control cabinet � Emergency escape ladder � Lighting masts � Defroster
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Figure a/b: Clearance by means of scraper
Figure c: Clearance by means of hydraulic suction unit
Figure d/e: Clearance by means of submersible pumps
� Bird protection wire � Trailing cable or energy chain � Synchronisation monitoring
with skew correction
OVERVIEW PLAN
Sand traps consist of a truss bridge with rubber wheels incl. tail unit, bottom scraper blade, grease skimmer and trailing cable system
Primary sedimentation tank scrapers consist of a solid wall bridge with rails incl. rack and pinion drive, bottom scraper blade, floating sludge blade and motor cable reel
BOTTOM SCRAPING
In order to scrape sediments, longitudinal scrapers can be cus-tomised with the following systems.
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SCRAPER EQUIPMENT & DISCHARGE SYSTEMS
SCRAPER EQUIPMENT & DISCHARGE SYSTEMS
Depending on the shape of the tank, structural conditions and the volume of the floating sludge, we offer various reliable options that can be mounted directly on the scraper bridges or the tank wall in case of rectangular tanks.
Funnel-type skimmer � Floating sludge is directed towards the edge of the tank due to
the rotary movements of the inclined skimmer � The flap tag scrapes the floating material into the funnel/hopper � Inclined discharge funnel and connecting flanges
Floating sludge extractor pot with screw � Removal of floating material from the round or rectangular tank by
means of a patented extractor pot � Adjustable submersion depth via throttle slide or pump � No air is carried along, which extends the service life of the pump
and ensures high efficiency. � Direct transport of floating sludge for final utilisation via long
pipelines possible � Minimal maintenance required � Depending on requirements, with rotating screw and/or down -
stream baffle
Paddle mixer with pump chamber � The paddle mixer scrapes the floating sludge and collects it in
the drainage, which is equipped with a pump chamber � Removal of sludge inside the pump chamber through the pump � Control through paddle mixer and pump
Skimming channels with pump chamber � Discharge of floating sludge via submerged skimming channel
into the pump chamber � Removal of sludge in the pump chamber through the pump � Control through skimming channel and pump
Cross collector with pump chamber � The cross collector conveys floating sludge towards the pump
chamber � Pump chamber with height-adjustable overflow edge � Removal of sludge in the pump chamber through the pump � Control through cross collector and pump
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CIRCULAR SCRAPERS REMOVAL OF FLOATING MATERIALS1
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Overview planScrapers in the secondary sedimentation tank consist of a deck plate girder bridge, a logarithmic shaped bottom scraper blade and a funnel-type skimmer
BOTTOM SCRAPING
In order to scrape sediments, circular scrapers can be customised with the following systems.
Clearance by means of a logarithmically-shaped scraper
Clearance by means of “floating scrapers”
Clearance by means of hydraulic jacks
Clearance by means of vacuum jacks
OPTIONAL � Wheel monitoring � Defroster � Control cabinet � Emergency escape ladder � Bird protection wire � Forced drive with rail and toothed rack � Inlet cylinder � Liftable bottom scraper blades � Lighting masts � Channel cleaning device
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Figure a: Motor-driven chan-nel brush with tension spring and left-right rotation
Figure b: Drag brush
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SCRAPER EQUIPMENT & DISCHARGE SYSTEMS
SCRAPER EQUIPMENT & DISCHARGE SYSTEMS
ABZUGSSYSTEME
Pipe decanter< 300 l/sec with hand rope winch or electronic drive
Decanter with drain tray
Floating decanter with drain regulationno additional control unit or electrical drive required
CHAIN SCRAPERS
Chain Scraper made from steel or synthetic material
ELECTROTECHNICAL EQUIPMENT
The control cabinets of the scraper system are ideally suited to the ambient conditions of sewage treatment plants. The entire electrical system is pluggable, modularly configurable and equipped with sophisticated automation.
MaterialSteel or stainless sheet steel, external weather protection cabinet
Verificationaccording to relevant standards such as EN ISO 12100, EN ISO 13849-1 and 2, EN ISO 13850, EN 60204-1
Deliveryfully tested, configured and prepared for commissioning ex works
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Rabble rakes are designed to thicken and remove sludge in the thickener. Rabble rakes are mounted centrically in the thickener on bridges made from concrete or steel. The centre drive consisting of a gear motor and slewing ring enables the rabble rakes to make rotary movements. Overload protection is carried out electronically by default. Bottom scraper blades convey the sludge into the suction funnel. Using raking rods improve the degree of thickening. Various models guarantee the removal of sludge, even when the blade load class is high and the diameter large.
