Download pdf - Gesipa katalog 2014 2015

Blind rivets, Blind rivet nuts and riveting tools

The experts in blind riveting

Programme 2014/15effective 1st May 2014

The experts in blind rivetingThe experts in blind riveting2 3

GESiPA Blindniettechnik GmbH

As one of the last companies producing fastener techno-logy in Germany, GESIPA® remains absolutely loyal to the specialist trade. The comprehensive external sales force provides expert advice on all questions relating to blind rivet technology, while the internal sales and despatch personnel guarantee smooth working pro-cesses and fast, reliable delivery.

The Technical Sales team advises and looks after the demanding requirements of domestic and international industry customers. The technically and economically optimum solutions are developed together with develo-pers, production planners and quality specialists.

Two of the largest industrial customer groups of GESIPA® are the automotive industry and automotive subsuppliers, which both place stringent demands on reliable and economic fastening solutions.

The readiness for innovation and creativity of all emplo-yees contribute to long-term customer satisfaction and partnership cooperation, in order to consolidate and extend the market leadership of GESIPA®.

In the product group of setting tools, decisive marketleadership is ensured by forward-looking products suchas the GAV riveting machines, the steadily developed battery-powered blind riveting tools with the new tools of the pro series, the TAURUS® series and the FireFox® 1 and 2 blind rivet nut setting tools.

Innovative fasteners such as PolyGrip®, G-Bulb® structu-ral rivet and BulbTite® blind rivets, originally developed for industry and the construction sector, also demons-trate their advantages outstandingly in other markets.

Reliability and consistent performance, demonstrated millions of times, is achieved by GESIPA® through its vast experience in production, gained over many years, and a quality concept which is unique in the sector.

Highly qualifi ed employees, the best production ma-chines and the in-production quality organisation gua-rantee fulfi lment of even the most demanding customer requirements. In addition to the checking of dimensions, tolerances and quality of the raw materials, fi nished products are also submitted to extensive functional checks before they leave the works. All GESIPA® pro-ducts comply with the RoHS 2011/65/EU directive.

All German GESIPA® production locations operate a quality management system certifi ed to DIN EN ISO 9001 and ISO TS 16949.

GESiPA Blindniettechnik GmbH

GESIPA GESIPA GESIP production siteGESIPA sales o�ceGESIPA sales o�ceGESIPDistributor

GESIPA® – A leadinginternational company with seven production sites worldwide inclusive three in Germany.

Founded in 1955 by Dr. Hans-Georg Biermann and his wife Ibeth Biermann, GESIPA Blindniettechnik GmbH has developed into a leading international company for blind rivet technology. The high quality and reliability of GESIPA® fasteners and the innovative, high-quality setting tools have made GESIPA® a valued partner to the trade and industry worlwide.

More than 600 employees at seven production sites throughout the world, including three locations in Germany, turn out high-quality and innovative pro-ducts day after day with dedication and passion. Foreign sales are handled by eight subsidiary com-panies and more than forty foreign representatives.

Family-owned up to the end of 2008, GESIPA® is now part of the international company SFS intec AG, and as such well prepared to meet the future challenges imposed by its partners in trade and industry with new ideas and solutions.

CUSTOMER PROXIMITY and FLEXIBILITY are certainly given top priority at GESIPA®.GESIPA ImagevideoVIDEO


Catalogue guide GESiPA®s new products

Blind rivet Monel Page 34

Coloured blind rivet Page 48PolyGrip® in aluminium / nirosta

Angle head 90° compact Page 90for AccuBird® and PowerBird®

PowerBird® Pro Gold Edition Page 92brushless and 20 kN strong

TAURUS®1 Speed Rivet Page 106for speed riveting

GESiPA® assembly cell Page 122

Transparent spent mandrel container Page 132for the TAURUS® series

TAURUS® 4 SRB with angle head 90° Page 152for lockbolts

PowerBird® SRB 6,4 Page 154for lockbolts

Blind rivet nuts Page 174with hose connection

FireBird® Gold Edition Page 18618 kN strong

FireFox® 1 Page 188

Profi Center Page 202Display

Page 174

QR codes / videosWhen it comes to current developments, GESIPA® has its fi nger on the pulse − scan the QR codes to receive more information or watch videos about products. All you need is a smartphone, a tablet PC or a laptop with an integrated camera as well as the appropriate software designed to read QR codes.

Device coloursThe housing and parts colours for certain devices will be adjusted in the course of the year. In future, all devices for blind rivets will be coloured in blue and all devices for blind rivet nuts in red. It therefore possible that the illustrations in the catalogue deviate from the devices delivered. The relevant devices are marked with the following symbol:

CE/Ü markingThe EU Construction Products Regulation (CPR) No. 305/2011 came into effect in June 2013. The approved products in our catalogue are marked with the CE and Ü symbol. The relevant approval documents can be found in the download area at www.gesipa.com.

AbbreviationsMT The abbreviation MT is used in the blind riveting fi eld to indicate material thickness.

IndexThe index at the end of the catalogue makes searching for products even quicker.

More dimensions and types available on request.

We reserve the right to make changes for the entire catalogue. We do not accept liability for errors or misprints.

All prices specifi ed are net prices. The value added tax is invoiced separately.

Pricing terms are ex works excluding packaging.

All devices purchased after 1st May 2013 have a 24-month warranty, 12 months for batteries, in accordance with the conditions of the instruction manuals.

The catalogue guide has been added to the cata-logue and was created to make our catalogue easier to use. The most important abbreviations, symbols and colours will be presented here.

General information about GESIPA®

Blind rivet technology

Blind rivet nut technology

Blind rivet materials

Colour coding

Aluminium

Steel

Stainless steel A2

Stainless steel A4

Copper

Plastic

Monel® (Nickel-copper alloy)

Ü

in accordance with ETA approval ETA-13/0255

in accordance with DIBt approval Nr. Z-14.1-4

Video

VIDEO

Product information

Register

i


GESiPA®s new products

TAURUS® 1 Speed RivetPage 106

PowerBird® Pro Gold Edition Page 92

Profi CenterPage 202

TAURUS® 4 SRB with angle headPage 152

FireFox® 1Page 188


GESiPA-ProdukteContentsContents


Blind rivetsStandard range..........................................................................................................................22Special range.............................................................................................................................36PolyGrip®, SolarGrip®, CAP, coloured blind rivets, special blind rivets, G-Bulb®, MEGAGrip®, BULB-TITE®, TRI-FOLD®

Setting tools for blind rivets

Blind rivet hand tools.................................................................................................................70 NTS, NTX, NTX-F, Flipper®

Lever riveting tools......................................................................................................................74 HN, HN 2-BT, SN2Battery powered blind rivet setting tools......................................................................................76 AccuBird®, PowerBird®, PowerBird® Solar, PowerBird® Gold Edition, PowerBird® Pro Gold EditionHydro-pneumatic blind rivet setting tools.....................................................................................96 TAURUS® 1-6, TAURUS® Speed Rivet, TAURUS® 1-4 CF, TAURUS® C, TAURUS® 2/K, TAURUS® 2/AS, TAURUS® 2/24, TAUREX 1-4, TAUREX Axial 1-5, TAUREX Axial compact, TAURUS® Axial eco, PH1, PH2, PH 2000, PH 2000 BT, PH2 VK, PH AxialGESIPA® assembly cell...............................................................................................................122Automatic riveting machines ....................................................................................................136 GAV 8000 eco, GAV 8000 electronic, GAV HFLockbolt setting tools................................................................................................................148 TAURUS® 5 SRB compact, TAURUS® 3 SRB, TAURUS® 4 SRB with angle head, PowerBird® SRB 4,6, PowerBird® SRB 6,8

S. 20 Blind rivet nut technology

Blind rivet nutsStandard range...........................................................................................................................164PolyGrip® blind rivet nuts..............................................................................................................172Blind rivet nuts with hose connection..............................................................................................174Blind rivet nut studs......................................................................................................................175

Processing equipment for blind rivet nuts

Blind rivet nut hand tools...............................................................................................................178 GBM 10, GBM 20, GBM 30, FireFlyBattery powered blind rivet nut setting tool......................................................................................184 FireBird®, FireBird® Gold EditionHydro-pneumatic blind rivet nut setting tools....................................................................................188 GBM 95, FireFox® 1, FireFox® 2, FireFox® 2L, FireFox® 2C

Other

Profi -Center / Display....................................................................................................................202

DIY / Do-it-yourself-program...........................................................................................................204

Mini packs..................................................................................................................................205

Index...........................................................................................................................................208

S. 202

S. 162


in the best hands at GESiPA®... GESiPA® – The special blind rivet

GESIPA® always manufactures with state of the art technolo-gy. You can rely on GESIPA®-quality. Challenge us!

Fast and fl exible

GESIPA® blind rivets are stocked so that all standard dimensions, and even some non standard sizes, are normally 100 % available.Orders placed by 2 pm (or by 11 am on Fridays) are usually despatched the same day.Our repair department will deal with your tool repairs in the usual, professional manner within 48 hours.

Perfect interaction

GESIPA® blind rivets and GESIPA® setting tools are perfectly matched to each other and use of the correct nosepiece will produce the perfect fi nish.GESIPA® setting tools offer minimal wear, short working cycles and a long service life, thereby guaranteeing minimum costs. 59 years of experience Since 1955, GESIPA® has concentrated on creating the greatest possible customer benefi ts with the GESIPA® blind rivet and GESIPA® setting tools. 59 years of expe-rience, which fully refl ect in our products.

Perfect products are secured by continuous investment in staff qualifi cation and production machinery. Permanent controls during manufacturing guarantee outstanding setting characteristics and a fi rm hold, batch after batch after batch...

Better than the standard

The location of the mandrel break-points inGESIPA® blind rivets is matched to the body length in such a way that the setting tool needs only to be trigge-red once to set the rivet and extract the spent mandrel, no matter how long the body is. GESIPA® rivets also have a longer mandrel than other rivets as a standard, so that nosepieces extended by up to 10 mm can be usedwithout any problem.

A clean solution

GESIPA® blind rivets are thoroughly cleaned and fi tted with high-quality, bright-galvanised mandrels. Soiling of the tool‘s jaws is minimised, thus extending signifi cantly the service life of the setting tools.

Great connection

GESIPA® blind rivets always produce a high-quality and visually attractive fi nish thanks to their matched geo-metries and the high-quality materials of the individual components.

Special challenges in industry demand special solu-tions with regard to effi ciency, function and innovation. GESIPA® has decades of experience in consultancy and development of blind rivets for specifi c applications. Requirements such as surface treatments, appropriate shear strength and/or tensile strength and setting pro-cess reliability are defi ned by Technical Sales according to the project, and guarantee millions of consistent quality fastenings.

Quality

From the traceability and documentation of the raw materials to the checking of dimensions and tolerances during production, GESIPA® attaches the greatest value to quality. But GESIPA® also goes one decisive step further. For blind rivets for specifi c applications, tho-rough functional tests are carried out and documented step-by-step.

Functional test /setting curve

For every production batch of blind rivets for specifi c applications, the setting curve is measured on asophisticated test bench. The measured results of shaft deformation, insertion characteristics, mandrel shear load and tensile force are compared with the target values in order to ensure that the blind rivet forms as intended in the application and produces a secure fastening.

Function tests/mandrel push-out force (1)

The remaining part of the mandrel enclosed in the set rivet is pushed out. The measured force can be used to determine whether the remaining part of the mandrel is properly locked and will not cause any rattling noises or even fall out. The batch is only released if both these values are within tolerance.

Monitored process – Reliable connection (2)

Safety relevant processes in the industrial use of blind rivets make 100% reliability of riveting operations essential. Process-monitored GESIPA® tools of theTAURUS series and the fully automatic GAV 8000riveting machine enable economic applicationsolutions, from the basic system to systems withbarcode scanners and process computers.

One fastener for several applications

The versatility of GESIPA® fasteners often means that several application cases which previously required different fasteners can be served by a single specially designed blind rivet. This saves costs and simplifi es handling.

Cost advantages at a glance

• Reduction of downstream quality costs due toGESIPA® setting process monitoring

• Reduction of wearing parts costs due to identical parts strategy and modular design of the tools

• Reduction of logistics costs due to multi-functionality of the fasteners and corresponding reduction of parts diversity.

(1) (2)


This means that in our catalogue the Ü mark will be gradually replaced by the CE marking on the respec-tive products with this marking providing evidence of product compliance for our newly approved blind rivets from the very beginning.

On the following pages the approved products are identified by the CE and Ü marks.

Ü: DIBt Approval No Z-14.1-4

CE: ETA Approval applied for

The respective approval documents are shown and can be downloaded on our website www.gesipa.com.

For further questions please contact our quality assurance team who will be happy to help you.

Construction Approvals Corrosion protection and watertightness

Category Water tightness

Corrosion resi-stance

Standard blind rivets

Alu/Steel ••

Alu/Stainless steel •••

Alu/Alu •••

Steel/Steel •

Copper/Steel ••

Copper/Bronze •••

Stainless steel/Stainless steel

••••

Monel® ••••

Stinox ••

PolyGrip® blind rivets

Alu/Steel ••

Alu/Stainless steel •••

Steel/Steel •

Stainless steel/ Stainless steel

••••


SolarGrip® with (Solar-Seal-coating)

••••

CAP® blind rivets

Alu/steel ••

Alu/stainless steel •••

Stainless steel/ stainless steel

••••

Copper/steel ••

Copper/stainless steel •••

Special blind rivets

Painted blind rivets alu/steel

••

Painted blind rivets alu/stainless steel

•••

Grooved blind rivets alu/steel

••

Blind rivets Gewinde Steel/Steel

•

Plastic blind rivets (Polyamide)

••••

Peel blind rivets alu/steel ••

Profile clinching rivets alu/steel

••

Further sizes, special surface treatments or materials are available upon request.

In June 2013, the EU Regulation No 305/2011, laying down harmonised condi-tions for the marketing of construction pro-ducts, came into force. A large number of our blind rivets are used for construction products. In order to comply with the new EU Regulation on construction pro-ducts we have chosen more than 200 blind rivet sizes which meet the requirements and assessment guidelines of the European Technical Approval, thus being allowed to carry CE marking.

A European Technical Approval (ETA) for a construction provides proof of its fitness for an intended use accor-ding to the Construction Products Directive.

When the ETA has been granted, the manufacturer is allowed to place CE marking on his products.

The CE marking confirms that all evidence has been provided, all required assessments have been made and all requirements been met. The manufacturer here-with shows that his products complies with ETA require-ments and guidelines.

Category Water tightness

Corrosion resi-stance

High strength structure blind rivets

G-Bulb® steel/steel •

G-Bulb® Stainless steel/ stainless steel

•••

MEGA GRIP® alu/ alu splashwater-proof

••

MEGA GRIP® steel/steel splashwater-proof

•

Folding type blind rivets

BULB-TITE® blind rivets alu/alu

waterproof with washer

••

BULB-TITE® blind rivets steel/steel

waterproof with washer

•

BULB-TITE® blind rivets monel®/stainless steel

••••

TRI-FOLD® blind rivets alu/alu

••

Standard and PolyGrip® blind rivet nuts

Alu •••

Steel •

Stainless steel ••••


Blind rivet nut studs

Steel •

Our fasteners provide corrosion protection and watertightness to various extents depending on the material chosen. The features of the individual fasteners are shown in the following tables:

• low

•• middle

••• high

•••• very high

Fastener is watertight

Joint is wateright when a washer is used

Splash-proof

Watertight

More than 200 sizes of blind rivets produced by GESIPA® now meet the requirements and assess-ment guidelines of the European Technical Approval

The experts in blind riveting The experts in blind riveting14 15


» trust» move» know» understand» create


GESIPA® blind rivets – A rule of thumb

Material thickness + rivet diameter = rivet body length

Technical data on GESiPA® blind rivetsTechnical data on GESiPA® blind rivets

GESIPA® blind rivetsprovide a lasting andsafe joint for diverseand sensitive materials.

GESIPA® blind rivets – Effi cient technology

Life without blind rivet technology from GESIPA® can no longer be imagined in modern industry productionwhere fastening technology is required due to itseffi ciency and versatility. It combines the advantages of overcoming restricted component accessibility,permanently safe connection of different, andspecialised materials, and even documentation of the setting process if required.

Technically speaking, the blind rivet consists of two parts: the rivet body and the mandrel. During screw-connecting, clinching and punch riveting etc. theapplication must always be accessible on both sides but the special thing about blind riveting is that theapplication only needs to be accessed from one side.

GESIPA® blind rivets – Connections that last

During the setting process, the mandrel is pulled by the jaws of the setting tool and forms the rivet body to the predefi ned fi xed position in the application. The mandrel then breaks off at the intended point (the target breakage point) and can be recycled. The fi lling cut (this is the remaining rest of mandrel in the rivet body) can provide an additional securing function depending on the application.

GESIPA® blind rivets – For every application

Blind rivets are available in a variety of designs, mate-rials, forms, lengths and even colours. Depending on the task which the blind rivet should fulfi l, GESIPA® can choose between a standard model available from stock or a blind rivet specially designed for the application.

GESIPA® blind rivets – Concepts

• The blind rivet consists of two parts: the rivet body and the mandrel.

• The rivet body consists of the setting head and the shaft.

• The setting head is found on the processing side and is variable in diameter and shape. There are dome, countersunk and large fl ange versions. The rivet body is available in different lengths depen-ding on the material thickness to be riveted.

• The rivet mandrel is used to deform the rivet body. It contains the predetermined breaking point. This is where the rivet mandrel breaks after the rivet has deformed.

• The rest mandrel is the remaining part of the rivet mandrel in the rivet body. The residual mandrel is the part of the rivet mandrel that is disposed of from the set rivet via the blind rivet setting tool.

and is variable in diameter and shape. There are dome, countersunk and large fl ange versions. The rivet body is available in different lengths depen-ding on the material thickness to be riveted.

Blind rivet head

Blind rivet body end

Blind rivet setting head

Blind rivet body

Blind rivet head drill hole

Blind rivet

Mandrel head/rest mandrel

Target break point

Mandrel body

Mandrel end


Typical requirements onsetting process monitoring

The application-specifi c GESiPA® fastening …… more than just a standard blind rivet

The basic features of the standard blind rivet are defi ned by various DIN EN ISO standards. These features primarily involve the geometric dimensions and mechanical properties. Other fastener proper-ties, such as the choice of material and surface coa-ting, are defi ned very generally by the standards

and are left up to the manufacturer. These specifi cations about the blind rivet features seriously limit the tole-rances of the connection parameters and the feasible requirements. Blind rivets that comply with DIN EN ISO standards are always designed for fi xed parts.

Customer requirement GESIPA® solution

Adaption to rubber, wood, plastic andother materials

Defi nition of max. / min. tightening value or clamping force

Watertightness Material + stamping + coating

Accessibility problem Extended nosepiece in combination with a rivet mandrel extension

Corrosion resistanceThrough organic and inorganic surfaces e.g. Zn, ZnNi, Delta Seal, stainless steel A2 and A4 or Monel

No noise Monitored rest mandrel locking

Tolerance compensation Bore-hole diameter larger than DIN

High device and system availability Device and fastener matched to each other, GESIPA®-general system

Requirement Possible monitoring criteria

Was a blind rivet processed in the application?

• Monitoring of the spent mandrel evacuation• Use of devices with spring loaded trigger system

Where all blind rivets processed for the application?

• Monitoring and counting of the spent mandrels• Use of devices with spring loaded trigger system

Was the right blind rivet processed? • Monitoring of the mandrel break force• Use of devices with spring loaded trigger system

Was the defi ned connection quality achieved at this blind rivet point? • Monitoring of the break force and path/time

We offer technical support in the fi eld of fastening technology. This gives you an advantage in terms of effi ciency and quality because you always use the correct fastener. We are also able to meet customer requirements thanks to our years of experiece in the fastening technology fi eld.

Speak to our technical salesThe application-specifi c fastener can be used for a larger number of tasks and satisfy higher requirements thanks to the targeted specifi cation of the material, surfaces, geometric dimensions and in particular the functional properties. For example the following customer requirements can be satisfi ed:

• Elimination of access problems to rivet positions• Adaptation to corrosion requirements to ensure

higher resistance to environmental infl uences• Production of splashwater protected joints whilst

maintaining good mechanical properties• Compensation of larger fl uctuations in the part

parameters• Adaptation of the mechanical connection properties

to the various joining materials

Assembly rail

„compressedsponge rubber“

Steel troughsheet metal roof Rivet body alu

with Solar-Seal-coating


Blind rivet range

» multifunctional» resistant» application-specifi c


standard (Dome head) Rivet body: Alu AlMg 3Mandrel: Steel, zinc-plated

countersunk (120°) Rivet body: Alu AlMg 3Mandrel: Steel, zinc-plated

Blind rivets alu/steel Blind rivets alu/steel

Rivet body

D1 x L mm

Grip range

mm

Part no. Quantity per box

2,4Hole Ø:2,5 mm

2,4 x 4 0,5 - 1,5 630 0014 A 1.000

2,4 x 6 1,5 - 3,5 630 0022 "

2,4 x 8 3,5 - 5,0 630 0030 "

3Hole Ø:3,1 mm

3 x 4 0,5 - 1,5 630 0103 A 500

3 x 5 1,5 - 2,5 630 0111 "

3 x 6 2,5 - 3,5 630 0138 "

3 x 7 3,5 - 4,5 630 0146 "

3 x 8 4,5 - 5,0 630 0154 "

3 x 10 5,0 - 7,0 630 0162 "

3 x 12 7,0 - 9,0 630 0170 "

3 x 14 9,0 - 11,0 630 0189 "

3 x 16 11,0 - 13,0 630 0197 "

3 x 18 13,0 - 15,0 630 0200 A 250

3 x 20 15,0 - 17,0 630 0219 "

3 x 25 17,0 - 22,0 630 0227 "

3 x 30 22,0 - 26,0 630 0235 "

3,2Hole Ø:3,3 mm

3,2 x 4 0,5 - 1,5 630 0308 A 500

3,2 x 6 1,5 - 3,5 630 0316 "

3,2 x 8 3,5 - 5,0 630 0324 "

3,2 x 10 5,0 - 7,0 630 0332 "

3,2 x 12 7,0 - 9,0 630 0340 "

3,2 x 14 9,0 - 11,0 630 0081 "

3,2 x 16 11,0 - 13,0 630 0359 B 500

3,2 x 18 13,0 - 15,0 630 0383 "

3,2 x 20 15,0 - 17,0 630 0367 "

3,2 x 25 17,0 - 22,0 630 0375 "

Rivet body

D1 x L mm

Grip range

mm


4,8Hole Ø:4,9 mm

4,8 x 6 2,0 - 2,5 630 0707 B 500

4,8 x 8 2,5 - 4,5 630 0715 "

4,8 x 10 4,5 - 6,0 630 0723 "

4,8 x 12 6,0 - 8,0 630 0731 "

4,8 x 14 8,0 - 10,0 630 0758 "

4,8 x 16 10,0 - 12,0 630 0766 "

4,8 x 18 12,0 - 14,0 630 0774 "

4,8 x 20 14,0 - 15,0 630 0782 B 250

4,8 x 25 15,0 - 20,0 630 0804 "

4,8 x 30 20,0 - 25,0 630 0820 A 100

4Hole Ø:4,1 mm

4 x 5 0,5 - 1,5 630 0405 A 500

4 x 6 1,5 - 3,0 630 0413 "

4 x 7 3,0 - 4,0 630 0421 "

4 x 8 4,0 - 5,0 630 0448 "

4 x 10 5,0 - 6,5 630 0456 "

4 x 12 6,5 - 8,5 630 0464 B 500

4 x 14 8,5 - 10,5 630 0472 "

4 x 16 10,5 - 12,5 630 0480 "

4 x 18 12,5 - 14,5 630 0499 "

4 x 20 14,5 - 16,5 630 0502 "

4 x 25 16,5 - 21,5 630 0529 "

4 x 30 21,5 - 26,0 630 0545 B 250

4 x 35 26,0 - 30,0 630 0561 "

4 x 40 30,0 - 35,0 630 0596 "

6Hole Ø:6,1 mm

6 x 8 2,0 - 3,0 630 1304 B 250

6 x 10 3,0 - 5,0 630 1312 "

6 x 12 5,0 - 7,0 630 1320 "

6 x 16 7,0 - 11,0 630 1339 "

6 x 18 11,0 - 13,0 630 1347 "

6 x 20 13,0 - 15,0 630 1355 "

6 x 25 15,0 - 20,0 630 1371 B 200

6 x 30 20,0 - 24,0 630 1401 "

6 x 35 24,0 - 29,0 630 1436 B 100

6 x 40 29,0 - 34,0 630 1452 "

6 x 50 34,0 - 44,0 630 1495 "

Rivet body

D1 x L mm

Grip range

mm


6,4Hole Ø:6,5 mm

6,4 x 12 2,0 - 6,0 630 1606 B 250

6,4 x 16 6,0 - 10,0 630 1622 "

6,4 x 18 10,0 - 12,0 630 1940 "

6,4 x 20 12,0 - 14,0 630 1649 B 200

6,4 x 25 14,0 - 18,0 630 1665 "

6,4 x 30 18,0 - 23,0 630 1681 B 100

Rivet body: AlMgSi

Rivet Ømm

Shear strengthN (kp)

Tensile strengthN (kp)

Mandrel Ømm

Max. head Ømm

2,4 350 (35) 450 (46) 1,5 5,0

3 700 (71) 900 (92) 1,8 6,5

3,2 720 (73) 950 (97) 1,95 6,5

4 x 5-25 1.400 (143) 2.000 (204) 2,1 8,0

4 x 30-40 850 (87) 1.000 (102) 2,1 8,0

4,8 1.800 (184) 2.700 (275) 2,7 9,5

Test procedure according to DIN EN ISO 14589

5 x 6 - 35 2.000 (204) 2.800 (285) 2,7 9,5

5 x 40 - 80 1.400 (143) 2.000 (204) 2,7 9,5

6 3.100 (316) 3.800 (388) 3,2 12,0

6,4 3.400 (347) 4.600 (469) 3,65 13,0

chart shear and tensile strength alu/steel standard

The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 24.

rivet body

D1 x L mm

Grip range

mm


3Hole Ø:3,1 mm

3 x 4 1,0 - 1,5 630 2106 A 500

3 x 6 1,5 - 3,5 630 2130 "

3 x 8 3,5 - 5,0 630 2157 "

3 x 10 5,0 - 7,0 630 2165 "

3 x 12 7,0 - 9,0 630 2173 "

3 x 16 9,0 - 13,0 630 2181 "

4Hole Ø:4,1 mm

4 x 6 1,5 - 3,0 630 2416 A 500

4 x 8 3,0 - 5,0 630 2440 "

4 x 10 5,0 - 6,5 630 2459 "

4 x 12 6,5 - 8,5 630 2467 B 500

4 x 16 8,5 - 12,5 630 2483 "

4 x 18 12,5 - 14,5 630 2378 "

4 x 20 14,5 - 16,5 630 2505 "

Rivet body

D1 x L mm

Grip range

mm


5Hole Ø:5.1 mm

5 x 8 2,0 - 4,5 630 2920 B 500

5 x 10 4,5 - 6,0 630 2939 "

5 x 12 6,0 - 8,0 630 2947 "

5x 16 8,0 - 12,0 630 2963 "

5 x 18 12,0 - 14,0 630 2793 "

5 x 20 14,0 - 15,0 630 2971 B 250

5 x 25 15,0 - 20,0 630 3005 "

5 x 30 20,0 - 25,0 630 3021 A 100

5 x 35 25,0 - 30,0 630 3048 "

5Hole Ø:5,1 mm

5 x 6 2,0 - 2,5 630 0901 B 500

5 x 8 2,5 - 4,5 630 0928 "

5 x 10 4,5 - 6,0 630 0936 "

5 x 12 6,0 - 8,0 630 0944 "

5 x 14 8,0 - 10,0 630 0952 "

5 x 16 10,0 - 12,0 630 0960 "

5 x 18 12,0 - 14,0 630 0979 "

5 x 20 14,0 - 15,0 630 0987 B 250

5 x 25 15,0 - 20,0 630 1002 "

5 x 30 20,0 - 25,0 630 1029 A 100

5 x 35 25,0 - 30,0 630 1045 "

5 x 40 30,0 - 35,0 630 1061 "

5 x 45 35,0 - 40,0 630 1096 B 100

5 x 50 40,0 - 45,0 630 1126 "

5 x 55 45,0 - 48,0 630 1142 "

5 x 60 48,0 - 52,0 630 1169 "

5 x 65 52,0 - 57,0 630 1185 "

5 x 70 57,0 - 62,0 630 1207 "

5 x 80 62,0 - 72,0 630 1223 "


large fl ange Rivet body: Alu AlMg 3Mandrel: Steel, zinc-plated

standard (Dome head) Rivet body: Alu AlMg 3Mandrel: Stainless steel A2 — no. 1.4541

Rivet body

D1 x L mm

Grip range

mm


3,2 - K 9,5Hole Ø:3,3 mm

3,2 x 6 1,5 - 3,5 630 3315 A 500

3,2 x 8 3,5 - 5,0 630 3323 "

3,2 x 10 5,0 - 7,0 630 3331 "

3,2 x 12 7,0 - 9,0 630 3358 "

3,2 x 16 9,0 - 13,0 630 3366 B 500

4 -K 12Hole Ø:4,1 mm

4 x 6 1,5 - 3,0 630 3412 B 500

4 x 8 3,0 - 5,0 630 3447 "

4 x 10 5,0 - 6,5 630 3455 "

4 x 12 6,5 - 8,5 630 3463 "

4 x 16 8,5 - 12,5 630 3471 "

4 x 20 12,5 - 16,5 630 3501 B 250

4,8 - K 16Hole Ø:4,9 mm

4,8 x 8 2,5 - 4,5 630 3714 B 250

4,8 x 10 4,5 - 6,0 630 3722 "

4,8 x 12 6,0 - 8,0 630 3730 "

4,8 x 16 8,0 - 12,0 630 3765 "

4,8 x 20 12,0 - 15,0 630 3781 "

4,8 x 25 15,0 - 20,0 630 3803 "

Rivet body

D1 x L mm

Grip range

mm



5 x 8 2,5 - 4,5 630 3927 B 500

5 x 10 4,5 - 6,0 630 3935 "

5 x 12 6,0 - 8,0 630 3943 "

5 x 14 8,0 - 10,0 630 3897 "

5 x 16 10,0 - 12,0 630 3951 "

5 x 18 12,0 - 14,0 630 3838 B 250

5 x 20 14,0 - 15,0 630 3986 "

5 x 25 15,0 - 20,0 630 4001 "

5 x 30 20,0 - 25,0 630 4028 B 100


5 x 8 2,5 - 4,5 630 4036 B 250

5 x 10 4,5 - 6,0 630 4044 "

5 x 12 6,0 - 8,0 630 4052 "

5 x 14 8,0 - 10,0 630 4060 "

5 x 16 10,0 - 12,0 630 4079 "

5 x 18 12,0 - 14,0 630 4087 "

5 x 20 14,0 - 15,0 630 4095 "

5 x 25 15,0 - 20,0 630 4117 "

5 x 30 20,0 - 25,0 630 4133 B 100

Rivet body

D1 x L mm

Grip range

mm


3Hole Ø:3,1 mm

3 x 4 0,5 - 1,5 632 0104 A 500

3 x 6 1,5 - 3,5 632 0112 "

3 x 8 3,5 - 5,0 632 0155 "

3 x 10 5,0 - 7,0 632 0163 "

3 x 12 7,0 - 9,0 632 0171 "

3 x 16 9,0 - 13,0 632 0198 "

3,2Hole Ø:3,3 mm

3,2 x 4 0,5 - 1,5 632 0328 A 500

3,2 x 6 1,5 - 3,5 632 0330 "

3,2 x 8 3,5 - 5,0 632 0235 "

3,2 x 10 5,0 - 7,0 632 0238 "

3,2 x 12 7,0 - 9,0 632 0240 "

3,2 x 14 9,0 - 11,0 632 0332 "

3,2 x 16 11,0 - 13,0 632 0335 B 500

3,2 x 18 13,0 - 15,0 632 0340 "

3,2 x 20 15,0 - 17,0 632 0345 "

3,2 x 25 17,0 - 22,0 632 0348 "

Rivet body

D1 x L mm

Grip range

mm


4,8Hole Ø:4,9 mm

4,8 x 6 2,0 - 2,5 632 0199 B 500

4,8 x 8 2,5 - 4,5 632 0200 "

4,8 x 10 4,5 - 6,0 632 0202 "

4,8 x 12 6,0 - 8,0 632 0209 "

4,8 x 14 8,0 - 10,0 632 0212 "

4,8 x 16 10,0 - 12,0 632 0215 "

4,8 x 18 12,0 - 14,0 632 0218 "

4,8 x 20 14,0 - 15,0 632 0222 B 250

4,8 x 25 15,0 - 20,0 632 0225 "

4Hole Ø:4,1 mm

4 x 6 1,5 - 3,0 632 0414 A 500

4 x 8 3,0 - 5,0 632 0449 "

4 x 10 5,0 - 6,5 632 0457 "

4 x 12 6,5 - 8,5 632 0465 B 500

4 x 14 8,5 - 10,5 632 0279 "

4 x 16 10,5 - 12,5 632 0481 "

4 x 18 12,5 - 14,5 632 0473 "

4 x 20 14,5 - 16,5 632 0503 "

4 x 25 16,5 - 21,5 632 0511 "

Material surcharge will be added at a daily rate

5Hole Ø:5,1 mm

5 x 8 2,5 - 4,5 632 0929 B 500

5 x 10 4,5 - 6,0 632 0937 "

5 x 12 6,0 - 8,0 632 0945 "

5 x 14 8,0 - 10,0 632 0953 "

5 x 16 10,0 - 12,0 632 0961 "

5 x 18 12,0 - 14,0 632 0988 "

5 x 20 14,0 - 15,0 632 0996 B 250

5 x 25 15,0 - 20,0 632 1003 "

5 x 30 20,0 - 25,0 632 1011 A 100

5 x 35 25,0 - 30,0 632 1046 "

5 x 40 30,0 - 35,0 632 1062 "

Blind rivets alu/steel Blind rivets alu/nirosta

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head Øalu / steel

mm

Max. head Øalu / nirosta

mm

3 700 (71) 900 (91) 1,8 6,0 6,5

4 1.400 (143) 2.000 (204) 2,1 7,5 8,0

5 2.000 (204) 2.800 (285) 2,7 9,0 9,5

3,2 K 9,5 only alu/steel 720 (73) 950 (97) 1,95 9,5 —

4 K 12 only alu/steel 1.400 (143) 2.000 (204) 2,1 12,0 —

4,8 K 16 only alu/steel 1.800 (184) 2.700 (275) 2,7 16,0 —

5 K 11 2.000 (204) 2.800 (285) 2,7 11,0 11,0

5 K 14 2.000 (204) 2.800 (285) 2,7 14,0 14,0

chart shear and tensile strength alu/steel large fl ange and countersunk


Ü

Ü


large fl ange Rivet body: Alu AlMg 2,5Mandrel: Alu AlMg 5

standard (Dome head) Rivet body: Alu AlMg 2,5Mandrel: Alu AlMg 5

Blind rivets alu/aluBlind rivets alu/nirosta

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head Øalu / steel

mm

Max. head Øalu / nirosta

mm

3 700 (71) 900 (91) 1,8 6,0 6,5

3,2 720 (73) 950 (97) 1,95 — 6,5

4 1.400 (143) 2.000 (204) 2,1 7,5 8,0

4,8 1.800 (184) 2.700 (275) 2,7 — 9,5

5 2.000 (204) 2.800 (285) 2,7 9,0 9,5

5 K 11 2.000 (204) 2.800 (285) 2,7 11,0 11,0

5 K 14 2.000 (204) 2.800 (285) 2,7 14,0 14,0

chart shear and tensile strength alu/nirosta standard und large fl ange chart shear and tensile strength alu/alu standard und large fl ange



large fl ange Rivet body: Alu AlMg 3Mandrel: Stainless steel A2 — Nr. 1.4541

Rivet body

D1 x L mm

Grip range

mm


5 -K 11HoleØ:5,1 mm

5 x 8 2,5 - 4,5 632 3928 B 500

5 x 10 4,5 - 6,0 632 3936 "

5 x 12 6,0 - 8,0 632 3944 "

5 x 14 8,0 - 10,0 632 3847 "

5 x 16 10,0 - 12,0 632 3952 "

5 x 18 12,0 - 14,0 632 3855 B 250

5 x 20 14,0 - 15,0 632 3987 "

5 x 25 15,0 - 20,0 632 4002 "

5 x 30 20,0 - 25,0 632 4029 B 100

Rivet body

D1 x L mm

Nietbare MS in mm


5 - K 14Hole Ø:5,1 mm

5 x 8 2,5 - 4,5 632 4037 B 250

5 x 10 4,5 - 6,0 632 4045 "

5 x 12 6,0 - 8,0 632 4053 "

5 x 14 8,0 - 10,0 632 4150 "

5 x 16 10,0 - 12,0 632 4061 "

5 x 18 12,0 - 14,0 632 4169 "

5 x 20 14,0 - 15,0 632 4096 "

5 x 25 15,0 - 20,0 632 4118 "

5 x 30 20,0 - 25,0 632 4134 B 100

Rivet bodyD1 x L mm

Grip range

mm


3,2Hole Ø:3,3 mm

3,2 x 6,1 0,8 - 3,2 647 0017 A 500

3,2 x 7,6 3,2 - 4,8 647 0033 "

3,2 x 9,2 4,8 - 6,4 647 0076 "

3,2 x 12,3 6,4 - 9,5 647 0114 "

3,2 x 15,5 9,5 - 12,7 647 0130 B 500

4Hole Ø:4,1 mm

4 x 6,6 1,5 - 3,2 647 0238 B 500

4 x 9,8 3,2 - 6,4 647 0254 "

4 x 12,9 6,4 - 9,5 647 0297 "

4 x 16,1 9,5 - 12,7 647 0335 "

Rivet bodyD1 x L mm

Grip range

mm


4,8Hole Ø:4,9 mm

4,8 x 7,2 1,5 - 3,2 647 0416 B 500

4,8 x 10,3 3,2 - 6,4 647 0432 "

4,8 x 13,5 6,4 - 9,5 647 0475 "

4,8 x 16,7 9,5 - 12,7 647 0513 "

4,8 x 19,9 12,7 - 15,9 647 0556 "

4,8 x 23,0 15,9 - 19,0 647 0572 B 250

6,4Hole Ø:6,5 mm

6,4 x 12,0 1,5 - 6,4 647 0610 B 250

6,4 x 14,9 6,4 - 9,5 647 0637 "

6,4 x 18,1 9,5 - 12,7 647 0653 A 100

6,4 x 24,4 12,7 - 19,0 647 0688 "

