I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
Exova ndash
Supporting Global Aerospace
Supply ChainApril 2016
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
2 Exova - Supporting Global Aerospace Supply Chain
bull Exova is worldrsquos largest dedicated testing group tried and trusted by industry leaders for inspection testing qualification and quality assurance of their products and operations
bull Headquartered in the UK and has an international network of laboratoriesndash 118 laboratories in 23 countries
ndash 13 NADCAP Accredited labs world-wide
ndash 7 in North America and 7 in Europe provide aerospace materials and products testing
Who We Are
25000 customers 3800 experts118 laboratories in
23 countriesMore than 90
yearsrsquo experience
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
3 Exova - Supporting Global Aerospace Supply Chain
Supporting Your Needs
Add linking graphic to underline how capabilities work to the customer sectors
Aerospace
Oil amp Gas and Industrials
Construction
Fire Safety and Security
Transportation
Food and Pharmaceuticals
Environmental
Polymers and composites
Corrosion and protection
Metal technology
Fire
Structures and systems
Calibration
Chemistry and microbiology
Metals
Composites
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
4 Exova - Supporting Global Aerospace Supply Chain
Selected Customers
Aerospace
Oil amp Gas and Industrials
Pro
du
ct
Fire
Transportation
Calibration
Health Sciences
Middle East
Supporting world-class customers
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
5 Exova - Supporting Global Aerospace Supply Chain
Our Aerospace customers
Airbus Honeywell
BAE Systems MTU
Boeing Pratt amp Whitney
Bombardier Precision Castparts Corp
EADS Rolls-Royce
Airbus Helicopters Saab
GE Aviation Safran Group
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
6 Exova - Supporting Global Aerospace Supply Chain
bull We follow exacting quality standards that
ensure we deliver accurate reliable results
bull We operate in accordance with applicable
national and international standards
bull Where appropriate our laboratories comply
with ISOIEC 17025 and NADCAP
bull In addition we hold EN 45011 (ISOIEC Guide
65) and ISOIEC 17020 for the certification
and inspection services we provide
bull Our laboratories are independently audited on
a regular basis and hold a wide range of
accreditations and customer specific
approvals
Quality Assured
Representative Accreditations
Representative Approvals
39 accreditations
60 customer approvals
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
7 Exova - Supporting Global Aerospace Supply Chain
bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat
Treating
bull ISOIEC 17025 General Requirements for the competence of Testing
and Calibration Laboratories
bull Additional Prime Approvals Include
Airbus
Boeing
Bombardier
Cessna
Embraer
Flowserve
GE Aviation
Goodrich Aerostructures
Gulfstream
Hamilton Sundstrand
Hawker Beechcraft
Honeywell Aerospace
Lockheed Martin
MD Helicopters
Messier-Bugatti-Dowty
Mitsubishi Materials
MTU Aero Engines
Northrop Grumman
Parker Aerospace
Pratt amp Whitney
Robinson Helicopter
Rolls Royce UK 1
Rolls Royce Deutschland 1
Rolls Royce Indianapolis
Sikorsky Helicopters
Snecma
Turbomeca
Volvo Aero
Comprehensive Accreditations -Aerospace
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
8 Exova - Supporting Global Aerospace Supply Chain
Technical Leadership Team
Notes
1) Years of experience
bull Dr Natalia Becerra (12 years)
bull Polymers and Composites bull Carol Stewart (20 years)
bull Health Sciences
bull Dr Neil Trigwell (32 years)
bull NDI Oil and Gasbull Dr Janet Murrell (34 years)
bull Fire and Safety
bull Dr Chris Fowler (35 years)
bull CorrossionCalibration
Metal
Technology
Chemistry
and Micro-
biology
Polymers
and
Composites
Calibration
Structures
and SystemsFire
Corrosion
and
ProtectionDr Roger Digby
bull Patrik Persson (20 years)
bull Calibrtion
bull Corwyn Berger (35 years)
bull Technical Director
bull Prabir Chaudhury (25 years)
bull Technical Director
bull Metals Technology1
bull Chris Harwood (25 years)
bull Technical Director
bull Aerospace Americas
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
9 Exova - Supporting Global Aerospace Supply Chain
What we do ndash Testing and Qualification
Tension amp compression testing
Multi-axis fracture mechanics
Polymer and composite materials tests
NDT for turbine amp airframe parts
Advanced machining
Static physical amp fatigue testing
Chemical analysis and corrosion test
High temperature creep amp stress rupture
Structural testing at high load
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
10 Exova - Supporting Global Aerospace Supply Chain
What Airframes Require
Bending
Bending and
Torsion
Impact
Shear stress due to trans-
verse shear and torsion
Compression due to bending
stability static strength
corrosion resistanceHigh local loadsHoop stress
Impact
Impact
Impact
Shear
stress
Hoop stress and longi-
tudinal stress
Longitudinal stress
Staticresidual strength
Crack growth
Upper skin
Compressionstability
Lower skin
Tensioncrack growth
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
11 Exova - Supporting Global Aerospace Supply Chain
What Engines Require
Bird impact
erosion and ice
buildup
Hoop stresses
High strength high
temperature low
cost combustor
casings
Outer gas path
Contaiment system and
engine mounting system
Inertial and
thermal stressesHigh loads
VibrationHigh temperature
low weight
Heat-resistant
coatings high
strenght to ensure
mechanical intergrity
Corrosion
Robust low cost
compressor sealing
systems Cycling
loading
Noise
Reliability
Efficiency
Emissions
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
2 Exova - Supporting Global Aerospace Supply Chain
bull Exova is worldrsquos largest dedicated testing group tried and trusted by industry leaders for inspection testing qualification and quality assurance of their products and operations
bull Headquartered in the UK and has an international network of laboratoriesndash 118 laboratories in 23 countries
ndash 13 NADCAP Accredited labs world-wide
ndash 7 in North America and 7 in Europe provide aerospace materials and products testing
Who We Are
25000 customers 3800 experts118 laboratories in