Rabble rakes for thickeners
Industrial rabble rakes
Rabble rakes for digester towers
Rabble rakes for lamella clarifiers
TECHNICAL SPECIFICATIONS
Blade load class< 8 % dry matter contents: 630 N/m< 12 % dry matter contents: 1.000 N/m or according to customer specification
Frame size 2 to 40 m tank diameter
Torque up to 600.000 Nm
Material stainless steel V2A/V4A
OPTIONAL � Funnel scraper plate � Removal of floating sludge � Raking rods � Cyclone cylinders � Guide bearing � Overload protection with spring package
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RABBLE RAKES1
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MORE PRODUCTS ON DEMAND
MAG. ANDREAS GEIERLEHNER LL.M.WIRTSCHAFTSKAMMER NÖ,BEZIRKSSTELLE AMSTETTEN
This local business has constantly managed to develop further and is now internationally known for its industrial know-how. Optimising production sequences in terms of technical, economical and eco-logical expertise contributes to the success of the company.
SPECIAL SOLUTIONS
4544SPECIAL SOLUTIONSSPECIAL SOLUTIONS
GENERAL INFORMATION
One of our core competences is equipping compact systems in containers, vehicles or trailers. We manufacture all different kinds of sizes, weight and quality classes. Our well-spaced workshop and powerful indoor cranes allow us to handle containers up to 40” easily.
Depending on the arrangement, we also provide services in terms of contract manufacturing, planning of the workshop and as-built documentation. When it comes to measurement and control tech-nology, local businesses support us in this matter. Being your part-ner for all-in-one solutions, our philosophy is: “Everything from one source.”
Process water treatment facility for the battery industry please see www.hadi.at
Mobile sludge dewatering plant in trailers please see www.iea-press.at
Container water treatment facility please see www.wastewater.at
GENERAL INFORMATION
In the realm of piping and spool construction GINZLER has gained long-term experience. Using adequate means of connection tech-nology, such as TIG, orbital or manual welding and glueing, screw-fastening, pressing or clipping, we manufacture pipeline systems for all industries. Furthermore, components can be customised with regard to other materials and quality requirements, such as alloy steel, carbon steel and special materials.
Our range of products and services includes storage, distribution and transportation systems used in treatment plants for processing drinking water and waste water as well as channel and flood pro-tection systems, desalination and production facilities.
Our customers immediately receive offers on the basis of our plans and sketches. Depending on the customer's requirements we pro-vide release and production plans followed by delivering the ready-made components on-site. As a make-to-order manufacturer, we also offer to execute installation work in compliance with all safety regulations.
Determined and innovative. Special competences for our cus-tomers. For more information please visit www.ginzler.com
Transportation of abnormal tank loads from the plant in Amstetten to the construction site, tank diameter 5 m, height 4 m.
Filter membranes piped and pre-assembled in our final production facility
Complex piping for digester tower
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TANK MANUFACTURING & SPOOL CONSTRUCTION COMPLETION OF COMPACT SYSTEMS1
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4746SPECIAL SOLUTIONSSPECIAL SOLUTIONS
GENERAL INFORMATION
With our specific expertise in design and detail planning, as well as in the processing of heavy stainless steel constructions, we are unique in Austria. The planning of production-optimised and cost-oriented special constructions (incl. design, calculation and statics) is based on many years of experience. We can also realise products that are demanding in terms of production technology.
We place qualified assembly teams who reliably install Ginzler products in a quality-oriented manner, even for our international customers.
From the raw material to the place of use - Ginzler has experience in the logistics and handling of large construc-tions.
We use our manufacturing know-how to produce large stainless steel constructions, developed and optimised together with our customers.
Using state-of-the-art EDP-CAD systems, such as Creo, AutoDesk Plant 3D and Auto CAD, enables us to commit the customer's idea to paper. Flexibility, adherence to schedules and delivery dates and our high potential for innovation distinguish us with regard to indi-vidual solutions.
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GENERAL INFORMATION
Our production area spreads over 5,000 square metres and en ables us to produce quality goods manufactured by our well-trained staff in our high-performance machine park. Trumpf facility for shap ing of sheets, profile cutting, tube saws, band saws and circular saws, Fronius welding machines, indoor cranes (max. 12.5 tons), stainless steel pickling plant, completion area for pre-assembly and installa-tions, etc.
Years of experience make us specialists on many levels. From the production-optimised design, manufacture and assembly of com-plex-shaped components and machines to the design and realisa-tion of customised all-in-one solutions.
We manufacture prototypes as well as series products and have implemented numerous projects with successful and competitive products.
WE HAVE BEEN VERIFIED AS A SPECIALISED AUS-TRIAN COMPANY ON A NUMBER OF OCCASIONS
Certified welding company
Official verification of the whole company
Product testing conducted by Gütegemeinschaft Wassertechnik (Austrian Association for Quality in Water Technology)
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CONTRACT MANUFACTURING & PROTOTYPING SPECIAL CONSTRUCTION & ASSEMBLY
WWW.GINZLER.COM
AUSTRIA
GINZLER GMBH Clemens-Holzmeister-Straße 3, A-3300 Amstetten Tel.: +43 7472 / 627 47-0 E-Mail: [email protected]