Rivet bodyD1 x L mm

Grip range

mm


3,2 - K 9,5Hole Ø:3,3 mm

3,2 x 6,1 0,8 - 3,2 647 4217 A 500

3,2 x 9,2 3,2 - 6,4 647 4233 "

3,2 x 12,3 6,4 - 9,5 647 4268 B 500

Rivet bodyD1 x L mm

Grip range

mm


4,8 - K 16Hole Ø:4,9 mm

4,8 x 10,3 1,5 - 6,4 647 4314 B 250

4,8 x 13,5 6,4 - 9,5 647 4330 "

4,8 x 16,7 9,5 - 12,7 647 4357 "

4,8 x 19,9 12,7 - 15,9 647 4373 "

4,8 x 23,0 15,9 - 19,0 647 4381 "

Rivet Ømm

Shear strength

N (kp)


Mandrel Ømm

Head Ømm

3,2 530 (54) 660 (67) 1,95 6,5

4 840 (85) 1.020 (103) 2,45 8,0

4,8 1.150 (117) 1.420 (144) 2,9 9,5

6,4 2.040 (207) 2.490 (253) 3,85 12,9

3,2 K 9,5 725 (74) 930 (95) 1,95 9,5

4,8 K 16 1.520 (155) 1.960 (200) 2,9 16,0


Ü Ü


standard (Dome head)Rivet body: Steel, zinc-platedMandrel: Steel, zinc-plated

countersunk (120°) Rivet body: Steel, zinc-platedMandrel: Steel, zinc-plated

Blind rivets steel/steel

Blind rivets steel/steel

Rivet body

D1 x L mm

Grip range

mm


3Hole Ø:3,1 mm

3 x 5 0,5 - 2,0 631 0117 A 500

3 x 6 2,0 - 3,0 631 0133 "

3 x 8 3,0 - 5,0 631 0141 "

3 x 10 5,0 - 6,5 631 0168 "

3 x 12 6,5 - 8,5 631 0176 "

3 x 16 8,5 - 12,5 631 0192 B 500

3 x 18 12,5 - 14,5 631 0206 "

3 x 20 14,5 - 16,5 631 0214 "

3,2Hole Ø:3,3 mm

3,2 x 6 0,5 - 3,0 631 0303 A 500

3,2 x 8 3,0 - 5,0 631 0311 "

3,2 x 10 5,0 - 6,5 631 0338 "

3,2 x 12 6,5 - 8,5 631 0346 "

3,2 x 16 8,5 - 12,5 631 0354 B 500

3,2 x 18 12,5 - 14,5 631 0249 "

3,2 x 20 14,5 - 16,5 631 0362 "

4Hole Ø:4,1 mm

4 x 6 0,5 - 2,5 631 0419 A 500

4 x 8 2,5 - 4,5 631 0443 "

4 x 10 4,5 - 6,5 631 0451 B 500

4 x 12 6,5 - 8,5 631 0478 "

4 x 16 8,5 - 12,0 631 0486 "

4 x 18 12,0 - 14,0 631 0516 "

4 x 20 14,0 - 16,0 631 0508 "

4 x 25 16,0 - 21,0 631 0524 "

4,8Hole Ø:4,9 mm

4,8 x 8 2,0 - 4,0 631 0710 B 500

4,8 x 10 4,0 - 6,0 631 0729 "

4,8 x 12 6,0 - 8,0 631 0737 "

4,8 x 16 8,0 - 11,0 631 0761 "

4,8 x 20 11,0 - 15,0 631 0788 B 250

4,8 x 25 15,0 - 20,0 631 0818 "

Rivet body

D1 x L mm

Nietbare MS in mm


5Hole Ø:5,1 mm

5 x 8 2,0 - 4,0 631 0915 B 500

5 x 10 4,0 - 6,0 631 0923 "

5 x 12 6,0 - 8,0 631 0931 "

5 x 14 8,0 - 9,5 631 0958 "

5 x 16 9,5 - 11,0 631 0966 "

5 x 18 11,0 - 13,0 631 0974 "

5 x 20 13,0 - 15,0 631 0982 B 250

5 x 25 15,0 - 20,0 631 1008 "

5 x 30 20,0 - 25,0 631 1024 A 100

5 x 35 25,0 - 30,0 631 1040 "

5 x 40 30,0 - 34,0 631 1067 B 100

5 x 45 34,0 - 39,0 631 1091 B 100

5 x 50 39,0 - 44,0 631 1121 B 100

6Hole Ø:6,1 mm

6 x 10 2,5 - 4,5 631 1202 B 250

6 x 12 4,5 - 6,5 631 1210 "

6 x 14 6,5 - 8,5 631 1229 "

6 x 16 8,5 - 10,5 631 1237 "

6 x 20 10,5 - 14,5 631 1245 "

6 x 25 14,5 - 19,5 631 1253 "

6,4Hole Ø:6,5 mm

6,4 x 8 1,0 - 3,0 631 1598 B 250

6,4 x 12 3,0 - 6,0 631 1601 "

6,4 x 16 6,0 - 9,0 631 1628 "

6,4 x 18 9,0 - 11,0 631 1563 B 200

6,4 x 20 11,0 - 13,0 631 1644 "

6,4 x 25 13,0 - 17,0 631 1660 "


Rivet body

D1 x L mm

Grip range

mm


3Hole Ø:3,1 mm

3 x 6 1,0 - 3,0 631 2136 A 500

3 x 8 3,0 - 5,0 631 2152 "

3 x 10 5,0 - 6,5 631 2160 "

3 x 12 6,5 - 8,5 631 2179 "

4Hole Ø:4,1 mm

4 x 6 1,5 - 2,5 631 2411 A 500

4 x 8 2,5 - 4,5 631 2446 "

4 x 10 4,5 - 6,5 631 2454 B 500

4 x 12 6,5 - 8,5 631 2462 "

4 x 16 8,5 - 12,0 631 2489 "

4 x 20 12,0 - 16,0 631 2500 "

Rivet body

D1 x L mm

Grip range

mm


5Hole Ø:5,1 mm

5 x 8 2,0 - 4,0 631 2926 B 500

5 x 10 4,0 - 6,0 631 2934 "

5 x 12 6,0 - 8,0 631 2942 "

5 x 14 8,0 - 9,5 631 2810 "

5 x 16 9,5 - 11,0 631 2969 "

5 x 20 11,0 - 15,0 631 2977 B 250

5 x 25 15,0 - 20,0 631 3000 "

(120°)

chart shear and tensile strength steel/steel countersunk

chart shear and tensile strength steel/steel standard

Rivet Ømm



Mandrel Ømm

Max. head Ømm

3 1.000 (102) 1.300 (133) 1,95 6,5

3,2 1.200 (122) 1.500 (153) 2,0 6,5

4 2.000 (204) 2.500 (255) 2,5 8,0

4,8 2.900 (296) 4.000 (408) 3,0 9,5

5 3.100 (316) 4.400 (449) 3,0 9,5

6 4.400 (449) 6.000 (612) 3,65 12,0

6,4 4.900 (500) 6.800 (694) 3,85 13,0

Rivet Ø

mm

Shear strength

N (kp)


Mandrel Ø

mm

Max. head Ømm

3 1.000 (102) 1.300 (133) 1,95 6,0

4 2.000 (204) 2.500 (255) 2,5 7,5

5 3.100 (316) 4.400 (449) 3,0 9,0


countersunk (120°) Rivet body: Stainless steel A2 — no. 1.4567 Mandrel: Stainless steel A2 — no. 1.4541

standard (Dome head)Rivet body: Stainless steel A2 — no. 1.4567 Mandrel: Stainless steel A2 — no. 1.4541

standard (Dome head)

Rivet body: CopperMandrel: Bronze

standard (Dome head) Rivet body: CopperMandrel: Steel, zinc-plated

Blind rivets A2 stainless steel

Blind rivets copper/steel

Blind rivets copper/bronze

Rivet bodyD1 x Lmm

Grip range

mm


3Hole Ø:3.1 mm

3 x 4 0,5 - 1,5 634 0105 A 500

3 x 6 1,5 - 3,0 634 0121 "

3 x 8 3,0 - 5,0 634 0156 "

3 x 10 5,0 - 7,0 634 0164 "

3 x 12 7,0 - 9,0 634 0172 "

Rivet bodyD1 x Lmm

Grip range

mm


4Hole Ø:4.1 mm

4 x 6 0,5 - 3,5 634 0415 A 500

4 x 8 3,5 - 4,5 634 0431 "

4 x 10 4,5 - 6,5 634 0458 "

4 x 12 6,5 - 8,5 634 0466 "

Rivet bodyD1 x Lmm

Grip range

mm


3Hole Ø:3.1 mm

3 x 6 1,0 - 3,0 633 0134 A 500

3 x 8 3,0 - 5,0 633 0150 "

3 x 10 5,0 - 6,5 633 0169 "

3 x 12 6,5 - 8,5 633 0177 "

3 x 14 8,5 - 10,5 633 0185 "

3 x 16 10,5 - 12,5 633 0193 "

3.2Hole Ø:3.3 mm

3,2 x 6 1,0 - 3,0 633 0312 A 500

3,2 x 8 3,0 - 5,0 633 0320 "

3,2 x 10 5,0 - 6,5 633 0339 "

3,2 x 12 6,5 - 8,5 633 0347 "

3,2 x 14 8,5 - 10,5 633 0363 "

3,2 x 16 10,5 - 12,5 633 0355 "

4Hole Ø:4.1 mm

4 x 6 1,0 - 2,5 633 0401 A 500

4 x 8 2,5 - 4,5 633 0444 "

4 x 10 4,5 - 6,5 633 0452 B 500

4 x 12 6,5 - 8,5 633 0460 "

4 x 14 8,5 - 10,5 633 0533 "

4 x 16 10,5 - 12,0 633 0487 "

4 x 20 12,0 - 16,0 633 0509 "

4 x 25 16,0 - 21,0 633 0525 "

Rivet bodyD1 x Lmm

Grip range

mm


4.8Hole Ø:4.9 mm

4,8 x 6 1,5 - 3,0 633 0610 B 500

4,8 x 8 2,0 - 4,0 633 0614 "

4,8 x 10 4,0 - 6,0 633 0622 "

4,8 x 12 6,0 - 8,0 633 0630 "

4,8 x 14 8,0 - 9,5 633 0649 "

4,8 x 16 9,5 - 11,0 633 0657 "

4,8 x 20 11,0 - 15,0 633 0673 B 250

4,8 x 25 15,0 - 20,0 633 0680 B 250

4,8 x 30 20,0 - 25,0 633 0690 A 100

4,8 x 35 25,0 - 30,0 633 0700 "

5Hole Ø:5.1 mm

5 x 8 2,0 - 4,0 633 0924 B 500

5 x 10 4,0 - 6,0 633 0932 "

5 x 12 6,0 - 8,0 633 0940 "

5 x 14 8,0 - 9,5 633 0959 "

5 x 16 9,5 - 11,0 633 0967 "

5 x 20 11,0 - 15,0 633 0983 B 250

5 x 25 15,0 - 20,0 633 1009 "

5 x 30 20,0 - 25,0 633 1025 A 100

5 x 35 25,0 - 30,0 633 1041 "

5 x 40 30,0 - 34,0 633 1033 "

Rivet bodyD1 x Lmm

Grip range

mm


3Hole Ø:3.1 mm

3 x 4 0,5 - 1,5 635 0100 A 500

3 x 6 1,5 - 3,0 635 0135 "

3 x 8 3,0 - 5,0 635 0151 "

3 x 10 5,0 - 7,0 635 0178 "

3 x 12 7,0 - 9,0 635 0186 "

Rivet bodyD1 x Lmm

Grip range

mm


4Hole Ø:4.1 mm

4 x 6 0,5 - 3,5 635 0410 A 500

4 x 8 3,5 - 4,5 635 0445 "

4 x 10 4,5 - 6,5 635 0453 "

4 x 12 6,5 - 8,5 635 0461 "


Rivet bodyD1 x Lmm

Grip range

mm


3Hole Ø:3.1 mm

3 x 6 1,5 --- 3,0 633 2013 A 500

3 x 8 3,0 --- 5,0 633 2024 "

3 x 10 5,0 --- 6,5 633 2035 "

3 x 12 6,5 --- 8,5 633 2046 "

Rivet bodyD1 x Lmm

Grip range

mm


4Hole Ø:4.1 mm

4 x 8 1,5 --- 4,5 633 2201 A 500

4 x 10 4,5 --- 6,5 633 2213 B 500

4 x 12 6,5 --- 8,5 633 2225 "

4.8Hole Ø:4.9 mm

4,8 x 8 2,5 --- 4,0 633 2323 B 500

4,8 x 10 4,0 --- 6,0 633 2334 "

4,8 x 12 6,0 --- 8,0 633 2335 "

5Hole Ø:5.1 mm

5 x 8 2,0 --- 4,0 633 2508 B 500

5 x 10 4,0 --- 6,0 633 2510 "

5 x 12 6,5 --- 8,5 633 2512 "

Material surcharge will be added at a daily rateThe information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 32.


Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head Ømm

3 800 (82) 1.000 (102) 1,8 6,5

4 1.500 (163) 2.200 (225) 2,1 8,0

Ü

chart shear and tensile strength copper/steel und copper/bronze


standard (Dome head) Rivet body: Stainless steel A4 — no. 1.4578Mandrel: Stainless steel A4 — no. 1.4571

large fl ange Rivet body: Stainless steel A4 — no. 1.4578Mandrel: Stainless steel A4 — no. 1.4571

large fl ange Rivet body: Stainless steel A2 — no. 1.4567Mandrel: Stainless steel A2 — no. 1.4541

Rivet bodyD1 x Lmm

Grip range

mm


3Hole Ø:3.1 mm

3 x 6 1,0 - 3,0 648 0004 A 500

3 x 8 3,0 - 5,0 648 0012 "

3 x 10 5,0 - 6,5 648 0020 "

3 x 12 6,5 - 8,5 648 0039 "

3.2Hole Ø:3.3 mm

3,2 x 6 1,0 - 3,0 648 0005 A 500

3,2 x 8 3,0 - 5,0 648 0016 "

3,2 x 10 5,0 - 6,5 648 0027 "

3,2 x 12 6,5 - 8,5 648 0049 "

4Hole Ø:4.1 mm

4 x 6 1,0 - 2,5 648 0047 A 500

4 x 8 2,5 - 4,5 648 0055 "

4 x 10 4,5 - 6,5 648 0063 B 500

4 x 12 6,5 - 8,5 648 0071 "

4 x 14 8,5 - 10,5 648 0076 "

4 x 16 10,5 - 12,0 648 0098 "

Rivet bodyD1 x Lmm

Grip range

mm


4.8Hole Ø:4.9 mm

4,8 x 6 1,5 - 3,0 648 0102 B 500

4,8 x 8 3,0 - 4,5 648 0113 "

4,8 x 10 4,5 - 6,0 648 0124 "

4,8 x 12 6,0 - 7,5 648 0135 "

4,8 x 14 8,0 - 9,5 648 0125 "

4,8 x 16 9,5 - 11,0 648 0126 "

4,8 x 20 11,0 - 15,0 648 0127 B 250

4,8 x 25 15,0 - 20,0 648 0129 "

4,8 x 30 20,0 - 25,0 648 0130 A 100

4,8 x 35 25,0 - 30,0 648 0131 "

5Hole Ø:5.1 mm

5 x 8 2,0 - 4,0 648 0128 B 500

5 x 10 4,0 - 6,0 648 0136 "

5 x 12 6,0 - 8,0 648 0144 "

5 x 14 8,0 - 9,5 648 0146 "

5 x 16 8,0 - 11,0 648 0152 "

5 x 20 11,0 - 15,0 648 0160 B 250

5 x 25 15,0 - 20,0 648 0163 "

5 x 30 20,0 - 25,0 648 0168 A 100

5 x 35 25,0 - 30,0 648 0170 "

Rivet bodyD1 x Lmm

Grip range

mm


4.8 -K 15Hole Ø: 4.9 mm

4,8 x 14 8,0 - 9,5 633 0800 B 250

4,8 x 16 9,5 - 11,0 633 0825 "

4,8 x 20 11,0 - 15,0 633 0850 "

4,8 x 25 15,0 - 20,0 633 0870 B 200

4,8 x 30 20,0 - 25,0 633 0880 B 100

4,8 x 35 25,0 - 30,0 633 0890 "

Rivet bodyD1 x Lmm

Grip range

mm


4.8 -K 15Hole Ø:4.9 mm

4,8 x 14 8,0 - 9,5 648 0202 B 250

4,8 x 16 9,5 - 11,0 648 0210 "

4,8 x 20 11,0 - 15,0 648 0215 "

4,8 x 25 15,0 - 20,0 648 0220 B 200

4,8 x 30 20,0 - 25,0 648 0225 B 100

4,8 x 35 25,0 - 30,0 648 0230 "



large fl ange

Blind rivets A2 stainless steel Blind rivets A4 stainless steel

chart shear and tensile strength A2 stainless steel, standard, countersunk and large fl ange

A2 stainless steel / A2 stainless steel countersunk

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head Ø

mm

3 1.600 (163) 2.000 (205) 2,0 6,5

3,2 1.900 (275) 2.500 (255) 2,0 6,5

4 2.700 (275) 3.600 (367) 2,6 8,0

4 x 20 - 25 3.800 (385) 4.500 (479) 2,6 8,0

4,8 4.000 (408) 5.000 (510) 3,2 9,5

5 4.700 (479) 5.900 (602) 3,2 9,5

5 x 40 5.900 (602) 7.200 (735) 3,2 9,5

A2 stainless steel large fl ange

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head Ø

mm

4,8 4.000 (408) 5.000 (510) 3,2 15,0




Blind rivets A4 stainless steel

Blind rivets Stinox


Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head Ø

mm

Max. head Ø

mm

3 standard 1.600 (163) 2.000 (205) 2,0 6,5

3,2 standard 1.900 (275) 2.500 (255) 2,0 6,5

4 standard 2.700 (275) 3.600 (367) 2,6 8,0

4 x 20 - 25 standard 3.800 (385) 4.500 (479) 2,6 8,0

4,8 large fl ange 4.000 (408) 5.000 (510) 3,2 15,0

4,8 standard 4.000 (408) 5.000 (510) 3,2 9,5

5 standard 4.700 (479) 5.900 (602) 3,2 9,5

5 x 40 standard 5.900 (602) 7.200 (735) 3,2 9,5



standard (Dome head) Rivet body: Stainless steel A2 — no. 1.4567Mandrel: Steel, zinc-plated

Rivet body

D1 x L mm

Grip range

mm


3Hole Ø:3,1 mm

3 x 6 1,0 - 3,0 636 0130 A 500

3 x 8 3,0 - 5,0 636 0157 "

3 x 10 5,0 - 6,5 636 0165 "

3,2Hole Ø:3,3 mm

3,2 x 6 1,0 - 3,0 636 0319 A 500

3,2 x 8 3,0 - 5,0 636 0327 "

3,2 x 10 5,0 - 6,5 636 0335 "

Material surcharge will be added at a daily rate.

Rivet body

D1 x L mm

Grip range

mm


4Hole Ø:4,1 mm

4 x 6 1,0 - 2,5 636 0416 A 500

4 x 8 2,5 - 4,5 636 0440 "

4 x 10 4,5 - 6,5 636 0459 B 500

4 x 12 6,5 - 8,5 636 0467 "

4 x 14 8,5 - 10,5 636 0473 "

4 x 16 8,5 - 12,0 636 0483 "

4,8Hole Ø:4,9 mm

4,8 x 8 2,0 - 4,0 636 0621 B 500

4,8 x 10 4,0 - 6,0 636 0634 "

4,8 x 12 6,0 - 8,0 636 0648 "

5Hole Ø:5,1 mm

5 x 8 2,0 - 4,0 636 0920 B 500

5 x 10 4,0 - 6,0 636 0939 "

5 x 12 6,0 - 8,0 636 0947 "

Blind rivet Monel®

Blind rivet Monel®

chart shear and tensile strength A4 stainless steel standard and large fl ange

standard (Dome head) Rivet body: Nickel-copper-alloy – no. 2.4360Mandrel: Stainless steel A2 – no. 1.4541

Rivet body

D1 x L mm

Grip range

mm


4,8Hole Ø:4,9 mm

4,8 x 6 1,5 - 3,0 626 0010 B 500

4,8 x 8 2,0 - 4,0 626 0011 "

4,8 x 10 4,0 - 6,0 626 0012 "

4,8 x 12 6,0 - 8,0 626 0013 "

4,8 x 14 8,0 - 9,0 626 0014 "

4,8 x 16 9,5 - 11,0 626 0015 B 500

4,8 x 20 11,0 - 15,0 626 0016 "

4,8 x 25 15,0 - 20,0 626 0017 "

4,8 x 30 20,0 - 25,0 626 0018 "

4,8 x 35 25,0 - 30,0 626 0019 "

countersunk Rivet body: Nickel-copper-alloy – no. 2.4360Mandrel: Stainless steel A2 – no. 1.4541

Rivet body

D1 x L mm

Grip range

mm


4,8Hole Ø:4,9 mm

4,8 x 8 2,5 - 4,0 626 0020 B 500

4,8 x 10 4,0 - 6,0 626 0021 "

4,8 x 12 6,0 - 8,0 626 0022 "

Rivet body

D1 x L mm

Grip range

mm


4Hole Ø:4,1 mm

4 x 8 1,5 - 4,5 626 0007 B 500

4 x 10 4,5 - 6,5 626 0008 "

4 x 12 6,5 - 8,5 626 0009 "

large fl ange Rivet body: Nickel-copper-alloy – no. 2.4360Mandrel: Stainless steel A2 – no. 1.4541

Rivet body

D1 x L mm

Grip range

mm


4,8Hole Ø:4,9 mm

4,8 x14 8,0 - 9,5 626 0023 B 250

4,8 x 16 9,5 - 11,0 626 0024 "

4,8 x 20 11,0 - 15,0 626 0025 "

Rivet body

D1 x L mm

Grip range

mm


4,8Hole Ø:4,9 mm

4,8 x 25 15,0 - 20,0 626 0026 B 250

4,8 x 30 20,0 - 25,0 626 0027 "

4,8 x 35 25,0 - 30,0 626 0028 "

chart shear and tensile strength stinox standard

chart shear and tensile strength monel®

Rivet body

D1 x L mm

Grip range

mm


4Hole Ø:4,1 mm

4 x 6 1,5 - 2,5 626 0001 A 500

4 x 8 2,5 - 4,5 626 0002 "

4 x 10 4,5 - 6,5 626 0003 B 500

4 x 12 6,5 - 8,5 626 0004 "

4 x 14 8,5 - 10,5 626 0005 "

4 x 16 10,5 - 12,0 626 0006 "

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head Ø

mm

3 1.600 (163) 2.000 (205) 2,0 6,5

3,2 1.900 (275) 2.500 (255) 2,0 6,5

4 2.700 (275) 3.600 (367) 2,6 8,0

4 x 20 - 25 3.800 (385) 4.500 (479) 2,6 8,0

4,8 4.000 (408) 5.000 (510) 3,2 9,5

5 4.700 (479) 5.900 (602) 3,2 9,5

5 x 40 5.900 (602) 7.200 (735) 3,2 9,5

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head Ø

mm

4 2.100 (214) 3.100 (316) 2,6 8,0

4,8 3.500 (408) 4.500 (510) 3,2 15


PolyGrip® – A most versatile small fellow

Main features

• A wide grip range: A single PolyGrip® blind rivet can replace to up to fi ve different dimensions of DIN standard blind rivets.

• Outstanding hole fi lling capability: The rivet body expands radially during the setting process and compensates hole tolerances, centeringdeviations and differences in diameter, thus always building up a playfree and tight joint.

• Safe rest mandrel locking: PolyGrip® blind rivets neither generate rattling noises due to free moving rest mandrels nor do they allow the risk of loss of the rest mandrel.

• Splash waterproof are the PolyGrip® blind rivets under certain conditions too. Hole fi lling and rest mandrel locking make of them a real alternative to closed end rivets when it is essential to prevent water fl owing through the whole joint and not only through the rivet body.

• A large closing head: for a high tensile and unbuttoning resistance.

The GESIPA® PolyGrip® range of blind rivets, originally meant to be only a multigrip rivet has meanwhile shown other multiple talents. This makes it a favourite choice for diffi cult and demanding applications in industrialenvironment. Whether in aluminium, steel or stainless steel, outdoor or indoor, with hard or soft application materials, critical hole diameters and tolerances, when nothing seems to work properly, GESIPA® PolyGrip® will usually save the day.

High fl exibility in design

The setting process of PolyGrip® blind rivets is fully predictable and the shaft deformation can be programmed for every special application through intelligent locating of the shaft grooves. This allows to reliably predetermine the clamp force, radial shaft expansion and closing head build-up.

The production of PolyGrip® blind rivetsis one of the core specialities of the GESIPA® factory in Thal, Thuringia.

Rivet bodyD1 x L mm

Grip rangemm


3.2Hole Ø: 3.3 mm

3,2 x 8 0,5 - 5,0 670 0012 P 1.000

3,2 x 9,5 1,5 - 6,5 670 0020 "

3,2 x 11 3,0 - 8,0 670 0039 "

4.0Hole Ø: 4.1 mm

4 x 10 0,5 - 6,5 670 0071 P 500

4 x 13 3,5 - 9,5 670 0098 "

4 x 17 7,0 - 13,0 670 0101 "

4.8Hole Ø: 4.9 mm

4,8 x 10 0,5 - 6,5 670 0144 P 500

4,8 x 15 4,5 - 11,0 670 0152 "

4,8 x 17 6,5 - 13,0 670 0160 "

4,8 x 25 11,0 - 19,5 670 0217 P 250

4,8 x 30 16,0 - 24,0 670 0225 "

6.4Hole Ø: 6.5 mm

6,4 x 15 1,5 - 9,0 670 0268 P 250

6,4 x 20 6,0 - 14,0 670 0276 "

6,4 x 25 10,0 - 18,0 670 0284 "

alu/steelstandard(Dome head)Rivet body: AIMg 2,5Mandrel: Steel, zinc-plated

GESIPA®-PolyGrip® – Favorite for diffi cult and demanding applications for all kinds of materials in industrial environment.

Ü

Grip range of PolyGrip® blind rivets

Grip range of conventional blind rivets

PolyGrip® blind rivets

iUnder certain conditions all GESIPA® PolyGrip® blind rivets are splash waterproof.



Rivet bodyD1 x L mm

Grip rangemm


3.2 Hole Ø: 3.3 mm

3,2 x 8 0,5 - 5,0 672 0013 P 1.000

3,2 x 9,5 1,5 - 6,5 672 0021 "

3,2 x 11 3,0 - 8,0 672 0048 "

4.0Hole Ø: 4.1 mm

4 x 10 0,5 - 6,5 672 0080 P 500

4 x 13 3,5 - 9,5 672 0099 "

4 x 17 7,0 - 13,0 672 0102 "

4.8Hole Ø: 4.9 mm

4,8 x 10 0,5 - 6,5 672 0145 P 500

4,8 x 15 4,5 - 11,0 672 0153 "

4,8 x 17 6,5 - 13,0 672 0161 "

4,8 x 25 11,0 - 19,5 672 0188 P 250

4,8 x 30 16,0 - 24,0 672 0196 "

6.4Hole Ø: 6.5 mm

6,4 x 15 1,5 - 9,0 672 0269 P 250

6,4 x 20 6,0 - 14,0 672 0277 "

6,4 x 25 10,0 - 18,0 672 0285 "


alu/stainless steelstandard(Dome head)Rivet body: Alu AIMg 2,5Mandrel: Stainless steel A2 — no. 1.4541

alu/stainless steellarge fl ange


Rivet bodyD1 x L mm

Grip rangemm


3,2 - K 9,5Hole Ø: 3,3 mm

3,2 x 8 0,5 - 5,0 672 0056 P 1.000

3,2 x 9,5 1,5 - 6,5 672 0064 "

3,2 x 11 3,0 - 8,0 672 0072 "

4,0 - K 12Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0110 P 500

4 x 13 3,5 - 9,5 672 0129 "

4 x 17 7,0 - 13,0 672 0137 "

4,8 - K 16Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0218 P 250

4,8 x 15 4,5 - 11,0 672 0226 "

4,8 x 17 6,5 - 13,0 672 0234 "

4,8 x 25 11,0 - 19,5 672 0242 P 100

4,8 x 30 16,0 - 24,0 672 0250 "

Rivet body: Alu AIMg 2,5Mandrel: Stainless steel A2 — no. 1.4541

steel/steelstandard(Dome head)Rivet body: Steel, zinc-platedMandrel: Steel, zinc-plated

Rivet bodyD1 x L mm

Grip rangemm


3,2 Hole Ø: 3,3 mm

3,2 x 8 1,0 - 5,0 671 0018 P 1.000

3,2 x 9,5 2,0 - 6,5 671 0026 "

3,2 x 11 3,0 - 8,0 671 0034 "

4,0Hole Ø: 4,1 mm

4 x 10 1,5 - 6,5 671 0077 P 500

4 x 13 4,5 - 9,0 671 0085 "

4 x 17 8,5 - 13,0 671 0093 "

4,8Hole Ø: 4,9 mm

4,8 x 10 1,5 - 6,5 671 0131 P 500

4,8 x 15 6,0 - 11,0 671 0158 "

4,8 x 17 8,5 - 13,0 671 0166 "

6,4Hole Ø: 6,5 mm

6,4 x 15 2,0 - 8,0 671 0263 P 250

6,4 x 20 5,0 - 13,0 671 0285 "

6,4 x 25 10,0 - 18,0 671 0294 P 200

Rivet bodyD1 x L mm

Grip rangemm


3.2 -K 9,5Hole Ø: 3.3 mm

3,2 x 8 0,5 - 5,0 670 0047 P 1.000

3,2 x 9,5 1,5 - 6,5 670 0055 "

3,2 x 11 3,0 - 8,0 670 0063 "

4.0 -K 12Hole Ø: 4.1 mm

4 x 10 0,5 - 6,5 670 0128 P 500

4 x 13 3,5 - 9,5 670 0136 "

4 x 17 7,0 - 13,0 670 0209 "

4.8 -K 16Hole Ø: 4.9 mm

4,8 x 10 0,5 - 6,5 670 0179 P 250

4,8 x 15 4,5 - 11,0 670 0187 "

4,8 x 17 6,5 - 13,0 670 0195 "

4,8 x 25 11,0 - 19,5 670 0233 P 100

4,8 x 30 16,0 - 24,0 670 0241 "

alu/steellarge fl angeRivet body: AIMg 2,5Mandrel: Steel, zinc-plated


PolyGrip® blind rivets PolyGrip® blind rivets

Ü


PolyGrip® alu/steel and alu/stainless steel

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head Ømm

standard

Max. head Ømm

Large flange

3,2 720 (73) 1.050 (107) 1,8 6,5 9,5

4,0 1.060 (108) 1.680 (171) 2,3 8,0 12,0

4,8 1.500 (163) 2.300 (231) 2,7 9,5 16,0

6,4 2.800 (285) 4.000 (405) 3,65 13,0 -


PolyGrip® steel/steel

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head Ømm

standard

Max. head Ømm

Large flange

3,2 1.200 (122) 1.600 (163) 2,1 6,5 9,5

4,0 1.650 (168) 2.400 (245) 2,6 8,0 12,0

4,8 2.400 (245) 3.200 (326) 3,2 9,5 16,0

6,4 4.900 (499) 6.200 (632) 4,25 13,0 -

PolyGrip® stainless steel A2

Rivet Ømm



Mandrel Ømm

Max. head Ømm

3,2 1.450 (148) 2.300 (235) 2,2 6,5

4,0 2.650 (271) 3.600 (367) 2,7 8,0

4,8 4.000 (408) 5.000 (510) 3,2 9,5

6,4 7.800 (795) 8.800 (897) 4,25 13,0

PolyGrip® stainless steel A4

Rivet Ømm



Mandrel Ømm

Max. head Ømm

3,2 1.450 (148) 2.300 (235) 2,2 6,5

4,0 2.650 (271) 3.600 (367) 2,7 8,0

4,8 4.000 (408) 5.000 (510) 3,2 9,5

Monel®

Rivet Ømm



Mandrel Ømm

Max. head Ømm

4,8 3.500 (148) 4.500 (235) 3,3 9,5



Rivet bodyD1 x L mm

Grip rangemm


3.2 -K 9.5Hole Ø: 3.3 mm

3,2 x 8 1,0 - 5,0 671 0042 P 1.000

3,2 x 9,5 2,0 - 6,5 671 0050 "

3,2 x 11 3,0 - 8,0 671 0069 "

4.0 -K 12Hole Ø: 4.1 mm

4 x 10 1,5 - 6,5 671 0107 P 500

4 x 13 4,5 - 9,0 671 0115 "

4 x 17 8,5 - 13,0 671 0123 "

4.8 -K 16Hole Ø: 4.9 mm

4,8 x 10 1,5 - 6,5 671 0174 P 250

4,8 x 15 6,0 - 11,0 671 0182 "

4,8 x 17 8,5 - 13,0 671 0190 "

Rivet bodyD1 x L mm

Grip rangemm


3.2 Hole Ø: 3.3 mm

3,2 x 8 1,0 - 5,0 673 0019 P 1.000

3,2 x 9,5 2,0 - 6,0 673 0027 "

3,2 x 11 3,0 - 8,0 673 0035 "

4.0Hole Ø: 4.1 mm

4 x 10 1,0 - 6,5 673 1007 P 500

4 x 13 3,0 - 8,0 673 1015 "

4 x 17 7,0 - 11,0 673 1023 "

4.8Hole Ø: 4.9 mm

4,8 x 10 1,0 - 6,5 673 2032 P 500

4,8 x 15 5,0 - 10,0 673 2059 "

4,8 x 17 8,0 - 12,0 673 2067 "

6.4Hole Ø: 6.5 mm

6,4 x 13 2,0 - 6,5 673 3057 P 250

6,4 x 15 3,5 - 8,5 673 3034 "

6,4 x 20 7,0 - 12,5 673 3061 P 200

A2 stainless steelstandard(Dome head)

Rivet body: Stainless steel A2 -no. 1.4567Mandrel: Stainless steel A2 -no. 1.4541

Rivet bodyD1 x L mm

Grip rangemm


3.2 Hole Ø: 3.3 mm

3,2 x 11 3,0 - 8,0 678 0035 P 1.000

4.0Hole Ø: 4.1 mm

4 x 10 1,0 - 6,5 678 1007 P 500

4.8Hole Ø: 4.9 mm

4,8 x 10 1,0 - 6,5 678 2032 "

4,8 x 15 5,0 - 10,0 678 2059 "

A4 stainless steelstandard(Dome head)Rivet body: stainless steel A4 - no. 1.4578Mandrel: stainless steel A4 - no. 1.4571

PolyGrip® blind rivets PolyGrip® blind rivets

steel/steellarge fl ange

Rivet body: Steel, zinc-platedMandrel: Steel, zinc-plated

chart shear and tensile strength


Monel®

StandardRivet body: Nickel-copper-alloyMandrel: Stainless steel A2 - no. 1.4541

Rivet body

D1 x L mm

Grip range

mm


4,8Hole Ø:4,9 mm

4,8 x 10 1,0 - 6,5 679 0001 B 500

4,8 x 15 5,0 - 10,0 679 0002 "

4,8 x 17 8,0 - 12,0 679 0003 "



SolarGrip® – the special rivetSolarGrip® – the special rivet

SolarGrip® program

Rivet body Material Grip range Tensile strength

Shear strength

Part no. Quantityper box

4.8Hole Ø: 5.1- 5.2 mm 4,8 x 12,0 F K 11,4

Rivet body: Alu AIMg 2.5(Colour: black)

Mandrel: Stainless steel A2 — Nr. 1.4541

3,0 - 5,0 2.300 1.500 672 1013 P 500

4,8 x 15,0 F K 11,4Rivet body: Alu AIMg 2.5

(blank)Mandrel: Steel, zinc-plated

5,0 - 8,0 2.300 1.500 672 1024 "

6.4Hole Ø: 6.5 - 6.9 mm

6,4 x 14,0 F K 11,4Rivet body: Alu AIMg 2.5

(blank)Mandrel: Steel, zinc-plated

3,0 - 8,0 4.000 2.800 670 1011 P 250

All sizes on request – also available in bulk packs

Bildquelle: IBC SOLAR AG

SolarGrip® – The solar fastener

• DIBt approval no. Z-14.1-4 and Z-14.1-537(for 670 1011 only Z-14.1-537)

• Matching grip range for many solar applications• Ideal for working on trapezoid panel roofs• SolarSeal coating for 4,8 mm rivets• Riveting of sponge rubber or EPDM washers possible• Function documentation available on request at

extra cost

SolarGrip® – The basic characteristics• Large grip range coverage with a single blind rivet• Wide closing head• Outstanding hole fi lling capability• Compact closing head• For use with all GESIPA® setting tools

The perfect processing tool, the PowerBird®-Solar, can be found on page 85.

Millions of connections exposed to storms, rain, snow and sunlight on a daily basis are testament to the relia-bility of GESIPA® SolarGrip® blind rivets, pictured on the left for application cases at IBC Solar.

Speak to us, we will be happy to advice you!

SolarGrip® – the special rivet for fl exible use in solar panel installation

* Material surcharge will be added at a daily rate Ü: According to DIBt certifi cation no. Z-14.1-4 and Z-14.1-537 (for 670 1011 only Z-14.1-537) / CE: ETA certifi cation requested / Corresponding approval documents on www.gesipa.com

Ü

IBC SOLAR AG, one of the world‘s leading global photo-voltaic systems integrators, is investing in its cooperation with GESIPA®. GESIPA® has developed a blind rivet for the effi cient IBC TopFix assembly system that adequately meets the technical requirements, and has produced it in Germany.

The advantages are clear:Fast and precise work, as well as tightness against splas-hing water at the riveting points, result in a durable and safe connection. We recommend using PowerBird® Solar or AccuBird® for quick and easy assembly. IBC Solar and GESIPA®, good connections are unbeatable.

What our client IBC SOLAR says about SolarGrip®:

„By offering our IBC TopFix 200 assembly system, we provide our customers with an assembly system for pitched roofs that is approved by the building inspectorate and en-sures the highest level of fl exibility and quality. IBC TopFix 200 is universally usable on any pitched roof and provides solutions for many different types of roofs.

Specially-designed prefabricated module clamps are used for assembly on trapezoidal sheet metal roofs, which helps to save up to 20% of installation time compared to conven-tional assembly systems.

GESIPA® SolarGrip® rivets ensure quick, easy and safe as-sembly on the metal sheet. The rivet customised to our sys-tem and quality requirements guarantees water tightness, a long service life and the highest economic effi ciency, and has proved itself in practice millions of times.