23 countriesMore than 90
yearsrsquo experience
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
3 Exova - Supporting Global Aerospace Supply Chain
Supporting Your Needs
Add linking graphic to underline how capabilities work to the customer sectors
Aerospace
Oil amp Gas and Industrials
Construction
Fire Safety and Security
Transportation
Food and Pharmaceuticals
Environmental
Polymers and composites
Corrosion and protection
Metal technology
Fire
Structures and systems
Calibration
Chemistry and microbiology
Metals
Composites
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
4 Exova - Supporting Global Aerospace Supply Chain
Selected Customers
Aerospace
Oil amp Gas and Industrials
Pro
du
ct
Fire
Transportation
Calibration
Health Sciences
Middle East
Supporting world-class customers
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
5 Exova - Supporting Global Aerospace Supply Chain
Our Aerospace customers
Airbus Honeywell
BAE Systems MTU
Boeing Pratt amp Whitney
Bombardier Precision Castparts Corp
EADS Rolls-Royce
Airbus Helicopters Saab
GE Aviation Safran Group
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
6 Exova - Supporting Global Aerospace Supply Chain
bull We follow exacting quality standards that
ensure we deliver accurate reliable results
bull We operate in accordance with applicable
national and international standards
bull Where appropriate our laboratories comply
with ISOIEC 17025 and NADCAP
bull In addition we hold EN 45011 (ISOIEC Guide
65) and ISOIEC 17020 for the certification
and inspection services we provide
bull Our laboratories are independently audited on
a regular basis and hold a wide range of
accreditations and customer specific
approvals
Quality Assured
Representative Accreditations
Representative Approvals
39 accreditations
60 customer approvals
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
7 Exova - Supporting Global Aerospace Supply Chain
bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat
Treating
bull ISOIEC 17025 General Requirements for the competence of Testing
and Calibration Laboratories
bull Additional Prime Approvals Include
Airbus
Boeing
Bombardier
Cessna
Embraer
Flowserve
GE Aviation
Goodrich Aerostructures
Gulfstream
Hamilton Sundstrand
Hawker Beechcraft
Honeywell Aerospace
Lockheed Martin
MD Helicopters
Messier-Bugatti-Dowty
Mitsubishi Materials
MTU Aero Engines
Northrop Grumman
Parker Aerospace
Pratt amp Whitney
Robinson Helicopter
Rolls Royce UK 1
Rolls Royce Deutschland 1
Rolls Royce Indianapolis
Sikorsky Helicopters
Snecma
Turbomeca
Volvo Aero
Comprehensive Accreditations -Aerospace
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
8 Exova - Supporting Global Aerospace Supply Chain
Technical Leadership Team
Notes
1) Years of experience
bull Dr Natalia Becerra (12 years)
bull Polymers and Composites bull Carol Stewart (20 years)
bull Health Sciences
bull Dr Neil Trigwell (32 years)
bull NDI Oil and Gasbull Dr Janet Murrell (34 years)
bull Fire and Safety
bull Dr Chris Fowler (35 years)
bull CorrossionCalibration
Metal
Technology
Chemistry
and Micro-
biology
Polymers
and
Composites
Calibration
Structures
and SystemsFire
Corrosion
and
ProtectionDr Roger Digby
bull Patrik Persson (20 years)
bull Calibrtion
bull Corwyn Berger (35 years)
bull Technical Director
bull Prabir Chaudhury (25 years)
bull Technical Director
bull Metals Technology1
bull Chris Harwood (25 years)
bull Technical Director
bull Aerospace Americas
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
9 Exova - Supporting Global Aerospace Supply Chain
What we do ndash Testing and Qualification
Tension amp compression testing
Multi-axis fracture mechanics
Polymer and composite materials tests
NDT for turbine amp airframe parts
Advanced machining
Static physical amp fatigue testing
Chemical analysis and corrosion test
High temperature creep amp stress rupture
Structural testing at high load
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
10 Exova - Supporting Global Aerospace Supply Chain
What Airframes Require
Bending
Bending and
Torsion
Impact
Shear stress due to trans-
verse shear and torsion
Compression due to bending
stability static strength
corrosion resistanceHigh local loadsHoop stress
Impact
Impact
Impact
Shear
stress
Hoop stress and longi-
tudinal stress
Longitudinal stress
Staticresidual strength
Crack growth
Upper skin
Compressionstability
Lower skin
Tensioncrack growth
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
11 Exova - Supporting Global Aerospace Supply Chain
What Engines Require
Bird impact
erosion and ice
buildup
Hoop stresses
High strength high
temperature low
cost combustor
casings
Outer gas path
Contaiment system and
engine mounting system
Inertial and
thermal stressesHigh loads
VibrationHigh temperature
low weight
Heat-resistant
coatings high
strenght to ensure
mechanical intergrity
Corrosion
Robust low cost
compressor sealing
systems Cycling
loading
Noise
Reliability
Efficiency
Emissions
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
3 Exova - Supporting Global Aerospace Supply Chain
Supporting Your Needs
Add linking graphic to underline how capabilities work to the customer sectors
Aerospace
Oil amp Gas and Industrials
Construction
Fire Safety and Security
Transportation
Food and Pharmaceuticals
Environmental
Polymers and composites
Corrosion and protection
Metal technology
Fire
Structures and systems
Calibration
Chemistry and microbiology
Metals
Composites
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
4 Exova - Supporting Global Aerospace Supply Chain
Selected Customers
Aerospace
Oil amp Gas and Industrials
Pro
du
ct
Fire
Transportation
Calibration
Health Sciences
Middle East
Supporting world-class customers
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
5 Exova - Supporting Global Aerospace Supply Chain
Our Aerospace customers
Airbus Honeywell
BAE Systems MTU
Boeing Pratt amp Whitney
Bombardier Precision Castparts Corp
EADS Rolls-Royce
Airbus Helicopters Saab
GE Aviation Safran Group
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
6 Exova - Supporting Global Aerospace Supply Chain
bull We follow exacting quality standards that
ensure we deliver accurate reliable results
bull We operate in accordance with applicable
national and international standards
bull Where appropriate our laboratories comply
with ISOIEC 17025 and NADCAP
bull In addition we hold EN 45011 (ISOIEC Guide
65) and ISOIEC 17020 for the certification
and inspection services we provide
bull Our laboratories are independently audited on
a regular basis and hold a wide range of
accreditations and customer specific
approvals
Quality Assured
Representative Accreditations
Representative Approvals
39 accreditations
60 customer approvals
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
7 Exova - Supporting Global Aerospace Supply Chain
bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat
Treating
bull ISOIEC 17025 General Requirements for the competence of Testing
and Calibration Laboratories
bull Additional Prime Approvals Include
Airbus
Boeing
Bombardier
Cessna
Embraer
Flowserve
GE Aviation
Goodrich Aerostructures
Gulfstream
Hamilton Sundstrand
Hawker Beechcraft
Honeywell Aerospace
Lockheed Martin
MD Helicopters
Messier-Bugatti-Dowty
Mitsubishi Materials
MTU Aero Engines
Northrop Grumman
Parker Aerospace
Pratt amp Whitney
Robinson Helicopter
Rolls Royce UK 1
Rolls Royce Deutschland 1
Rolls Royce Indianapolis
Sikorsky Helicopters
Snecma
Turbomeca
Volvo Aero
Comprehensive Accreditations -Aerospace
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
8 Exova - Supporting Global Aerospace Supply Chain
Technical Leadership Team
Notes
1) Years of experience
bull Dr Natalia Becerra (12 years)
bull Polymers and Composites bull Carol Stewart (20 years)
bull Health Sciences
bull Dr Neil Trigwell (32 years)
bull NDI Oil and Gasbull Dr Janet Murrell (34 years)
bull Fire and Safety
bull Dr Chris Fowler (35 years)
bull CorrossionCalibration
Metal
Technology
Chemistry
and Micro-
biology
Polymers
and
Composites
Calibration
Structures
and SystemsFire
Corrosion
and
ProtectionDr Roger Digby
bull Patrik Persson (20 years)
bull Calibrtion
bull Corwyn Berger (35 years)
bull Technical Director
bull Prabir Chaudhury (25 years)
bull Technical Director
bull Metals Technology1
bull Chris Harwood (25 years)
bull Technical Director
bull Aerospace Americas
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
9 Exova - Supporting Global Aerospace Supply Chain
What we do ndash Testing and Qualification
Tension amp compression testing
Multi-axis fracture mechanics
Polymer and composite materials tests
NDT for turbine amp airframe parts
Advanced machining
Static physical amp fatigue testing
Chemical analysis and corrosion test
High temperature creep amp stress rupture
Structural testing at high load
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
10 Exova - Supporting Global Aerospace Supply Chain
What Airframes Require
Bending
Bending and
Torsion
Impact
Shear stress due to trans-
verse shear and torsion
Compression due to bending
stability static strength
corrosion resistanceHigh local loadsHoop stress
Impact
Impact
Impact
Shear
stress
Hoop stress and longi-
tudinal stress
Longitudinal stress
Staticresidual strength
Crack growth
Upper skin
Compressionstability
Lower skin
Tensioncrack growth
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
11 Exova - Supporting Global Aerospace Supply Chain
What Engines Require
Bird impact
erosion and ice
buildup
Hoop stresses
High strength high
temperature low
cost combustor
casings
Outer gas path
Contaiment system and
engine mounting system
Inertial and
thermal stressesHigh loads
VibrationHigh temperature
low weight
Heat-resistant
coatings high
strenght to ensure
mechanical intergrity
Corrosion
Robust low cost
compressor sealing
systems Cycling
loading
Noise
Reliability
Efficiency
Emissions
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
4 Exova - Supporting Global Aerospace Supply Chain
Selected Customers
Aerospace
Oil amp Gas and Industrials
Pro
du
ct
Fire
Transportation
Calibration
Health Sciences
Middle East
Supporting world-class customers
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
5 Exova - Supporting Global Aerospace Supply Chain
Our Aerospace customers
Airbus Honeywell
BAE Systems MTU
Boeing Pratt amp Whitney
Bombardier Precision Castparts Corp
EADS Rolls-Royce
Airbus Helicopters Saab
GE Aviation Safran Group
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
6 Exova - Supporting Global Aerospace Supply Chain
bull We follow exacting quality standards that
ensure we deliver accurate reliable results
bull We operate in accordance with applicable
national and international standards
bull Where appropriate our laboratories comply
with ISOIEC 17025 and NADCAP
bull In addition we hold EN 45011 (ISOIEC Guide
65) and ISOIEC 17020 for the certification
and inspection services we provide
bull Our laboratories are independently audited on
a regular basis and hold a wide range of
accreditations and customer specific
approvals
Quality Assured
Representative Accreditations
Representative Approvals
39 accreditations
60 customer approvals
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
7 Exova - Supporting Global Aerospace Supply Chain
bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat
Treating
bull ISOIEC 17025 General Requirements for the competence of Testing
and Calibration Laboratories
bull Additional Prime Approvals Include
Airbus
Boeing
Bombardier
Cessna
Embraer
Flowserve
GE Aviation
Goodrich Aerostructures
Gulfstream
Hamilton Sundstrand
Hawker Beechcraft
Honeywell Aerospace
Lockheed Martin
MD Helicopters
Messier-Bugatti-Dowty
Mitsubishi Materials
MTU Aero Engines
Northrop Grumman
Parker Aerospace
Pratt amp Whitney
Robinson Helicopter
Rolls Royce UK 1
Rolls Royce Deutschland 1
Rolls Royce Indianapolis
Sikorsky Helicopters
Snecma
Turbomeca
Volvo Aero
Comprehensive Accreditations -Aerospace
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
8 Exova - Supporting Global Aerospace Supply Chain
Technical Leadership Team
Notes
1) Years of experience
bull Dr Natalia Becerra (12 years)
bull Polymers and Composites bull Carol Stewart (20 years)
bull Health Sciences
bull Dr Neil Trigwell (32 years)
bull NDI Oil and Gasbull Dr Janet Murrell (34 years)
bull Fire and Safety
bull Dr Chris Fowler (35 years)
bull CorrossionCalibration
Metal
Technology
Chemistry
and Micro-
biology
Polymers
and
Composites
Calibration
Structures
and SystemsFire
Corrosion
and