SolarGrip is not only used for photovoltaic-related customer products; we also use it for our own systems. Since April 2013, a photovoltaic solar power plant has been genera-ting power for our company‘s headquarters in Bad Staf-felstein (see image). As no appropriate roof surfaces were available, we covered our staff car park with carports and fi tted them with photovoltaic modules. We used prefabrica-ted clamps with SolarGrip® rivets to fasten them on trape-zoidal sheet metal roofs – a quick, safe and high-quality solution by our partner GESIPA®!“


Rivet bodyD1 x L mm

Grip range

mm


4.8Hole Ø:4.9 mm

4,8 x 8,0 1,0 - 3,5 610 0350 B 500

4,8 x 9,5 3,5 - 5,0 610 0377 "

4,8 x 11,0 5,0 - 6,5 610 0393 "

4,8 x 12,5 6,5 - 8,0 610 0415 "

4,8 x 14,0 8,0 - 9,5 610 0431 "

4,8 x 16,0 9,5 - 11,0 610 0873 "

4,8 x 18,0 11,0 - 13,0 610 0857 "

4,8 x 21,0 13,0 - 16,0 610 0865 B 250

alu/nirosta standard

GESiPA CAP ® – Closed end blind rivets GESiPA CAP ® – The closed end blind rivet

alu/steel standardRivet body: Alu AlMg 5Mandrel: Steel, phosphate coated

The GESIPA CAP ® blind rivet – A closed end rivet

The rivet body of the GESIPA CAP ® blind rivet isabsolutely air and watertight. Liquids cannot seep through, could however seep around the set rivet, if the setting hole is too large. Therefore great care must be brought to fullfi lling the hole tolerances.

The GESIPA CAP ® blind rivet – The structureFor technical reasons, the rivet mandrel of the GESIPA CAP ® blind rivet must be fi xed in the rivet body. However this means that the rivet body can only deform slightly during the setting process. As a result, the cap blind rivet only has marginal hole fi lling capability. However this is necessary to be able to compensate large bore-hole tolerances.

The GESIPA CAP ® blind rivet – Tight connections with care

The above-mentioned technical situations make careful preparation of the application imperative. The holediameter should be as tight as possible to ensure afl awless function in the application for a long period.

If the GESIPA CAP ® blind rivet is processed carefully, it forms the basis for a reliably „tight“ connection.

Rivet bodyD1 x L mm

Grip range

mm


3.2Hole Ø:3.3 mm

3,2 x 6,5 0,5 - 2,0 610 0016 A 500

3,2 x 8,0 2,0 - 3,5 610 0032 "

3,2 x 9,5 3,5 - 5,0 610 0059 "

3,2 x 10,5 5,0 - 6,5 610 0075 "

3,2 x 12,5 6,5 - 8,0 610 0091 "

4Hole Ø:4.1 mmm

4 x 8,0 0,5 - 3,5 610 0709 B 500

4 x 9,5 3,5 - 5,0 610 0717 "

4 x 11,0 5,0 - 6,5 610 0725 "

4 x 12,5 6,5 - 8,0 610 0733 "

4 x 15,0 8,0 - 11,0 610 0741 "


Rivet bodyD1 x L mm

Grip range

mm


3.2Hole Ø:3.3 mm

3,2 x 6,5 0,5 - 2,0 612 2000 A 500

3,2 x 8,0 2,0 - 3,5 612 2019 "

3,2 x 9,5 3,5 - 5,0 612 2027 "

3,2 x 10,5 5,0 - 6,5 612 2035 "

4Hole Ø:4.1 mm

3,2 x 12,5 6,5 - 8,0 612 2043 "

4 x 8,0 0,5 - 3,5 612 2108 B 500

4 x 9,5 3,5 - 5,0 612 2116 "

4 x 11,0 5,0 - 6,5 612 2124 "

4 x 12,5 6,5 - 8,0 612 2132 "

Rivet bodyD1 x L mm

Grip range

mm


4.8Hole Ø:4.9 mm

4,8 x 8,0 1,0 - 3,5 612 2205 B 500

4,8 x 9,5 3,5 - 5,0 612 2213 "

4,8 x 11,0 5,0 - 6,5 612 2221 "

4,8 x 12,5 6,5 - 8,0 612 2248 "

4,8 x 14,0 8,0 - 9,5 612 2256 "

4,8 x 16,0 9,5 - 11,0 612 2264 "

4,8 x 18,0 11,0 - 13,0 612 2272 "

4,8 x 21,0 13,0 - 16,0 612 2280 B 250

Rivet body: Alu AlMg 5Mandrel: Stainless steel


GESIPA CAP® – naturally air and watertight

i

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Rivet bodyD1 x L mm

Grip range

mm


3,2Hole Ø: 3,3 mm

3,2 x 6,0 0,5 - 1,5 614 1012 A 500

3,2 x 7,5 1,5 - 3,0 614 1039 "

3,2 x 9,0 3,0 - 4,5 614 1055 "

3,2 x 12,0 4,5 - 8,0 614 1071 "

4Hole Ø:4,1 mm

4 x 9,5 1,0 - 4,5 614 1101 A 500

Rivet bodyD1 x L mm

Grip range

mm


4,8Hole Ø: 4,9 mm

4,8 x 11,5 3,5 - 6,5 614 1233 B 500

4,8 x 13,0 6,5 - 8,0 614 1241 "

4,8 x 15,0 8,0 - 9,5 614 1268 "


Rivet body

D1 x L mm

Grip range

mm


3,2Hole Ø: 3,3 mm

3,2 x 6,0 0,5 - 1,5 617 3007 A 500

3,2 x 7,5 1,5 - 3,0 617 3015 "

3,2 x 9,0 3,0 - 4,5 617 3023 "


CAP® alu/steel and CAP alu/stainless steel

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max.head Ø

mm

3,2 1.050 (107) 1.250 (127) 1,7 6,5

4,0 1.550 (158) 2.100 (214) 2,2 8,5

4,8 2.400 (245) 3.500 (356) 2,7 10,0

CAP®-A2 stainless steel

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max.Head Ø

mm

3,2 1.900 (194) 2.400 (245) 1,9 6,5

4,0 2.900 (296) 3.700 (377) 2,3 8,5

4,8 4.300 (439) 5.400 (551) 2,9 10,0

CAP® copper/steel and CAP® copper/stainless steel

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max.head Ø

mm

3,2 1.000 (102) 1.400 (143) 1,7 6,0

4,0 1.500 (153) 2.200 (224) 2,2 8,0

4,8 2.100 (214) 3.100 (316) 2,7 9,5

copper/steel standardRivet body: Cu-matMandrel: Steel, lightly oiled

Rivet body: Cu-matMandrel: Stainless steel

copper/nirosta standard


Rivet bodyD1 x L mm

Grip range

mm


3.2Hole Ø:3.3 mm

3,2 x 6,0 0,8 - 2,0 613 0001 A 500

3,2 x 8,0 2,0 - 4,0 613 0002 "

3,2 x 10,0 4,0 - 6,0 613 0003 "

3,2 x 12,0 6,0 - 8,0 613 0004 "

4Hole Ø:4.1 mm

4 x 6,0 0,8 - 1,5 613 0011 A 500

4 x 8,0 1,5 - 3,5 613 0012 "

4 x 10,0 3,5 - 5,5 613 0013 B 500

4 x 12,0 5,5 - 7,5 613 0014 "

4 x 16,0 7,5 - 11,5 613 0015 "

Rivet bodyD1 x L mm

Grip range

mm


4.8Hole Ø:4.9 mm

4,8 x 8,0 0,8 - 3,0 613 0031 B 500

4,8 x 10,0 3,0 - 5,0 613 0032 "

4,8 x 12,0 5,0 - 7,0 613 0033 "

4,8 x 16,0 7,0 - 11,0 613 0034 "

4,8 x 20,0 11,0 - 15,0 613 0035 B 250

A2 stainless steel standardRivet body: Stainless Steel A2 — no. 1.4301Mandrel: Stainless Steel A1 — no. 1.4021

GESiPA CAP ® – The closed end blind rivet GESiPA CAP ® – The closed end blind rivet



Painted blind rivets alu/steel standard* Rivet body: Alu, painted AlMg 3Mandrel: Steel, zinc-plated

Coloured blind rivets Coloured blind rivets

GESIPA® blind rivets are also available in colour to match the application.

To guarantee the best possible durability the hollow rivets are painted using a two-component epoxy resin paint in a stow enamelling process.

In addition to the visual benefi ts, the painted blind rivet also has added protection against corrosion.Aluminium blind rivets are best suited for this proce-dure. In the long-term they achieve the desired visual effect when joining coloured parts.

GESIPA® blind rivets are available in the standard RAL colours.

On request, steel blind rivets are also available in RAL colours or even special colours.

Another method for colouring blind rivets and for protecting them against corrosion is to anodize them. GESIPA® blind rivets are anodized in a direct current sulphuric acid process. The term Eloxal is used todescribe the electrolytic oxidation of aluminium. Eloxal itself is actually colourless. Applying a second coat using metal salts creates the desired light-fast colour. The Eloxal method is more complex but is the mostdurable process for coloured blind rivets.

Rivet bodyD1 x L in mm

Colour RAL no. Grip rangemm


3Hole Ø:3.1 mm

3 x 6 black 9005 0,5 - 3,5 630 0049 A 500

3 x 6 white 9010 0,5 - 3,5 630 4680 "

3 x 8 black 9005 3,5 - 5,0 630 0057 "

3 x 8 white 9010 3,5 - 5,0 630 0065 "

4Hole Ø:4.1 mm

4 x 6 black 9005 0,5 - 3,0 630 0073 "

4 x 6 white 9010 0,5 - 3,0 630 4699 "

4 x 6 brown 8014 0,5 - 3,0 630 0243

4 x 8 black 9005 3,0 - 5,0 630 0251 "

4 x 8 white 9010 3,0 - 5,0 630 0278 "

4 x 8 brown 8014 3,0 - 5,0 630 0286 "

4 x 10 black 9005 5,0 - 6,5 630 0294 "

4 x 10 white 9010 5,0 - 6,5 630 0510 "

4 x 10 brown 8014 5,0 - 6,5 630 0537 "

4 x 12 black 9005 6,5 - 8,5 630 0553 B 500

4 x 12 white 9010 6,5 - 8,5 630 0588 "

4 x 12 brown 8014 6,5 - 8,5 630 0618 "

4 x 16 white 9010 10,5 - 12,5 630 4702 "

5Hole Ø:5.1 mm

5 x 10 black 9005 1,5 - 6,0 630 0626 "

5 x 10 white 9010 1,5 - 6,0 630 0634 "

5 x 12 black 9005 6,0 - 8,0 630 0642 "

5 x 12 white 9010 6,0 - 8,0 630 0650 "

Coloured blind rivets, visually appealing with additionnalcorrosion protection

(Dome head)

Rivet bodyD1 x L in mm

Colour RAL no. Grip rangemm


4Hole Ø: 4,1 mm

4 x 10

schwarz 9005 5,0 - 6,5 630 0677 "

4 x 12 schwarz 9005 6,5 - 8,5 630 0693 B 500

Anodized blind rivets alu/steel standardRivet body: Alu, anodised AlMg 3Mandrel: Steel, zinc-plated (Dome head)

Coloured and anodised blind rivets alu/steel and anodised blind rivets alu/nirosta

Rivet Ømm



Mandrel Ømm

Max. head Ømm

3 700 (71) 900 (92) 1,8 6,5

4 1.400 (143) 2.000 (204) 2,1 8,0

5 2.000 (204) 2.800 (285) 2,7 9,5

Other sizes and colours on request



* While stocks last!


Coloured blind rivets – PolyGrip® in alu/niro Coloured blind rivets – PolyGrip® in alu/niro

RAL 1015 – Light ivoryRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø: 3,3 mm

3,2 x 8 0,5 - 5,0 672 0500 A 1000

3,2 x 9,5 1,5 - 6,5 672 0501 A 1000

3,2 x 11 3,0 - 8,0 672 0502 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0503 B 500

4 x 13 3,5 - 9,5 672 0504 B 500

4 x 17 7,0 - 13,0 672 0505 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0506 B 500

4,8 x 15 4,5 - 11,0 672 0507 B 500

4,8 x 17 6,5 - 13,0 672 0508 B 500

4,8 x 25 11,0 - 19,5 672 0509 B 250

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RAL 5010 – Gentian blueRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø:3,3 mm

3,2 x 8 0,5 - 5,0 672 0545 A 1000

3,2 x 9,5 1,5 - 6,5 672 0546 A 1000

3,2 x 11 3,0 - 8,0 672 0547 A 1000

4Hole Ø:4,1 mm

4 x 10 0,5 - 6,5 672 0548 B 500

4 x 13 3,5 - 9,5 672 0549 B 500

4 x 17 7,0 - 13,0 672 0550 B 500

4,8Hole Ø:4,9 mm

4,8 x 10 0,5 - 6,5 672 0551 B 500

4,8 x 15 4,5 - 11,0 672 0552 B 500

4,8 x 17 6,5 - 13,0 672 0553 B 500

4,8 x 25 11,0 - 19,5 672 0554 B 250

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RAL 7011 – Iron greyRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø:3,3 mm

3,2 x 8 0,5 - 5,0 672 0560 A 1000

3,2 x 9,5 1,5 - 6,5 672 0561 A 1000

3,2 x 11 3,0 - 8,0 672 0562 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0563 B 500

4 x 13 3,5 - 9,5 672 0564 B 500

4 x 17 7,0 - 13,0 672 0565 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0566 B 500

4,8 x 15 4,5 - 11,0 672 0567 B 500

4,8 x 17 6,5 - 13,0 672 0568 B 500

4,8 x 25 11,0 - 19,5 672 0569 B 250

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RAL 7024 – Graphite greyRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø: 3,3 mm

3,2 x 8 0,5 - 5,0 672 0590 A 1000

3,2 x 9,5 1,5 - 6,5 672 0591 A 1000

3,2 x 11 3,0 - 8,0 672 0592 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0593 B 500

4 x 13 3,5 - 9,5 672 0594 B 500

4 x 17 7,0 - 13,0 672 0595 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0596 B 500

4,8 x 15 4,5 - 11,0 672 0597 B 500

4,8 x 17 6,5 - 13,0 672 0598 B 500

4,8 x 25 11,0 - 19,5 672 0599 B 250

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RAL 1035 – Pearl beigeRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø: 3,3 mm

3,2 x 8 0,5 - 5,0 672 0515 A 1000

3,2 x 9,5 1,5 - 6,5 672 0516 A 1000

3,2 x 11 3,0 - 8,0 672 0517 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0518 B 500

4 x 13 3,5 - 9,5 672 0519 B 500

4 x 17 7,0 - 13,0 672 0520 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0521 B 500

4,8 x 15 4,5 - 11,0 672 0522 B 500

4,8 x 17 6,5 - 13,0 672 0523 B 500

4,8 x 25 11,0 - 19,5 672 0524 B 250

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RAL 7022 – Umbra greyRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø:3,3 mm

3,2 x 8 0,5 - 5,0 672 0575 A 1000

3,2 x 9,5 1,5 - 6,5 672 0576 A 1000

3,2 x 11 3,0 - 8,0 672 0577 A 1000

4Hole Ø:4,1 mm

4 x 10 0,5 - 6,5 672 0578 B 500

4 x 13 3,5 - 9,5 672 0579 B 500

4 x 17 7,0 - 13,0 672 0580 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0581 B 500

4,8 x 15 4,5 - 11,0 672 0582 B 500

4,8 x 17 6,5 - 13,0 672 0583 B 500

4,8 x 25 11,0 - 19,5 672 0584 B 250

Ü

RAL 3000 – Flame redRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø: 3,3 mm

3,2 x 8 0,5 - 5,0 672 0530 A 1000

3,2 x 9,5 1,5 - 6,5 672 0531 A 1000

3,2 x 11 3,0 - 8,0 672 0532 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0533 B 500

4 x 13 3,5 - 9,5 672 0534 B 500

4 x 17 7,0 - 13,0 672 0535 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0536 B 500

4,8 x 15 4,5 - 11,0 672 0537 B 500

4,8 x 17 6,5 - 13,0 672 0538 B 500

4,8 x 25 11,0 - 19,5 672 0539 B 250

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RAL 8014 – Sepia brownRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø:3,3 mm

3,2 x 8 0,5 - 5,0 672 0605 A 1000

3,2 x 9,5 1,5 - 6,5 672 0606 A 1000

3,2 x 11 3,0 - 8,0 672 0607 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0608 B 500

4 x 13 3,5 - 9,5 672 0609 B 500

4 x 17 7,0 - 13,0 672 0610 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0611 B 500

4,8 x 15 4,5 - 11,0 672 0612 B 500

4,8 x 17 6,5 - 13,0 672 0613 B 500

4,8 x 25 11,0 - 19,5 672 0614 B 250

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RAL 9002 – Grey whiteRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø:3,3 mm

3,2 x 8 0,5 - 5,0 672 0620 A 1000

3,2 x 9,5 1,5 - 6,5 672 0621 A 1000

3,2 x 11 3,0 - 8,0 672 0622 A 1000

4Hole Ø:4,1 mm

4 x 10 0,5 - 6,5 672 0623 B 500

4 x 13 3,5 - 9,5 672 0624 B 500

4 x 17 7,0 - 13,0 672 0625 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0626 B 500

4,8 x 15 4,5 - 11,0 672 0627 B 500

4,8 x 17 6,5 - 13,0 672 0628 B 500

4,8 x 25 11,0 - 19,5 672 0629 B 250

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The range of coloured blind rivets now includes 15 RAL colours in ten different dimensions each.The blind rivets are produced in a wet varnish drum process. The colours are similar to the RAL colours. Slight deviations in colour and changes of colour due to environmental infl uences, e.g. exposure to UV light, are possible.

Rivet body: Alu AIMg 2,5Mandrel: Stainless steel A2 — Nr. 1.4541


RAL 9003 – Signal whiteRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø: 3,3 mm

3,2 x 8 0,5 - 5,0 672 0635 A 1000

3,2 x 9,5 1,5 - 6,5 672 0636 A 1000

3,2 x 11 3,0 - 8,0 672 0637 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0638 B 500

4 x 13 3,5 - 9,5 672 0639 B 500

4 x 17 7,0 - 13,0 672 0640 B 500

4,8Hole Ø:4,9 mm

4,8 x 10 0,5 - 6,5 672 09641 B 500

4,8 x 15 4,5 - 11,0 672 0642 B 500

4,8 x 17 6,5 - 13,0 672 0643 B 500

4,8 x 25 11,0 - 19,5 672 0644 B 250

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RAL 9005 – Jet blackRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø: 3,3 mm

3,2 x 8 0,5 - 5,0 672 0650 A 1000

3,2 x 9,5 1,5 - 6,5 672 0651 A 1000

3,2 x 11 3,0 - 8,0 672 0652 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0653 B 500

4 x 13 3,5 - 9,5 672 0654 B 500

4 x 17 7,0 - 13,0 672 0655 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0656 B 500

4,8 x 15 4,5 - 11,0 672 0657 B 500

4,8 x 17 6,5 - 13,0 672 0658 B 500

4,8 x 25 11,0 - 19,5 672 0659 B 250

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RAL 9006 – White aluminiumRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø: 3,3 mm

3,2 x 8 0,5 - 5,0 672 0665 A 1000

3,2 x 9,5 1,5 - 6,5 672 0666 A 1000

3,2 x 11 3,0 - 8,0 672 0667 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0668 B 500

4 x 13 3,5 - 9,5 672 0669 B 500

4 x 17 7,0 - 13,0 672 0670 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0671 B 500

4,8 x 15 4,5 - 11,0 672 0672 B 500

4,8 x 17 6,5 - 13,0 672 0673 B 500

4,8 x 25 11,0 - 19,5 672 0674 B 250

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RAL 9007 – Grey aluminiumRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø: 3,3 mm

3,2 x 8 0,5 - 5,0 672 0680 A 1000

3,2 x 9,5 1,5 - 6,5 672 0681 A 1000

3,2 x 11 3,0 - 8,0 672 0682 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0683 B 500

4 x 13 3,5 - 9,5 672 0684 B 500

4 x 17 7,0 - 13,0 672 0685 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0686 B 500

4,8 x 15 4,5 - 11,0 672 0687 B 500

4,8 x 17 6,5 - 13,0 672 0688 B 500

4,8 x 25 11,0 - 19,5 672 0689 B 250

Ü

RAL 9010 – Pure whiteRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø: 3,3 mm

3,2 x 8 0,5 - 5,0 672 0695 A 1000

3,2 x 9,5 1,5 - 6,5 672 0696 A 1000

3,2 x 11 3,0 - 8,0 672 0697 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0698 B 500

4 x 13 3,5 - 9,5 672 0699 B 500

4 x 17 7,0 - 13,0 672 0700 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0701 B 500

4,8 x 15 4,5 - 11,0 672 0702 B 500

4,8 x 17 6,5 - 13,0 672 0703 B 500

4,8 x 25 11,0 - 19,5 672 0704 B 250

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RAL 9011 – Grapite blackRivet body

D1 x L mmGrip

rangemm


3,2Hole Ø: 3,3 mm

3,2 x 8 0,5 - 5,0 672 0710 A 1000

3,2 x 9,5 1,5 - 6,5 672 0711 A 1000

3,2 x 11 3,0 - 8,0 672 0712 A 1000

4Hole Ø: 4,1 mm

4 x 10 0,5 - 6,5 672 0713 B 500

4 x 13 3,5 - 9,5 672 0714 B 500

4 x 17 7,0 - 13,0 672 0715 B 500

4,8Hole Ø: 4,9 mm

4,8 x 10 0,5 - 6,5 672 0716 B 500

4,8 x 15 4,5 - 11,0 672 0717 B 500

4,8 x 17 6,5 - 13,0 672 0718 B 500

4,8 x 25 11,0 - 19,5 672 0719 B 250


Special blind rivetsColoured blind rivets – PolyGrip® in alu/niro

There are numerous applications that require the use of special blind rivets. For this reason GESIPA® has come up with some variations to meet these requirements.

Grooved blind rivets are suitable for riveting pocket holes in soft materials. They are used in the furnitureindustry, for interior construction, in the wood and plastics processing industry, in car body construction and lots more.Important: Before processing grooved blind rivets, the bore-hole diameter must be determined in trials and the minimim bore-hole depth must be observed.

Peel blind rivets are required if soft or porous parts such as wood, hard-fi bre, fi breglass or plasterboards need to be joined together. In the setting process, the rivet mandrel falls out of the rivet body, and on the clo-sing head side the rivet mandrel splits the rivet shaft into four parts. These then grip into the material.Typical application fi elds are the assembly of plastic and wooden elements, caravan constructions and the attachment of interior panels.

The blind rivet connection itself is a permanentconnection. However to attach further detachable parts, GESIPA® has the threaded blind rivet in its range. The threaded blind rivet has a stud bolt with an M5 or M6 outer thread to which other parts can be attached using an additional nut. The GESIPA® blind rivet stud range is listed on page 175 for parts that need greater clamping forces.

The GESIPA®-clamp profi le blind rivet are excellently suited to comply with defi ned clearances when mounting parts or to set stoppers in rails.Accordingly, this special rivet is also used in the white goods and furniture industry.

Plastic rivets are free from corrosion, do not conduct electricity and do not damage varnished surfaces. They can be processed quickly and easily using GESIPA®

manual blind rivet tools and automated riveting tools. The plastic blind rivets can be found in many trade sectors and their versatility makes them an interesting choice for a wide range of application possibilities.

Blind rivets fordedicated tasks

iÜ


Profile clinching rivets alu/steelRivet body: Alu, RoHS compliantMandrel: Steel, zinc-plated

Profiletype

Hole Ø:3,1 mm

Rivet bodyØ x Lmm

Grip range in mm


HA 3 x 5 1,0 - 2,5 620 0012 A 500

HA 3 x 7 2,5 - 4,5 620 0039 "

HB 3 x 5 1,0 - 2,5 620 0055 A 500

HB 3 x 7 2,5 - 4,5 620 0071 "

W 3 x 5 1,0 - 2,5 620 0098 A 500

Profiletype

Hole Ø:3,1 mm

Rivet bodyØ x Lmm

Grip range in mm


A 4 x 7 1,0 - 4,0 620 0233 B 500

BR 4 x 7 1,0 - 4,0 620 0276 "

C 4 x 7 1,0 - 4,0 620 0314 "

KF 4 x 7 1,0 - 4,0 620 0330 "

Peel alu/steel

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

MandrelØ

mm

Max.head Ø

mm

3,2 800 (81) 950 (97) 1,95 6,5

4 1.400 (143) 2.000 (204) 2,1 8,0

4,8 2.000 (204) 2.700 (275) 2,7 9,5

Profile clinching alu/steel

Rivet Ø

mm

Shear strength

N (kp)

Mandrel Ø

mm

3 450 (46) 1,8

4 850 (87) 2,1

Rivet body

D1 x L

max. thick-ness

of material to be fixed

mm


4Hole Ø: 4.1 mm

4 x 8 0,5 - 5,0 640 0019 B 500

4 x 12 5,0 - 9,0 640 0035 "

5Hole Ø: 5.1 mm

5 x 8 0,5 - 5,0 640 0116 B 500

5 x 12 5,0 - 9,0 640 0132 "

Rivet body

D1 x L

max. thick-ness


mm


6Hole Ø: 6.1 mm

6 x 8 0,5 - 5,0 640 0213 B 250

6 x 12 5,0 - 9,0 640 0256 "

Grooved alu/steel

Rivet Ømm



Mandrel Ømm

3,2 720 (73) 950 (97) 1,95

4 1.400 (143) 2.000 (204) 2,1

4,8 1.800 (184) 2.700 (275) 2,7

Plastic

Rivet Ø

mm

Shear strength

N (kp)

Mandrel Ø

mm

4 180 (18) 2,5

5 290 (30) 3,0

6 440 (45) 3,5

Threaded steel/steel

Rivet Ø

mm

Shear strength

N (kp)

Mandrel Ø

mm

3 1.100 (112) 1,95

4 2.000 (204) 2,5

Plastic standardRivet body: Polyamide, PA 6.6Mandrel: Polyamide, PA 6.6

(Dome head)

Peel alu/steel standardRivet body: Alu AlMg 3Mandrel: Steel, zinc-plated

Rivet max.Dicke


4.8Hole Ø:5.2 mm

4,8 x 10 2,5 - 5,0 646 0208 B 500

4,8 x 12 4,5 - 7,0 646 0127 "

4,8 x 14 6,5 - 9,0 646 0135 B 250

4,8 x 16 8,5 - 10,0 646 0143 "

4,8 x 18 9,5 - 12,0 646 0186 "

4,8 x 20 11,5 - 14,0 646 0151 "

4,8 x 25 13,5 - 19,0 646 0275 "

Rivet bodyD1 x Lmm

Grip range

mm


3.2Hole Ø:3.6 mm

3,2 x 10 2,5 - 5,0 646 0232 A 500

3,2 x 12 4,5 - 7,0 646 0240 "

3,2 x 16 6,5 - 11,0 646 0267 "

4Hole Ø:4.4 mm

4 x 8 1,0 - 3,0 646 0003 A 500

4 x 10 2,5 - 5,0 646 0216 B 500

4 x 12 4,5 - 6,5 646 0038 "

4 x 14 6,0 - 8,0 646 0046 "

4 x 16 7,5 - 10,0 646 0054 "

4 x 18 9,0 - 12,0 646 0062 "

4 x 20 11,5 - 14,0 646 0070 "

Special blind rivets Special blind rivets

Grooved alu/steel standardRivet body: Alu AlMg 3Mandrel: Steel, zinc-plated

Rivet body

D1 x Lmm

max. thick-ness


mm


3,2Hole Ø:

3,2 x 10 6 630 3536 A 500

3,2 x 16 12 630 3552 "

4Hole Ø: 4,3 mm

4 x 8 4 630 3595 A 500

4 x 12 8 630 3633 B 500

4 x 16 12 630 3676 "

Rivet body

D1 x Lmm

max. thick-ness


mm


4,8Hole Ø: 5,1 mm

4,8 x 10 6 630 3757 B 500

4,8 x 14 10 630 3773 B 250

4,8 x 18 13 630 3560 "

4,8 x 20 15 630 3811 "

4,8 x 25 20 630 3870 "

ThreadHole Ø:3.1 mmG x l mm

Rivet bodyD1 x L mm

Grip range

mm


M 5 x 10 3 x 6 0,5 - 3,0 638 0018 A 250

M 5 x 15 3 x 9 3,0 - 6,0 638 0034 "

ThreadHole Ø:4,1 mmG x l mm

Rivet bodyD1 x Lmm

Grip range

mm


M 6 x 10 4 x 5 1,0 - 2,0 638 0131 A 250

M 6 x 15 4 x 8 2,0 - 5,0 638 0158 "

Threaded steel/steelRivet body: Steel, zinc-platedMandrel: Steel, zinc-plated

(Dome head)

Test procedure according to DIN EN ISO 14589chart shear and tensile strength



G-Bulb® – high strength blind rivetsG-Bulb® blind rivets

Main features

• Excellent hole fi lling capability• High clamping force• Excellent tensile strength through large closing head• Excellent shear strength through mandrel locking• Processing with standard setting tools• Process control compatible with the TAURUS® C• RoHS compliant

Materials Rivet body: Steel, zinc plated CrVI-free, or stainless steel A2 no. 1.4567, Mandrel: Steel, zinc plated CrVI-free, or stainless steel A2 no. 1.4541Other surface treatments on request

G-Bulb® blind rivet

GESIPA® has developed a new range of high strength structural blind rivets called G-Bulb® with diameters of 4.8 and 6.4mm in steel and A2 stainless steel, to fi t grip ranges from 1.5 up to 15.5 mm.The G-Bulb® rivet features a wide grip range, together with high shear and tensile strengths generated by the rivet function, the formation of a large closing head and the mechanical lock of the rest mandrel in the rivet body.

In combination with the patented function crimping on the rivet body, the G-Bulb® provides tight and sealed joints in a large variation of hole sizes.

The G-Bulb® rivet generates a large closing head which transfers high strain and clamping load to the appli-cation. With a mandrel breakload of max. 16 kN, the G-Bulb® rivets can be installed with standard tooling

The setting process

Rivet body: Steel, zinc plated CrVI-free, or stainless

G-Bulb® – high strength blind rivets – in carbon steel and stainless steel

Rivet bodyD1 x Lmm

Grip range

mm


4,8 Hole Ø: 5,0 - 5,2 mm

4,8 x 10 1,5 - 3,5 683 2030 B 500

4,8 x 13 3,5 - 5,5 683 2040 "

4,8 x 15 5,5 - 7,5 683 2068 "

6,4Hole Ø: 6,7 - 6,9 mm

6,4 x 13 2,0 - 4,0 683 3015 B 250

6,4 x 15 4,0 - 6,0 683 3020 "

6,4 x 17 6,0 - 8,0 683 3028 "

6,4 x 20 8,0 - 10,5 683 3039 B 200

6,4 x 23 10,5 - 12,5 683 3042 B 150

6,4 x 25 12,5 - 14,5 683 3056 B 150

Material surcharge will be added at a daily rate further dimensions and surface treatments on request

A2 stainless steel (Dome head)Rivet body: Stainless steel A2 —no. 1.4567Mandrel: Stainless steel A2 —no. 1.4541

Rivet bodyD1 x Lmm

Grip range

mm


3.2Hole Ø:3.3 - 3.4 mm

3,2 x 8 1,5 - 3,0 683 0002 B 500

3,2 x 10 3,0 - 5,0 683 0005 "

3,2 x 12 5,0 - 7,0 683 0040 "

3,2 x 14 7,0 - 9,0 683 0060 "

4Hole Ø:4.1 - 4.2 mm

4 x 10 3,0 - 5,0 683 1011 B 500

4 x 12 5,0 - 7,0 683 1030 "

4 x 14 7,0 - 9,0 683 1040 "

4 x 16 9,0 - 11,0 683 1050 "

coming soon

Rivet bodyD1 x Lmm

Grip rangemm


3.2Hole Ø:3.3 - 3.4 mm

3,2 x 8 1,5 - 3,0 681 1065 B 1.000

3,2 x 10 3,0 - 5,0 681 1068 "

3,2 x 12 5,0 - 7,0 681 1067 "

3,2 x 14 7,0 - 9,0 681 1066 "

4Hole Ø:4.1 - 4.2 mm

4 x 10 3,0 - 5,0 681 1063 B 500

4 x 12 5,0 - 7,0 681 1064 "

4 x 14 7,0 - 9,0 681 1061 "

4 x 16 9,0 - 11,0 681 1062 "

Steel/steelDome head

Rivet body: Steel, zinc-platedMandrel: Steel, zinc-plated

Rivet bodyD1 x Lmm

Grip rangemm


4.8 Hole Ø:5.0 - 5.2 mm

4,8 x 10 1,5 - 3,5 681 2037 B 500

4,8 x 13 3,5 - 6,0 681 2045 "

4,8 x 15 6,0 - 8,0 681 2064 "

6.4Hole Ø:6.7 - 6.9 mm

6,4 x 13 2,0 - 4,5 681 3014 B 250

6,4 x 17 4,5 - 7,0 681 3027 "

6,4 x 20 7,0 - 10,5 681 3048 B 200

6,4 x 23 10,5 - 13,0 681 3052 B 150

6,4 x 25 13,0 - 15,5 681 3064 "

further dimensions and surface treatments on request

G-Bulb steel/steel

RivetØ

mm


Tensile strength

N kp)

Mandrel Ø

mm

Max.head Ø

mm

4 x L* 2.600 (271) 2.750 (280) ~2,6 8,0

4,8 x 10 3.600 (367) 3.500 (357) 3,2 9,5

4,8 x 13 4.000 (408) 3.500 (357) 3,2 9,5

4,8 x 15 5.600 (571) 3.500 (357) 3,2 9,5

6,4 x 13 8.500 (867) 8.000 (816) 4,25 13,0

6,4 x 17 10.000 (1.019) 8.000 (816) 4,25 13,0

6,4 x 20 11.000 (1.120) 8.000 (816) 4,25 13,0

6,4 x 23 11.000 (1.120) 8.000 (816) 4,25 13,0

6,4 x 25 11.000 (1.120) 8.000 (816) 4,25 13,0

G-Bulb A2 stainless steel

RivetØ

mm


Tensile strength

N kp)

Mand-rel Ømm

Max.head Ø

mm

4 x L 3.200 (327) 3.400 (550) ~2,7 8,0

4,8 x 10 4.400 (431) 5.400 (550) 3,2 9,5

4,8 x 13 4.550 (446) 5.400 (550) 3,2 9,5

4,8 x 15 4.700 (461) 5.400 (550) 3,2 9,5

6,4 x 13 8.000 (816) 8.800 (897) 4,25 13,0

6,4 x 15 10.000 (1.019) 8.800 (897) 4,25 13,0

6,4 x 17 10.000 (1.019) 8.800 (897) 4,25 13,0

6,4 x 20 11.000 (1.120) 8.800 (897) 4,25 13,0

6,4 x 23 11.000 (1.120) 8.800 (897) 4,25 13,0

6,4 x 25 11.000 (1.120) 8.800 (897) 4,25 13,0

* L = any length


coming soon


i


alu/alu(Dome head)Rivet body: AIMg 5Mandrel: Alu-Leg.

MEGA GRiP® structure blind rivetsMEGA GRiP® blind rivets

Test procedure according to DIN EN ISO 14589 MEGA GRIP® blind rivets are available in small packs, too!

Please note that to achieve the best possible values from the GESIPA®-MEGA GRIP®, use of special tools/nosepieces is required.

MEGA GRIP® blind rivets — Standard or special production?

The GESIPA® MEGA GRIP® is available in a fl at round head or recessed head form and comes in the mate-rial combinations alu/alu or steel/steel as standard. Supplied in large or small packages, the MEGA GRIP® is always available in the quantity required. We can supply special dimensions on request.

The advantages

• Perfectly splash proof• Effi cient use with large grip range coverage• High shear strength due to double rest mandrel

locking• Outstanding hole fi lling capability• Flush removal on the setting head

without sharp edges.

MEGA GRIP® blind rivets —Perfect effi ciency

The GESIPA® MEGA GRIP® is a high strength structure blind rivet with a very large grip range. Thevariable grip range allows effi cient use and, owing to the merging of up to fi ve blind rivet lengths into oneMEGA GRIP® dimension, reduces the handling costs.

MEGA GRIP® blind rivets — The setting process

During the setting process, the hollow mandrel head presses the rivet body with great force against the rivet hole. The radial deformation here ensures that an above-average, large clamping area is covered. The stable position of the rivet mandrel throughout the entire setting process guarantees compliance with the high shear force through double locking. The excellent hole fi lling capability also protect ideally against splash-water.

Rivet bodyD1 x Lmm

Grip range

mm

Typ Part no.bulk pack

Quan-tity per box

Part no.small pack

Quantity per box

4.8Hole Ø: 4.9 - 5.2 mm

4,8 x 10,0 1,6 - 6,4RV6900-

6-4663 0014 5.000 663 3015 B500

4,8 x 14,0 1,6 - 11,1RV6900-

6-7663 0022 3.000 663 3023 B250

6.4Hole Ø: 6.6 - 6.9 mm

6,4 x 14,1 2,0 - 9,5RV6900-

8-6663 0111 2.000 663 3112 B200

6,4 x 20,5 2,0 - 15,9RV6900-8-

10XG663 0146 1.500 663 3147 B100

Rivet bodyD1 x Lmm

Grip range

mm


Quan-tity per

box

Part no.small pack

Quantity per box

4.8Hole Ø: 4.9 - 5.2 mm

4,8 x 10,0 1,6 - 6,4RV6977-

6-4664 0028 5.000 664 3029 B500

4,8 x 14,0 1,6 - 11,1RV6977-

6-7664 0036 3.000 664 3037 B250

6.4Hole Ø: 6.6 - 6.9 mm

6,4 x 14,1 2,0 - 9,5RV6977-

8-6664 0117 2.000 664 3118 B200

6,4 x 20,5 2,0 - 15,9RV6977-8-

10XG664 0133 1.500 664 3134 B100

Rivet bodyD1 x Lmm

Grip range

mm


Quan-tity per box

Part no.small pack

Quantity per box

4.8Hole Ø: 4.9 - 5.2 mm

4,8 x 10,0 2,6 - 6,4RV6177-

6-5664 2004 3.500 664 3005 B250

4,8 x 14,0 5,5 - 11,1RV6177-

6-8664 2012 2.500 664 3013 B250

6.4Hole Ø: 6.6 - 6.9 mm

6,4 x 15,8 3,0 - 11,1RV6177-

8-7664 2101 2.000 664 3102 B200

Caution: Use special tools/nosepieces for MEGA GRIP® blind rivets!