ProtectionDr Roger Digby
bull Patrik Persson (20 years)
bull Calibrtion
bull Corwyn Berger (35 years)
bull Technical Director
bull Prabir Chaudhury (25 years)
bull Technical Director
bull Metals Technology1
bull Chris Harwood (25 years)
bull Technical Director
bull Aerospace Americas
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
9 Exova - Supporting Global Aerospace Supply Chain
What we do ndash Testing and Qualification
Tension amp compression testing
Multi-axis fracture mechanics
Polymer and composite materials tests
NDT for turbine amp airframe parts
Advanced machining
Static physical amp fatigue testing
Chemical analysis and corrosion test
High temperature creep amp stress rupture
Structural testing at high load
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
10 Exova - Supporting Global Aerospace Supply Chain
What Airframes Require
Bending
Bending and
Torsion
Impact
Shear stress due to trans-
verse shear and torsion
Compression due to bending
stability static strength
corrosion resistanceHigh local loadsHoop stress
Impact
Impact
Impact
Shear
stress
Hoop stress and longi-
tudinal stress
Longitudinal stress
Staticresidual strength
Crack growth
Upper skin
Compressionstability
Lower skin
Tensioncrack growth
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
11 Exova - Supporting Global Aerospace Supply Chain
What Engines Require
Bird impact
erosion and ice
buildup
Hoop stresses
High strength high
temperature low
cost combustor
casings
Outer gas path
Contaiment system and
engine mounting system
Inertial and
thermal stressesHigh loads
VibrationHigh temperature
low weight
Heat-resistant
coatings high
strenght to ensure
mechanical intergrity
Corrosion
Robust low cost
compressor sealing
systems Cycling
loading
Noise
Reliability
Efficiency
Emissions
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
5 Exova - Supporting Global Aerospace Supply Chain
Our Aerospace customers
Airbus Honeywell
BAE Systems MTU
Boeing Pratt amp Whitney
Bombardier Precision Castparts Corp
EADS Rolls-Royce
Airbus Helicopters Saab
GE Aviation Safran Group
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
6 Exova - Supporting Global Aerospace Supply Chain
bull We follow exacting quality standards that
ensure we deliver accurate reliable results
bull We operate in accordance with applicable
national and international standards
bull Where appropriate our laboratories comply
with ISOIEC 17025 and NADCAP
bull In addition we hold EN 45011 (ISOIEC Guide
65) and ISOIEC 17020 for the certification
and inspection services we provide
bull Our laboratories are independently audited on
a regular basis and hold a wide range of
accreditations and customer specific
approvals
Quality Assured
Representative Accreditations
Representative Approvals
39 accreditations
60 customer approvals
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
7 Exova - Supporting Global Aerospace Supply Chain
bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat
Treating
bull ISOIEC 17025 General Requirements for the competence of Testing
and Calibration Laboratories
bull Additional Prime Approvals Include
Airbus
Boeing
Bombardier
Cessna
Embraer
Flowserve
GE Aviation
Goodrich Aerostructures
Gulfstream
Hamilton Sundstrand
Hawker Beechcraft
Honeywell Aerospace
Lockheed Martin
MD Helicopters
Messier-Bugatti-Dowty
Mitsubishi Materials
MTU Aero Engines
Northrop Grumman
Parker Aerospace
Pratt amp Whitney
Robinson Helicopter
Rolls Royce UK 1
Rolls Royce Deutschland 1
Rolls Royce Indianapolis
Sikorsky Helicopters
Snecma
Turbomeca
Volvo Aero
Comprehensive Accreditations -Aerospace
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
8 Exova - Supporting Global Aerospace Supply Chain
Technical Leadership Team
Notes
1) Years of experience
bull Dr Natalia Becerra (12 years)
bull Polymers and Composites bull Carol Stewart (20 years)
bull Health Sciences
bull Dr Neil Trigwell (32 years)
bull NDI Oil and Gasbull Dr Janet Murrell (34 years)
bull Fire and Safety
bull Dr Chris Fowler (35 years)
bull CorrossionCalibration
Metal
Technology
Chemistry
and Micro-
biology
Polymers
and
Composites
Calibration
Structures
and SystemsFire
Corrosion
and
ProtectionDr Roger Digby
bull Patrik Persson (20 years)
bull Calibrtion
bull Corwyn Berger (35 years)
bull Technical Director
bull Prabir Chaudhury (25 years)
bull Technical Director
bull Metals Technology1
bull Chris Harwood (25 years)
bull Technical Director
bull Aerospace Americas
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
9 Exova - Supporting Global Aerospace Supply Chain
What we do ndash Testing and Qualification
Tension amp compression testing
Multi-axis fracture mechanics
Polymer and composite materials tests
NDT for turbine amp airframe parts
Advanced machining
Static physical amp fatigue testing
Chemical analysis and corrosion test
High temperature creep amp stress rupture
Structural testing at high load
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
10 Exova - Supporting Global Aerospace Supply Chain
What Airframes Require
Bending
Bending and
Torsion
Impact
Shear stress due to trans-
verse shear and torsion
Compression due to bending
stability static strength
corrosion resistanceHigh local loadsHoop stress
Impact
Impact
Impact
Shear
stress
Hoop stress and longi-
tudinal stress
Longitudinal stress
Staticresidual strength
Crack growth
Upper skin
Compressionstability
Lower skin
Tensioncrack growth
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
11 Exova - Supporting Global Aerospace Supply Chain
What Engines Require
Bird impact
erosion and ice
buildup
Hoop stresses
High strength high
temperature low
cost combustor
casings
Outer gas path
Contaiment system and
engine mounting system
Inertial and
thermal stressesHigh loads
VibrationHigh temperature
low weight
Heat-resistant
coatings high
strenght to ensure
mechanical intergrity
Corrosion
Robust low cost
compressor sealing
systems Cycling
loading
Noise
Reliability
Efficiency
Emissions
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
6 Exova - Supporting Global Aerospace Supply Chain
bull We follow exacting quality standards that
ensure we deliver accurate reliable results
bull We operate in accordance with applicable
national and international standards
bull Where appropriate our laboratories comply
with ISOIEC 17025 and NADCAP
bull In addition we hold EN 45011 (ISOIEC Guide
65) and ISOIEC 17020 for the certification
and inspection services we provide
bull Our laboratories are independently audited on
a regular basis and hold a wide range of
accreditations and customer specific
approvals
Quality Assured
Representative Accreditations
Representative Approvals
39 accreditations
60 customer approvals
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
7 Exova - Supporting Global Aerospace Supply Chain
bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat
Treating
bull ISOIEC 17025 General Requirements for the competence of Testing
and Calibration Laboratories
bull Additional Prime Approvals Include
Airbus
Boeing
Bombardier
Cessna
Embraer
Flowserve
GE Aviation
Goodrich Aerostructures
Gulfstream
Hamilton Sundstrand
Hawker Beechcraft
Honeywell Aerospace
Lockheed Martin
MD Helicopters
Messier-Bugatti-Dowty
Mitsubishi Materials
MTU Aero Engines
Northrop Grumman
Parker Aerospace
Pratt amp Whitney
Robinson Helicopter
Rolls Royce UK 1
Rolls Royce Deutschland 1
Rolls Royce Indianapolis
Sikorsky Helicopters
Snecma
Turbomeca
Volvo Aero
Comprehensive Accreditations -Aerospace
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
8 Exova - Supporting Global Aerospace Supply Chain
Technical Leadership Team
Notes
1) Years of experience
bull Dr Natalia Becerra (12 years)
bull Polymers and Composites bull Carol Stewart (20 years)
bull Health Sciences
bull Dr Neil Trigwell (32 years)
bull NDI Oil and Gasbull Dr Janet Murrell (34 years)
bull Fire and Safety
bull Dr Chris Fowler (35 years)
bull CorrossionCalibration
Metal
Technology
Chemistry
and Micro-
biology
Polymers
and
Composites
Calibration
Structures
and SystemsFire
Corrosion
and
ProtectionDr Roger Digby
bull Patrik Persson (20 years)
bull Calibrtion
bull Corwyn Berger (35 years)
bull Technical Director
bull Prabir Chaudhury (25 years)
bull Technical Director
bull Metals Technology1
bull Chris Harwood (25 years)
bull Technical Director
bull Aerospace Americas
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
9 Exova - Supporting Global Aerospace Supply Chain
What we do ndash Testing and Qualification
Tension amp compression testing
Multi-axis fracture mechanics
Polymer and composite materials tests
NDT for turbine amp airframe parts
Advanced machining
Static physical amp fatigue testing
Chemical analysis and corrosion test
High temperature creep amp stress rupture
Structural testing at high load
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
10 Exova - Supporting Global Aerospace Supply Chain
What Airframes Require
Bending
Bending and
Torsion
Impact
Shear stress due to trans-
verse shear and torsion
Compression due to bending
stability static strength
corrosion resistanceHigh local loadsHoop stress
Impact
Impact
Impact
Shear
stress
Hoop stress and longi-
tudinal stress
Longitudinal stress
Staticresidual strength
Crack growth
Upper skin
Compressionstability
Lower skin
Tensioncrack growth
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
11 Exova - Supporting Global Aerospace Supply Chain
What Engines Require
Bird impact
erosion and ice
buildup
Hoop stresses
High strength high
temperature low
cost combustor
casings
Outer gas path
Contaiment system and
engine mounting system
Inertial and
thermal stressesHigh loads
VibrationHigh temperature
low weight
Heat-resistant
coatings high
strenght to ensure
mechanical intergrity
Corrosion
Robust low cost
compressor sealing
systems Cycling
loading
Noise
Reliability
Efficiency
Emissions
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
7 Exova - Supporting Global Aerospace Supply Chain
bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat
Treating
bull ISOIEC 17025 General Requirements for the competence of Testing
and Calibration Laboratories
bull Additional Prime Approvals Include
Airbus
Boeing
Bombardier
Cessna
Embraer
Flowserve
GE Aviation
Goodrich Aerostructures
Gulfstream
Hamilton Sundstrand
Hawker Beechcraft
Honeywell Aerospace
Lockheed Martin
MD Helicopters
Messier-Bugatti-Dowty
Mitsubishi Materials
MTU Aero Engines
Northrop Grumman
Parker Aerospace
Pratt amp Whitney
Robinson Helicopter
Rolls Royce UK 1
Rolls Royce Deutschland 1
Rolls Royce Indianapolis
Sikorsky Helicopters
Snecma
Turbomeca
Volvo Aero
Comprehensive Accreditations -Aerospace
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
8 Exova - Supporting Global Aerospace Supply Chain
Technical Leadership Team
Notes
1) Years of experience
bull Dr Natalia Becerra (12 years)
bull Polymers and Composites bull Carol Stewart (20 years)
bull Health Sciences
bull Dr Neil Trigwell (32 years)
bull NDI Oil and Gasbull Dr Janet Murrell (34 years)
bull Fire and Safety
bull Dr Chris Fowler (35 years)
bull CorrossionCalibration
Metal
Technology
Chemistry
and Micro-
biology
Polymers
and
Composites
Calibration
Structures
and SystemsFire
Corrosion
and
ProtectionDr Roger Digby
bull Patrik Persson (20 years)
bull Calibrtion
bull Corwyn Berger (35 years)
bull Technical Director
bull Prabir Chaudhury (25 years)
bull Technical Director
bull Metals Technology1
bull Chris Harwood (25 years)
bull Technical Director
bull Aerospace Americas
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
9 Exova - Supporting Global Aerospace Supply Chain
What we do ndash Testing and Qualification
Tension amp compression testing
Multi-axis fracture mechanics
Polymer and composite materials tests
NDT for turbine amp airframe parts
Advanced machining
Static physical amp fatigue testing
Chemical analysis and corrosion test
High temperature creep amp stress rupture
Structural testing at high load
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
10 Exova - Supporting Global Aerospace Supply Chain
What Airframes Require
Bending
Bending and
Torsion
Impact
Shear stress due to trans-
verse shear and torsion
Compression due to bending
stability static strength
corrosion resistanceHigh local loadsHoop stress
Impact
Impact
Impact
Shear
stress
Hoop stress and longi-
tudinal stress
Longitudinal stress
Staticresidual strength
Crack growth
Upper skin
Compressionstability
Lower skin
Tensioncrack growth
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
11 Exova - Supporting Global Aerospace Supply Chain