MEGA GRIP® alu/alu

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head

Ømm

4,8 3.330 (340) 2.400 (245) 2,95 9,2

6,4 5.910 (600) 4.450 (450) 3,9 12,4

MEGA GRIP® steel/steel

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head

Ømm

4,8 6.850 (700) 4.500 (460) 2,95 9,2

6,4 12.500 (1.275) 8.200 (835) 3,9 12,4

steel/steel(Dome head)Rivet body: Steel, zinc-platedMandrel: Steel, zinc-plated

steel/steelCountersunkRivet body: Steel, zinc-platedMandrel: Steel, zinc-plated

GESIPA®-MEGA GRIP® – High strength blind rivets with large grip range and optimal cost effectiveness


i


GESiPA® BULB-TiTE® blind rivets GESiPA®-BULB-TiTE® blind rivets

BULB-TITE® blind rivets – Excellent clamping force

The three large pressure plates distribute the clamping forces evenly across a large area of the surface so that even soft, thin, supple or brittle materials can be riveted safely without destroying or damaging the surface.

BULB-TITE® blind rivets – Complex applications

BULB-TITE®- rivets also guarantee a safe function where other rivets have already given up. The three plates of the closing head adapt and form to fi t even curvedapplication surfaces so that safe riveting is possible even on pipes, beads and other unusually formedapplications.

BULB-TITE® blind rivets –Multi-Grip

GESIPA®-BULB-TITE® rivets cover larger clamping ranges. Less dimensions are required thereby reducing handling and warehouse costs.

BULB-TITE® blind rivets – Application areas

Fassades, shipbuilding, containers, truck and passenger busses production, trailers, trapezoidal sheet metal roof

BULB-TITE® blind rivets – The advantages

• Large grip range• Vibration-proof• Use on straight and curved application parts• Waterproof with neoprene sealing washer• Large distirbution of the grip force over a large

surface

Originally designed for the construction industry, the GESIPA®-BULB-TITE® rivets have proven their worth in many other application fi elds thanks to theirmultifunctional properties.The majority of the BULB-TITE® program has beenapproved by the „Deutsches Institut für Bautechnik“ in Berlin thereby guaranteeing extra security when used in steel constructions or on facades.

BULB-TITE® blind rivets – Powerful wherever used

Thanks to the shear zone overlap of the BULB-TITE®-rivet mandrel in the application, permanent and very high shear forces can be achieved.

BULB-TITE® blind rivets – Weather resistance

The use of a special nosepiece when processing the BULB-TITE®-rivet locks the mandrel into the sealing part on the setting head side to prevent dirt and/or damppenetrating the application. The sealing washer, which is available as an optional accesory, offers addedprotection against wet and damp below the closing head.

Strong in demanding applica-tions requiring perfect clamp force and weatherproofness

BULB-TiTE® alu/aluRivet body: Alu AlMg 5Mandrel: Alu AlCuMg1

Rivet bodyD1 x Lmm

Grip rangemm


Quantity per box

Part no. small pack

Quantity per box

4Hole Ø: 4.1 - 4.2 mm

4 x 20,3 1,5 - 6,4 RV 6604-5-4 660 0018 3.500 660 3019 B 250

4 x 25,1 6,4 - 12,7 RV 6604-5-8 660 0026 " 660 3027 "

withEPDM seal disc 4 x 20,3 1,5 - 6,4 RV 6604-5-4 W 660 0514 " 660 3515 "

5.2Hole Ø: 5.3 - 5.5 mm

5,2 x 17,5 1,3 - 4,8 RV 6604-6-3 660 0115 3.000 660 3116 B 250

5,2 x 19,1 1,6 - 6,4 RV 6604-6-4 660 0123 " 660 3124 "

5,2 x 22,2 4,7 - 9,5 RV 6604-6-6 660 0131 " 660 3132 "

5,2 x 25,4 7,9 - 12,7 RV 6604-6-8 660 0158 " 660 3159 "

5,2 x 28,6 11,1 - 15,9 RV 6604-6-10 660 0166 2.000 660 3167 B 200

5,2 x 31,8 14,3 - 19,1 RV 6604-6-12 660 0174 " 660 3175 B 200

5,2 x 34,9 17,4 - 22,2 RV 6604-6-14 660 0184 1.500 660 3185 B 150

5,2 x 38,1 20,6 - 25,4 RV 6604-6-16 660 0196 " 660 3197 "

5,2 x 41,3 23,8 - 28,6 RV 6604-6-18 660 0199 " 660 3198 "

withEPDM seal disc

5,2 x 17,5 0,5 - 4,8 RV 6604-6-3 W 660 0603 3.000 660 3604 B 250

5,2 x 19,1 1,6 - 6,4 RV 6604-6-4 W 660 0611 " 660 3612 "

5,2 x 22,2 4,7 - 9,5 RV 6604-6-6 W 660 0638 " 660 3639 "

5,2 x 25,4 7,9 - 12,7 RV 6604-6-8 W 660 0646 " 660 3647 "

5,2 x 28,6 11,1 - 15,9 RV 6604-6-10 W 660 0654 2.000 660 3655 B 200

5,2 x 31,8 14,3 - 19,1 RV 6604-6-12 W 660 0662 " 660 3663

5,2 x 34,9 17,4 - 22,2 RV 6604-6-14 W 660 0673 1.500 660 3674 B 150

5,2 x 38,1 20,6 - 25,4 RV 6604-6-16 W 660 0684 " 660 3685 "

5,2 x 41,3 23,8 - 28,6 RV 6604-6-18 W 660 0695 " 660 3696 "

Ü

iThe information on shear and tensile strength, rivet pin diameters and the maximum set-ting head diameters can be found on page 64.


GESiPA®-BULB-TiTE® blind rivetsGESiPA® BULB-TiTE® blind rivets

steel/steel Round headRivet body: Steel, zinc-platedMandrel: Steel, zinc-plated

Rivet bodyD1 x Lmm

Grip rangemm

Type Part no.bulk pack

Quantity per box

Part no.small pack

Quantity per box

6.3Hole Ø: 6.4 - 6.6 mm

6,3 x 20,2 1,0 - 6,4 RV6676-8-4 661 0013 1.500 661 3014 B 100

6,3 x 23,4 3,2 - 9,5 RV6676-8-6 661 0021 " 661 3022 "

monel/stainless steel Round headRivet body: MonelMandrel: Stainless steel

Rivet bodyD1 x Lmm

Grip rangemm


Quantity per box

Part no.small pack

Quantity per box

6.3Hole Ø: 6.4 - 6.6 mm 6,3 x 20,2 1,0 - 6,4 RV6696-8-4 662 0019 1.500 662 3018 B 100

Caution: Use special tools/nosepieces for BULB-TITE® blind rivets!


alu/alu Large flangeRivet body: Alu AlMg 5Mandrel: Alu AlCuMg1

Rivet bodyD1 x Lmm

Grip rangemm


Quantity per box

Part no.small pack

Quantity per box

7,7 - K19Hole Ø: 7,8 - 8,2 mm

witht EPDM seal disc

7,7 x 27,7 1,1 - 9,5 RV 6605-9-6 W 660 0905 1.000 660 3904 B 100

7,7 x 34,0 6,4 - 15,9 RV 6605-9-10 W 660 0913 1.000 660 3912 B 100

Rivet bodyD1 x Lmm

Grip rangemm


Quantity per box

Part no.small pack

Quantity per box

6.3Hole Ø: 6.4 - 6.6 mm

6,3 x 20,2 1,6 - 6,4 RV 6604-8-4 660 0212 2.000 660 3211 B 200

6,3 x 23,4 3,2 - 9,5 RV 6604-8-6 660 0220 " 660 3221 "

6,3 x 26,5 6,4 - 12,7 RV 6604-8-8 660 0239 " 660 3238 "

6,3 x 29,7 9,5 - 15,9 RV 6604-8-10 660 0247 1.500 660 3246 B 150

withEPDM seal disc

6,3 x 20,2 1,6 - 6,4 RV 6604-8-4 W 660 0700 2.000 660 3701 B 200

6,3 x 23,4 3,2 - 9,5 RV 6604-8-6 W 660 0719 " 660 3718 "

6,3 x 26,5 6,4 - 12,7 RV 6604-8-8 W 660 0727 " 660 3726 "

6,3 x 29,7 9,5 - 15,9 RV 6604-8-10 W 660 0735 1.500 660 3734 B 150

7.7Hole Ø: 7.8 - 8.2 mm

7,7 x 27,7 1,0 - 9,5 RV 6603-9-6 660 0301 1.000 660 3302 B 100

withEPDMseal disc 7,7 x 27,7 1,0 - 9,5 RV 6603-9-6 W 660 0808 " 660 3809 "

Rivet bodyD1 x Lmm

Grip rangemm


Quantity per box

Part no.small pack

Quantity per box

5.2Hole Ø: 5.3 - 5.5 mm

5,2 x 19,1 1,6 - 6,3 RV 6674-06-04 661 0010 A 1.500 661 0100 B 150

5,2 x 22,3 4,8 - 9,5 RV 6674-06-06 661 0011 " 661 0101 "

5,2 x 25,4 7,9 - 12,7 RV 6674-06-08 661 0012 " 661 0102 "

5,2 x 28,6 11,1 - 15,8 RV 6674-06-10 661 0014 " 661 0103 "

5,2 x 31,8 14,3 - 19,0 RV 6674-06-12 661 0015 " 661 0104 "

withEPDM seal disc

5,2 x 19,1 1,6 - 6,3 RV 6674-06-04 W 661 0016 A 1.500 661 0105 B 150

5,2 x 22,3 4,8 - 9,5 RV 6674-06-06 W 661 0017 " 661 0106 "

5,2 x 25,4 7,9 - 12,7 RV 6674-06-08 W 661 0018 " 661 0107 "

5,2 x 28,6 11,1 - 15,8 RV 6674-06-10 W 661 0019 " 661 0108 "

5,2 x 31,8 14,3 - 19,0 RV 6674-06-12 W 661 0020 " 661 0109 "

steel/steel Dome headRivet body: SteelMandrel: Stee

Ü

/ Ü

/ Ü

The information on shear and tensile strength, rivet pin diameters and the maximum set-ting head diameters can be found on page 64.


TRi-FOLD® folding type blind rivets GESiPA®-BULB-TiTE® blind rivets

BULB-TiTE® blind rivets – HeadsThe function

The GESIPA® TRI-FOLD® blind rivet forms three press lashes on the closing head side during setting.

The advantages

The large moulded lashes distribute the exertedclamping force evenly and gently onto the rivetedmaterial.

Also, the large surface of the lashes offer excellentprotection against the rivet being pulled through very soft, porous or brittle application parts.

Thanks to its special design, the TRI-FOLD® is also able to compensate over-dimensional or irregular drill hole diameters.

Application areas

TRI-FOLD® blind rivets are excellently suited for the au-tomotive fi eld, e.g. for plastic panelling, car body parts and for the interior work inside vehicles, but also for all other applications that are particularly soft, brittle, easily deformed or porous.

The following heads are also available on request:

alu/aluCountersunk (82°)

alu/aluRound head

alu/aluFlat head

Rivet bodyD1 x L

mm

Grip rangemm

Type Part no. Quantity per box

4.1Hole Ø:4.2 mm

4,1 x 14,5 1,0 - 3,0 GAMD52ATF 666 0002 B 500

4,1 x 19,5 1,0 - 6,3 GAMD54ATF 666 0010 "

4,1 x 21,1 1,0 - 9,5 GAMD56ATF 666 0029 "

4,1 x 24,3 3,2 - 12,7 GAMD58ATF 666 0037 "

4.8Hole Ø:4.9 mm

4,8 x 19,0 1,6 - 6,3 GAMD64ATF 666 0045 B 250

4,8 x 22,2 4,7 - 9,5 GAMD66ATF 666 0053 "

4,8 x 25,4 7,9 - 12,7 GAMD68ATF 666 0061 "

4,8 x 28,5 11,1 - 15,9 GAMD610ATF 666 0088 "

4,8 x 31,7 14,2 - 19,0 GAMD612ATF 666 0096 A 100

TRI-FOLD® alu/alu

Rivet Ø

mm

Shear strength

N (kp)

Tensile strength

N (kp)

Mandrel Ø

mm

Max. head Ømm

4,1 650 (66) 850 (87) 2,4 8,2

4,8 1.100 (112) 1.400 (143) 2,9 10,1

alu/aluDome head

Rivet body: Alu AIMg 5Mandrel: Alu AIMg 5 Test procedure according to DIN EN ISO 14589

BULB-TITE® alu/alu

Rivet Ømm



Mandrel Ømm

4 2.000 (210) 1.050 (110) 2,4

5,2 2.700 (284) 1.950 (198) 2,9

6,3 4.200 (500) 2.500 (305) 3,9

7,7 6.650 (680) 4.850 (500) 4,5

BULB-TITE® steel/steel

Rivet Ømm



Mandrel Ømm

5,2 3.890 (396) 2.890 (294) 3,0

6,3 5.550 (565) 4.200 (428) 3,9

BULB-TITE® blind rivets are available in small packs, too!

BULB-TITE® blind rivets of all head types (except countersunk) are optionally available with washer, too.

TRI-FOLD® folding type blind rivets – for softand porous applicationmaterials




i


Blind rivet settingBlind rivet setting » Leading in technology» Experience» Own production

S. 70

S. 76

S. 96

S. 146

Blind rivet hand tools

NTS

AccuBird®

TAURUS® 1

TAURUS® 5

TAURUS® 5 compact SRB TAURUS® 3 SRB PowerBird® SRB 4,8 PowerBird® SRB 6,4 TAURUS® 4 SRB with angle head 90°

TAURUS® 6 TAURUS® 1 Speed Rivet TAUREX® 1 bis 6 GAV 8000 GAV HF TAURUS® Axial eco TAURUS® Axial TAURUS® Axial compact TAUREX® Axial

TAURUS® 2 TAURUS® 3 TAURUS® 4

PH 1 PH 2 PH 2-VK PH Axial PH 2000

PowerBird® PowerBird® Solar PowerBird® Gold Edition PowerBird® Pro Gold Edition

NTX NTX-F Flipper® HN2 SN2

Battery powered blind rivet setting tools

Hydro-pneumatic blind rivet setting tools

Lockbolt setting tools


What rivets what?What rivets what?

Tools EnergyBlind rivet Ø mm

2,4 3,0 3,2 4,0 4,8 5,0 6,0 6,4 8,0 10,0

NTS H A S A S

NTX / NTX F H A S A S

Flipper® H A S A S

SN2 H

HN2 H

HN2 BT H

AccuBird® B

PowerBird® B

PowerBird® Gold Edition B

PowerBird® Pro Gold Edition

B

PowerBird® Solar B

PH1 P X

PH1 VAS P X

PH2 P X A S

PH2 VAS P X A S

PH2 VK P A S

PH Axial P X A S

PH 2000 P X

PH 2000 BT P

TAURUS® 1 P A S

TAURUS® 2 P A S

TAURUS® 3 P

TAURUS® 4 P A

TAURUS® 5 P

TAURUS® 6 P

TAUREX 1 P A S

TAUREX 2 P A S

TAUREX 3 P

TAUREX 4 P A

Tools EnergySpeed rivets Ø mm

2,4 3,0 3,2 4,0 4,8 5,0 6,0 6,4 8,0 10,0

TAURUS® 1 Speed Rivet H A S

Tools EnergyPolyGrip® G-Bulb® MEGA GRIP®* BULB-TITE®*

3.2 4.0 4.8 6.4 4.8 6.4

NTS H

NTX / NTX F H

Flipper® H

SN2 H

HN2 H SE with X X X X

HN2 BT H

AccuBird® B X to 6,3 A S

PowerBird® B A 6,4 A S X at 7,7

PowerBird® Gold Edition B A 6,6 A S X at 7,7


A 6,6 A S X at 7,7

PowerBird® Solar B A 6,4 A S X at 7,7

PH1 P

PH1 VAS P

PH2 P

PH2 VAS P

PH2 VK P A S

PH Axial P

PH 2000 P A

PH 2000 BT P

TAURUS® 1 P A

TAURUS® 2 P

TAURUS® 3 P A S S

TAURUS® 4 P

TAURUS® 5 P

TAURUS® 6 P

TAUREX 1 P A

TAUREX 2 P

TAUREX 3 P A S S

TAUREX 4 P

TRI-FOLD®

4,1 4,8

H: HandtoolB: Battery-powered toolP: Hydro-pneumatic tool

X: Special accessories required*: A special nosepiece is always required when setting MEGA GRIP® blind rivets and BULB-TITE® blind rivets

A: AluS: SteelE: Stainless SteelBlue box: Riveting all materials (ASE) is possible. If there are exceptions you will find the letters directly in the box.


Working rangeBlind rivets up to 5 mm Ø aluminium and 4 mm Ø steel and stainless steel

Technical dataWeight: 480 gTotal length: 275 mmStroke: 8 mm

Accessories Nosepieces: 10/18, 10/24, 10/27 and 10/32 1 maintenance wrench, operating instructions with spare parts list

Advantages• Body casing in high-quality die cast aluminium• Body head made of forged steel• Narrow head for difficult to access rivet locations• Opening spring for automatic ejection of the mandrel• Ergonomic handles

Blind rivet hand tools Blind rivet hand tools

NTX-F

Part no. 705 0054

Part no. 705 0011

Jaws (2-parts) For NTS, NTX, NTX-F and Flipper®

Part no. 705 2057

Part no. 703 0010

NTS

NTX Working rangeBlind rivets up to 5 mm Ø aluminium and 4 mm Ø steel and stainless steel


Accessories Nosepieces:10/18, 10/24 and 10/321 maintenance wrench, operating instructions with spare parts list

Advantages• Body casing in high-quality die cast aluminium• Body head made of chrome-vanadium steel, forged• Steel inserts on all bearing points subject to wear• Intermediate lever system reduces the force required and

dampens the tear-off effect• Narrow pliers head for difficult to access rivet locations• Ergonomic slip handles• Simple maintenance – fast jaw change

(with self opening spring)



Accessories Nosepieces:10/24, 10/27 and 10/321 maintenance wrench, operating instructions with spare parts list

Advantages• Opening spring for automatic ejection of the mandrel• Body casing in high-quality die cast aluminium• Body head made of chrome-vanadium steel, forged• Steel inserts on all bearing points subject to wear• Intermediate lever system reduces the force required and

dampens the tear-off effect• Narrow head for difficult to access rivet locations• Ergonomic handles• Simple maintenance – fast jaw change

(with self opening spring)

GESIPA® blind rivet hand tools – Easy to use, well-proven and good!

Nosepiece assignment for NTS, NTX and NTX-F can be found on page 75.


Conversion kit for plastic blind rivets:

Part no. 701 3000

Flipper Flipper Blind rivet hand tools Blind rivet hand tools – sortiment

Flipper ® boxContentsBlind rivet hand tool Flipper® and 3 PolyGrip® blind rivet sizes, in a lightweight plastic carrying case.Weight: approx. 0.9 kgDimensions: 220 x 200 x 40 mm

Part no. 701 0002

Mini pack refi lls can be found on page 205.

Incl. 3 blind rivet sizesPolyGrip® Alu/steel 3,2 x 8,0 mm (VE 100)PolyGrip® Alu/steel 4,0 x 10,0 mm (VE 100)PolyGrip® Alu/steel 4,8 x 10,0 mm (VE 50)

Flipper Flipper®

Part no. 701 0001


Technical data Weight: 750 gTotal length: 212 mmTotal stroke: 16,2 mmSingle action stroke: 1,8 mm

Nosepieces/accessoriesNosepieces:10/18, 10/24 and 10/291 maintenance wrench (on magazine)Operating instructions with spare parts list

Advantages• The force increases when the handle is closed. This is

made use of via the special arrangement of the lever when setting blind rivets: ergonomic design

• The required manual force is reduced by around 40percent if actuated several times.

• Actuation lever with an opening spring for easy single-handed operation

• Jaw mechanism with spring reset for safe and auto-matic mandrel ejection

• Rivet mandrel collection container can be clipped to the body casing and is easy to empty

• Larger device lift: a benefit when handling extra long blind rivets

• Sturdy body casing in high-quality die cast alumini-um

• Sturdy actuation lever made of tempered steel• Link pin on anti-twist bearings• Ergonomic lever positions and handle design

Riveting kit

ContentsBlind rivet hand tool NTX and 5 blind rivet sizes, 1 maintenance wrench.Weight: approx. 2.5 kgDimensions: 275 x 145 x 40 mm

Part no. 754 0027

ContentsBlind rivet hand tool NTXand 12 blind rivet sizes, 1 maintenance wrench.Weight: approx. 3.75 kgDimensions: 340 x 205 x 40 mm

Junior riveting kit

Part no. 754 1023

Incl. 5 blind rivet sizesAlu/steel 3,0 x 6,0 mm (VE 90)Alu/steel 3,0 x 8,0 mm (VE 60)Alu/steel 4,0 x 6,0 mm (VE 60)Alu/steel 4,0 x10,0 mm (VE 50)Steel/steel 3,0 x 6,0 mm (VE 90)

Incl.12 blind rivet sizesAlu/steel 3,0 x 8,0 mm (VE 80)Alu/steel 3,0 x10,0 mm (VE 80)Alu/steel 3,0 x12,0 mm (VE 70)Alu/steel 4,0 x 5,0 mm (VE 80)Alu/steel 4,0 x 6,0 mm (VE 80)Alu/steel 4,0 x 8,0 mm (VE 70)Alu/steel 4,0 x10,0 mm (VE 60)Alu/steel 4,0 x12,0 mm (VE 60)Copper/steel 3,0 x 6,0 mm (VE 90)Copper/steel 4,0 x 6,0 mm (VE 70)Alu/steel 3,0 x 5,0 mm (VE 100)Alu/steel 3,0 x 7,0 mm (VE 100)

Nosepiece assignment for Flipper® can be found on page 75.

Now also available as Junior riveting kit PolyGrip® (Art.-Nr. 754 1024) with the sizes 3,2 x 8, 4 x10, 4 x17, 4,8 x 10 and 4,8 x 17. !

i


Working rangeBlind rivets up to 7.7 mm Ø all materials

Technical data Weight: 1.85 kgTotal length: 570 mmStroke: 10 mm

AccessoriesNosepieces:16/26 BT, 16/32 BT, 16/42 BT and 16/48 BTSpent mandrel containerMaintenance instructions with spare parts list

Jaws (3 parts): HN 2 BT

Part no. 715 1527

Working rangeBlind rivets from 3.0 to 6.4 mm Ø all materials, except PolyGrip® blind rivets with 6.4 mm Ø made of stainless steel and G-Bulb® blind rivets

Technical dataWeight: 1.85 kgTotal length: 570 mmStroke: 10 mm

AccessoriesNosepieces:16/29, 16/32, 16/36, 16/40 and 16/45Spent mandrel containerMaintenance instructions with spare parts list

Jaws (3 parts)

Part no. 710 2151

Lazy tong riveting toolLever riveting tools

Part no. 712 0028

SN 2Working rangeBlind rivets from 3.0 up to 6.4 mm Ø all materials

Technical dataWeight: 1.93 kgLength when closed: 310 mmLength when opened: 810 mmStroke: 10.5 mm

Accessories Nosepieces for Ø 3.2 mm, 4.0 mm, 4.8 mm, 6.0 mm and 6.4 mm, 1 maintenance wrench,Operating instructions with spare parts list

Advantages• Pliers casing and handle in high-quality die cast

aluminium• Shear system in high strength steel, galvanised• Moulded handle — double bearing• Narrow casing for difficult to access rivets• Enclosed pliers casing prevents soiling• Favourable lever arm arrangement with 4-joint slide

block bearing — reduced effort

Rivet Ø Rivet material NTS, NTX, NTX-F,

Flipper®

SN2 HN2 HN2-BT

2,4 Alu 10/18 — — —

3,2 CAP-Alu, CAP-Cu 10/18 — — —

3 und 3,2 Alu, Cu, Steel, Stainless steel, Stinox, Alu, PG-Alu,

PG-Steel

10/24 17/24 16/24 —

4 Alu, Cu 10/24 17/24 16/24 —

4 Steel, CAP-Alu, CAP-Cu, Alu, PG-Alu

10/27 17/27 16/27 —

4 Stainless steel, Stinox, PG-Steel

10/29 17/29 16/29 —

4,8 CAP-Alu, CAP-Cu 10/29 17/29 16/29 —

5 und 4,8 Alu, PG-Alu 10/32 17/29 16/29 —

5 und 4,8 Steel, Alu — 17/32 16/32 —

5 und 4,8 Stainless steel, Stinox, PG-Steel

— 17/36 16/36 —

6 Alu — 17/36 16/36 —

6 Steel — 17/40 16/40 —

6,4 Alu, PG-Alu — 17/40 16/40 —

6,4 Steel, Alu — 17/45 16/45 —

4 all BULB-TITE® — — — 16/26 BT

5,2 all BULB-TITE® — — — 16/32 BT

6,3 all BULB-TITE® — — — 16/42 BT

7,7 all BULB-TITE® — — — 16/48 BT

Article Part no.

10/18 705 1182

10/24 705 1247

10/27 705 1271

10/29 705 1298

10/32 705 1328

16/18 717 1196

16/24 717 1234

16/27 717 1277

16/29 717 1293

16/32 717 1323

16/36 717 1366

16/40 717 1390

16/45 717 1455

16/26 BT 717 1471

16/32 BT 717 1498

16/42 BT 717 1501

16/48 BT 717 1528

(only for BULB-TITE®) Also for 7.7mm Ø

Part no. 713 0015HN 2 Part no. 713 0023HN 2-BT

Advantages• Pliers casing in high-quality die cast aluminium, its

sturdy design protects it against soiling• Link pin on anti-twist bearings and with inner axial

protection, wear-proof and smooth running• Tooth segment transmission with favourable lever

arm arrangement reduces the force required and dampens the tear-off effect

• Fixed casing lever and ergonomic handle design: simple and easy handling

• Actuation lever: repeated re-engagement very easy, even on workpiece; highly beneficial for oversized blind rivets

• Gear rack: supported on a brass plate;smooth running

• Rivet mandrel collection tank: swivel-mounted to the casing; can be emptied easily and safely

Nosepieces and performance see page 75.

Nosepiece assignment for manual, lazy tongue and lever rivet devices

Nosepiece assignment data apply to DIN and GESIPA® blind rivets.

Article numbers for nosepieces

Jaws (3 parts)

Part no. 725 1613


The Bird family The Bird family – From the inventor of the cable-and hose-free blind rivet setting tools

The Bird family

The Bird family includes the rechargeable blind rivet setting devices AccuBird® and PowerBird® and the rechargeable blind rivet nut setting device FireBird®. The development of this device series for professional use by specialists and industrial users made GESIPA® the inventor of the cable-free and hose-free blind rivet setting technology.In 2012 the fi rst of the devices, the AccuBird®, celebrated its twentieth birthday.The maintenance-friendly Bird device series thanks its enormous success to the following benefi ts.

Production

• Made in Germany• GESIPA® developement, market launch and

further developement since 1992 (AccuBird®),1996 (PowerBird®), 1995 (FireBird®)

Packaging

AccuBird®, PowerBird® and FireBird® are supplied in a metal carrying case (34.5 x 26.5 x 9 cm) the versions of PowerBird® Solar, PowerBird® Gold Edition and PowerBird® Pro Gold Edition in a high quality plastic carrying case (43.7 x 37.9 x 13.0 cm)

Casing and accessories

• Exchange for nosepieces and wrench for theAccuBird® and PowerBird® on the device, for the FireBird® in the spent mandrel container

• The spent mandrel container, has an approx. volume of 190 cm³, which means it does not need to be emptied frequently

• Accessories and special models have been continuously expanded since the market launch

Wiring

Only two large cables each with a cross-section of4 mm² are used

With Li-Ion energy

• No memory effect• High energy yield through high voltage and low

weight for easy and fast operation• Extremely low self discharge• Battery shape allows the tool to be stored standing

on its battery

Practical aspects

• Exchange nosepieces and wrench always included in the tool

• Compact, shockproof tool housing• Spent mandrel evacuation into the mandrel

container through backfi lling and forwards through the nosepiece by gravity

• Fatigue-free working through well balanced weight repartition and ergonomic grip

Mechanics, control system and battery

• Reliable connection of the mechanics andcontrol system

• Cast control system is water and dust-tight• User-friendly pluggable rechargeable battery

Die Bird familieDie Bird familieDie Bird familieDie Bird familieThe Bird familyDie Bird familieThe Bird family

The Bird family includes the rechargeable blind rivet Die Bird familieThe Bird family includes the rechargeable blind rivet setting devices AccuBirdDie Bird familiesetting devices AccuBird®Die Bird familie® and PowerBirdDie Bird familie and PowerBird®Die Bird familie® and the Die Bird familie and the rechargeable blind rivet nut setting device FireBirdDie Bird familierechargeable blind rivet nut setting device FireBird®Die Bird familie®. Die Bird familie. The development of this device series for professional Die Bird familieThe development of this device series for professional use by specialists and industrial users made Die Bird familieuse by specialists and industrial users made GESIPADie Bird familieGESIPA®Die Bird familie®GESIPA®GESIPADie Bird familieGESIPA®GESIPA

WiringDie Bird familieWiring

Only two large cables each with a cross-section ofDie Bird familieOnly two large cables each with a cross-section of4 mm² are usedDie Bird familie4 mm² are used

With Li-Ion energyDie Bird familieWith Li-Ion energy

The cable- and tubeless riveting tool series for professional andversative use in trade and industry

YEARSAccuBird ®20

MADE IN GERMANY


AccuBird® with battery 14,4 V / 1,3 Ah and charger,in carrying case

Part no. 725 0037

AccuBird® with two batteries 14,4 V / 1,3 Ahand charger, in carrying case

Part no. 725 0019

AccuBird®

with battery 14,4 V / 1,3 Ah and charger,

The well-proven blind rivet setting tools with Li-Ionen energy

AccuBird® – Production

• Developed and produced in Germany since 1992 by the inventor of the battery blind rivet setting tool

Reliability

• Electronic control• No mechanical switching components• Electronic temperature and overload protection• High reliability through low loss power trans-

mission via a highly effi cient ball screw drive

Freedom

Cablefree tool for fl exible operation in installation jobs and industry production

High performance

• 10.000 N setting force• High pulling force for safe setting of blind rivets

up to 5 mm diameter in all materials• High yield per battery charge• Large 20 mm stroke

Versatility

Blind rivets up to 5 mm Ø all materials. BULB-TITE® blind rivets 4 mm, 5,2 mm and 6,3 mm Ø alu and steel

High speed

• High speed of operation through automatic resetting of the jaw mechanism immediately after each setting process

With Li-Ion energy

• Choice of 1.3 Ah and 2.6 Ah Li-Ion batteries

intelligent energy

As part of the implementation of Directive 2006/66/EC of the European Community on the withdrawal of NiCd batteries, GESIPA® decided in favour of the Lithium-Ion technology as a mobile power source for batterypowered setting tools. GESIPA® switched over to the new technology two years ago.

The most important advantages of Li-Ion technology • Currently the most effi cient mobile power supply• Low weight• High energy storage capacity (90-110 Wh/kg) • Long storage capability due to low self-discharging • No memory- or lazy-battery effect – low mainte-

nance requirement• Constant output voltage over the complete

discharge period• Large number of loading cycles• Long service life

Li-Ion batteries

The GESIPA® battery-powered setting tools AccuBird® and FireBird® are equipped as standard with a 1.3 Ah Li-Ion battery. The GESIPA® PowerBird® is supplied with a 2.6 Ah Li-Ion battery.

The powerful 2.6 Ah battery is also optionally avail-able as a special accessory for the AccuBird® and FireBird®. Older tools can of course also be operated with the new Li-Ion batteries. Due to the different charging principle used in the Li-Ion technology, the charging unit must also be replaced when switching over to Li-Ion batteries; the proven charging units for NiCd batteries are however still available.

Charging technology

A special, intelligent circuit in the GESIPA® Li-Ion batteries protects against deep discharging, and ensures that the last setting cycle can be completed, before the battery signals its empty condition by switching off.The empty battery is ready for use again after a charging time of only about one hour.

The new GESIPA® Li-Ion charging units are of course also available for the alternating voltages of 110 VAC and 230 VAC.

A comparison of the battery output

VIDEO i

YEARSAccuBird ®20


One-piece, slim extension unitfor setting rivets in deep positions and with difficult access

approx. 117 mm, Ø 22,5 mm

Part no. 725 1056

approx. 167 mm, Ø 22,5 mm

Part no. 725 1057

Changeover set (part 50) for BULB-TITE® blind rivets:Part 54 (jaw pusher), Part 55 (jaws) and 3 nosepieces

Part no. 725 9290

Jaws (3 parts)

Part no. 7251613

Universal nosepiece — 17To suit AccuBird®

Part no. 725 1637

AccuBird® – Rechargeable 14.4 volt riveting tool with Li-ion battery – Accessories

Retainingnosepiece

Part no. Retainingnosepiece

Part no.

17/18 R 725 4078 17/29 R 725 4108

17/24 R 725 4086 17/32 R* 725 4116

17/27 R 725 4094 17/36 R* 725 4124

*also for PowerBird®

• Inserted rivet remains in any position

• Rivets may be set with only one hand

• Safer working

725 1637

Detailed information can be found on page 133.

Rivet Øin

mm

Material approx.

pc/battery charge

Nose-

piece

Part no.

2.4 Alu 1.500 17/18* 725 2075

3.2 CAP-Alu, CAP-Cu

1.000 17/18* 725 2075

3 und 3.2 Alu 800 17/24 725 1583

3 und 3.2 Steel 800 17/24 725 1583

3 und 3.2 Stainless steel

800 17/24 725 1583

4 Alu 800 17/24 725 1583

4 Steel 700 17/27 725 2040

4 Stainless steel

640 17/29 725 2059

4.8 und 5 Alu 550 17/29 725 2059

4.8 und 5 Steel 420 17/32 725 2067

4.8 und 5 Stainless steel

320 17/36* 725 2083

6 Alu 240 17/36* 725 2083

* available a special accessorySpecial design nosepieces are available on requestInformation about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.

BULB-TITE® rivet Ø in

mm

Material approx.

pc/battery charge

Nosepi-ece

Part no.

4 Alu 1.000 17/26 BT* 725 2202

5,2 Alu 800 17/32 BT* 725 2210

6.3 Alu 600 17/42 BT* 725 2229

6.3 Steel 300 17/42 BT* 725 2229

Nosepiece – power per battery charge

Special accessory: Retaining nosepiece

Extended spent mandrel container,to suit AccuBird® and PowerBird®

Part no. 725 9328

Power battery14,4 V/2,6 Ah (Li-Ion)

Part no. 725 1049

Weight: 0.5 kg available as special accessory

Battery 14,4 V/1,3 Ah (Li-Ion)

Part no. 725 1045

Weight: 0,35 kg

AccuBird® with battery14,4 V / 1,3 Ahand charger, in cardboard box

Part no. 725 0029

AccuBird® with battery14,4 V / 1,3 Ah,in cardboard box

Part no. 725 0010

AccuBird® with battery14,4 V / 1,3 Ah and charger with spring loaded trigger system in carrying case Part no. 725 0015

AccuBird® – Rechargeable 14.4 volt riveting tool with Li-ion battery – Accessories

Working rangeBlind rivets up to 5 mm Ø all materials. BULB-TITE® blind rivets 4, 5.2 and 6.3 mm Ø alu and steel.

Nosepieces17/24, 17/27, 17/29 and 17/32

Technical dataWeight: 2.0 kg with batteryStroke: 20 mmDrive: DC motorTraction power: 10,000 N

Charger 14,4 V Li-Ion

Part no. 725 1134

Charger 12 V NiCd Part no. 725 1035

Technical data Input voltage: 230 V / 50 HzOutput voltage: 14.4 V DCRecharging time: 50 to 100 minutes (battery depending)Weight: 0.6 kg

spring power


PowerBird® with power battery 14.4 Volt / 2.6 Ah and charger, in carrying case

Part no. 724 0031

PowerBird® with two power batteries 14.4 Volt / 2.6 Ah and charger, in carrying case

Part no. 724 0040

PowerBird® with power battery 14.4 Volt / 2.6 Ah and charger, in carrying case, with spring loaded trigger system

Part no. 724 0160

Working rangeBlind rivets from Ø 4.8 mm steel, up to Ø 8 mm alu, up to 6.4 mm all materials, except G-Bulb® Ø 6.4 mm. BULB-TITE® blind rivets up to Ø 7.7 mm, all materials. MEGA GRIP® blind rivets up to Ø 6,4 mm, all materials.

Technical dataWeight: 2.2 kg with batteryStroke: 20 mmDrive: DC motor Traction power: 14,000 N

Nosepieces17/32, 17/36, 17/40 and 17/45

Jaws (3 parts)

Part no. 710 2208

PowerBird® – Rechargeable 14.4 volt power battery rive-ting tool with Li-ion battery for even higher performance


Part no. 725 1134

Technical dataInput voltage: 230 V / 50 HzOutput voltage: 14,4 V DCRecharging time: 50 to 100 minutes (battery depending)Weight: 0.6 kg

Charger 12 V NiCd

Part no. 725 1035

Power battery 14,4 V/2,6 Ah (Li-Ion)

Part no. 725 1049

Weight: 0.5 kg


Part no. 725 1045


PowerBirdPowerBird®

PowerBird

PowerBird® Innovation

As the stronger brother to the well-known AccuBird® the PowerBird® is the powerful extension of the so-called „Bird family“ from GESIPA® able to cope with all structure blind rivets.

Practical aspects

User oriented scope of delivery: metal carrying case with one battery charger, one battery and four nosepieces

Economy

• Good price-performance ratio• Large working range• Short processing times• High service life thanks to 2.6 Ah power battery

PowerBird® – With Li-Ion energy

2.6 Ah battery, alternatively 1.3 Ah on request

PowerBird® – Der Versatility

Blind rivets from 4.8 mm Ø steel, up to 6.4 mm Ø all materials and up to 8 mm alu, except G-Bulb® Ø 6.4 mm.Bulb-tite® blind rivets up to 7.7 mm Ø all materials. Mega Grip® blind rivets up to 6.4 mm Ø all materials.

The well-proven blind rivet setting tool with Li-Ion energy and even higher setting performance

VIDEO i


PowerBirdPowerBirdPowerBirdPowerBird® Solar

Part no. 724 0041

Working rangeBlind rivets from Ø 4.8 mm steel up to 6.4 mm all materials, except G-Bulb® Ø 6.4 mm.BULB-TITE® blind rivets up to Ø 7.7 mm, all materials. MEGA GRIP® blind rivets up to Ø 6.4 mm all materials.

Technical dataWeight (incl. power battery): 2.42 kgWorking stroke: 20 mmDrive: DC motor Traction power: 14,000 NExtension unit: approx.160 mm

Equipmentapprox. 160 mm extension unittwo Li-Ion power batteries 2.6 Ah/14.4 VQuick chargerNosepieces 17/32, 17/36, 17/40, 17/45 and 17/48 BTPlastic carrying case

The GESIPA® SolarGrip® blind rivet program can be found on page 42.

Ideal for deep, diffi cult to access areas in solar applications

17/40, 17/45 and 17/48 BT

Extension unit

PowerBirdBlind rivets from Ø 4.8 mm steel up to 6.4 mm

® Ø 6.4 mm. blind rivets up to Ø 7.7 mm, all materials.

blind rivets up to Ø 6.4 mm

Weight (incl. power battery): 2.42 kgWorking stroke: 20 mmDrive: DC motor

One-piece, slim extension unitfor setting rivets in deep positions

One-piece, slim extension unit to approx. 110 mm, Ø 22.5 mm, for setting rivets in deep positions and with diffi cult access

Part no. 724 2054

One-piece, slim extension unit to approx. 160 mm, Ø 22.5 mm, for setting rivets in deep positions and with diffi cult acces Part no. 724 2055

PowerBird® – Rechargeable 14.4 volt power battery rive-ting tool with Li-ion battery for even higher performance

• Inserted rivet remains in any position• Rivets may be set with only one hand• Safer work

Retaining nosepiece

Part no. Retaining nosepiece

Part no.

17/40 R 725 4125 17/45 R 725 4126

Special accessory: Retaining nosepiece* available as special accessory

Special design nosepieces are available on requestInformation about nosepiece allocations are validfor DIN compliant and GESIPA® blind rivets.

Rivet Ø

mm

Rivet material

approx. pc/ battery

charge

Nosepiece Part no.

4,8 und 5,0 Steel, Alu 700 17/32 725 2067

4,8 und 5,0 Stainless 560 17/36 725 2083

6,0 Alu 560 17/36 725 2083

6,0 Steel 300 17/40 725 2560

6,4 Alu, PG-Alu 420 17/45 724 3065

6,4 Steel 250 17/45 724 3065

8 Alu 350 17/45 724 3065

4,0 Alu 1.000 17/26 BT* 725 2202

5,2 Alu 900 17/32 BT* 725 2210

6,3 Alu 590 17/42 BT* 725 2229

6,3 Steel 310 17/42 BT* 725 2229

6,3 Monel 380 17/42 BT* 725 2229

7,7 Alu 470 17/48 BT* 725 2237

and jaws 715 1527

4,8 Alu 600 17/31 MG* 725 2250

6,4 Alu 420 17/41 MG* 724 3146

4,8 Steel 420 17/31 MG* 725 2250

6,4 Steel 150 17/41 MG* 724 3146

4,8Stainless

steel420 17/31 MG* 725 2250

6,4Stainless

steel150 17/41 MG* 724 3146

BULB-TITE® blind rivets

MEGA GRIP® blind rivets

Nosepieces – power per battery charge

Further dimensions available upon request

Extended spent mandrel containerto suit AccuBird® and PowerBird®

Part no. 725 9328

i

spring power


One-piece extension unitfor setting rivets in deep positions and with difficult access

One-piece, slim extension unit to approx. 117 mm, Ø 22.5 mm

Part no. 724 2054

One-piece, slim extension unit to approx. 167 mm, Ø 22,5 mm Part no. 724 2055

PowerBird® Gold Editionwith a power battery 14,4 Volt / 2,6 Ah and char-ger in plastic carrying case

Part no. 724 0001

PowerBird® Gold Edition with spring loaded trigger systemwith a power battery 14,4 Volt / 2,6 Ah and charger in plastic carrying case

Part no. 724 0002

PowerBird® Gold Edition

The strong onePowerBird®, the all-rounder of the Bird family byGESIPA® with its wide range of application possibi-lities, is now available in an even stronger version: with a setting force of 18.000 N it can even set G-Bulb® and PolyGrip® blind rivets up to a diameter of 6.4 mm of all materials.

The all-round talent

Blind rivets from Ø 4.8 mm steel to Ø 6.4 mm all materi-als, BULB-TITE® blind rivets up to Ø 7.7 mm, all materials, MEGA GRIP® blind rivets up to Ø 6.6 mm alu and steel, G-Bulb® blind rivets up to Ø 6.4 mm all materials, Poly-Grip® blind rivet up to Ø 6.4 mm all materials.

The exclusive Gold Edition with18,000 N tractionpower

Jaws (3 parts)

Part no. 710 2208

The practical one• Fatigue-free working through well balanced weight repartition and ergonomic grip• Gravity controlled evacuation of spent mandrels: forward through the nosepiece or backwards into the mandrel container• The immediate and automatic reset after each riveting process saves energy and speeds up the operation• Exchange nosepieces and wrench always included in the tool eliminate work interruptions• Compact, shockproof tool housing for all application conditions• User oriented scope of delivery: plastic carrying case with one battery charger, one battery and four nosepieces (17/32, 17/36, 17/40, 17/45)

Technical data Traction power: 18.000 NWeight (incl.power battery): 2.2 kgDrive: DC motorWorking stroke: 20 mm

PowerBird® Gold Edition – The strong one

Extension unit


Part no. 725 1134

Charger 12 V NiCd

Part no. 725 1035

Power battery 14,4 V/2,6 Ah (Li-Ion)

Part no. 725 1049

Weight: 0,5 kg


Part no. 725 1045

Weight: 0,35 kg available as special accessory

Technical dataInput voltage: 230 V / 50 HzOutput voltage: 14,4 V GleichstromRecharging time: 50 to 100 minutes (battery depending)Weight: 0,6 kg

i


PowerBird® Gold Edition with spring loaded trigger system with power battery 14,4 Volt / 2,6 Ah and charger, in plastic carrying case, Nosepieces 17/32, 17/36, 17/40 and 17/45 Part no. 724 0002

AccuBird® with spring loaded trigger systemwith battery14,4 V /1,3 Ah and charger, in metal carrying case, Nosepieces 17/24, 17/27, 17/29 and 17/32

Part no. 725 0015

PowerBird® Solar with spring loaded trigger system with power battery 14,4 Volt/2,6 Ah and char-ger, in plastic carrying case, Nospieces 17/32, 17/36, 17/40 and 17/45 approx. 160 mm extension unit

Part no. 724 0026

PowerBird® with spring loaded trigger sytemwith power battery 14,4 Volt / 2,6 Ah and charger, in metal carrying case, Nosepieces 17/32, 17/36, 17/40 and 17/45

Part no. 724 0160

Ensuring correct processing of the blind rivets by means of a defi ned contact pressure

The function

The surface contact trigger mechanism is also installed on the trigger button of the device. It only allows the rivet device to be triggered if a settable compressive force on the part is reached. This ensures that thevarious components of the application are pressed correctly onto each other before the riveting process. In turn, this means that the uncontrolled deformation of the rivet body between the materials is prevented, which would otherwise go undetected.

The pressure trigger is only supplied completely mounted. It cannot be retrofi tted.

The surface contact force may vary in five steps. It is set by either adding or removing springs. This rules out the possibility of unintentionally adjusting the defined sur-face contact force. Push buttons are arranged in series in front of the standard trigger button. The rivet process can only be triggered by pressing the yellow trigger button when the spring force has been overcome and the defined surface contact force has been reached.

Process-secure blind riveting even of parts with gaps or recoiling elements

Contact force

Setting the contact force requiredfor the trigger action

Moving steel sleeves

PowerBird® and AccuBird® versions with spring loaded trigger system

This feature ensures that the materials of the riveting application will be pressed together before the rivet is installed, thus avoiding gaps in between. Moreover the operator will be certain that the rivet has reached its end position in the application and that the setting head is in contact with the upper side of the material. The pressing force can be adjusted variably with springs depending on the application.

PowerBird® Gold Edition – Nosepieces allocation

BULB-TITE® blind rivets

MEGA GRIP® blind rivets

* Available as special accessory. Special design nosepieces are available on request.

Nosepieces – Power per battery charge

G-Bulb® blind rivets

Blind rivet Ø in mm Material approx.pc/battery charge

Nosepiece Part no.

4,8 und 5,0 Steel, alu 700 17/32 725 2067

4,8 und 5,0Stainless steel,

Stinox, PG-steel, PG-stainless steel

560 17/36 725 2083

6,0 Alu 560 17/36 725 20836,0 Steel 300 17/40 725 25606,4 Alu 420 17/40 725 2560

6,4 Steel, PG-steel, alu/alu, stainless steel 250 17/45 724 3065

8 Alu 350 17/45 724 3065


Nosepiece Part no.

4,8 Alu 600 17/31 MG* 725 22506,4 Alu 420 17/41 MG* 724 31464,8 Steel 420 17/31 MG* 725 22506,4 Steel 150 17/41 MG* 724 31464,8 Stainless steel 420 17/31 MG* 725 22506,4 Stainless steel 150 17/41 MG* 724 3146


Nosepiece Part no.

4,0 Alu 1.000 17/26 BT* 725 22025,2 Alu 900 17/32 BT* 725 22106,3 Alu 590 17/42 BT* 725 22296,3 Steel 310 17/42 BT* 725 22296,3 Monel/stainless steel 380 17/42 BT* 725 22297,7 Alu 470 17/48 BT* 725 2237

and Jaws* 715 1527


Nosepiece Part no.

4,8 Steel/steel 530 17/32 725 20676,4 Steel/steel 390 17/45 724 30654,8 Stainless steel/

stainless steel470 17/32 725 2067

6,4 Stainless steel/stainless steel

390 17/45 724 3065

BULB-TITE®-, PolyGrip®-, G-Bulb®- and standard blind rivets

Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.

The well-proven spring loaded trigger system of the TAURUS® series now as well for AccuBird® and PowerBird®

PowerBird® dimension drawing with spring loaded trigger system


Angle head 90° compact for PowerBird® and AccuBird®

The angle head 90° compact now available for AccuBird® and PowerBird®

Technical dataWeight: 0,7 kgStroke: 20 mmTraction power: up to10 kN

AccessoiresNosepieces:16/36

Advantages• Realisation of small edge

clearances (12 mm)• High setting force in tight installation

areas (up to 10 kN)• Large stroke (up to20 mm)• Simple assembly• Compact and robust design• Simple jaws maintenance• Use of standard jaws• Low vibration, even at high

breaking force level

DescriptionUsing the angle head 90° compact for PowerBird® and AccuBird® allows to set all types of standard blind rivets up to 5 mm in diameter and aluminium up to 6 mm di-ameter, depending on the tool type. The minimum edge clearance is 12 mm, the head length is 90 mm. The angle head can be freely fi xed in any position around the AccuBird® and PowerBird® tensile axis (360° free rotation).

ApplicationThe angle head 90° compact is designed for use in tight spaces. Its sturdy design allows it to apply large setting forces when setting blind rivets even in diffi cult of access work areas with up to10 kN.

Part no. 725 0101

Extension units for PowerBird® and AccuBird®

One-piece and multi-piece extension units

One-piece extension unitsFor setting rivets in deep positions andwith diffi cult access

for AccuBird®

Part no. 725 1056 (50mm)

Overall length of head 117 mm

Part no. 725 1057 (100mm)


for PowerBird®

Part no. 724 2054 (50mm)


Part no. 724 2055 (100mm)


Multi-piece extension unitsFor setting rivets in deep positions.

for AccuBird®

Part no. 725 2293 (100mm)

Overall length of head inclusive extension unit: 167 mm

for PowerBird®

Part no. 724 3278 (100mm)

Overall length of head inclusive extension unit: 167 mm

for PowerBird® with spring loaded trigger system

Part no. 724 2194 (50mm)

Part no. 724 3023 (100mm)

Overall length of head inclusive extension unit: 117 mm bzw. 167 mm



The new Bird generation-with brushless motor – Reliability for a high run and fast work sequence

MADE IN GERMANY

The Bird Pro series

GESIPA®, which invented battery-powered blind riveting technology, has been producing the Bird series for over twenty years now. To this day, it sets the standard for the battery-powered blind riveting devices market. Not least due to changing customer requirements, the Bird family‘s modular system is updated on a regular basis. GESIPA® has therefore built a new platform that will supplement the current Bird series to meet the highest customer requirements. The PowerBird® Pro Gold Edition is the innovator of this new series.

BLDC technology

A BLDC motor is a brushless DC motor that, instead of brushes that are susceptible to wear, uses electrical sensors to detect the rotor‘s position and commutate the stator coil via circuit breakers. A special software in the electronics controls the motor. The advantages of a BLDC motor include high effi ciency, long service life, particularly smooth running with a precision ball bearing and a reduction in electrical noise radiation.

PowerBird® Pro Gold Edition – riveting tool with 20 kN setting force and brushless motor

Even more powerfulThe PowerBird® Pro Gold Edition is even more powerful. Thanks to the brushless motor and the setting force of 20,000 N, it is even able to set G-Bulb® and PolyGrip® blind rivets up to Ø 6.4 mm of all materials. In order to set particularly long rivets, the stroke has been increased by 25% to 25 mm.

Even faster, almost no wearBecause brushes that are susceptible to wear are no longer used, the motor of the PowerBird® Pro Gold Edi-tion has an extremely long service life with almost no wear. The brushless motor for the highest setting rate.

Even more ergonomicThe unparalleled ergonomics of the tried-and-tested TAURUS® series are now also available on the Power-Bird® Pro Gold Edition, guaranteeing fatigue-free work.

The all-rounder

Blind rivets from Ø 4.8 mm steel to Ø 6.4 mm of all ma-terials, up to Ø 8 mm for aluminium. BULB-TITE® blind rivets up to Ø 7.7 mm, all materials. MEGA GRIP® blind rivets up to Ø 6.4 mm, all materials.

PowerBird® Pro Gold Editionwith a sliding battery 18.5 V / 2.1 Ahand a charging unit with plastic case Part no. 730 0002

i

Available from the middle of 2014


Sliding battery 18.5 V/2.1 Ah (Li-ion)

Part no. 730 1007

Weight: 0,4 kg Sold separately as a special accessory

2. Sliding battery

New sliding battery with exact optical and acoustic charging status display prevents un-pleasant surprises. The deep sleep function and the electrical feedback of the braking energy extend the battery range − a battery charge lasts for up to 2,000 riveting ope-rations. Additional catching grids prevent falling.

3. Charging unit

Charging unit with quick-charge function. The battery can be used again after only 45 minutes of charging, and is fully charged after just 90 minutes.



AccessoiresCharging unit for 18.5 V Li-ion battery

Part no. 730 1008

Technical dataInput voltage: 100 - 240 V / 50 - 60 HzOutput voltage: 21 V DCCharging time: 45 to 90 minutes (depending on the battery)Weight: 0.6 kg

1. Lighting

The light-emitting diodes precisely aligned to the work piece are integrated into the adjusting ring. There are three possible switch positions: 1. Process-controlled: The diodes remain illuminated after the setting process, which allows a continuous workflow even in bad lighting conditions.2. Torch function: The diodes remain lit for 10 minutes.3. Lighting off, saves electricity.

Characteristics

Compatible with additional accessories from other battery-powered blind rivet setting devices.

* Available as special accessory. Special nosepieces available on request.The specifications concerning nosepiece assignment apply to DIN and GESIPA® blind rivets.

Nosepiece assignment

Technical dataSetting force: 20,000 NWeight: 2.0 kg incl. batteryDrive: Brushless DCmotor (BLDC)Stroke: 25 mm

Equipment Nosepieces: 17/32, 17/36, 17/40 and 17/45

Advantages• More powerful and longer-lasting BLDC

motor for quick flow of work • 25 mm stroke for long blind rivets • 20 kN setting force for particularly large

blind rivets• Variable lighting in the adjusting ring• Increased stability due to larger, non-slip

stand surface and lower centre of gravity• Easy-to-grasp housing thanks to Softgrip• New sliding battery • Charging unit with quick-charge function

1 2 3

• Inserted rivet remains in place in any position• Rivet setting with only one hand• Increased safety while working

Retaining nosepiece

Part no. Retaining nosepiece

Part no.

17/40 R 725 4125 17/45 R 725 4126

Special accessories: Retaining nosepieceRivet Ø

mm

Rivet material

Nosepiece Part no.

4,8 und 5,0 Steel, Alu 17/32 725 2067

4,8 und 5,0 Stainless Steel 17/36 725 2083

6,0 Alu 17/36 725 2083

6,0 Steel 17/40 725 2560

6,4 Alu, PG-Alu 17/45 724 3065

6,4 Steel 17/45 724 3065

8 Alu 17/45 724 3065

4,0 Alu 17/26 BT* 725 2202

5,2 Alu 17/32 BT* 725 2210

6,3 Alu 17/42 BT* 725 2229

6,3 Steel 17/42 BT* 725 2229

6,3 Monel 17/42 BT* 725 2229

7,7 Alu 17/48 BT* 725 2237

and jaws 715 1527

4,8 Alu 17/31 MG* 725 2250

6,4 Alu 17/41 MG* 724 3146

4,8 Steel 17/31 MG* 725 2250

6,4 Steel 17/41 MG* 724 3146

4,8Stainless

Steel17/31 MG* 725 2250

6,4Stainless

Steel17/41 MG* 724 3146

BULB-TITE® blind rivet

MEGA GRIP® blind rivet

Jaws (3 pieces)

Part no. 756 1172

spring power


The TAURUS® series

The pneumatic-hydraulic blind rivet setting series, TAURUS® was celebrating 2012 its 10th anniversary. Since the market introduction of the TAURUS® 2 in the year 2002, the TAURUS® series has managed to convince thousand times over in trade and industry.

Advantages

Modular principles for full series

• Widest possible parts commonality – low spare part stocks required and simple maintenance

Power

• High setting forces combined with low weight• Fast work cycle• Optimised stroke for the entire series

Effi ciency

• Little compressed air consumption thanks to dual function: setting the rivets and extracting the spent mandrels use the same air

• Air suction needed only for vertical downwards riveting. Can be permanently switched-off if not needed.

Work comfort / safety• Rubberised, moulded grip• Balanced center of gravity• Low-vibration and soundproofed• Little activation force required• Spent mandrel container with swivelling air defl ector• Overpressure valve for prevention of overload• Very little recoil• Integrated protection feature prevents the ejection of

spent mandrels while the spent mandrel container is removed

Patented handle mechanism

• With forcibly actuated jaws bypneumatic pressing

• Very long service lives• Safe, non-slip gripping of the rivet mandrel• Just one model of jaws for all tools

TAURUS® series

What makes the TAURUS® tool series so unique

The TAURUS® tool series is equipped with ahigh-performance, patented grip mechanism and jaw system:

• The three jaws move in separate channels while being under forced control.

• The jaws are pressed onto the mandrel by using compressed air instead of spring force – the force being ten times higher than usual.

• Due to the high pressure the jaws immediately cling to the mandrels upon triggering the riveting process, only then the pulling movement starts.

This system provides decisive advantages for the user:

• The complete stroke of the tool is used for setting the rivet guaranteeing a reliable setting process.

• Soiling of the jaw profi les due to abrasive wear issignifi cantly reduced because of lower friction.

• Since the jaws do not slide along the mandrel, the wear and tear of the jaw profi les is reduced.

• Lower costs due to longer service life and low requirements regarding maintenance and spare parts needed.

Compressed air is used very often in industrial produc-tion because of its fl exibility. It does, however, cause relatively high costs and its consumption damages the environment. These disadvantages are more than enough reason for GESIPA® to equip the TAURUS® tool series with a special technique that allows to save com-pressed air and is unique throughout the world.

The compressed air needed for setting the blind rivet is used a second time for ejecting the rivet mandrel. By using the compressed air twice no additional air is required for extracting the spent mandrels whereas other tools need a continous fl ow of compressed air for this process. In addition, this allows the TAURUS® tool series to operate with extremely low noise emissions.

In two-shift operation and with compressed air costs of approximately € 0.03 per m³ this innovative technique allows savings of up to € 720 per year and tool. A TAURUS® 2 can pay for itself in less than one year.

The GESIPA® system – a patented jaw system unique throughout the world

The GESIPA® system –The decisive advantages

The GESIPA® System – Optimum use of com-pressed air ensures maximum effi ciency

MADE IN GERMANY

VIDEO i


TAURUS® device series – The modular concept TAURUS® device series – The modular concept

The modular concept for the TAURUS® series 1-4 lets the user customise the TAURUS® devices to match his individual requirements. Many identical parts that can be used across all devices reduce the need to stock spare parts and make maintenance easy. This wide range of options provides the user with a high degree of fl exibility. Each device in the TAURUS® series 1-4 can be fi tted with many different spare parts or refi tted according to the application.

Overview of system components

• Extension unitsFor easy access to hard-to-reach areas

• Rivet mandrel evacuation hoseFor direct disposal

• Spring loaded trigger systemFor seamless riveting of the components

• C-frame for TAURUS® 1-6For a unique expansion of functionality

• TAURUS® system versionFor use in automatic production lines

• TAURUS® with blind rivet countersFor a complete check of all rivet connections

• TAURUS® with setting process monitoringFor total assurance in terms of quality and reliability of the setting processes

• TAUREX series 1-6 with external pressure intensifi erFor more fl exibility and improved ergonomics in diffi cult application cases

Versatile accessories complete the range!

Extension units

Blind rivet counters

Rivet mandrel evacuation hose

Spring loaded trigger system

Nosepieces

Setting process monitoring

GESIPA-InterfaceGRiv-Count GRiv-Amp

Single-piece (different sizes)

Multi-piece (different sizes)

different sizes

TAURUS® tool series – A unique modular concept!Reduced spare parts stock-ing, easy maintenance!

Spent mandrel containeradoptable for TAURUS® tools1-4

TAURUS® 1-2 PH-2000TAURUS® 3-4


TAURUS TAURUS Pneumatic-hydraulic blind rivet setting toolsTAURUS® series

Part no. 758 0002

TAURUS ® 3 TAURUS ® 4Part no. 759 0001Part no. 756 0001

TAURUS ® 1 TAURUS ® 2Part no. 757 0007

Working rangeSets blind rivets up to 6.4 mm Ø all materials (max. mandrel dia. 4.5 mm)

Technical dataWeight: 1.9 kgOperating air pressure: 5-7 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: approx. 4.8 ltr. per rivetTraction power: 14.000 N at 5 barStroke: 25 mm

EquipmentNosepieces:17/36, 17/40 and 17/45,maintenance wrench SW12/14, SW14/17,1 hydraulic oil bottle 100 ml, 1 oil refi ll can, Operating instructions with spare parts list

Working rangeSets blind rivets up to 6.4 mm Ø all materials and up to 8 mm Ø alu (max. mandrel dia.4.5 mm)


EquipmentNosepieces:17/36, 17/40 and 17/45,maintenance wrench SW12/14, SW14/17,1 hydraulic oil bottle 100 ml, 1 oil refi ll can, Operating instructions with spare parts list

Working rangeSets blind rivets from 2.4 up to 3.2 mm Ø all materials and up to 4 mm Ø alu/steel (max. mandrel dia. 2.5 mm)

Technical dataWeight: 1.3 kgOperating air pressure: 5-7 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: approx. 1,0 ltr. per rivetTraction power: 4.200 N at 5 barStroke: 15 mm

EquipmentNosepieces:17/18, 17/24 and 17/27,maintenance wrench SW12/14, SW14/17,1 hydraulic oil bottle 100 ml, 1 oil refi ll can, operating instructions with spare parts list

Working rangeSets blind rivets up to 5 mm Ø all materials and up to 6 mm Ø alu/steel (max. mandreldia. 3.2 mm)

Technical dataWeight: 1.6 kgOperating air pressure: 5-7 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: approx. 2,3 ltr. per rivetTraction power: 9.000 N at 5 barStroke: 18 mm

EquipmentNosepieces:17/27, 17/29, 17/32 and 17/36,maintenance wrench SW12/14, SW14/17,1 hydraulic oil bottle 100 ml,1 oil refi ll can,operating instructions with spare parts list


Swivel air connectorfor the full TAURUS® series

Part no. 756 1023

TAURUS TAURUS TAURUS® serie – AccessoriesTAURUS® series

TAURUS ® 5 TAURUS ® 6Basic toolPart no. 760 0001

Basic toolPart no. 761 0002

Working rangeBlind rivets above 6,4 mm Ø all materials and lockbolts up to10 mm Ø with corresponding pulling heads


Equipment1 hydraulic oil bottle 100 ml1 oil refi ll canOperating instructions with spare parts list

Working rangeBlind rivets above 6,4 mm Ø allmaterials and lockbolts up to10 mm Ø withcorresponding pulling heads


Equipment1 hydraulic oil bottle 100 ml1 oil refi ll canOperating instructions with spare parts list

TAURUS® 5 and 6 need to be fi tted with nosepieces to match the application. Will be producedon request.

MEGA GRiP® blind rivets

*Extended or special models of nose-pieces are available on request.Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.

BULB-TiTE® blind rivets

Rivet Ø mm Rivet material Nosepiece Part no.

2,4 Alu 17/18 725 2075

3,2 CAP-Alu, CAP-Cu 17/18 725 2075

3 und 3,2 Alu, Cu, Steel, Stainless steel, Stinox, PG-Alu, PG-Steel, PG-Stainless steel

17/24 725 1583

4 Alu, Cu, CAP-Alu, CAP-Cu 17/24 725 1583

4 Steel, Alu, PG-Alu 17/27 725 2040

4 Stainless steel, Stinox, PG-Steel, PG Stainless steel 17/29 725 2059

4,8 und 5 Alu, CAP-Alu, CAP-CU, PG-Alu 17/29 725 2059

4,8 und 5 Steel, Alu 17/32 725 2067

4,8 und 5 Stainless steel, Stinox, PG-Steel, PG Stainless steel,

G-BULB® 17/36 725 2083

6 Alu 17/36 725 2083

6 Steel 17/40 725 2560

6,4 Alu 17/40 725 2560

6,4 Steel, Alu, Stainless steel, PG Stainless steel, 17/45 724 3065

8 Alu 17/45 724 3065

4 Alu 17/26 BT* 725 2202

5,2 Alu 17/32 BT* 725 2210

6,3 Alu, Steel, Monel 17/42 BT* 725 2229

7,7 Alu 17/48 BT* 725 2237

4,8 Alu, Steel, Stainless steel 17/31 MG* 725 2250

6,4 Alu, Steel, Stainless steel 17/41 MG* 724 3146

Nosepieces TAURUS®1-4

Jaws (3 parts)for the full TAURUS® series

Part no. 756 1172

Mandrel extraction tubefor the full TAURUS® series

Part no. 757 1356

for TAURUS® 2-4 Part no. 756 1107

for TAURUS® 1 Part no. 756 1104

TAURUS® conversion kitFor conversion to the PH 2000 spent mandrel container (description and full offer on page 114).


The TAURUS® 5 and 6 riveting tools must beadapted to the different kinds of rivets and lockbolts through specifi c pulling head modules.

Head modules for TAURUS® 5, 6 andTAURUS® 5 compact

Head module for lockbolt 6.4 (1/4“)Huck C6L®* Part no. 760 1071

Head module for lockbolt 4.8 (3/16“) Huck Magna-Grip®*Part no. 760 1072

Head module for lockbolt 6.4 (1/4“) Huck Magna-Grip®*Part no. 760 1073

Other head modules on request

Head module for 7.8 mm Titgemeyer TIBULB* Part no. 760 0201

Head module for 9.8 mm Huck Magna-Lok®* Part no. 760 0202

Head module for lockbolt 4.8 (3/16“) Huck C6L®* Part no. 760 1070 * partly registered trademarks of TITGEMEYER GmbH & Co. KG or Alcoa Fastening Systems

Adaption takes priority

TAURUS® series – Accessories TAURUS® series – Accessories

One-piece extension unitsFor setting rivets in deep positions and with diffi cult access

for TAURUS® 1 Part no. 756 2013 (50mm) Part no. 756 2015 (100mm) Overall length of head inclusive extension unit: 106 mm bzw. 156 mm

for TAURUS® 2 Part no. 757 1016 (50mm) Part no. 757 1019 (100mm)

Part no. 757 1072 (200mm)

Overall length of head inclusive extension unit: 106 mm, 156 mm bzw. 256 mm

for TAURUS® 3 and 4 Part no. 758 1021 (50mm) Part no.758 1023 (100mm) Part no. 758 1035 (150mm) Overall length of head inclusive extension unit: 106 mm, 156 mm bzw. 206 mm

Extension modulesAllow variable extension of the steel sleevein 100 mm steps

forTAURUS® 1 Art.-Nr. 756 2024

TAURUS® 2 Art.-Nr. 757 1086

TAURUS® 3 & 4 Art.-Nr. 758 1073

TAURUS® 1 TAURUS® 2 TAURUS® 3 TAURUS® 4 TAURUS® 5 TAURUS® 6

Standard Tool 756 0001 757 0007 758 0002 759 0001 760 0001 761 0002

with PH 2000 mandrel container 756 0005 757 0018 758 0011 759 0007 - -

with pressure trigger 756 0021 757 0016 758 0005 759 0002 - -

for external foot pedal trigger - 757 0025 758 0015 - on request

Remote controlled version 756 0020 757 0008 758 0020 on request - -

with rivet counter 756 0020 757 0008 758 0020 on request - -

with rivet counter and pressure trigger 756 0004 757 0011 758 0009 759 0006 - -

with process control 756 0002 757 0017 758 0006 759 0003 on request

with process control and pressure trigger 756 0010 757 0026 758 0007 759 0004 - -

TAUREX with external pressure transducer 764 0001 765 0001 766 0001 767 0001 768 0001 769 0001

TAURUS with C-Frame on request

Process control interface 756 1065

Rivet counter control unit GRivCount 756 1071

Rivet counter amplifi er GRivAmp 756 1100

Nose extension 50 mm 756 2013 757 1016 758 1021 - -

Nose extension 100 mm 756 2015 757 1019 758 1023 - -

Mandrel evacuation tube kit 757 1356 on request

Swivel air connector 756 1023

Retrofi t kit for PH 2000 mandrel container 756 1104 756 1107

The system components and accessoriesSystem components with part numbers:


TAURUS® 1 Speed Rivet – The new technology at GESiPA®

MADE IN GERMANY

TAURUS® 1 Speed Rivet

The hydro-pneumatic-magazine setting tool with quick setting pro-cess and fast rates!

Speed riveting technology is an assembly technique that requires access from one side only and enables high rates thanks to the pre-racked rivets and the automatic feed process. This technology is used in the following industrial areas, for example: electro-nics, housing manufacture, household appliances, lighting, lightweight constructions, DIN connectors, diecast aluminium housings and aeronautics.

Speed riveting technology completes GESIPA® Blindniettechnik GmbH‘s product portfolio. The new speed rivet setting tool by GESIPA® is the product of decades of expertise and the unbeatable advan-tages of the well-known, tried-and-tested TAURUS® series. Our engineers‘ main objectives in its deve-lopment were for the TAURUS® 1 Speed Rivet to be safe, quick and reliable. The very light and ergono-mically shaped device will set new standards for the market.

Advantages• Quick setting process, fast rates• Safe working through disposable mandrel and

optional automatic switchoff• Ergonomic handling for fatigue-free work• Light and compact design• Modular construction based on the TAURUS® design • Softgrip• Tool-free conversion

Working rangeSets speed rivets up to Ø 4.8 mm aluminium and Ø 4.0 mm steel. Suitable for speed rivets with a man-drel length between 483 mm and 510 mm.Further lengths available on request.

Technical dataTraction power: 2,700 NStroke: 26 mmOperating pressure: 5-7 barAir hose connection: 6 mm Ø (1/4“)Weight: 1.8 kg

EquipmentSpreader nosepiece in working positionTag on device headRubber foot

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Available from middle of 2014

Part no. 756 0025


TAURUS® 1 bis 4 CF TAURUS® 1 to 4 CF – The variants

Each device in the TAURUS® series 1-4 CF can be fi t-ted with a C-frame tool to process hollow, semi-hollow and solid rivets. Further application options include clinching, grouting, punching and caulking. Optionally, the C-frame can also be operated stationarily and fi tted with a foot switch. Special solutions are possible on request.

The C-frame tools are characterised by 360° pivoting, an effi cient workfl ow and a precisely adjustable setting stroke.

Design, ordering and delivery of the TAURUS® C-frame and the associated connectors through the GESIPA®

subsidiary W+O Niettechnik GmbH*.Contact our Technical Sales department.

*Im Langen Feld 1, 57462 Olpe, Tel. +49 2761-9351-0, [email protected]

Price enquiries, ordering and delivery via the GESIPA® subsidiary W+O Niettechnik GmbH.

The C-frame is available in different sizes for the various TAURUS® tools 1-4 CF.

Technical dataTraction power: 5,000 to 20,000 NStroke: 15 mm to 25 mmOperating pressure: 5-7 barAir hose connection: 6 mm Ø (1/4“)Weight: approx. 1.9 to 3.9 kg (without C-frame unit)

Advantages• Flexible application• Easy and simple pneumatic force control• Easy tool replacement

The hydro-pneumatic setting tool especially for tubular, semi-tubu-lar- and solid rivets!

Variant 1: RT 60

Variant 3: RT 140

Variant 2: RT 100

Variant 4: RT 180

TAURUSTAURUSTAURUS® ® TAURUS® TAURUSTAURUS® TAURUS 1 to 4 CF1 to 4 CF


Of course, the new interface is backward com-patible with its predecessor models.

TAURUS® versions TAURUS® C (with setting process monitoring)

GESIPA®-Interface

The new interface developed by GESIPA® is based on an embedded PC system and provides 24 digital in and out control system ports, Ethernet connection via a RJ45 connector as well as status LEDs. Connection ports for a protocol converter supporting all common bus systems and for external storage media as well as a USB port for fast data transfer complete the features of the new interface.

In addition, the GESIPA® interface has a process data-base for storing 250,000 of the most current process data (date, time, rivet position, process curve, analysis, etc.).

Setting process monitoring is achieved by direct online analysis of traction force and traction course recordedduring the setting of the rivet. All system components necessary for this operation are integrated in the tools. Analysing a setting process takes less than 1 µs.Theresults are directly shown by a green or red LED installed in the tool base and optionally by an acoustic signal. In addition to this individual analysis the system also provides collective analysis for the complete workpiece. The tool stores more than 260,000 setting process data which can be retrieved at any time. The system alsoidentifi es failure patterns and memorizes them for failure analysis and troubleshooting. The tools can beoperated as stand-alone devices or as integrated part of a customer´s production system via the GESIPA®

interface.

TAURUS® C 1-4 (with setting process monitoring)

All of the above TAURUS® variants are special productions, which are confi gured ormanufactured according to the application case. For advice further questions and priceinformation, please contact our Technical Sales team.

TAURUS® 2/24As far as technology and functionality are concerned, the TAURUS® 2/24 is identical to the standard tool, however has a stroke of 24 mm instead of 18 mm. This tool provides the advantage of being able to safely set critical rivet types requiring a large setting stroke with only one setting stroke without re-engagement. This applies, for example, to our BULB-TITE® or similar rivets.

Part no. 757 0047

Working range Blind rivets up to Ø4 mm all materials, Ø5 mm steel; Ø 6 mm alu

Technical dataStroke: 24 mmTensile strength: 7000 N

TAURUS® 2/ASThe TAURUS® 2/AS is a special version of theTAURUS® 2 with a VAS slide switch which does not engage when in its highest position, thus achieving that vacuum absorption is automatically deactivated once the tool is not in use. This way, unintentional activation of the vacuum absorption with unnecessary air con-sumption can be effectively avoided.

Part no. 757 0036

Other TAURUS® sizes upon request.

TAURUS® 2/KThe TAURUS® 2/K has been designed for setting plastic rivets. In its functionality the TAURUS® 2/K is identical to the standard tool, however has a stroke of 24 mm instead of 18 mm. Plastic rivets only need a low setting force, however, normally require large setting strokes due to the toughness of the plastic material. TheTAURUS® 2/K allows to safely set plastic rivets with only one setting stroke! The TAURUS® 2/K comes with 3 nose pieces for plastic rivets 17/30 K, 17/35 K and 17/40 K included.

Part no. 757 0048

Working range Blind rivets plastic from 4 up to 6 mm Ø

Nosepieces17/30K; 17/35K; 17/40K

Technical dataStroke: 24 mmTensile strength: 7 000 N

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Jaws (3 parts) for

Angle head 90° for TAURUS® 1-4

Part no. 715 1527

Angle head 90° compact for TAURUS® 1-2

Part no. 710 2208

For retrofi tting existing tools a conversion kit suitablefor all TAURUS® types (except TAURUS® with PH 2000spent mandrel container) is available:

Conversion kit TAURUS® 1-4 with sensor Part no. 7561098

GRiv-Count Part no. 7561071

GRiv-Amp Part no. 7561100

TAURUS® versions TAURUS® versions

TAURUS® tools for stationary use in production systemsThe TAURUS® tools can be integrated as stationary units in automatic production systems and operated by remote control, if required. As an option, a low-pressure connection can be used to detect the blind rivet in the nosepiece. If required, the spent mandrel can be disposed of by means of an evacuation

tube and also monitored by a sensor. In stationary production systems, several tools can be operated automatically and in parallel in order to achieve the highest possible level of effi ciency.

TAURUS® with spring loaded trigger system

TAURUS® 1 (with spring loaded trigger system)Part no. 756 0021 TAURUS® 2 (with spring loaded trigger system)Part no. 757 0016

TAURUS® 3 (with spring loaded trigger system)Part no. 758 0005

TAURUS® 4 (with spring loaded trigger system)Part no. 759 0002

The spring loaded trigger system ensures that prior to the riveting process the material to be riveted is tightly pressed together, thus avoiding any gaps. In addition, this feature guarantees that the blind rivet has reached its fi nal position in the drilled hole and that the setting head is in contact with the upper side of the material before the rivet setting process starts. Depending on the application, the contact force can be varied by adding or removing springs.

TAURUS® with counter device

TAURUS® 1-4 (with counter device)GRiv-Count GRiv-Amp

The tools are equipped with a sensor which detects and counts the spent mandrels after the setting process has been fi nished. The sensor is positioned on the tool head in front of the spent mandrel container

For a completely independent workstation,

the amplifi er GRivAmp or the counter and display unit

GRivCount can be used for processing and

analysing the signals.

New features:Adjustable range from 15 to 75 N / Guaranteed easy-to-apply contact / force by use of springs

TAURUS

For a completely independent workstation,

the amplifi er GRivAmp or the counter and display unit

used for processing and

Angle head 90° compact for TAURUS® 1 and 2Technical dataWeight: 0.7 kgStroke: 20 mmTraction power: up to 10 kN

Angle head 90° for TAURUS® 1-4Technical dataWeight: 1.1 kgStroke: 23 mmTraction power: up to 20 kN

Angle head 90° and Angle head 90° compact for the TAURUS® series

Advantages• Realisation of small edge clearances • High setting force with tight installation area • Large stroke• Simple assembly• Compact and robust design• Simple jaws maintenance• Use of standard jaws• Low vibration, even at high breaking force level

part no. 758 0102

The angle head 90° and the angle head 90° compact are designed for use in tight spaces. Its sturdy design allows it to apply large setting forces when setting blind rivets even in difficult of access work areas. The angle head 90° for TAURUS® 1-4 allows to set all types of standard blind rivets up to 6.4 mm in diameter, depen-ding on the tool type. The minimum edge clearance is 15 mm, the head length is 110 mm.