What Engines Require
Bird impact
erosion and ice
buildup
Hoop stresses
High strength high
temperature low
cost combustor
casings
Outer gas path
Contaiment system and
engine mounting system
Inertial and
thermal stressesHigh loads
VibrationHigh temperature
low weight
Heat-resistant
coatings high
strenght to ensure
mechanical intergrity
Corrosion
Robust low cost
compressor sealing
systems Cycling
loading
Noise
Reliability
Efficiency
Emissions
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
8 Exova - Supporting Global Aerospace Supply Chain
Technical Leadership Team
Notes
1) Years of experience
bull Dr Natalia Becerra (12 years)
bull Polymers and Composites bull Carol Stewart (20 years)
bull Health Sciences
bull Dr Neil Trigwell (32 years)
bull NDI Oil and Gasbull Dr Janet Murrell (34 years)
bull Fire and Safety
bull Dr Chris Fowler (35 years)
bull CorrossionCalibration
Metal
Technology
Chemistry
and Micro-
biology
Polymers
and
Composites
Calibration
Structures
and SystemsFire
Corrosion
and
ProtectionDr Roger Digby
bull Patrik Persson (20 years)
bull Calibrtion
bull Corwyn Berger (35 years)
bull Technical Director
bull Prabir Chaudhury (25 years)
bull Technical Director
bull Metals Technology1
bull Chris Harwood (25 years)
bull Technical Director
bull Aerospace Americas
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
9 Exova - Supporting Global Aerospace Supply Chain
What we do ndash Testing and Qualification
Tension amp compression testing
Multi-axis fracture mechanics
Polymer and composite materials tests
NDT for turbine amp airframe parts
Advanced machining
Static physical amp fatigue testing
Chemical analysis and corrosion test
High temperature creep amp stress rupture
Structural testing at high load
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
10 Exova - Supporting Global Aerospace Supply Chain
What Airframes Require
Bending
Bending and
Torsion
Impact
Shear stress due to trans-
verse shear and torsion
Compression due to bending
stability static strength
corrosion resistanceHigh local loadsHoop stress
Impact
Impact
Impact
Shear
stress
Hoop stress and longi-
tudinal stress
Longitudinal stress
Staticresidual strength
Crack growth
Upper skin
Compressionstability
Lower skin
Tensioncrack growth
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
11 Exova - Supporting Global Aerospace Supply Chain
What Engines Require
Bird impact
erosion and ice
buildup
Hoop stresses
High strength high
temperature low
cost combustor
casings
Outer gas path
Contaiment system and
engine mounting system
Inertial and
thermal stressesHigh loads
VibrationHigh temperature
low weight
Heat-resistant
coatings high
strenght to ensure
mechanical intergrity
Corrosion
Robust low cost
compressor sealing
systems Cycling
loading
Noise
Reliability
Efficiency
Emissions
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
9 Exova - Supporting Global Aerospace Supply Chain
What we do ndash Testing and Qualification
Tension amp compression testing
Multi-axis fracture mechanics
Polymer and composite materials tests
NDT for turbine amp airframe parts
Advanced machining
Static physical amp fatigue testing
Chemical analysis and corrosion test
High temperature creep amp stress rupture
Structural testing at high load
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
10 Exova - Supporting Global Aerospace Supply Chain
What Airframes Require
Bending
Bending and
Torsion
Impact
Shear stress due to trans-
verse shear and torsion
Compression due to bending
stability static strength
corrosion resistanceHigh local loadsHoop stress
Impact
Impact
Impact
Shear
stress
Hoop stress and longi-
tudinal stress
Longitudinal stress
Staticresidual strength
Crack growth
Upper skin
Compressionstability
Lower skin
Tensioncrack growth
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
11 Exova - Supporting Global Aerospace Supply Chain
What Engines Require
Bird impact
erosion and ice
buildup
Hoop stresses
High strength high
temperature low
cost combustor
casings
Outer gas path
Contaiment system and
engine mounting system
Inertial and
thermal stressesHigh loads
VibrationHigh temperature
low weight
Heat-resistant
coatings high
strenght to ensure
mechanical intergrity
Corrosion
Robust low cost
compressor sealing
systems Cycling
loading
Noise
Reliability
Efficiency
Emissions
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
10 Exova - Supporting Global Aerospace Supply Chain
What Airframes Require
Bending
Bending and
Torsion
Impact
Shear stress due to trans-
verse shear and torsion
Compression due to bending
stability static strength
corrosion resistanceHigh local loadsHoop stress
Impact
Impact
Impact
Shear
stress
Hoop stress and longi-
tudinal stress
Longitudinal stress
Staticresidual strength
Crack growth
Upper skin
Compressionstability
Lower skin
Tensioncrack growth
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
11 Exova - Supporting Global Aerospace Supply Chain
What Engines Require
Bird impact
erosion and ice
buildup
Hoop stresses
High strength high
temperature low
cost combustor
casings
Outer gas path
Contaiment system and
engine mounting system
Inertial and
thermal stressesHigh loads
VibrationHigh temperature
low weight
Heat-resistant
coatings high
strenght to ensure
mechanical intergrity
Corrosion
Robust low cost
compressor sealing
systems Cycling
loading
Noise
Reliability
Efficiency
Emissions
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
11 Exova - Supporting Global Aerospace Supply Chain
What Engines Require
Bird impact
erosion and ice
buildup
Hoop stresses
High strength high
temperature low
cost combustor
casings
Outer gas path
Contaiment system and
engine mounting system
Inertial and
thermal stressesHigh loads
VibrationHigh temperature
low weight
Heat-resistant
coatings high
strenght to ensure
mechanical intergrity
Corrosion
Robust low cost
compressor sealing
systems Cycling
loading
Noise
Reliability
Efficiency
Emissions
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
12 Exova - Supporting Global Aerospace Supply Chain
bull Safety
bull RegulationLegislationndash Airworthiness (eg CS-25)
ndash Environment
bull Performancendash Structural aerodynamic and power plant
ndash Optimized material properties new materials
ndash Manufacturing capability new processes