The angle head 90° compact for the TAURUS® 1 and 2 allows to set standard blind rivets of all types of ma-terial up to 5 mm in diameter and alu blind rivets up to 6 mm in diameter, depending on the tool type. The minimum edge clearance is 12 mm, the head length is 90 mm. Both angle heads can be freely fi xed in any position around the TAURUS® tensile axis (360° free rotation).

part no. 758 0101

Nosepieces17/45

Nosepieces16/36


For integration into automated systems or con-nection to handling modules

TAUREX 1 bis 6

Areas of use• All blind rivets and lockbolts up to a mandrel

breaking force of 50 kN• Same performance and technical characteristics

as the respective individual units in the TAURUS® series 1-4, 5-6 with different stroke

• 3 metres hose length between pressure transducer and setting pistol

Common technical dataOperating air pressure: 5 to 7 barAir hose connection: 6 mm (1/4“)Noise emission: max. 79 dBVibrations: < 2.9 m/s²

Advantages• Low weight of the hand held tool• Tubing connection with quick-connect feature

(upon request) on the pressure transducer side: No oil leak and no air bleeding

• Ideally suited for setting of blind rivets and lockbolts in poorly accessible locations

• Also perfectly designed for fixed installation in production lines or semi-automatic workstations

• Can be combined with almost all supplements and options of the TAURUS® series: head extensions, mandrel containers, rivet counting units, process control, pressure trigger and remote control

TAUREX 1Part no. 764 0001






TAURUS® with PH2000 spent mandrel container

TAURUS® 1 (with PH 2000 spent mandrel container) Part no. 756 0005




The fixed mounted, large PH 2000 mandrel container is very sturdy and particularly suited to long mandrels from 50 to 70 mm in length. The container fits all TAURUS® versions 1 to 4.

Small jaw assembly for TAURUS® 1 and 2

You will find the corresponding conversion kits on page 103.

Tool mount for TAURUS® 1 to 4

TAURUS® versions

Area of use• Processing alu/steel blind rivets up to Ø 5mm and steel/steel up to Ø 4mm with TAURUS® 1 and 2• Particularly suitable for hard to access rivet locations

Technical dataLength: 100 mmHead Ø: 18 mm

for TAURUS® 1Part no. 756 1120

for TAURUS® 2Part no. 757 1077

*Device support not available individually. The tool is delivered pre-mounted on a new device or can be retro-fitted on an existing device at the Walldorf site.

The whole TAURUS® series with remote pressure transducer – for even more flexibility, Versatility and ergonomy

Can only be mounted by GESIPA®

! Part no. 756 1123*


TAURUS® Axial eco

TAURUS® 1 Axial ecoPart no. 756 0017

TAURUS® 2 Axial eco Part no. 757 0042

TAURUS® 3 Axial eco Part no. 758 0033

TAURUS® 4 Axial eco Part no. 759 0022 TAURUS® 1 Axial eco with spring loaded trigger system Part no. 756 0018

TAURUS® 2 Axial eco with spring loaded trigger system Part no. 757 0043



ApplicationsThe special pistols of TAURUS® Axial eco offer the option of installation in production systems and simultaneously allow flexible and handheld ergonomic work in applications with restricted accessibility that require a vertical, downwards oriented riveting action.In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAURUS® Axial eco can be additionally supplied with a spring loaded trigger system.

Operating range• Blind rivets up to 6.4 mm Ø all materials and

up to 8 mm Ø alu (max. mandrel dia 4.5 mm)• Same performance and technical data as the respective

individual units in the TAURUS® series

Technical dataOperating air pressure: 5 to 7 barAir hose connection : 6 mm (1/4“)Noise emission: max. 79 dBVibrations: < 2.9 m/s²Weight: TAURUS® 1 Axial eco 2.0 kgTAURUS® 2 Axial eco 2.3 kgTAURUS® 3 Axial eco 2.6 kgTAURUS® 4 Axial eco 3.0 kg

Advantages• Cost-efficient basic version• Perfectly designed for fixed installations on

production lines or semi-automatic workstations• Very practical for processing blind rivets in positions

that require a vertical rivet setting process• The tool can be equipped with almost all

TAURUS® series options: e.g. extension units, blind rivet counter, setting process monitoring, spring loaded trigger system and remote control

• Can be suspended on a balancer• Integrated mandrel evacuation for disposal of

the spent mandrel

TAUREX 5 multiple riveting head

DescriptionThe multiple riveting head is designed to set several standard blind rivets with a body diameter of up to 6.4 mm simultaneously in all materials with low axial spacing. The axial spacing of the head module is adjusted for the relevant application. The axial spacing can be set from 20 mm to 35 mm.

ApplicationThe multiple riveting head is intended for use in riveting stations with multiple riveting and for semi-automatic operation. The flexible hose connection from the air cylinder to the riveting head enables space-saving installation in a riveting station.

Advantages• Realisation of small rivet spacings• High setting force in tight riveting locations• Easy installation in riveting stations or riveting

machines• Compact and robust design• Jaw system driven by pneumatic air pressure• Use of standard TAURUS® jaws• Switchable air intake• Low vibration, even at high breaking force level• Overpressure valve for prevention of overload

Price and delivery time on request The TAURUS®-series 1-4 in axial version – the costefficient introductory version for special applications


TAUREX Axial compact

TAUREX 1 Axial compact Part no. 764 0004




TAUREX 1 Axial compact with spring loaded trigger systemPart no. 764 0005

TAUREX 2 Axial compact with spring loaded trigger systemPart no. 765 0006

TAUREX 3 Axial compact with spring loaded trigger system Part no. 766 0012

TAUREX 4 Axial compact with spring loaded trigger system Part no. 767 0007

ApplicationsThe TAUREX Axial compact is a particular advantage in enclosed spaces due to the pressure transducer mounted close and parallel to the tool‘s axis.The special pistols of TAUREX Axial compact offer the option of installation in production systems and simultaneously allow flexible and handheld ergonomic work in applications with restricted accessibility that require a vertical, downwards oriented riveting action.In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAUREX Axial compact can be additionally supplied with a spring loaded trigger system.

Operating range• Processing blind rivets up to 6.4 Ø all materials and

up to 8 mm Ø alu (max. mandrel dia. 4.5 mm)• Same performance and technical data as the respective

individual units in the TAURUS® series 1-4

Technical dataOperating pressure: 5 to 7 barAir hose connection: 6 mm (1/4“)Noise emission: max. 79 dBVibrations: < 2.9 m/s²Weight:TAUREX 1 Axial compact 3.1 kgTAUREX 2 Axial compact 3.4 kgTAUREX 3 Axial compact 3.7 kgTAUREX 4 Axial compact 4.1 kg

Advantages• Pressure transducer attached in a space-saving manner

directly to the device, i.e. also for applications in tight spaces

• Technical design close to the TAUREX Axial• Also perfectly designed for fixed installation in

production lines or semi-automatic workstations• Very practical for processing blind rivets in positions

that require a vertical rivet setting process• The tool can be equipped with almost all TAURUS®

series options: e.g. extension units, blind rivet coun-ter, spring loaded trigger system and remote control

• The handle in the rivet axis allows ergonomic work – especially in vertical applications.

• Can be suspended on a balancer

TAURUS® AxialApplicationsThe special pistols of TAURUS Axial offer the option of installation in production systems and simultane-ously allow flexible and handheld ergonomic work in applications with restricted accessibility that require a vertical, downwards oriented riveting action.

In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAURUS Axial can be additionally supplied with a spring loaded trigger system.

Operating range• Processing of blind rivets up to 6,4 mm Ø

all materials and up to 8 mm Ø alu (max. mandrel Ø 4.5 mm)

• Same performance and technical data as the respective individual units in the TAURUS®

series 1-4

Technical dataAir pressure: 5 to 7 barAir hose connection: 6 mm (1/4“)Voice emission: max. 79 dBVibrations: < 2.9 m/s²Weight: TAURUS® 1 Axial 2.4 kgTAURUS® 2 Axial 2.7 kgTAURUS® 3 Axial 3.0 kgTAURUS® 4 Axial 3.1 kg

Advantages• Perfectly designed for fixed installation in

production lines or semi-automatic workstations• Very practical for processing blind rivets in

positions that require a vertical rivet setting process

• The tool can be equipped with almost all TAURUS® series options: e.g. extension units, blind rivet counter, spring loaded trigger system and remote control

• The handle in the rivet axis allows ergonomic work – especially in vertical applications

• Cost effective alternative to TAUREX Axial or TAUREX Axial compact


TAURUS® 1 Axial Part no. 756 0023




TAURUS® 1 Axial with spring loaded trigger systemPart no. 756 0024




The TAURUS® series 1-4 in axial version – for special applications

The TAURUS® seire 1-4 with an axial pressure transducer mounted directly on the device – for use in tight working spaces


Balancer for all TAURUS®- and TAUREX-Axial-tools

TAUREX Axial TAURUS® Axial / TAUREX Axial – Accessories

ApplicationsThe TAUREX Axial is a particular advantage inrestricted spaces due to the separate pressuretransducer mounted in the working direction.The special pistols of TAUREX Axial offer the option of installation in production systems and simultane-ously allow fl exible and handheld ergonomic work in applications with restricted accessibility thatrequire a vertical, downwards oriented riveting action. In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAUREX Axial can be additionally supplied with a spring loaded trigger system.

Operating range• Sets blind rivets up to 6.4 mm Ø

all materials and up to 8 mm Ø alu (max. mandrel dia 4.5 mm)

• Same performance and technical data as the respective TAURUS® series 1-4

• 3 metre hose length between pressure transducer and setting pistol

Technical dataOperating air pressure: 5 to 7 barAir hose connection: 6 mm (1/4“)Noise emission: max. 79 dBVibrations: < 2.9 m/s²Weight: TAUREX 1 Axial 2.4 kgTAUREX 2 Axial 2.7 kgTAUREX 3 Axial 3.0 kgTAUREX 4 Axial 3.1 kg

Advantages• Also perfectly designed for fi xed

installation in production lines orsemi-automatic workstations

• Very practical for processing blind rivets in posi-tions that require a vertical rivet setting process

• Low weight of the hand held tool• Tubing connection with quick-connect feature

(upon request) on the pressure transducer side: No oil leak and no air bleeding

• The tool can be equipped with almost all TAU-RUS® series options: e.g. extension units, blind rivet counter, spring loaded trigger system and remote control

• The handle in the rivet axle allows ergonomicwork – especially in vertical applications


To cover various requirements, two balancer models for suspending the TAURUS® Axial tools are available.

If the tube for evacuating the spent mandrel can be kept very short, no external mandrel evacuation assistance is necessary which means a balancer without valve is suffi cient.

However, if due to the tube length external evacuation assistance of the mandrel becomes necessary it can be switched on and off by means of the valve balancer in order to save cost-intensive compressed air. In this case the valve interrupts the compressed air necessary to generate negative pressure when in its highest position.

TAUREX 1 Axial Part no. 764 0002




TAUREX 1 Axial with spring loaded trigger system Part no. 764 0003




Balancer without valve Part no. 719 9015

Balancer with disconnecting valve Part no. 756 1300

The TAURUS® series 1-4 with remote mounted pres-sure transducer in axial version – making it more fl exible, versatile and ergonomic


GESiPA® assembly cell assembly cell® assembly cell®GESiPA® assembly cell GESiPA® assembly cell

The new GESIPA® assembly cell guarantees optimum, precise handling with a wide range of GESIPA® pro-cessing devices and a workspace tailored perfectly to the customer‘s requirements.

The desk is adapted individually to customer require-ments and designed ergonomically (e.g. adjustable height). Everything – be it the desk, work piece socket, compressed air supply, electrical supply or processing tools – comes from one source, with process monito-ring on request.

The optimised work piece socket allows the desk to be converted for different products and processing tools easily, saving costs.

The GESIPA® assembly cell is produced from high qua-lity materials and components. Needless to say, you also have the option of transferring system components already used at your company.

Advantages

• Ergonomic working• Individually adjustable• Existing work tools can be integrated• Easy and time-saving conversion for other pro-

ducts from your portfolio

More information on the individually adjusted assembly cell on request. Contact: Uwe Herth,Head of BU Equipment Manufacturer,[email protected]

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Counting deviceThe counting device registers and counts the torn off residual rivet mandrels.

Example:Can be individually adjusted for each customer

Operating status displayThe signal light installed on the desk uses different colours to show the process status.

Individual work piece carrierThe optimised work piece carrier allows the desk to be converted for different pro-ducts and processing tools easily, saving costs.

Foot pedalThe foot pedal allows you to use both hands to join individual parts and fasten the components to be riveted in place.

GESIPA® setting toolThe setting tool is completely integrated in the assembly cell.

The GESIPA® assemblycell – ergonomic and individually adjustable


Working rangeBlind rivets from 3 up to 5 mm Ø all materials and blind rivets with 2.4mm Ø with small jaws (page 133)Not suitable for stainless steel CAP® blind rivets.

Technical dataWeight: 1.3 kgOperating air pressure: 6 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: 1.2-1.8 ltr. per rivet (0,3 ltr. compr. air)Traction power: 7.375 N at 5 barStroke: 15 mm

Nosepieces/accessoriesNosepieces:16/24, 16/27, 16/29, 16/32 and 16/361 set of jaws, 1 spent mandrel bottle,1 wrench each of MSU and MSZ,Maintenance instructions with spare parts list

Jaws (3 parts) for PH 2 and PH 2000

Part no. 710 2151

Working rangeBlind rivets up to 4 mm Ø all materials.Not suitable for stainless steel CAP® blind rivets.

Technical dataWeight: 1.2 kgOperating air pressure: 6 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: 0.8-1.2 ltr. per rivet (0,2 ltr. compr. air)Traction power: 5.200 N at 5 barStroke: 15 mm

Nosepieces/accessoriesNosepieces: 16/18, 16/24, 16/27 and 16/291 set of jaws, 1 spent mandrel bottle,1 wrench each of MSU and MSZ,Maintenance instructions with spare parts list

Jaws (2 parts) for PH 1

Part no. 705 2057

Hydro-pneumatic blind rivet setting toolHydro-pneumatic blind rivet setting tool

Part no. 717 0017

PH 2Part no. 716 0011

PH 1

Features• Hydraulic head in aluminium with wear-proof

cylinder surface• Pneumatic cylinder made of die cast aluminium• The piston made of hardened and hard chromium

plated steel make the device easy to handle and wear-proof

• Compact seals are wear-proof for a long service life• Fast venting valve for fast return and high working

sequence• Low-noise pneumatic switching• Simple, low-interruption valve design• Hydraulic head can be adjusted by 360°• Favourable centre of gravity and handle design

for fatigue-free handling

Features• Hydraulic head made of aluminium with

wear-proof cylinder surface• Pneumatic cylinder made of die cast aluminium• Pistons: Steel hardened and chrome-plated –

smooth operation and wear-proof• Compact seals are wear-proof for a long service life• Fast venting valve for fast return and high working

sequence• Low-noise pneumatic switching• Simple, low-interruption valve design• Hydraulic head can be adjusted by 360°• Favourable centre of gravity and handle design

for fatigue-free handling


Hydro-pneumatic blind rivet setting tools Hydro-pneumatic blind rivet setting tool

Rivet Ø Rivet material PH 1 PH 2 PH 2-VK PH-Axial PH 2000 PH 2000-BT

2.4 Alu 16/18 10/18* 10/18 10/18* 10/18* —

3.2 CAP-Alu, CAP-Cu 16/18 10/18* 10/18 10/18* 10/18* —

3 and 3.2 Alu, Cu, Steel, Stainless steel, Stinox, Alu, PG-Alu, PG-Steel 16/24 10/24* 10/24 10/24* 10/24* —

4 Alu, Cu, CAP-Alu, CAP-Cu 16/24 16/24 10/24 16/24 16/24 —

4 PG-Alu, steel, Alu 16/27 16/27 10/27 16/27 16/27 —

4 Stainless steel, Stinox, PG-Steel 16/29 16/29 — 16/29 16/29 —

5 and 4.8 Alu, CAP-Alu, CAP-Cu, PG-Alu — 16/29 — 16/29 16/29 —

5 and 4.8 Steel, alu — 16/32 — 16/32 16/32 —

5 and 4.8 Stainless steel, Stinox, PG-Steel — 16/36 — — 16/36 —

6 Alu — — — — 16/36 —

6 Steel — — — — 16/40 —

6.4 Alu, PG-Alu — — — — 16/40 —

6.4 Steel, Alu — — — — 16/45 —

4 Plastic — — — — 16/30K —

5 Plastic — — — — 16/35K —

6 Plastic — — — — 16/40K —

4.8 all MEGA GRIP® — — — — 16/31MG —

6.4 all MEGA GRIP® — — — — 16/41MG** —

4 all BULB-TITE® — — — — — 16/26BT

5.2 all BULB-TITE® — — — — — 16/32BT

6.3 all BULB-TITE® — — — — — 16/42BT

7.7 all BULB-TITE® — — — — — 16/48BT

Nosepieces for PH tools Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.

PH1 and PH2 with VAS (vacuum absorption system)(vacuum absorption system)

PH 1 assembled with VASpart no. 716 0070

PH 2 assembled with VASpart no. 717 0033

This device (VAS) absorbs the spent mandrel after the riveting operation and transports it automatically into the mandrel container. A further advantage is offered when the rivet, inserted into the nosepiece, is held in the jaw mechanism even if the tool head is in a vertical downwards position. The vacuum absorption device is available as a complete built-in set and can also be retrofi tted to existing GESIPA® riveting power tools at any time.

* Small jaw assembly required (see page 133) ** Conversion kit necessary (715 9714)

PH 2000Part no. 715 0016

Fixed stand rubber

Easy to operate triggerr button

Moulded grip

Detachable hand protection

The blind rivet is held in position in the nosepiece whatever the position of the tool

Tool head in aluminium withwear-proof protective coating

Easy to empty by turning the contai-ner casing

Collection container — mounted in an accident-

Automatic ejection of the spent mandrel into the collection container using the compressed air used for the setting process

Aluminium cylinder with impact-resistant plastic sheath

Working rangeBlind rivets from Ø 3,0 up to 6 mm all materials and blind rivet with Ø 2,4 mm with small jaw assembly (page 133)

Technical dataWeight: 2.08 kgOperating air pressure: 6 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: 2.8-3.6 ltr. per rivet (0.6 ltr. compr. air)Traction power: 10,000 N at 5 barStroke: 22 mm

Nosepieces/accessoriesNosepieces:16/24, 16/27, 16/29, 16/32, 16/36, 16/40 and 16/451 set of jaws, 1 air defl ector (no. 896)1 wrench MSU1 ball headed screw driver SW 2.51 oil refi ll can with hydraulic oilMaintenance instructions with spare parts list

See page130 for description

While stocks last! PH 1 assembled with VAS will be replacedby TAURUS® 1 and PH 2 assembled with VAS will be replaced by TAURUS® 2.

!


Working rangeBULB-TITE® blind rivets up to 7.7 mm Øall materials

Technical dataWeight: 1.9 kgOperating air pressure: 6 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: 2.8-3.6 ltr. per rivet (0.6 ltr. compr. air)Traction power: 10,000 N at 5 barStroke: 22 mm

Nosepieces/accessoriesNosepieces: 16/26 BT, 16/32 BT, 16/42 BTand 16/48 BT1 nozzle tube no. 8080 a (built-in)1 nozzle tube no. 8080 b (as accessory)1 wrench MSU1 ball headed screw driver SW 2.51 oil refi ll can with hydraulic oil1 air defl ector (no. 896)Maintenance instructions with spare parts list

Jaws (3 parts) for PH 2000-BT

Part no. 715 1527

Hydro-pneumatic blind rivet setting toolHydro-pneumatic blind rivet setting tool

Part no. 715 0040

PH 2000-BT only for BULB-TITE®

Article Part no. Article Part no. Article Part no. Article Part no. Article Part no.

10/18 705 1182 16/18 717 1196 16/30K 714 1300 16/31MG 717 9669 16/26BT 717 1471

10/24 705 1247 16/24 717 1234 16/35K 714 1351 16/41MG 717 9677 16/32BT 717 1498

16/27 717 1277 16/40K 714 1408 16/42BT 717 1501

16/29 717 1293 16/48BT 717 1528

16/32 717 1323

16/36 717 1366

16/40 717 1390

16/45 717 1455

Universal nosepieceThe universal nosepiece replaces fi ve nosepiece sizes.

The integrated rotary star in the steel sleeve can beunlocked easily without tools in order to select theappropriate size of nosepiece.

More information on the universal nosepiece can be found on page 133.

Article numbers for nosepieces Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.

Features• The patented broken mandrel disposal system with

the extraction option is an integral part of the tool. No retrofi tting required.

• The compressed air used for the setting process is then used to automatically eject the brokenmandrel, an effi cient and cost saving solution.

• High setting force with low weight• Universal use, easy handling• Large stroke (22 mm) – guarantees setting without

re-engagement and increases the oil refi llingintervals

• Pneumatic piston return – high working sequence

• Hydraulic head: Aluminium with wear-proofcylinder surface

• Pneumatic cylinder: Aluminium with impact-resistant plastic sheath

• Trigger valve: Direct pneumatic triggering – fast and functionally reliable

PH 2000PH 2000FeaturesPH 2000Features• PH 2000• The patented broken mandrel disposal system with PH 2000The patented broken mandrel disposal system with

the extraction option is an integral part of the tool. PH 2000

the extraction option is an integral part of the tool. • PH 2000• Hydraulic head: Aluminium with wear-proofPH 2000Hydraulic head: Aluminium with wear-proof

cylinder surfacePH 2000

cylinder surface

PH 2000


Nosepieces/AccessoriesNosepieces: 10/18, 10/24 and 10/271spent mandrel bottle, 1 maintenance wrench of MSU and MSZ, maintenance instructions with spare parts list

Jaws (2 parts) for PH 2-VK

Part no. 705 2057

Technical dataWeight: 1,8 kgOperating air pressure: 6 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: 1,2-1,8 ltr. per rivet (0,3 ltr. compr. air)Traction power: 7.375 N at 5 barStroke: 15 mm

Nosepieces/AccessoriesNosepieces: 16/24, 16/27, 16/29 and 16/32Jaw pusher with reducing tube no.125 for 4 mm Ø blind rivets in alu and copperEjection tube with socket for spent mandrelsMaintenance instructions and spare parts list

Jaws (3 parts) for PH Axial

Part no. 710 2151

Hydro-pneumatic blind rivet setting tools Hydro-pneumatic blind rivet setting tools

PH Axial

Working rangeBlind rivets from 4 up to 5 mm Ø steel and 2.4 up to 3.2 mm Ø with small jaw assemly (page 133).

Part no. 770 0008

Features• Pneumatic cylinder and hydraulic head with jaw

mechanism arranged axially behind each other: simple and easy handling when used vertically (e.g. desktop assembly points)

• Integrated blind rivet suction and rivet mandrelejection system: does not need to be retrofi tted,secure disposal of the spent mandrels in a central container via a hose

• Hydraulic head in aluminium with wear-proofcylinder surface

• Pneumatic cylinder made of die cast aluminium

• Working piston made of hardened and hardchromium plated steel macke the device easy to handle and wear-proof

• Compact seals are wear-proof with large scrapereffect, long service life

• Fast venting system: faster return; high work sequence• Low-noise pneumatic switching• Simple valve structure: interruption free

Working rangeBlind rivets up to 4 mm Ø alu, steel and copper

Technical dataWeight: 1,3 kgOperating air pressure: 6 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: 1,2-1,8 ltr. per rivet (0,3 ltr. compr. air)Traction power: 5.200 N at 5 barStroke: 14 mm

Part no. 717 0068

PH 2-VK

VK: Shorter version of the pistol head for diffi cult to access rivets


Special accessories for blind rivet setting toolsSpecial accessories for blind rivet setting tools

Part no. 728 0017

VAS

Transparent rest mandrel container –for the TAURUS® series

This device absorbs the spent mandrel after the riveting operation and transports it automatically into the mandrel container. A further advantage is offered when the rivet, inserted into the nose-piece, is held in the jaw mechanism even if the tool head is in the vertical downwards position. The vacuum absorption device is available as a complete built-in and can also be retrofitted to existing GESIPA® riveting power tools at any time.

The classic residual mandrel collecting container in the TAURUS® series is now also available in a transparent version.

The transparent collecting container allows the amount of residual mandrels to be monitored constantly.

The transparent collecting container will be available in a small version for the TAURUS® devices 1-2 and a large version for the TAURUS devices 3-4.

Advice, prices and delivery time on request.

Technical dataWeight of kit: 430 gOperating air pressure: 4-6 bar

Equipment1 air defl ector (part no. 896)1 wrench MSUMaintenance instructions with spare parts list

Vacuum absorption system for PH1 and PH2

Small jaw assembly for PH1, PH2, PH 2000 and PH-Axial

With reduced head diameter (20 mm) and 2 part jaws

Working rangeup to 4 mm Ø stainless steel and 5 mm Ø alu

Equipment/accessoriesStandard: nosepiece 10/24 (optional also withnosepiece 10/18,10/27, 10/29, 10/32)

Part number 198 (PH 1 and PH 2) Part no. 717 1986

Part number 898 (PH 2000) Part no. 715 8971

Part number 298 (PH Axial) Part no. 770 2981

Universal nosepiece for blind rivet toolsHN 2, PH1, PH2, PH2-KA, PH2000 and AccuBird®

The universal nosepiece replaces fi ve nosepiece sizes. The integrated rotary star in the steel sleeve can be unlocked easily without tools in order to select the appropriate size of nosepiece.

Working rangeBlind rivets from 2.4 up to 5 mm Ø alu, copper and steel and up to 4 mm Ø stainless steel

OperationOperate the tool and hold trigger, then push back adjusting ring to end position (1).By turning the rotary star (2).

The universal nosepiece includes: Special steel sleeve, complete adjusting ring, rotary star and sealing ring.

(1)(2)

For HN 2, PH 1, PH 2, PH 2-KA and PH 2000Universal nosepiece – 16Part no. 717 1188

For AccuBird® Universal nosepiece – 17Part no. 725 1637

Example: TAURUS® 2 with small rest mandrel container


for AccuBird®

Part no. 725 2293 (100mm) Overall length of head inclusive extension unit: 167 mm

for PowerBird® Part no. 724 3278 (100mm) Overall length of head inclusive extension unit: 167 mm

for PowerBird® with spring loaded trigger system Part no. 724 2194 (50mm)

Part no. 724 3023 (100mm) Overall length of head inclusive extension unit: 117 mm bzw. 167 mm

for TAURUS® 1 Part no. 756 2013 (50mm) Part no. 756 2015 (100mm) Overall length of head inclusive extension unit: 106 mm bzw. 156 mm

for TAURUS® 2 Part no. 757 1016 (50mm) Part no. 757 1019 (100mm) Part no. 757 1072 (200mm) Overall length of head inclusive extension unit: 106 mm, 156 mm bzw. 256 mm

for TAURUS® 3 and 4 Part no. 758 1021 (50mm) Part no. 758 1023 (100mm) Part no. 758 1035 (150mm) Overall length of head inclusive extension unit: 106 mm, 156 mm bzw. 206 mm

One-pieceextension unitsReplaces the steel case, is especially slim and there-fore particularly well suited to narrow, hard-to-reach places.

for AccuBird®

Part no. 725 1056 (50mm)

Overall length of head: 117 mm

Part no. 725 1057 (100mm)

Overall length of head: 167 mm

for PowerBird® Part no. 724 2054 (50mm) Overall length of head: 117 mm

Part no. 724 2055 (100mm) Overall length of head inclusive extension unit: 167 mm

Special accessories for blind rivet setting toolsSpecial accessories for blind rivet setting tools

Extension modulesAllow variable extension of the steel sleevein 100 mm steps

for TAURUS® 1 Part no. 756 2024

TAURUS® 2 Part no. 757 1086

TAURUS® 3 & 4 Part no. 758 1073

For setting rivets in places with diffi cult access and in corners

Offset head for PH1 and PH2

Angle head for PH1 with 2 part jawsPart no. 704 0016

Angle head for PH2 with 3 part jawsPart no. 704 0024

for PH 1 und PH 2 Part no. 717 1641 (100mm) Overall length of head inclusive extension unit: 167 mm

for PH 2000 Part no. 715 9994 (100mm) Overall length of head inclusive extension unit: 167 mm

Multi-pieceextension unitsFor riveted joints in low-lying places. Screwed in between the device and the existing steel case.

Total length = steel case + extension


Comparison of GAV 8000 eco, electronic and GAV HF

GESiPA® automatic riveting machines GESiPA® automatic riveting machines

On request our technical sales team will send you more information about application possibilities in your company.

GAV 8000 eco undGAV 8000 electronic

GAV HF

Supply unitWeight 100 kg 270 kgSpent mandrel container volume approx. 1,800 to 5,500 pcs. (3.5

l) depending on sizeapprox. 1,800 to 5,500 pcs. (3.5 l) depending on size

ElectricsNominal voltage 230 Volt ~ 50 Hz 230 Volt ~ 50 HzNominal current < 2.5 A < 8 ASchutzart IP 54 IP 54PneumaticsSupply pressure < 10 bar < 10 barOperating pressure 6 - 7 bar 5.2 barAir consumption/riveting 15 NL 30 NLAir consumption/spent mandrel extraction

340 NL / min. 340 NL / min.

Connection line ½“ (12.5 mm) max. length 5 m ¾ “ (18.75 mm) max. length 5 mRest mandrel extraction tube Outer Ø 8 mm/ Inner Ø 5 mm Outer Ø 10 mm/ Inner Ø 6 mmPressure transducer hydro-pneumatic hydro-pneumaticRivet pistolWeight ca. 2.5 kg ca. 7 kgStroke 16 - 20 mm 20 mmTraction power 11,770 N 25,000 NStandard tube package length 3.75 m (max. 5,0 m) 6 m (max. 25 m)Working cycle (theoretical) 1.25 sec. 2 sec.

GESiPA® automatic rivetingmachines – fully-automatic, practical, reliable

• All GESIPA® blind rivet machines are perfectlysuited for use in industrial large-scale produc-tion.

• GAVs can either be operated manually or used as component in a robot-controlled system;integration into a production system is also possible.

• The automatic riveting machines support the setting of a wide range of blind rivets from 2.4 – 8 mm in diameter.

• Up to 40 riveting processes per minute can berealized depending of the type of application.

GAV 8000 ecoGAV 8000 electronicGAV HF


Automatic riveting machine GAV 8000 eco

Fully automatic blind rivet system for industrial production with setting process monitoring

Working range• 2.4 mm up to 6.4 mm Ø alu and copper• Up to 6 mm Ø steel• Up to 5 mm Ø stainless steel• Up to fl ange diameter 11.4 mm• Rivet body lengths above 30 mm• Traction power up to 11,770 N at

6-7 bar air pressure

Productivity and savings potential• Cost effective from an annual quantity of around

500.000 blind rivets (in relation to the german market)

• Up to 50 % time and costs savings compared to standard blind rivet devices

• Rivet pistol has a large action radius thanks to the hose package that is up to 5,0 m in length (Standard length 3,75 m)

• No trained personnel required for operation • Can be easily integrated into fully-automatic produc-

tion systems• Up to 40 blind rivets can be processed

every minute

System description• Electronic system controls• Intuitive menu guidance via navigation and function

keys• Function display• Maintenance display and simple fault diagnosis• Customer-specifi c software modifi cation is

possible• Rivet mandrels are disposed of by vacuum system• Spring loaded trigger system as an optional extra

available• Can be integrated into the system or operated

independently • Interface for external memory programmable con-

trol system (SPS) can be realised via the GESIPA® interface

Subsequent upgrade to GAV 8000 electro-nic possible in our Walldorf factory at extra price

Automatic riveting machine GAV 8000 eco

Working range• 2.4 mm up to 6.4 mm Ø alu and copper• Up to 6 mm Ø steel• Up to 5 mm Ø stainless steel• Up to fl ange diameter 11.4 mm• Rivet body lengths above 30 mm• Traction power up to 11,770 N at

6-7 bar air pressure

Productivity and savings potential• Up to 40 blind rivets can be processed

every minute• No trained personnel required for operation • Can be easily integrated into fully-automatic

production systems

System description• Electronic system controls• Intuitive menu guidance via navigation

and function keys• Function display• Maintenance display and simple fault

diagnosis• Customer-specifi c software modifi cation

is possible• Ideal for applications that do not require

any process monitoring• Rivet mandrels are disposed of by vacuum

system• Spring loaded trigger system as an optional

extra available• Can be integrated into the system or

operated independently• Interface for external memory programmable

control system (SPS) can be realised via the GESIPA® interface

Fully-automatic blind rivet processing system andcost-optimized variant of the GAV 8000 electronicwithout setting process monitoring

Advice and delivery time on request



Pistol versions for GAV 8000 eco and GAV 8000 electronic

The standard pistol is primarily used for manual operator-controlled use.

Advantages• Can be used for vertical and horizontal riveting• Inexpensive variant• On request, it can be fi tted with an extra handle to

improve ergonomics, in particular for applications involving vertical riveting

The robotic pistol has been developed primarily for use in fully automatic production applications/system (linear units/robots).

Advantages• Ideal for integration in a production system• On request, it can also be fi tted with an extra

handle (with trigger button) for vertical riveting so that it can be used manually

Total length: 447 mm (+ SL nose)



Specifi c workstation confi gurationFor all GAV versions, three different setting pistolvariants are available for the ideal confi guration of theworkstation.

For manual workstations, pistols are available as over-head versions with overhead hose assembly or standard pistols with fl oor-mounted hose assembly. Both versions are equipped with a balancer to ensure fatigue-free working. The robotic pistol has been developed ex-clusively for use in fully automatic production systems or robot-controlled systems. It is supplied from stock with corresponding drilled holes for easy installation. For further questions, please contact our Technical Sales team.

A setting pistol suitable for your application is supplied at time of delivery.

Standard pistol Robotic pistol

Overhead pistol

The overhead pistol can be used everywhere where the hose package is cumbersome or where it could come into contact with sensitive surfaces.

Advantage• Available with contact pressure monitoring


Interface for connection to external controlThe new GESIPA® interface developed by GESIPA®

is based on an embedded PC system and provides24 digital in and out control system ports, Ethernetconnection via a RJ45 connector as well as statusLEDs. Connection ports for a protocol convertersupporting all common bus systems and for externalstorage media as well as a USB port for fast data

transfer complete the features of the new interface. In addition, the GESIPA® interface has a process data-base for storing 250,000 of the most current process data (date, time, rivet position, processcurve, analysis, etc.).

Of course, the interface is backward compatible with its predecessor models.

The practical modular principle guaranteeseffi ciency and quality

The practical modular principleAccessories for GAV 8000 (both versions)

Properties GAV 8000 eco GAV 8000 electronicRange of possible sizes 2.4 mm - 6.4 mm (Alu) x x

up to 40 rivet settings per minute x x

Independent system operation possible x x

PLC control possible x x

Intelligent control – excellent process safety x x

Setting of all operating parameters via the display x x

Customer-specifi c software modifi cation x x

Maintenance display x x

Process monitoring x

Process parameter memory for up to 9.999 different parts x

Online transfer of the process data x

The last 2 million rivet processes are saved in the device x

Individual conception for effi ciency and fl exibilityGESIPA®‘s fully-automatic blind rivet processing systems are constructed to meet the customer‘s special produc-tion environment. All factors, such as workplace design, production type, application, securing of fl awless work processes, integration into the sequential organisation and also process documentation for safety-relevant parts, are taken into consideration.

GAV are therefore available with various pistol models, hose length packages, special accessories for various rivet dimensions and production requirements.

This results in a large variety of models and a high level of effi ciency thanks to the solutions that are adapted to meet requirements.

The GAV can be integrated into the system or operated independently. If the application changes, the system can be quickly and easily adapted to the new environ-ment.

Accessories for GAV 8000 eco and GAV 8000 electronic allow an individual system confi guration for each application case

GAV 8000 – Use in robot applications

Use by industry in robot-controlled applicationsBoth versions of the GAV 8000 can be integrated into robot systems. Industrial robots are used almost everywhere in the production environment. They can be programmed to carry out various movements and can therefore be used highly effi ciently in combination with the GESIPA® rivet equipment.

With the controlled, fast and secure productionprocesses it is possible to achieve the following benefi ts by using a fully-automatic GAV combined with amulti-axle robot:

• First rate precission• High effi ciency• Short cycle times• High fl exibility

Foot pedal

Comparison of GAV 8000 eco and GAV 8000 electronic

Electrical foot pedalThe electrial foot pedal is a goodsolution wherever applications requireboth hands to affi x the parts that needto be riveted.

Special length tube packagesA larger working radius can be achieved, e.g. for use on fully automatic production lines, by using packages of special hose lengths. These are available in various dimensions between 3.75 m and 5.0 m to meet the requirements of the various applications.

GAV carriageThe trolley that has been specially designed for the GAV enables it to be mobile thereby allowing the work-place to be changed quickly and easily.


The concept to the integratedsetting process monitoring

Blind rivet function documentation andsetting process monitoring

The integrated GESiPA® quality management system guarantees precision and accuracy right from the very fi rst production step through to the processed blind rivet.

Programming the setting process monitoring

Function documentation / Setting curve (1)In addition to other parameters, the setting curve is measured using calibrated testing equipment for every batch of application-specifi c blind riveting. The measuring results of the shaft deformation, slip-inbehaviour, mandrel break load and torque are com-pared to target values to ensure that the blind rivet in the application is deformed as required and creates a secure connection.

Function documentation / Mandrel ejection force (2)The remaining part of the mandrel enclosed in the set rivet is pressed out with the aid of a needle. The measured force can be used to determine whether the remaining part of the pin is properly locked and will not cause any rattling noises or fall out. The batch is only released if both these values are within tolerances.

Monitored process – Reliable connection100% inspections of the riveting processes are required for safety-relevant applications for industrial processing of blind rivets. In this case, the fully-automatic rivet device GAV 8000 electronic allows application-com-patible effi cient solutions ranging from the basic system through to a system with a barcode scanner.

The process monitoring system is an integral part of the GAV 8000 electronic.

It offers the following benefi ts:

• Optimum process security thanks to integrated quality concept

• Blind rivet-specifi c process monitoring• System can be operated independently• No memory-programmable control system (SPS)

required to operate the device• No system calibration required when system

is exchanged• Little installation effort required• Interfaces to the control integration

Display of a GAV 8000 electronic indicating the setting curve as part of the setting process monitoring

The combination of the use of function-documented blind rivets and the use of the setting processmonitoring function of the GAV 8000 electronic guarantees process-secure connections.

The quality management system comprises of three areas:

• Dimensional review• Function test• Setting process monitoring

The dimensional review and the function test are carried out at GESIPA®, whilst the setting process is monitored during the riveting process at the customer‘s premises.

(1)

(2)

Step 1: Setting up blind rivet position-specifi cprofi lesRecording and archiving of the relevant processparameters to create a blind rivet connection withreference process curves after defi ning the analysis window

Step 2: Generation of part-specifi c profi le listsSummary of the profi le in the setting sequence as a control fi le for the process sequence and processassessment

Step 3: Operating the deviceOnline analysis and saving of the setting process data with process interruption if deviations are detected

The setting sequence


Working range• Blind rivet sizes from 4.8 mm to 8.0 mm Ø all

materials• Rivet body lengths up to 35 mm• Setting head diameter up to 19 mm• Mandrel up to 5.5 mm Ø• Traction power up to 20,000 N at 5 bar

air pressure

Advantages• Conveyor pot fi lling level display• Operating pressure: 5 bar• Vibration-dampened pressure intensifi er attachment• Multiple monitoring of the blind rivet pistol by

means of sensors• Industrial control with an 8“ colour display• Conveyor distances of up to 25 m are possible

when used in fully-automatic production systems• Electronic system controls• Intuitive menu guidance via navigation and function

keys• Function display• Maintenance display and simple fault diagnosis• Customer-specifi c software modifi cation is possible• Ideal for applications that do not require any

process monitoring• Rivet mandrels are disposed of via a vacuum system• Surface contact trigger available as an optional

extra• Can be integrated into the system or operated

independently• Interface for external memory-programmable control

system (SPS) can be realised via the GESIPA®-Interface

Accessories for GAV HFAutomatic riveting unit GAV HF

Fully-automatic blind rivet sys-tem for very strong blind rivets

Electrical foot pedalThe foot pedal is a practical solution whereverapplications require both hands to affi x the parts that need to be riveted.

Surface contact monitoring with dual-hand operationThis special type of surface contact monitoringguarantees the manipulation-proof process-secure joining of parts. In applications that are relevant for safety, it is often necessary to completely rule outmanipulations in the riveting process.

GSM radio modulIn the event of any deviations to the target status e.g. nearly empty feed unit, the GSM radio module (GSM = Global System for Mobile Communications) reports this to a mobile telephone or a process control centre via a call or an SMS. This allows short response times.

Electronic key system and safety switchAn electronic key system and a safety switch guarantee safe access control for at least two user groups and lock the covering hood to prevent unauthorised access to the components in the supply unit.

Interface for connection to external control The new GESIPA® interface developed by GESIPA® is based on an embedded PC system and provides 24 digital in and out control system ports, Ethernet con-nection via a RJ45 connector as well as status LEDs. Connection ports for a protocol converter supporting all common bus systems and for external storage media as well as a USB port for fast data transfer complete the features of the new interface. In addition, the GESIPA® interface has a processdatabase for storing 250,000 of the most current process data (date, time, rivet position, process curve, analysis, etc.).

Of course, the interface is backward compatible with its predecessor models. Special length tube packagesA larger working radius can be achieved, e.g. for use on fully automatic production lines, by using packages of special hose lengths. These are available in various dimensions up to around 25 m to meet the requirements of the various applications.

Operatingstatus displayThe signal lamps attached to the device in the colours red, green and white indicate the operating status of the system. An empty rivet tank, any deviations from the target operating status etc. are indicated immediately.

The accessories for GAV HF allow an individual system confi -guration for each different application case

Foot pedal

Signal lamps indi-cate the operating status

Advice, price and delivery time on request

GESIPA®-InterfaceSize comparison between a possib-le blind rivet of the GAV HF, a GESIPA®-PolyGrip® and an 1 Euro coin.

i


GESiPA® lockbolt setting tools

With standard lockbolts, the setting process itself is very similar to the blind riveting process.

1. The pin is positioned on one side and the collar on the other side of the materials to be joined.

2. The setting tool grasps the pin while pushing itself against the collar.

Lockbolts are used where there are particularly high requirements regarding the durability and vibration safety of the connection. The connection requires the components of the lockbolt to be accessible from two sides. Because the locking ring moulds into the retai-ning grooves during the setting process, the connec-tion is extremely durable and secure against coming loose on its own.

3. By pulling the pin the application materials are pressed together and the collar is forced into the grooves of the pin.

4. The joining process is fi nished once the setting tool hits the joint´s surface and the pin breaks off at the predetermined fracture point because of the increasing tensile strength.

Fastening material by means of lockbolts

Head

Pin

Breakneck

Pintail

Collar

Centre line

Pintail-less lockbolt after installation

Lockbolt after installation


» innovative» powerful» reliable

The GESIPA® lock bolt setting devices in the TAU-RUS® and Bird® series have been developed using a modular concept and are an ideal composition of experience and consistent further development by our experienced engineers. The lockbolt setting devices guarantee high-quality setting processes and therefore long-lasting and permanently tight connections. In the truck & trailer fi eld in particular, GESIPA® devices ensure fast, trouble-free working processes.


Working range4,8er and 6,4er lockbolts C6L®* and MagnaGrip®*

Technical dataWeight: 2,8 kgOperating air pressure: 5 - 7 barAir hose connection Ø: 6 mmAir consumption: 4,8 NL / strokeTraction power: 26,000 N at 5 barStroke: 14 mm

AccessoriesMaintenance wrench SW12/14, SW14/171 hydraulic oil bottle 100 ml1 oil refill canOperating instructions with spare parts list

Advantages• Specially adjusted stroke for setting lockbolts• Very high tensile strength allows fast setting• Extremely handy and leightweight due to its

compact design• Economic consumption of compressed air• Minimum wear and tear due to use of pulling

head modules with jaws respectively adjusted in their numbers of parts

• Efficient operation through extraction of spent mandrels

• Large spent mandrel container• Attractive price-performance ratio

TAURUS® 5 compact for lock bolts 4.8mm C6L®*

Part no. 760 0003

TAURUS® 5 compact for lock bolts 4.8mm MagnaGrip®*

Part no. 760 0004

TAURUS® 5 compact for lock bolts 6.4mm C6L®*

Part no. 760 0005

TAURUS® 5 compact for lock bolts 6.4mm MagnaGrip®*

Part no. 760 0006

TAURUS® 5 compact

*Registered trademark of Alcoa Fastening Systems

GESiPA® lockbolt setting toolsGESiPA® lockbolt setting tools

TAURUS® 3 SRB

Working range4.8 lock bolts MagnaGrip®* and C6L®*

Technical dataWeight: 2.0 kgOperating air pressure: 5 - 7 barAir hose connection Ø: 6 mmAir consumption: 4.8 NL / strokeTraction power: 14,000 N at 5 barStroke: 25 mm

AccessoriesMaintenance wrench SW12/14, SW14/171 hydraulic oil bottle 100 ml1 oil refill canOperating instructions with spare parts list

Advantages• Specially adjusted stroke for setting lockbolts• Very high tensile strength allows fast setting• Extremely handy and leightweight due to its

compact design• Economic consumption of compressed air• Minimum wear and tear due to use of pulling

head modules with jaws respectively adjusted in their numbers of parts

• Efficient operation through extraction of spent mandrels

• Large spent mandrel container• Attractive price-performance ratio

TAURUS® 3 for lockbolts 4.8mm MagnaGrip®*

Part no. 758 0037

TAURUS® 3 for lockbolts 4.8mm C6L®*

Part no. 758 0038



GESiPA® lockbolt setting toolsGESiPA® lockbolt setting tools

Working range 4.8 lock bolts C6L®* and Magna-Grip®*

Technical dataWeight (with battery): 2.3 kgDrive: 14,4 V DCTraction power: 18,000 NStroke: 20 mm AccessoriesLi-Ion power battery 2,6 Ah/14,4 Vcharger operating manual with spare parts list plastic carrying case

PowerBird® SRB 4,8

PowerBird® for lock bolts 4.8 mm (3/16“) C6L®*

part no. 724 0047

PowerBird® for lock bolts 4.8 mm (3/16“) Magna-Grip®*

part no. 724 0048


PowerBird® for lockbolts 4.8 mm C6L®* and MagnaGrip®*

TAURUS® 4 SRB with Angle head 90° compact

Working range6.4 lock bolts MagnaGrip®* and C6L®*

Technical dataWeight: 2.6 kgOperating air pressure: 5-7 barAir hose connection: 6 mm Ø (1/4“)Air consumption: approx. 4.8 NL per rivetSetting force: 20,000 N at 5 barStroke: 19 mm

AccessoiresAngle head with nosepiece in working positionTag on device head1 hydraulic oil bottle 100 ml1 oil refill canOperating instructions with spare parts list

Advantages• Hydro-pneumatic lock bolt setting device• Accessibility in tight working spaces• Light and compact design• Modular structure• Ergonomic handling

TAURUS® 4 for SRB 6,4 mm MagnaGrip®*

Art.-Nr. 759 0033

TAURUS® 4 for SRB 6,4 mm C6L®*

Art.-Nr. 759 0032


Advantages• Battery-operated lock bolt setting device• Processing anywhere• Lightweight and compact design• Modular structure• Ergonomic handling


Description Part no.

Nosepiece for SRB 6,4 mm MagnaGrip®* 758 1204

Nosepiece for SRB 6,4 mm C6L®* 758 1295

Nosepiece


Head modules for lockbolts

PowerBird ® SRB 6,4

Head module Part no. head module

Part no. tool to use

Ø D1 L1 L2

Head module for lockbolt 6 (3/16“) Huck C6L®* 758 1230 758 0038

22,5 mm

61 mm 70 mm

Head module for lockbolt 6 (3/16“) Huck Magna-Grip®* 758 1231 758 0037

22,5 mm

61 mm 70 mm

Head module for lockbolt 4.8 mm (3/16“) C6L and Magna-Grip® for TAURUS® 3 SRB



Ø D1 L1 L2

Head module for lockbolt 6 (3/16“) Huck C6L®* 760 1070 760 0003 34 mm 70 mm 77 mm

Head module for lockbolt 6 (3/16“) Huck Magna-Grip®* 760 1072 760 0004 34 mm 70 mm 77 mm

Head module for lockbolt 4.8 mm (3/16“) C6L and Magna-Grip® for TAURUS® 5 compact, TAURUS® 5 and TAURUS® 6

TAURUS 5® compact, TAURUS® 5 und 6

TAURUS® 3 SRB

PowerBird® SRB



Ø D1 L1 L2

Head module for lockbolt 8 (1/4“) Huck C6L®* 760 1071 760 0005 34 mm 70 mm 77 mm

Head module for lockbolt 8 (1/4“) Huck Magna-Grip®* 760 1073 760 0006 34 mm 70 mm 77 mm

Head modules for lockbolt 6,4 mm (1/4“) C6L and Magna-Grip®



Ø D1 L1 L2

Head module for PowerBird® for lockbolt 4.8 mm (3/16“) C6L®*

724 2067 724 004722,5 mm

56 mm 65 mm

Head module for PowerBird® for lockbolt 4.8 mm (3/16“) Magna-Grip®*

724 2068 724 004822,5 mm

56 mm 65 mm

Head module for lockbolt 4.8 mm (3/16“) C6L and Magna-Grip® for PowerBird® SRB



Ø D1 L1 L2

Head module for PowerBird® for lockbolt 6.4 mm (1/4“) C6L®* 724 2065 724 0045 32 mm 91 mm 108 mm

Head module for PowerBird® for lockbolt 6.4 mm (1/4“) Magna-Grip®* 724 2066 724 0046 32 mm 91 mm 108 mm

Head module for lockbolt 6.4 mm (1/4“) C6L and Magna-Grip® for PowerBird® SRB

* partly registered trademarks of TITGEMEYER GmbH & Co. KG or Alcoa Fastening Systems

PowerBird® for lockbolts 6.4 mm (1/4“) C6L®*

Part no. 724 0045

PowerBird® for lockbolts 6.4 mm (1/4“) Magna-Grip®*

Part no 724 0046

PowerBird® for lock bolts 6.4 mm C6L®* and MagnaGrip®*


Working range6.4 lockbolts MagnaGrip®* and C6L®*

Technical dataWeight (with battery): 2,4 kgDrive: 14,4 VTraction Power: 18 000 NStroke: 20 mm

AccessoiresNosepiece in working positionLi-Ion power battery 2,6 Ah/14,4 V with chargerOperating instructions with spare parts list plastic carrying case

Advantages• Battery powered lockbolt setting tool• Accessibility in tight working spaces• Light and compact design• Modular structure• Ergonomic handling



Blind rivet nuts technology

» trust» move» know» understand» create


Technical data on GESiPA® blind rivet nuts Technical data on GESiPA® blind rivet nuts

Your benefi t

The specifi ed forces and torques correspond tocalculated values or values determined in tests. They aim to help the user select the suitable fastener.GESIPA® recommends testing the blind rivet nuts in the application. The actual values may differ from the information in the catalogue due to differentcircumstances.

Please contact our technical team for further help and advice.

The setting process

The picture shows a diagram of the force-stroke curve for setting a blind rivet nut in the lower clamping range. Initially the force rises steeply because the deformation zone of the blind rivet nut is fi rst compressed. Once a certain force is reached, the deformation zone starts to fold outwards. Due to the fact that the resistance of the material is lower during the deformation and creation of the closing head, the force drops slightly.

Force diagram for a setting process

When the closing head meets the backside of the application, the pulling force starts increasing again. To ensure that the blind rivet nut sits tightly on theapplication material and does not slip when subjected to torque, the closing head must lie completely fl at on the joining material (see cross-sections of the blind rivet nuts on the following page). If the setting process is not interrupted, the force will continue to rise until the thread is destroyed.

The two charts show the torque curve when screwing differently set blind rivet nuts. The pictures show the corresponding cross section of set blind rivet nuts. The upper picture shows the fl at and completely formed closing head in the black frame. In contrast, the setting stroke of the blind rivet nut in the picture below is lower. This means that the closing head is not completely formed. A gap is still visible here in the folded forming zone. The incomplete closing head is framed in red.

In the upper chart, the torque curve increases until the maximum thread load is reached before it fails. In the case of incompletely set blind river nuts, the torque curve runs as shown in the lower chart.

The torque only increase briefl y and then runs at almost the same level for some time. The screw is screwed in further, however the preload force does not increase. Almost all the force resulting from the torque is used to form the fi nal closing head. The torque only increases again once the forming zone is completely folded as shown in the upper picture.

In an angle-controlled screwing process, the process is always stopped after the pre-set rotation angle. If the blind rivet is not set properly, the screwing process is interrupted, again after the same rotation angle.However in this case, the required clamping force has not yet been reached.

F F FF F F

F F F

Setzweg [mm]

Setz

kraf

t [N

]

Angle of rotation [°]

Angle of rotation [°]

Torq

ue [N

m]

Setting stroke 5.0 mm

Setting stroke 3.5 mm

Torque-angle of rotation diagram with the stroke set correctly

Torque-angle of rotation diagram with the stroke set correctly

Torq

ue [N

m]

Trac

tion

pow

er [N

]

Setting path [mm]


Technical data on GESiPA® blind rivet nutsTechnical data on GESiPA® blind rivet nuts

Thread breaking force (N) and (kp)

aluN (kp)

steelN (kp)

stainless steel A2 /A4 / MonelN (kp)

M4 4.800 489 8.000 815 10.000 1.019M5 5.700 581 11.500 1.172 15.000 1.529M6 9.500 968 21.500 2.191 > 25.000 2.548M8 13.000 1.325 28.000 2.853 > 30.000 3.057M10 14.000 1.427 30.000 3.057 -

Shear strength (N) and (kp)

aluN (kp)

steelN (kp)

stainless steel A2 /A4 / MonelN (kp)

M4 1.000 102 1.500 153 2.250 229M5 1.400 143 2.200 224 3.200 326M6 2.200 224 3.900 397 5.750 586M8 3.000 306 5.100 520 7.600 774M10 3.600 367 6.000 611 -

Schematic layout for the thread tear-out test

The maximum bearable axial load on the thread is the thread breaking force [(N) and (kp)]. GESIPA® uses screws of the strength class 10.9 or higher that are free of all lubricants for the test. The test takes place in the lower and upper clamping range.

Schematic layout for the shear strength test

The shear strength [(N) and (kp)] states the minimumtransverse force up to which the set blind rivet can be loaded before it fails. The load is exerted as a single shear and without a screw at a clamping length of 3.0 mm.

The stated values only apply to round fl at head blind rivet nuts. The values for other models depend on the material of the application and the head shape. These can bedetermined on request.

The tightening torque (Nm) and (lb-ft)

The tightening torque [(Nm) or (lb-ft)] specifi es the maximum torque with which the screw can be tigh-tened.

The overtorque is the fail limit of the thread. This is higher than the maximum recommended tighte-ning torque and primarily depends on the type of thread and the friction partner. Reduced friction surfaces, borehole tolerances or lower friction coef-fi cients µ, can greatly reduce the overtorque so that the thread of the blind rivet nut fails even before the specifi ed value is reached.

For testing, GESIPA® uses screws of the strength class 10.9 or higher that are free of all lubricants. A hardened washer is used as the clamping part.

The test is carried out in the lower and the upper clamping range, where the blind rivet nuts are loaded with the specifi ed torque. Then the screw is screwed out again. The thread must still turn smooth-ly in order to pass the test. Then the blind rivet nut is loaded again up to the overtorque.

AluNm (lb-ft)

SteelNm (lb-ft)

Stainless steel A2 /A4 / MonelNm (lb-ft)

M4 2,5 1,8 3,0 2,2 5,5 4,1

M5 5,0 3,7 8,0 5,9 14,0 10,3

M6 9,5 7,0 12,0 8,9 27,0 19,9

M8 17,5 12,9 30,0 22,1 40,0 29,5

M10 28,0 20,7 38,0 28,0 -

Schematic layout for the torque test

The diagram above shows examples of three torque rotational angle curves.The highest torque value that is reached when screwing a screw into a blind rivet is the overtorque. This is the point where the blind rivet nut will fail.All values in the green range can be selected for the torque. The range between the tightening torque and the overtorque is the safety margin.

Überdrehmoment

FF

F

F F

M

Torque-angle of rotation diagram

Torq

ue (N

m)

Tighteningtorque

Safety factor

Angle of rotation (°)


Blind rivet nuts range

» high quality» tested» safe


Blind rivet nuts aluMaterial: AlMg 3

Countersunk(90°)

StandardDome head

Rivet bodyD1 x L mm

Grip range mm


M 4Hole Ø: 6.1 mm

6 x 12,0 1,5 - 3,5 641 2017 A 500

6 x 13,5 3,0 - 5,0 641 2041 "

M 5Hole Ø: 7.1 mm

7 x 13,5 1,5 - 4,0 641 2130 A 500

7 x 15,5 3,5 - 6,0 641 2149 "

M 6Hole Ø: 9.1 mm

9 x 17,0 1,5 - 4,5 641 2238 A 250

9 x 19,0 4,0 - 6,5 641 2246 "

M 8Hole Ø: 11.1 mm

11 x 18,5 1,5 - 4,5 641 2335 A 100

11 x 20,5 4,0 - 6,5 641 2343 "

M 10Hole Ø: 12.1 mm

12 x 19,0 1,5 - 4,5 641 2432 A 100

12 x 21,0 4,0 - 6,5 641 2440 "

Rivet bodyD1 x L mm

Grip range mm


M 4Hole Ø: 6.1 mm

6 x 11,0 0,25 - 3,0 641 0030 A 500

6 x 13,0 2,5 - 4,5 641 0073 "

M 5Hole Ø: 7.1 mm

7 x 11,5 0,25 - 3,0 641 0138 A 500

7 x 13,5 2,5 - 5,0 641 0170 "

M 6Hole Ø: 9.1 mm

9 x 15,5 0,25 - 3,5 641 0235 A 250

9 x 18,0 3,0 - 5,5 641 0278 "

M 8Hole Ø: 11.1 mm

11 x 17,0 0,25 - 3,5 641 0332 A 100

11 x 20,0 3,0 - 6,0 641 0367 "


12 x 17,5 0,25 - 3,5 641 0456 A 100

12 x 20,5 3,0 - 6,0 641 0480 "

Rivet bodyD1 x L mm

Grip range mm


M 4Hole Ø: 6.1 mm

6 x 12,0 0,5 - 3,0 641 0553 A 500

M 5Hole Ø: 7.1 mm

7 x 12,5 0,5 - 3,0 641 0650 A 500

M 6Hole Ø: 9.1 mm

9 x 15,5 0,5 - 3,5 641 0758 A 250

M 8Hole Ø: 11.1mm

11 x 17,0 0,5 - 3,5 641 0766 A 100

Small head

Blind rivet nuts steel splined Material: Steel, zinc-plated

Small head Rivet bodyD1 x L mm

Grip range mm


M 4Hole Ø: 6.1 mm

6 x 12,0 0,25 - 3,0 642 0613 A 500

M 5Hole Ø: 7.1 mm

7 x 12,5 0,25 - 3,0 642 0710 A 500

M 6Hole Ø: 9.1 mm

9 x 15,5 0,25 - 3,5 642 0818 A 250

M 8Hole Ø: 11.1mm

11 x 17,0 0,25 - 3,5 642 0826 A 100

StandardDome head

Countersunk(90°)

Rivet bodyD1 x L mm

Grip range mm


M 4Hole Ø:6.1 mm

6 x 12,0 1,5 - 3,5 642 2012 A 500

6 x 13,5 3,0 - 5,0 642 2047 "

M 5Hole Ø:7.1 mm

7 x 13,5 1,5 - 4,0 642 2144 A 500

7 x 15,5 3,5 - 6,0 642 2152 "

M 6Hole Ø:9.1 mm

9 x 17,0 1,5 - 4,5 642 2233 A 250

9 x 19,0 4,0 - 6,5 642 2241 "

M 8Hole Ø:11.1 mm

11 x 18,5 1,5 - 4,5 642 2330 A 100

11 x 20,5 4,0 - 6,5 642 2349 "

M 10Hole Ø:12.1 mm

12 x 19,0 1,5 - 4,5 642 2438 A 100

12 x 21,0 4,0 - 6,5 642 2446 "

Rivet bodyD1 x L mm

Grip range mm


M 4Hole Ø: 6.1 mm

6 x 11,0 0,25 - 3,0 642 0052 A 500

6 x 13,0 2,5 - 4,5 642 0095 "

M 5Hole Ø: 7.1 mm

7 x 11,5 0,25 - 3,0 642 0176 A 500

7 x 13,5 2,5 - 5,0 642 0214 "

M 6Hole Ø: 9.1 mm

9 x 15,5 0,25 - 3,5 642 0273 A 250

9 x 18,0 3,0 - 5,5 642 0338 "

M 8Hole Ø: 11.1 mm

11 x 17,0 0,25 - 3,5 642 0397 A 100

11 x 20,0 3,0 - 6,0 642 0427 "


12 x 17,5 0,25 - 3,5 642 0494 A 100

12 x 20,5 3,0 - 6,0 642 0524 "

The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 160 and 161.

For head diameters, please report to page 171.




Blind rivet nuts Steel half hexagonalMaterial: Steel, zinc-plated

StandardDome head

Small head

Rivet bodyD1 x L mm

Grip range mm Part no. Quantity per box

M 4SW6 +0.1

6 x 11,0 0,5 - 2,0 642 4007 A 500

M 5SW7 +0.1 7 x 12,0 0,5 - 3,0 642 4015 A 500

M 6SW9 +0.1

9 x 15,5 0,5 - 3,0 642 4023 A 250

M 8SW11+0.1

11 x 17,0 0,5 - 3,0 642 4031 A 100

Rivet bodyD1 x L mm


M 4SW6 +0.1

6 x 11,0 0,5 - 2,0 642 4309 A 500

M 5SW7 +0.1

7 x 12,5 0,5 - 3,0 642 4317 A 500

M 6SW9 +0.1

9 x 15,5 0,5 - 3,0 642 4325 A 250

M 8SW11 +0,1

11 x 17,0 0,5 - 3,0 642 4333 A 100

StandardDome head

Small head

Blind rivet nuts Stainless steel A2Material: Stainless steel A2 1.4567

Rivet bodyD1 x L mm


M 4Hole-Ø:6,1 mm

6 x 11,0 0,25 - 3,0 643 0007 A 500

6 x 13,0 2,5 - 4,0 643 0015 "

M 5Hole-Ø:7,1 mm

7 x 11,5 0,25 - 3,0 643 0104 A 500

7 x 13,5 2,5 - 4,5 643 0112 "

M 6Hole-Ø:9,1 mm

9 x 15,5 0,25 - 3,5 643 0201 A 250

9 x 18,0 3,0 - 5,5 643 0228 "

M 8Hole-Ø:11,1 mm

11 x 17,0 0,25 - 3,5 643 0309 A 100

11 x 20,0 3,0 - 6,0 643 0317 "

Rivet bodyD1 x L mm


M 4Hole-Ø: 6,1 mm

6 x 12,0 0,25 - 3,0 643 0503 A 500

M 5Hole-Ø: 7,1 mm

7 x 12,5 0,25 - 3,0 643 0600 A 500

M 6Hole-Ø: 9,1 mm

9 x 15,5 0,25 - 3,5 643 0708 A 250

M 8Hole-Ø: 11,1mm

11 x 17,0 0,25 - 3,5 643 0805 A 100

Countersunk)


Rivet bodyD1 x L mm


M 4Hole-Ø: 6,1 mm

6 x 12,0 1,5 - 3,0 643 2018 A 500

6 x 13,0 2,5 - 4,0 643 2026 "

M 5Hole-Ø: 7,1 mm

7 x 13,5 1,5 - 4,0 643 2107 A 500

7 x 15,5 3,5 - 6,0 643 2115 "

M 6Hole-Ø: 9,1 mm

9 x 17,0 1,5 - 4,5 643 2204 A 250

9 x 18,5 4,0 - 6,0 643 2212 "

M 8Hole-Ø: 11,1 mm

11 x 18,5 1,5 - 4,5 643 2301 A 100

11 x 20,0 4,0 - 6,0 643 2328 "



The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 160 and 161. For head diameters, please report to page 171.


Blind rivet nuts Stainless steel A4 Material: Stainless steel A4 1.4578

Blind rivet nuts Stainless steel A2 half hexagonalMaterial: Stainless steel A2 1.4567

StandardDome head

Rivet bodyD1 x L mm

Grip range mm


M 4Hole Ø: 6.1 mm

6 x 11,0 0,25 - 3,0 644 0440 A 500

6 x 13,0 2,5 - 4,0 644 0490 "

M 5Hole Ø: 7.1 mm

7 x 11,5 0,25 - 3,0 644 0510 "

7 x 13,5 2,5 - 4,5 644 0550 "

M 6Hole Ø: 9.1 mm

9 x 15,5 0,25 - 3,5 644 0012 A 250

9 x 18,0 3,0 - 5,5 644 0011 "

M 8Hole Ø: 11.1 mm

11 x 17,0 0,25 - 3,5 644 1010 A 100

11 x 20,0 3,0 - 6,0 644 1060 "

Rivet bodyD1 x L mm

Grip range mm


M 4Hole Ø: 6.1 mm

6 x 12,0 0,25 - 3,0 644 0480 A 500

M 5Hole Ø: 7.1 mm

7 x 12,5 0,25 - 3,0 644 0520 "

M 6Hole Ø: 9.1 mm

9 x 15,5 0,25 - 3,5 644 0015 A 250

M 8Hole Ø: 11.1mm

11 x 17,0 0,25 - 3,5 644 1020 A 100

Rivet bodyD1 x L mm

Grip range mm


M 4Hole-Ø: 6,1 mm

6 x 12,0 1,5 - 3,0 644 0470 A 500

6 x 13,0 2,5 - 4,0 644 0495 "

M 5Hole-Ø: 7,1 mm

7 x 13,5 1,5 - 4,0 644 0560 "

7 x 15,5 3,5 - 6,0 644 0570 "

M 6Hole-Ø: 9,1 mm

9 x 17,0 1,5 - 4,5 644 0014 A 250

9 x 18,5 4,0 - 6,0 644 0013 "

M 8Hole-Ø: 11,1 mm

11 x 18,5 1,5 - 4,5 644 1050 A 100

11 x 20,0 4,0 - 6,0 644 1070 "

Small head

Countersunk


StandardDome head

Rivet bodyD1 x L mm

Grip range mm


M 4SW6 +0,1

6 x 11,0 0,5 - 2,0 643 4007 A 500

M 5SW7 +0,1

7 x 12,0 0,5 - 3,0 643 4015 "

M 6SW9 +0,1

9 x 15,5 0,5 - 3,0 643 4024 A 250

M 8SW11 +0,1

11 x 17,0 0,5 - 3,0 643 4210 A 100

Rivet bodyD1 x L mm

Grip range mm


M 4SW6 +0,1

6 x 11,0 0,5 - 2,0 643 4309 A 500

M 5SW7 +0,1

7 x 12,0 0,5 - 3,0 643 4317 "

M 6SW9 +0,1

9 x 15,5 0,5 - 3,0 643 4325 A 250

M 8SW11 +0,1 11 x 17,0 0,5 - 3,0 643 4333 A 100

Small head





StandardDome head

StandardDome head

Rivet bodyD1 x L mm

Grip range mm


M 4SW6 +0,1

6 x 11,0 0,5 - 2,0 644 0450 A 500

M 5SW7 +0,1

7 x 12,0 0,5 - 3,0 644 0540 "

M 6SW9 +0,1

9 x 15,5 0,5 - 3,0 644 0016 A 250

M 8SW11 +0,1

11 x 17,0 0,5 - 3,0 644 1030 A 100

Rivet bodyD1 x L mm

Grip range mm


M 4SW6 +0,1

6 x 11,0 0,5 - 2,0 644 0460 A 500

M 5SW7 +0,1

7 x 12,0 0,5 - 3,0 644 0530 "

M 6SW9 +0,1

9 x 15,5 0,5 - 3,0 644 0017 A 250

M 8SW11 +0,1

11 x 17,0 0,5 - 3,0 644 1040 A 100

Small head


Blind rivet nuts Stainless steel A4 half hexagonalMaterial: Stainless steel A4 1.4578

Material All materials Steel and Stainless steel A2 and A4, half hexagonal

Size

mm

Head diameter (mm)

Dome head/countersunk/Small

Head diameter (mm)

Dome head/countersunk/Small head

M 4 9 7,1 9 7,4

M 5 10 8,1 10 8,4

M 6 12 10,1 13 10,4

M 8 14 12,1 15,8 12,4

M 10 15 ./. ./. ./.

Blind rivet nuts Monel®Material: Monel 400 NiCu30Fe 2.4360

Rivet bodyD1 x L mm

Grip range mm


M 6Hole Ø:9.1 mm

9 x 15,5 0,25 - 3,5 645 0695 A 250

9 x 18,0 3,0 - 5,5 645 0698 "




PolyGrip® blind rivet nuts PolyGrip® blind rivet nuts with large grip range

SteelstandardDome head

Material: SteelSurface: Zinc-plated

Rivet bodyD1 x L mm

Grip range mm


M 5Hole Ø: 7.1 mm

7 x 13,5 0,25 - 5,0 656 0213 A 500

M 6Hole Ø: 9.1 mm

9 x 18,0 0,25 - 6,0 656 0338 A 250

M 8Hole Ø: 11.1mm

11 x 20,0 0,5 - 6,5 656 0426 A 100

Stainless steel A2standardDome head

Stainless steel A4standardDome head

Material: Stainless steel A2 1.4567,polished

Material: Stainless steel A4, 1.4578,polished

Rivet bodyD1 x L mm

Grip range mm


M 5Hole Ø: 7.1 mm

7 x 13,5 0,25 - 5,0 657 0113 A 500

M 6Hole Ø: 9.1 mm

9 x 18,0 0,5 - 6,0 657 0227 A 250

M 8Hole Ø: 11.1mm

11 x 20,0 0,5 - 6,5 657 0366 A 100

Rivet bodyD1 x L mm

Grip range mm


M 5Hole Ø: 7.1 mm

7 x 13,5 0,25 - 5,0 657 0113 A 500

M 6Hole Ø: 9.1 mm

9 x 18,0 0,5 - 6,0 657 0227 A 250

M 8Hole Ø: 11.1mm

11 x 20,0 0,5 - 6,5 657 0366 A 100

AluminiumstandardDome head

Material: AlMg 2,5

Rivet bodyD1 x L mm

Grip range mm


M 5Hole Ø: 7.1 mm

7 x 13,5 0,25 - 5,0 655 0171 A 500

M 6Hole Ø: 9.1 mm

9 x 18,0 0,25 - 6,0 655 0277 A 250

M 8Hole Ø: 11.1mm

11 x 20,0 0,5 - 6,5 655 0366 A 100


Grip range of conventional blind rivet nutsGrip range of the PolyGrip® blind rivet nut

The PolyGrip® blind rivet nutsDie PolyGrip® blind rivet nuts are the logical further development of many years of experience with our PolyGrip® multi-range blind rivets. Thanks to the benefi ts of its large drilling hole tolerance and the option of covering various grip ranges with just one fastener, the PolyGrip® blind rivet nut has become a fi rst-choice connector in many industrial applications and in trade.

PolyGrip® blind rivet nuts – The GESIPA® blind rivet nuts with large grip range

Bringing together multiple dimensions saves handling and storage costs while also permanently reducing the risk of confusion in the workplace and the quality problems this can result in.

Large grip range: Ideally, the one PolyGrip® blind rivet nut can replace up to fi ve different dimensions of DIN standard blind rivet nuts thanks to the large grip range.




Blind rivet nut studs steel

As a combination of blind rivet nut and screw, blind rivet nut studs offer an alternative or replacement for welding studs.

The following applications are particularly suitable for the use of GESIPA® blind rivet nut studs:

• Accessibility from one side only• Thin carrier materials (sheet metal, plastics, etc.)• Necessary pre-centering• On heat sensitive application materials

(e.g. welding not possible)• Surface coatings must not be damaged• Production of electrically conductive joints• Fast replacement of welding studs (repairs)

GESIPA® blind rivet nut studs can be set without any problem with the GESIPA® blind rivet nut setting tools FireBird®, GBM 95 and FireFox® using corresponding adapters (see tool description) for blind rivet nut studs.

Further dimensions, special surface treatments or materials are available on request.

StandardDome head

Material:Steel, zinc-plated

Rivet bodyD1 x Lmm

Grip range Thread protrusionmin.mm


M 4Hole Ø: 6.1 mm

6 x 11,0 0,25 - 3,0 10,0 638 1010 A 200

M 5Hole Ø: 7.1 mm

7 x 11,5 0,25 - 3,0 11,5 638 1018 A 150

M 6Hole Ø: 9.1 mm

9 x 15,5 0,25 - 3,0 13 638 1027 A 150

M 8Hole Ø: 11.1mm

11 x 17,0 0,25 - 3,0 15,5 638 1035 A 100

Sizemm



Max. torqueNm

M 4 5.160 (525) 6.030 (614) 3,0

M 5 7.200 (733) 10.800 (1.100) 6,0

M 6 10.800 (1.100) 17.800 (1.812) 13,0

M 8 18.400 (1.873) 27.800 (2.830) 26,0

The values were determined using a screw of the strength class 8.8.

Blind rivet nuts with hose connection

Example: Blind rivet but with plastic hose

Specifi cation: BRN M5x7x26 KK steel, hose connection, galvanized Grip range: 0,50 - 2,50 mm

Predrilled hole ø: 7,1 + 0,1 mm

Use: Connection of a pneumatic hose (ø 4 mm) for use with liquids and gases

Customer advantages: • Reduction in variety of parts • Better look (single colour)• Reduced assembly effort• Simplified assembly process• Access to component from one side• Saving on material and assembly costs

Sectors: • Ventilation and air conditioning technology• Pneumatics accessories• Housing and container manufacturing

Part no. 6421110

Especially for pneu-matic plastic hoses


Blindnd rivetern-Blindnd rivetern-Blindnd rivetern-Blind rivet nut setting tools

What rivets what?

Tools Energy Blind rivet nutsM3 M4 M5 M6 M8 M10 M12

GBM 10 H A

GBM 20 H A

GBM 30 H A

FireFly H A

FireBird® B A S A S A

FireBird®

Gold Edition B AS AS A

GBM 95 P

FireFox®FireFox®FireFox 1 P A

FireFox®FireFox®FireFox 2 P A S A S

H: Hand toolB: Battery powered toolP: Hydro-pneumatic toolA: AluS: SteelE: Stainless steelM: MonelRed box: ASE: All materials (ASE) are possi-ble. If there are exceptions you will fi nd the letters directly in the box.

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S. 178

Blind rivet nut hand tools

S. 184

Blind rivet nut setting tools

GBM 10 GBM 20 GBM30 FireFly

FireBird® FireBird® Gold Edition FireFox® 1 FireFox® 2 FireFox® 2L GBM 95


Features• Simple lift setting via a knurled nut for safe and

complete setting of the blind rivet nuts• Threaded mandrel protection via spring ring for

fast tool-free replacement of the threaded mandrel• With opening spring for simple handling• Body in high-quality die cast aluminium• Body head made of forged chrome-vanadium steel• Ergonomic handles

Blind rivet hand tool Blind rivet hand tool

Article Part no.

Threaded mandrel M4 720 2407



Nosepiece M4 720 2415



GBM 10 – M5 Part no. 720 0013

GBM 10 – M4 Part no. 720 0056

GBM 10 – M6 Part no. 720 0064

GBM 10

Working rangeBlind rivet nuts from M3* up to M6 alu and up to M5 steel, brass and stainless steel


AccessoriesStandard: Threaded mandrel and nosepiece M5(optional also with M4 or M6)Maintenance instructions with spare parts listStroke table *Threaded mandrel and nosepiece M3 also available

as special accessoires

Threaded mandrels and nosepieces

GBM 10 with threaded mandrel and nosepiece M5 including threaded mandrels and nosepi-eces M 4 and M 6, different blind rivet nut dimensions M 4 to M 6 made of alu for joint thicknesses of 0.25 to 3 mm.

Blind rivet nut box

Incl. 4 blind rivet nut sizes:

Alu M4 x 6 x 11.0 mmAlu M5 x 7 x 11.5 mmAlu M5 x 7 x 13.5 mmAlu M6 x 9 x 15.5 mm

Part no. 753 0013

GBM 10GBM 10

*Threaded mandrel and nosepiece M3 also available as special accessoires


Blind rivet nut hand toolBlind rivet nut hand tool










GBM 30

Working rangeBlind rivet nuts from M3* up to M10 alu and steel and up to M8 brass and stainless steel

Technical dataWeight: 1.8 kgTotal length: 470 mmStroke: 7 mm

AccessoriesStandard: Threaded mandrel and nosepiece M6(optional also with M5, M8 or M10)Maintenance instructions with spare parts listStroke table

GBM 30 – M6 Part no. 722 0014

GBM 30 – M5 Part no. 722 0022

GBM 30 – M8 Part no. 722 0030

GBM 30 – M10 Part no. 722 0049

*Threaded mandrel and nosepiece M3 and M4 also available as special accessories

Features• Quick drill confi guration for fast and simple drilling

in and out of the threaded mandrel• Favourable transmission ratio for low force applica-

tion even when seting larger blind rivet nuts• Simple lift setting via a lift scale for safe and com-

plete setting of the blind rivet nuts• Fast tool-free replacement of the threaded mandrel• Casing and cross bearing made of forged steel• Lever arms made of galvanised steel tubes• Plastic-coated handles


*Threaded mandrel and nosepiece M3 also available as special accessories

Article Part no.