bull Costndash Minimized recurring cost
ndash Maximize effectiveness of non-recurring cost
ndash Reduce product development cycle
ndash Reduced manufacturing cycle time
Drivers and challenges for testing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
13 Exova - Supporting Global Aerospace Supply Chain
Learning from Experience
bull Engineeringmilitary drivenbull Limited understanding of material
properties and failure mechanisms
50rsquos
bull Commercially driven
bull Understanding detection and
control of production and service
induced defects
80rsquos
bull Commercial and environmental
drivers
bull Rigorous analysis validated by test
Today
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
14 Exova - Supporting Global Aerospace Supply Chain
When to test Indirect savings amp risk reduction
Costs of a modification vs product development cycle
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
Impact cost
0 EIS
time
To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
15 Exova - Supporting Global Aerospace Supply Chain
Development and Certification Test Pyramid and Cost
(x 100)Details
(x 1)Aircraft
$$
(x 1)Major
component
(x 1)Sub-Component
Xmillion$
(x 10)Elements
X10 K$
(x 1000)Coupons
X1000$
Exovarsquos Testing and Qualification Domain
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
16 Exova - Supporting Global Aerospace Supply Chain
bull Raw material qualification design allowables and QC
bull Test method
bull Route to certification
bull Process definition validation and qualification
bull Test method
bull Route to certification
bull Part qualification and QCbull Test method
bull Route to certification
bull Defect characterization effect of defects design allowables and factors
Emerging Technologies 3D Printing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
17 Exova - Supporting Global Aerospace Supply Chain
Exova - Americas
Industry Laboratory Locations
Aerospace Santa Fe Springs and Anaheim CA
Portland OR Mississauga ON
Canada Monterrey Mexico Glendale
Heights IL Houston TX
Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs
Exova Warren Exova Mississauga
Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe
Springs Exova Pittsburgh
Construction and Civil Engineering Exova Mississauga
Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston
Exova Portland Exova Santa Fe Springs Exova
Warren Exova Burlington Exova Cambridge
Exova Mississauga Exova Pointe-Claire
Oil and Gas Exova Glendale Heights Exova Houston Exova
Santa Fe Springs Exova Calgary Exova Fort St
John Exova Grand Prairie Canada
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
18 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
bull Exovas Freeman facility specializes in the testing of
aerospace alloys including Ti Ni and Al alloys
Stainless steels High strength steels
bull Capabilities Include
ndash Tensile Testing
ndash CreepStress Rupture
ndash Fracture Toughness
ndash Fatigue Testing
ndash Chemistry
ndash Metallurgical Testing
ndash Metallography
bull Accreditationsndash NADCAP Accredited
ndash ISOIEC 17025 and Materials Testing
ndash This lab holds many accreditations and is approved for
various testing for most clients in the aerospace
industry
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
19 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Santa Fe Springs CA
Dynamic Testing Chemistry Static TestingStress Rupture
Creep TestingMetallurgy Machine Shop Heat Treat
X-Ray
Fluorescence
Optical Atomic
Emission
Spectroscopy
Inductively
Coupled Plasma
3 Electro
Mechanical frames
20 30 amp 60k
Atomic Absorption
Rockwell
Superficial amp
Brinell Hardness
Testers
LECO H O N C
and S AnalyzersImpact Testers
12 Furnaces
capable up to
2200degF in air or
argon atmosphere
with computerized
data acquisition
system
22 Close Loop
Computerized
Servo Hydrualic
Test Frames to
20000 pounds
capacity
3 Close Loop
Computerized
Servo Hydrualic
Test Frames 60 -
120k pounds
capacity Over 100 test
frames 4000 -
20000 pounds
capacity with
computerized
control and data
acquisition
systems
Computerized
Metallographic
Equipment with
Digital
Photography and
automated sample
preparation
equipment
CNC amp Manual
Low Stress
Grinding
Machines Lathes
and Mills
Industrial sawing
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
20 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite
materials testing for the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low (-320 F) and elevated
(2400 F) temperatures
bull Composite amp Polymer Characterization
bull Mechanical amp Physical Testing
bull Ceramic Matrix Composites (CMC)
bull Thermal Polymer Analysis
bull Photo Microscopy
bull Product Testing amp Development
bull Process Troubleshooting
bull Failure Analysis
bull Accreditation
bull NADCAP ISOIEC 17025
bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace
Corporations amp their subcontractors
DMA TMA FTIR
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
21 Exova - Supporting Global Aerospace Supply Chain
bull Key Processing Capabilityndash Lay up in a segregated room
ndash Aautoclave cure test panels up to 2rsquo X 4rsquo
ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing
ndash Machine Shop capability to extract specimens and machine panels
bull Special Testing Capabilityndash Proof Loading of Large (747)
Landing Gear
ndash Large Aircraft Wing Box Testing
ndash Fatigue Testing of Large (787) Windows
Exova ndash Anaheim CA
600 kip Frame
Panel Mapping Machining and
Inspection
Autoclave
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
22 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of
Aerospace castings for both production and RampD related projects
bull Capabilities Include the following
bull Chemical Analysis (ICP XRF OES hellip)
bull Tensile Testing (RT amp ET)
bull Hardness Impact amp Bend
bull Stress Rupture
bull Corrosion (IGOIGA ASTM A262 ASTM G28)
bull Hydrogen Embrittlement
bull Metallography
bull Accreditation
bull NADCAP ISOIEC 17025
bull PCC GE Boeing Volvo Honeywell Snecma
Pratt amp Whitney MTU and other Aerospace
Corporations amp their subcontractors
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
23 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects
bull Capabilities Include the following at both low and elevated temperatures
minus High-Cycle Fatigue
minus Low-Cycle Fatigue
minus Tensile testing
minus Fatigue Crack Propagation
minus Fracture Toughness
minus Bending Fatigue
minus State-of-the-art Machine shop with
Wire EDM and Waterjet Cutting
bull Accreditation
minus NADCAP
minus ISOIEC 17025
minus OEM approvals include but are not limited to
minus Rolls-Royce GE Aviation Pratt amp Whitney Canada
minus Boeing Bombardier Goodrich Landing Gear etc
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
24 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Mississauga ON Canada
Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic
frames designed to service the needs of the aerospace and power generation
industriesFatigue Servicesbull Strain and load control testing is available
bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF
bull High amp Low Cycle Fatigue
bull Crack Growth Rates
bull Threshold Stress Intensity
bull S-N Curves
Fracture Servicesbull Tensile testing
bull KIC fracture toughness
bull JIC fracture toughness
bull K-R curve testing and analysis
bull Nil ductility testing
bull CTOD testing
bull Drop weight tear testing
Full Fastener Testing
Exova uses both compliance and DCPD methods
of crack measurement to perform tests
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
25 Exova - Supporting Global Aerospace Supply Chain
Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services
and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress
Rupture Hardness and Impact testers Complete Metallographic Equipment
and Fluorescent Penetrant Inspection Line
bull Capabilities Include
ndash Mechanical Testingbull RT and ET Tensile
bull Creep and Stress Rupture
bull Hardness Charpy and Izod
ndash Metallurgical Servicesbull MacroMicroGrain Size
bull Low Stress Grinding
ndash Non Destructive Testingbull Macro Etch
bull FPI (up to 7 ft diameter parts)
bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025
ndash General Electric Pratt amp Whitney
ndash Rolls Royce MTU
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
26 Exova - Supporting Global Aerospace Supply Chain
bull Exova Troy specializes in component and full vehicle testing and qualification
bull Testing Capabilities Includendash Routine Materials Testing
ndash Component Levelbull Multiaxial Loading
bull Environmental
bull Experimental Modal Test and Analysis
bull Static and Dynamic Stiffness
bull Transfer Path Analysis
ndash Full Vehiclebull Driving Environment Simulation
bull Driving Life Verification
bull Accreditations and Approvalsndash A2LA and ISOIEC 17025
ndash Ford Chrysler GM
Exova ndash Warren and Troy MI
BE Aerospace 6-DOF Simulation
Seat Load Frame Correlation
Multiaxial
Loading
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
27 Exova - Supporting Global Aerospace Supply Chain
bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of
Various Sizes and Thermal Ranges (150C to
-60C)
ndash Seven (7) Walk-in Chambers with a Thermal
Range of 120C to -55C
ndash Three (3) Drive-in Chambers Measuring 11rsquo x
21rsquo with Hot Cold and Humidity (120C to -
40C)
ndash Two (2) Very Large Chambers Measuring 24rsquo
x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo
x 12rsquo (120C to -30C)
ndash Thirteen (13) Dedicated Corrosion Chambers
Exova ndash Warren and Troy MI
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
28 Exova - Supporting Global Aerospace Supply Chain
bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection
bull Capabilities includendash Mechanical Testing
ndash Fracture Toughness
ndash Conventional Chemical Analyses
ndash Complete Metallographic Examination
ndash Full Machining Service (245 operation)
ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing
bull HIgh Pressure High Temperature Autoclave testing
bull Sulfide Stress and Hydrogen Induced Cracking
ndash Ultrasonic Inspectionbull Automated Immersion Method
bull High Sensitivity
bull Rotating Part inspection
bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177
ndash GE Subsea hellip
Exova ndash Houston TX
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
29 Exova - Supporting Global Aerospace Supply Chain
bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in
Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical
Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing
bull A Team of degreed Metallurgist with combined experience of more than 200
years and experienced with Everything Automotive engines OEM amp after market
parts sheet metal forgings castings stampings fasteners surface finishers
bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion
testing metallography surface characterization image analysis Scanning
Electron Microscopy
bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce
Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes
bull Serving diverse range of industries including Aerospace Medical Automotive Oil
amp Gas Power Generation Alternative Energy Chemical Process Transportation
Agriculture Electronics Railroad and Consumer Goods
bull Offer failure and root cause investigation field analysis and in-situ metallography
litigation and insurance claims investigations consulting
Exova ndash Chicago (Glendale Heights) IL
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
30 Exova - Supporting Global Aerospace Supply Chain
Testing Summary - Example
USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Santa Fe
Springs CA
Anaheim CA
Portland OR
Houston TX
Chicago IL
Gary IN
Canada amp
MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT
Monterrey
Mexico
Mississauga
Ontario
Aereospace Gas and Oil
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
31 Exova - Supporting Global Aerospace Supply Chain
bull Bridgwater UK
bull Lancaster UK
bull Newcastle UK
bull Dudley UK
bull Linkoumlping Sweden
bull Plzeň Czech Republic
bull Toulouse France
Exova Aerospace Europe
Accreditations
bull UKAS
bull NADCAP (metals)
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205
I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y
32 Exova - Supporting Global Aerospace Supply Chain
Key Contacts
Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom
Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom
AampDSS Conference Exhibit Booth 205