GBM 20

GBM 20 – M5 Part no. 721 0019

GBM 20 – M4 Part no. 721 0027

GBM 20 – M6 Part no. 721 0035

Working rangeBlind rivet nut from M3* up to M6 alu and up to M5 steel, brass and stainless steel


AccessoriesStandard: Threaded mandrel and nosepiece M5(also optional with M4 or M6)Maintenance instructions with spare parts listStroke table

Features• With opening spring for simple handling• Large lever action for working with a minimum

of effort• Fast tool-free replacement of the threaded mandrel• Quick drill confi guration for fast and simple

winding on/of the threaded mandrel• Casing in steel• Lever made of forged steel• Plastic-coated handles



FireFlyFireFlyFireFly FireFly – Accessories

FireFly – The comprehensive oneEquipped with M5 nosepiece and threaded mandrelin plastic carrying case, with 2 mini packs alu blind rivet nuts M4 and M5 as well as nosepiece and threaded mandrel M4, operating instructions and stroke adjust-ment list

Part no. 752 0001

Article Part no.

Threaded mandrels M3 702 1015








Smart handling• The well-proven principle of operation of the

GESIPA® hand riveting tool Flipper® spares up to 40% of the hand force for setting blind rivet nuts

• A special lever design as well as the ratchet mechanism provide a reduction of hand force

• Exchange of nosepiece and threaded mandrel• The total stroke is 9 millimeter long for setting of

new generation multigrip blind rivet nuts like new the GESIPA® PolyGrip® blind rivet nuts

• Tool-free setting of stroke and threaded mandrel lengths allows simple setting of blind rivets of different lengths

Working rangeBlind rivet nuts from M3 up to M6 aluminium as well as from M3 up to M5 steel

Technical dataTotal stroke: 9 mmSingle action stroke: 1,8 mmWeight: 750 g

FireFlyRefi ll mini packs for blind rivet nuts

M4 x 6 x 13,0 Part no. 641 4200 M5 x 7 x 13,5 Part no. 641 4210

Retrofi t set for blind rivet nut studs

Part no. BRN thread protrusion min. max.*

M4 702 1027 8 22

M5 702 1028 9 22

M6 702 1029 10 22

* A corresponding extended nosepiecemust be used for thread protrusions > 22 mm.

FireFly in cardboard Equipped with a nosepiece and threaded mandrel, operating instructions and stroke table

Article Part no.

Threaded mandrels 6 - 32 UNC 702 2001



Threaded mandrels 10 - 32 UNF 702 2004

Threaded mandrels 1/4“ - 20 UNC 702 2005

Nosepiece insert 6 - 32 UNC 702 2006



Nosepiece insert 1/4“ - 20 UNC 702 2009

Article Part no.

FireFly M5 in card-board box 752 0002




FireFly 6 - 32 UNC in card-board box 752 0007

FireFly 8 - 32 in card-board box 752 0008

FireFly 10 - 24 UNC in card-board box 752 0009

FireFly 10 - 32 UNF in card-board box 752 0010

FireFly 1/4“ - 20 UNC in card-board box 752 0011

The nosepiece insert 10 - 24 UNC can be used for threa-ded mandrels 10 - 24 UNC and 10-32 UNF


Force and intelligencefor setting blind rivet nuts

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Battery14,4 V/1,3 Ah (Li-Ion)

Part no. 725 1045

Weight: 0.35 kg


Part no. 725 1049



Part no. 725 1134

Charger 12 V NiCd Part no. 725 1035

Working rangeBlind rivet nuts up to M10 aluminium, up to M8 steel and up to M6 stainless steel

Technical data Weight: 2.1 kg with batteryTraction power: 13.000 NDrive: DC motorStroke: 5.5 mm

Accessories Threaded mandrel and nosepiece M6 (in working position), 1 hexagonal wrenchThreaded mandrel and nosepiece M4 and M5 (inmagazine), 1 double open ended wrench SW 24/27

FireBird®

* Available as special accessory


M4 726 3015 8 22

M5 726 3023 9 22

M6 726 3031 10 22

M8 726 3058 12 22

* A corresponding extended nosepiecemust be used for thread protrusions > 22 mm.

Conversion kit for blind rivet nut studs

FireBird®

FireBird®The well-proven blind rivet nut setting toolwith Li-Ion energy

FireBird® with battery14,4 Volt /1,3 Ah and charger, in carrying casePart no. 726 0032

FireBird® with two batteries14,4 Volt /1,3 Ah and charger, in carrying casePart no. 726 0030

High performance

14.4 Volt rechargeable energy for fl exible, cable-free use on building sites and industrial production

Safety fi rst

• Drill-on of the blind rivet nut with reduced torque and automatic switch-off

• Triggering the setting process clearly separated from the drill-on action

• Automatic drill-out function after the end of the setting process

• Drill-off with high torque• Sturdy, compact and shockproof tool housing

Ergonomics

• Fatigue-free working through well balanced weight repartition and ergonomic grip

• Easy stroke adjustment

With Li-Ion energy

• Battery with 1.3 Ah (standard) or power battery with 2.6 Ah as special accessory

• No memory-effect• High energy yield due to high voltage• Low weight allows for extremely easy and

fast operation• Extremely low self discharge• New battery shape allow the tool to be

stored standing on its battery

The fast one

• Simple and safe drilling of the blind rivet nuts• Constant setting speed• Automatic switchover from setting to drilling• Fast and simple change system for threaded

mandrels

The versatile one

M10 alu blind rivet nuts and up to M8 steel and up to M6 stainless steel

FireBird® – Battery powered blind rivet nut setting tool with 14,4 Volt Li-ion battery

Blind rivet nuts inner

thread

Material approx. pc per

charging process

Part no.

Threaded mandrel

Nosepiece

M3 Alu 480726 2019* 726 2086*

M3 Steel/Stain-less steel 440

M4 Alu 420726 2027 726 2094


M5 Alu 380726 2035 726 2108


M6 Alu 320726 2043 726 2116


M8 Alu 270726 2051* 726 2124*


M10 Alu 240 726 2078* 726 2132*

Technical data Input voltage: 230 V / 50 HzOutput voltage: 14.4 V DCRecharging time: 50 to100 minutes (battery depending)Weight: 0.6 kg

Power per battery charge/Threaded mandrels and nosepieces

VIDEOi



Part no. 725 1049

Weight: 0.5 kgavailable as special accessory


Part no. 725 1134

Charger 12 V NiCd/NiMh Part no. 725 1035

Working rangeBlind rivet nuts up to M10 aluminium,up to M8 steel

Technical dataWeight: 2.2 kg with batteryTraction power: 18.000 NDrive: DC motorStroke: 5.5 mm

AccessoiresThreaded mandrel and nosepiece M6(in working position), 1 hexagonal wrenchThreaded mandrel and nosepiece M4 and M5 (inmagazine), 1 double open ended wrench SW 24/27

FireBird®

* Available as special accessory


M4 726 3015 8 22

M5 726 3023 9 22

M6 726 3031 10 22

M8 726 3058 12 22

* A corresponding extended nosepiece € 255.00must be used for thread protrusions > 22 mm.


FireBird® Gold Edition

FireBird® Gold Edition with power battery 4,4 Volt / 2,6 Ah and charger, in carrying casePart no. 726 0001

High performance

The FireBird® for the fl exible and cable-free use on building sites and industrial production is now available more stronger. The FireBird® Gold Edi-tion sets blind rivet nuts up to M8 all materials with 18.000 N traction power.

Safety fi rst

• Drill-on of the blind rivet nut with reduced• torque and automatic switch-off• Triggering the setting process clearly• separated from the drill-on action• Automatic drill-out function after the end• of the setting process• Drill-off with high torque• Sturdy, compact and shockproof tool housing

Ergonomics

• Fatigue-free working through well balance weight repartition and ergonomic grip

• Easy stroke adjustment

With Li-Ionen-Energy

• Power battery with 2,6 Ah • No memory-effect• High energy yield due to high voltage• Low weight allows for extremely easy and

fast operation• Extremely low self discharge• New battery shape allow the tool to be

stored standing on its battery

The fast one

• Simple and safe drilling of the blind rivet nuts• Constant setting speed• Automatic switchover from setting to drilling• Fast and simple change system for threaded

mandrels

FireBird® Gold Edition – Battery powered blind rivet nut setting tool with 18 kN traction power

Blind rivet nuts inner

thread

Material approx. pc per

charging process

Part no.

threaded mandrel

nosepiece

M3 alu 480726 2019* 726 2086*

M3 steel/stainless steel 440

M4 alu 420726 2027 726 2094


M5 alu 380726 2035 726 2108


M6 alu 320726 2043 726 2116


M8 alu 270726 2051* 726 2124*

M8 steel 140

M10 alu 240 726 2078* 726 2132*

Technical dataInput voltage: 230 V / 50 HzOutput voltage: 14.4 V DCRecharging time: 50 to100 minutes (battery depending)Weight: 0.6 kg

Power per battery charge/Threaded mandrels and nosepieces



FireFox®FireFox®FireFoxFireFox® 1

The easier-to-handle little brother of the FireFox® has been developed to allow even smaller blind rivet nuts to be set optimally and without damaging the materi-als to be joined. The FireFox® is controlled exclusively by setting the setting power. The thread of the blind rivet nut is perfectly protected and the blind rivet nut is anchored securing in the material being joined. Thanks to the modular system, the FireFox® has the same ergonomic design, low-fatigue working and familiar reliability of GESIPA® processing devices as its big brother. The stability has been optimised using a new rubber base.

Working rangeBlind rivets from M3 to M5 all materialsas well as M6 in aluminium

Technical dataWeight: 1.96 kgMaximum stroke: approx. 7,5 mmAdjustable traction force: up to approx. 12 kN at 5 barOperating air pressure: 5-7 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: approx. 2 - 3 ltr. per setting process (depending on nutsize)

Scope of delivery2 double open ended wrenchesSW 24/271 hexagon screw driver SW 41 oil refi ll bottle with hydraulic oil 100 ml1 oil refi ll can

EquipmentThreaded mandrel and nosepiece optional from M3 to M6

Accesoires• Adapter for use of cylinder screws with hexa-

gon socket DIN EN • ISO 4762 as threaded mandrel from

M4 to M8• Adapter for setting blind rivet screws,

M4 to M8• Nosepieces and threaded mandrels in impe-

rial or US dimensions

Article Part no.





Article Part no.

Threaded mandrel 6-32 UNC 772 1101



Threaded mandrel 10-32 UNF 772 1104

Article Part no.





Article Part no.

Nosepiece 6-32 UNC 772 1108


Nosepiece 10-32 UNF 772 1110

FireFox® 1 – M3 Part no. 773 0001




FireFox® 1 – hydro-pneumatic blind rivet nut setting tool for M3-M6

Nosepieces

Threaded mandrels

i

Available from end of 2013

NEW With fast setting force presetting by using a new colour coding.


FireFox®FireFox®FireFox

Technical data Weight: 2.4 kgAdjustable stroke,max: 10mmAdjustable traction force, max: 18,5 kN at 5 barOperating air pressure: 5-7 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: approx. 2 to 4 ltr. per rivet nut (depending on nut size)

Scope of delivery2 double open ended wrenches SW 24/271 hexagon screw driver SW 41 oil refi ll can with hydraulic oil 100 ml1 oil refi ll canOperating instructions with spare parts list

With its FireFox® 2 GESIPA® is setting standards in the fi eld of blind rivet nut setting. The tool can be controlled either through a stroke adjustment or through pulling force limitation. Especially the latter provides a save anchorage of the blind rivet nut in its hole, while preserving both application materials and inner thread with high process safety.

Working range Blind rivet nuts from M3 up to M10 all materials as well as M12 in aluminium and steel

FireFox® 2

The ultimate hydro-pneumatic blind rivet nut setting tool

FireFox® 2 – The ultimate hydro-pneumatic blind rivet nut setting tool

Article Part no.








Article Part no.








EquipmentThreaded mandrel and nosepiece choice from M3 to M12

Accessories• Adapter for use with hexagon socket cylinder

screws DIN EN ISO 4762 as threaded mandrel from M4 to M8

• Adapter for setting blind rivet nut studs, M4 to M8

• Adapter for setting crimp nuts from M4 to M8• Nosepieces and threaded mandrels in

imperial or US dimensions• Complete threaded mandrel and nosepiece sets

Article Part no.



Nosepiece 10-32 UNF 772 1110

Nosepiece 1/4“-20 UNC 772 1111

Nosepiece 5/16“-18 UNC 772 1112

Nosepiece 3/8“-16 UNC 772 1113

Article Part no.




Threaded mandrel 10-32 UNF 772 1104

Threaded mandrel 1/4“-20 UNC 772 1105

Threaded mandrel 5/16“-18 UNC

772 1106

Threaded mandrel 3/8“-16 UNC 772 1107

Nosepieces

Threaded mandrels








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FireFox® FireFox® FireFox 2FireFox® 2 – The ultimate hydro-pneumatic blind rivet nut setting tool

Most blind rivet nut setting devices are stroke-controlled, while only a few are setting force-controlled. The FireFox® 2 from GESIPA® represents a new generation of blind rivet nut setting device which allows the user to choose which control type he would like: simply, quickly and safely.

The new one – Setting blind rivet nuts with traction force adjustment

This means that the tool will stop pulling the blind rivet nut when a pre-adjusted traction force threshold is reached. No re-adjustment is needed when setting blind rivet nuts into different material thicknesses or when using blind rivet nuts withdifferent shaft lengths. Traction force controlprevents damage of the material which cannot be overstressed by a too high setting pressure and preserves the integrity of the blind rivet nut thread. As a bonus, it also extends the life duration of the threaded mandrels.

The desired traction force threshold can be verysimply adjusted with an allen wrench once thestroke adjustment has been set to the maximum.

The reliable one – Setting blind rivet nuts with constant stroke adjustment

This means that the tool will pull the blind rivet nut with its maximum force and stop immediately when the pre-adjusted stroke has been covered, nut for nut, safely and reliably. The stroke adjustment is easi-ly and clearly performed using a millimetre scale on the tool adjustment thumb wheel, without the need for any tool, after having adjusted the pulling force to its maximum.

The millimetre adjustment scale exactly reflects the effective stroke of the threaded mandrel, so that illad-justment is nearly impossible. Moreover it is safely locked to prevent any drift. The protruding length of the threaded mandrel can be adjusted manually according to the shaft length of the blind rivet nut.

FireFox® 2 – The ultimate hydro-pneumatic blind rivet nut setting tool

FireFox® FireFox® FireFox 2The fast one – Extremely fast working cycle

Great care has been taken to shorten every sequence of the setting cycle to its absolute minimum: Pulling sequence and subsequent automatic drill-off take place at breathtaking speed and require only a single action on the trigger.

The simple one – Easy operation through automatic drill-on function

The drill-on process will automatically start when a blind rivet nut is lightly pressed onto the mandrel tip. This avoids the cumbersome double action on twin triggers.

Thereafter introduce the blind rivet nut into its setting hole, press the trigger and keep it pressed until the setting cycle is completely finished, nut drilled off and tool free. It couldn’t be easier!

The versatile one – Sets blind rivet nuts from M3 to M12, also those with extended grip range

The wide range of suitable thread sizes provides the FireFox® 2 with a large variety of possible operation. The choice between stroke and traction force con-trol also makes it suitable for industrial applications where several material thicknesses need to be cove-red, which would normally require the use of several tools.

Moreover, its outstanding 10mm stroke is ideallysuited to the new generation of large grip range blind rivet nuts, like the GESIPA®-PolyGrip® products.


FireFoxFireFox®®FireFox®FireFoxFireFox®FireFoxFireFox®FireFox®FireFoxFireFox® 2 L

Working rangeM3 to M10 blind rivet nuts all materials and M12 in aluminium and steel

Technical dataWeight: 2.4 kgAdjustable stroke, max: 10 mmAdjustable traction force, max: 18,5 kN at 5 barOperating air pressure: 5-7 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: approx. 2 to 4 ltr. per cycle (depending on nut size)

Scope of delivery2 double open ended wrenches SW 24/271 hexagon screwdriver SW 41 oil refi ll can with hydraulic oil 100 ml1 oil refi ll canOperating instructions with spare parts list

EquipmentThreaded mandrel and nosepiece choice fromM3 to M12

Accesoires• Adapter for use with hexagon socket cylinder• screws DIN EN ISO 4762 as threaded man-

drel• from M4 to M8• Adapter for setting blind rivet nut studs,• M4 to M8• Adapter for setting crimp nuts from M4 to M8• Nosepieces and threaded mandrels in• imperial or US dimensions• Complete threaded mandrel and nosepiece

sets

FireFox® 2 L – M6 Part no. 772 0023



FireFox® 2 L – M5Part no. 772 0022



FireFox® 2 L – M12Part no. 772 0026

















Nosepieces

Threaded mandrels

The solution for special applications

As a version of the FireFox® 2, the FireFox® 2 L has been specially designed for setting blind rivet nuts with left-hand thread.

FireFox® 2 L – the hydro-pneumatic blind rivet nut setting tool with left-hand thread

R

64546 Mörfelden-WalldorfGESIPA Blindniettechnik GmbH

0.0 03.12.12 - Kolle J. - Zeichnung ins PDM-System eingepflegt

Rev.: Datum Aenderung: gezeichnet geprueft Text

Zeichnung wurde mit CAD erstellt Schutzvermerk DIN ISO 16016 beachten

Datum Name Massstab Werkstoff Halbzeug Masse (g)

Bearb. 03.12.12J. Kolle1:2

- - 2414.8

Gepr. - - Maße ohne Toleranzangabe Oberflaechenangaben nach Oberflaechenbehandlung

DIN-ISO 2768-mk DIN EN ISO 1302 -

-Benennung Materialnummer

FIREFOX7720026

ZeichnungsnummerA4-2- L M12 0013320

erstellt in: - Ersatz fuer: -Blatt2/9

31

69

max.= 99.5276

50

307

312

217

106


FireFoxFireFox® ® FireFox® FireFoxFireFox® FireFoxConversion kit for crimp nuts

FireFox® accessories

Conversion kit for setting nut

Part no.

M6 772 1308

M8 772 1309

M10 772 1310

M12 772 1311

UseThe conversion kits allow the use of the FireFox® 2 for inserting crimp nut sizes M6 to M12. This is done as fast as usual by drilling the nut on and off automatically and by fast insertion.

Delivered versionThe conversion kit is delivered as a pre-assembled accessory. For inserting crimp nuts into very thick steel plates special sizes of threaded mandrels have to be used.

InstallationFor installing the conversion kit special tools are not necessary. This can be done by using the wrench that comes with the FireFox® 2 standard version.

Installed conversion kit

The conversion kit is delivered as a pre-assembled accessory.

The spring-loaded centering bush allows the setting nut to be inserted in an optimum way.

The nut automatically drills on after having been slightly pressed onto the threaded mandrel.

Inserted nut after process has been fi nished.



M4 772 1138 8 22

M5 772 1139 9 22

M6 772 1140 10 22

M8 772 1141 12 22

* A correspondingly extendednosepiece must be used for threadprotrusion > 22 mm.

Conversion kit for bilnd rivet nuts

Screw nosepiece for conversion kit Screw insert for conversion kit

Conversion kit for blind rivet nuts

Part no.

M4 x min. 20 772 1117

M5 x min. 25 772 1132

M6 x min. 30 772 1136

M8 x min. 30 772 1137

Conversion kit for hexagon socket screws

Can be operated with DIN EN ISO 4762allen screws instead of threaded mandrels.Special adapters available as accessory for M4 to M8threads allows the original threaded mandrels to be re-placed by allen screws: A substantial cost saving withoutany quality or performance loss and higher endurancewhen far away from the spare parts source. Best resultsare obtained with 12.9 grade screws.







Screw nosepiece M4 726 2809





Screw insert M4 772 1131




Threaded mandrels for conversion kit


FireFoxFireFox®FireFox®FireFox 2 C® 2 C®

FireFox® 2 C

FireFox® 2 C – With setting process monitoringThis tool is based on the proven TAURUS® C model. Here the setting process is analysed via integrated electronics using stroke and force sensors. The user can defi ne an OK window by means of a special software. A coloured LED on the tool shows the results of the setting process monitoring which can also be recorded and processed via data line.

ApllicationsIn the serial production of safety component parts as well as in automated setting processes the FireFox® C allows checking and documentation of the setting process.

Advantages• High process safety• Documentation of each individual setting process• Less scrap since errors can be immediately

identifi ed


Available from end of 2013

For integration into automated systemsor connection to handling modules

Part no. 772 1322

UNC/UNF dimensions

Part no. 772 1142

Metric dimensions

Part no. 772 1115


Ready for use an neatly storedComplete metric threaded mandrel and nosepiece set M3 to M12

FireFox® 2 – Equipped with a complete set of nosepieces and threaded mandrels in a plastic carrying case

Tool mount for FireFox® 2

FireFox® 2 – protective coverAn additional protective cover over the head ensures that the stroke length setting is not unintenti-onally changed. Another protective cover with ring* ensures an additional protection againstthe adjustment of the force adjustment.(* Advice and delivery time on request)

Protective cover

Part no. 772 1194


GBM 95GBM 95GBM 95GBM 95

GBM 95 – Hydro-pneumatic blind rivet nut setting tool

GBM 95 – Hydro-pneumatic blind rivet nut setting tool

GBM 95 – M6 Part no. 727 0143

GBM 95 – M3 Part no. 727 0208

GBM 95 – M4 Part no. 727 0194

GBM 95 – M5 Part no. 727 0186

GBM 95 – M8 Part no. 727 0178

GBM 95 – M10 Part no. 727 0151

Working rangeBlind rivet nuts from M3 up to M10 all materials

Technical dataWeight: 2.3 kgOperating air pressure: 6 barAir hose connection: 6 mm Ø (1/4’’)Air consumption: ca. 8 ltr. per riveting processTraction power: 15,700 N (1,600 kp)Stroke: 7 mm

Accessories1 wrench MSU1 hexagon screwdriver SW 41 hexagonball-end driver SW 2,51 assembly rod1 pin spanner Ø 421 oil refi ll can with hydraulic oil Equipment

Standard: Threaded mandrel and nosepiece M6(optional also with M3, M4, M5, M8 or M10)Operating instructions with spare parts listStroke table

Features• Patented, drill-in and out system for threaded

mandrels – time saving• The compressed air used for the setting process is

then used to automatically drill off the threaded mandrel – effi ciently

• Simple stroke setting – safe and complete setting of the blind rivet nuts

• Setting process: Hydraulic in an axial stroke action– no twisting or turning of the blind rivet nuts and no damage to the surface

• Easy one-hand operation – rational and fatigue-proof

• Pneumatic locking of threaded mandrel – fast change without tools

• Hydraulic head; aluminium with wear-proof cylinder surface

• Pneumatic cylinder: aluminium with impact-resistance plastic sheath

Article Part no.







Article Part no.









M4 727 1409 8 22

M5 727 1417 9 22

M6 727 1425 10 22

M8 727 1433 12 22

M10 727 1441 14 22

* A correspondingly extended nosepiece must be used for thread protrusions > 22 mm.

NosepiecesThreaded mandrels

Screw nosepiece for conversion kit Screw insert for conversion kit

Article Part no.






Article Part no.





Screw insert M10 727 1395i


Profi-CenterProfi Center

The fact that the Profi Center rotates allows the GESIPA® range to be ideally presented in the smallest of spaces. Just 1.2 square metres are required for the Profi Center at the POS. The high-quality castors and the stable construction allows the position to be chan-ged with minimal effort.

As well as the outstanding margins and free provision of the presentation stand, it is the professional and high-end appearance of the Profi Center that makes it so attractive. All GESIPA® fast turners are clearly presented in a display that promotes sales. See for yourself and impress your customers with the Profi Center from the blind rivet technology professionals.

Advantages:• Professional goods presentation (area 1.2 m²; height 2.10 m)• All fast turners in one place• Presentation stand provided free• Outstanding margin

More information and prices on request.

Side 1

Clearly presented & space-saving − the GESIPA® triangular stand

Space-saving:the rotating triangular stand

Seite

1

Seite 3

Seite 2

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Sales display

Display side 1:

DiY supplies:Manual blind rivet setting devices and manual blind rivet nut setting devices, mini pack blind rivets and mini pack blind rivet nuts in various designs and materials

Display side 2:

Blind rivet technology3 blind rivet setting devices (dummy), various manual blind rivet setting devices and various PolyGrip® blind rivet dimensions

Display side 3:

Blind rivet nut technologyBlind rivet nut setting devices (dummy), manual blind rivet nut setting devices and various blind rivet nut dimensions

Side 2 Side 3Side 3


Do-it-yourself-program (DiY)

Hand riveter NTS

For easy operation, slim design of tool body for setting rivets in narrow places, self opening spring for automatic mandrel ejection.

Part no. 755 0014

The handyman‘s riveting kit including NTS hand riveter and a selection of 100 rivets, washers and a drill.

Nietboy

Part no. 639 1109

Blind rivet assortment

Contents:100 blind rivetsin alu/steel:4 mm Ø x 6, x 8, x 12

Part no. 639 2016

Service pack

Contents:50 pcs. of washers 3,1 and 4,1 mm Ø and one of drills 3,1 and 4,1 mm Ø

Part no. 703 0029

Easy stroke adjustment, quick exchange of mandrel.

Working range:Blind rivet nuts from M4 bis M6 Alu and up to M5 steel and stainless steel.

Blind rivet nut tool GBM 5

Blind rivet nut assortment

Contents:Each one threaded man-drel M4 and M5 for NTS and NTX.Each 8 blind rivet nuts M4 short and long.Each 8 blind rivet nuts M5 short and long.

Part no. 639 4094

Mini packs

26 of the most popular blind rivet sizes in alu/steel, steel/steel and copper/bronze in single boxes.

Mini pack blind rivets

Rivet body-Ø length

mm mm

Grip rangemm

Part no. pcs per

pack

3,2 8 0,5-5 670 4073 100

3,2 11 3-8 670 4080 100

4 10 0,5-6,5 670 4090 100

4 17 7-13 670 4100 50

4,8 10 0,5-6,5 670 4110 50

4,8 17 6,5-13 670 4120 50


mm mm

Grip rangemm

Part no. pcs per

pack

3 6 1-3 630 4206 100

3 8 3-6 630 4214 100

3 12 6-9 630 4222 100

4 6 1-3 630 4230 100

4 8 3-6 630 4249 100

4 12 6-9 630 4257 100

5 6 1-3 630 4265 50

5 10 3-6 630 4273 50

5 12 6-9 630 4281 50

Alu/steel


mm mm

Grip rangemm

Part no. pcs per

pack

3 6 1-3 631 3108 100

3 10 3-6 631 3116 100

3 12 6-9 631 3124 100

4 6 1-3 631 3132 100

4 10 3-6 631 3140 100

4 12 6-9 631 3159 100

Steel/steel


mm mm

Grip rangemm

Part no. pcs per

pack

4 6 1-3 635 3010 50

4 10 3-6 635 3029 50

4 12 6-9 635 3037 50

Copper/bronze

PolyGrip® alu/steel


mm mm

Grip rangemm

Part no. pcs per

pack

4,8 10 0,5-6,5 670 4130 25

4,8 17 6,5-13 670 4140 25

PolyGrip® Alu/steel large fl ange

GBM mini pack blind rivet nuts in alu on blister card.

Mini pack blind rivet nuts

De-scripti-on

Grip rangemm

Part no. pcs per pack

M4 0,25 - 3,0 639 4000 20

M4 2,5 - 4,5 639 4019 20

M5 0,25 - 3,0 639 4027 15

M5 2,5 - 5,0 639 4035 15

M6 0,25 -3,5 639 4043 8

M6 3,0 - 5,5 639 4051 7

Part no. 723 0028

NEW! Now also available in single boxes!


GESiPA®s new products

TAURUS® 1 Speed RivetPage 106

PowerBird® Pro Gold Edition Page 92

Profi CenterPage 202

TAURUS® 4 SRB with angle headPage 152

FireFox® 1Page 188


index index

A.......................................................................................AccuBird® 5; 8; 42; 66; 68; 69; 77; 78; 79; 80; 81; 82; 84; 89; 90; 91; 133-135.......................................................................................Angle head 90° 67; 113.......................................................................................Angle head 90° compact 5; 90; 113; 152.......................................................................................

B.......................................................................................Balancer 117-119; 121; 140.......................................................................................Batteries 78; 83; 87; 185....................................................................................... Power Battery 14,4 V/2,6 Ah Li-Ion 79; 80; 82; 83; 85; 86; 87; 89; 153; 154; 185; 187....................................................................................... Sliding Battery 18,5 V/2,25 Ah Li-Ion 93-95....................................................................................... Battery and charger 14,4 V/1,3 Ah Li-Ion 79; 80; 82; 83; 87; 184; 185.......................................................................................Battery powered blind rivet setting tools 76.......................................................................................Battery powered blind rivet nut setting tools 184.......................................................................................BULB-TITE® 3; 8; 13; 60-64; 69; 74; 75; 79; 80-86; 88; 93; 95; 103; 111; 126; 129.......................................................................................Blind rivets 8; 10-13; 16-19; 22-41; 43; 44; 48-65; 69....................................................................................... Alu/Alu 13; 27; 59; 58; 61; 62; 64; 65; 88....................................................................................... Alu/Steel 13; 20; 23; 24; 37; 38; 41; 45; 47; 49; 55; 73; 100; 114; 204; 205....................................................................................... Alu/Nirosta 25; 26; 38; 39; 41; 45; 47....................................................................................... Steel/Steel 13; 28; 29; 39; 40; 41; 54; 56-59; 63; 64; 88; 114; 205....................................................................................... Copper/Steel13; 30; 46; 47; 73....................................................................................... Copper/Bronze 13; 30; 205....................................................................................... A2 stainless steel 4; 31; 32; 40; 46; 47; 57....................................................................................... A4 stainless steel 33; 34; 40....................................................................................... Monel® 4; 5; 13; 18; 34; 35; 41; 63; 69; 84; 88; 95; 103; 160; 161; 171; 177....................................................................................... Stinox 13; 35; 75; 88; 103; 126.......................................................................................Blind rivet hand tools 8; 66; 70-73; 203.......................................................................................Blind rivet nuts 3; 4; 5; 9; 13; 77; 158-175; 204; 205....................................................................................... Alu 4; 13; 164; 172; 177-183; 185; 187; 189; 190; 194; 200; 204; 205....................................................................................... Steel splinded 165....................................................................................... Steel half hexagonal 166...................................................................................... A2 stainless steel 160; 161; 167; 177....................................................................................... A2 half hexagonal 168....................................................................................... A4 stainless steel 169....................................................................................... A4 half hexagonal 170....................................................................................... Monel® 171; 177....................................................................................... PolyGrip® 9; 13; 172; 173; 182; 193 .......................................................................................

Blind rivet nut hand tools 9; 176; 178; 179; 203.......................................................................................Blind rivet nut with hose connector 9; 174.......................................................................................Blind rivet nut studs 9; 13; 50; 175; 183; 185; 187; 189; 191; 195; 196; 201.......................................................................................Blind rivet nut box 179.......................................................................................Blind rivet counter 99; 115; 117-119.......................................................................................

C .......................................................................................CAP® blind rivets (Closed end blind rivets) 8; 13; 44-47; 75; 81; 103; 124; 125; 126.......................................................................................CE identifikation 4; 12; 43.......................................................................................Charger 78; 82; 86....................................................................................... 14,4 V Li-Ion 80; 83; 87; 185; 187....................................................................................... 18,5 V Li-Ion 95....................................................................................... 12 V NiCd 80; 83; 87; 185; 187.......................................................................................Compressed air setting tools 96; 97; 121; 127; 128; 200.......................................................................................Coloured blind rivets 5; 8; 48-52.......................................................................................Conversion kits 72; 81; 103; 112; 114; 183; 185; 187; 196; 197; 201....................................................................................... for BULB-TITE®-blind rivets 81....................................................................................... for TAURUS®-tools 103; 112....................................................................................... for blind rivet nuts 183; 185; 187; 196; 201....................................................................................... for hexagon socket screws 196....................................................................................... for crimp nuts 197.......................................................................................

D.......................................................................................DIY Do-it-yourself-program 9; 204.......................................................................................

E.......................................................................................Electrical food pedal 142; 147.......................................................................................Electronic key system 147.......................................................................................ETA approval 4; 12; 43.......................................................................................Extendes spent mandrel container 81; 84.......................................................................................Extension modules 104; 134.......................................................................................

F.......................................................................................FireBird® 76; 77; 78; 175; 176; 184; 185.......................................................................................FireBird® Gold Edition 5; 186; 187.......................................................................................FireFly® 177; 182; 183.......................................................................................FireFox® 1 5; 7; 175; 177; 188; 189; 196; 197, 198.......................................................................................FireFox® 2 5; 175; 177; 188; 190; 191; 192; 193; 194; 196; 197; 198.......................................................................................FireFox® 2L 5; 175; 177; 194; 196; 197; 198.......................................................................................FireFox® 2C 5; 11; 175; 196-199.......................................................................................Flipper® 66; 68; 69; 70; 72; 73; 75; 182.......................................................................................Flipper®-Box 73.......................................................................................

G.......................................................................................G-Bulb® 3; 8; 13; 56; 57; 69; 74; 82; 83; 85; 86; 88; 93; 103.......................................................................................GAV 8000 eco 8; 136-138; 140; 142.......................................................................................GAV 8000 electronic 8; 136-139; 141; 142; 144; 145.......................................................................................GAV HF 8; 67; 136; 137; 146; 147.......................................................................................GBM 5 204.......................................................................................GBM 10 9; 176; 178; 179.......................................................................................GBM 20 9; 176; 180.......................................................................................GBM 30 9; 176; 181.......................................................................................GRiv-Amp 99; 112.......................................................................................GRiv-Count 99; 112.......................................................................................GSM radio modul 147.......................................................................................

H.......................................................................................Head extensions 81; 84; 87; 91; 99; 105; 115; 117-119; 134; 135....................................................................................... one-piece 81; 84; 87; 91; 98; 105; 134 ....................................................................................... multi-piece 91; 98; 135.......................................................................................Head modules 102; 104; 150; 151; 155......................................................................................HN 8; 66; 68; 69; 74; 75; 133.......................................................................................HN 2-BT 68; 69; 74; 75.......................................................................................Hydro-pneumatic blind rivet setting tools 8; 66; 96; 101; 125; 130; 131.......................................................................................Hydro-pneumatic blind rivet nut setting tools 9; 189; 191-193; 195; 200; 201.......................................................................................

I.......................................................................................Interface 98; 105; 110; 138; 139; 142; 146; 147.......................................................................................

J.......................................................................................Jaws 10; 16; 69-71; 74; 75; 81; 83; 84; 87; 88; 90; 94; 95; 97; 103; 113; 116; 124; 125; 127; 129-131; 133; 135; 150; 151.......................................................................................Junior riveting kid 73.......................................................................................

M.......................................................................................Mandrel extraction tube 99; 103; 121......................................................................................MEGA GRIP® 13; 58; 59; 69; 82-86; 88; 93; 95; 103; 126.......................................................................................Mini packs 203; 205.......................................................................................Multiple riveting head 116.......................................................................................

N.......................................................................................NTS 66; 68; 69; 70; 75; 204......................................................................................NTX 8; 66; 68; 69;70; 71; 73; 75; 204; 205.......................................................................................NTX-F 8; 66; 68; 69; 70; 71; 75......................................................................................Nosepieces 10; 18; 58; 59; 60; 63; 69-72; 74; 75; 77; 80-86; 88-90; 94; 95; 98; 100; 101; 103; 107; 111-113; 124-127; 129-133; 152; 154; 178-183; 185; 187; 189; 191; 195; 196; 198; 200; 201.......................................................................................

O.......................................................................................Offset head 135.......................................................................................Overhead pistol 141.......................................................................................

The experts in blind riveting210

Spent mandrel container....................................................................................... TAURUS® 1-2 99....................................................................................... TAURUS® 3-4 99....................................................................................... Transparent 5; 132....................................................................................... PH 2000 99; 103; 105; 112; 114.......................................................................................Spring loaded trigger system 19; 80; 82; 86; 89; 91; 99; 105; 112; 115; 117; 119; 120; 135.......................................................................................

T .......................................................................................TAURUS® 1 66; 100; 103; 105; 113; 114.......................................................................................TAURUS® 2 66; 100; 103; 105; 113; 114.......................................................................................TAURUS® 3 66; 101; 103; 105; 113; 114.......................................................................................TAURUS® 4 66; 101; 103; 105; 113; 114.......................................................................................TAURUS® 5 66; 102; 104.......................................................................................TAURUS® 1-6 3; 5; 11; 66; 68; 69; 89; 93-105; 112- 115; 117; 120; 121; 126; 132; 134; 149; 155.......................................................................................TAURUS® 1 Speed Rivet 5; 6; 8; 66-69: 106; 107.......................................................................................TAURUS® 1-4 CF 108; 109.......................................................................................TAURUS® 2/K 111.......................................................................................TAURUS® 2/AS 111.......................................................................................TAURUS® 2/24 111.......................................................................................TAURUS® 3 SRB 66; 67; 151; 155.......................................................................................TAURUS® 4 SRB with angle head 90° 5; 7; 66; 152.......................................................................................TAURUS® C 66; 110.......................................................................................

TAUREX 1-4 66; 68; 69; 99; 105; 115; .......................................................................................TAUREX Axial 1-5 66; 68; 69; 117-121.......................................................................................TAUREX Axial compact 119; 118.......................................................................................TAUREX axial eco 67; 117; 118.......................................................................................TAUREX 5 SRB compact 150.......................................................................................Tool mount 114; 198....................................................................................... for TAURUS® 114....................................................................................... for FireFox® 1 und 2 198.......................................................................................TRI-FOLD 13; 65; 69;.......................................................................................

U.......................................................................................Universal nosepiece – 16 129; 133.......................................................................................Universal nosepiece – 17 81; 129; 133.......................................................................................

V.......................................................................................VAS 68; 69; 111; 126; 132.......................................................................................

P.......................................................................................Painted blind rivets 13; 48; 49.......................................................................................PH1 68; 69; 126; 132; 133; 135.......................................................................................PH2 68; 69; 126; 132; 133; 135.......................................................................................PH2 VK 68; 69.......................................................................................PH 200 BT 68; 69; 126; 129.......................................................................................PH 2000 66; 68; 69; 99; 103; 105; 112; 114; 125; 126-129; 133; 135.......................................................................................PH Axial 66; 131; 133, 95.......................................................................................PolyGrip® 3; 5; 8; 9; 13; 36-41; 50-52; 69; 73; 74; 86; 88; 93; 146; 172; 173; 182; 193; 205.......................................................................................Power battery 14,4 V/2,6 Ah Li-Ion 79; 80; 82; 83; 85; 86; 87; 89; 153; 154; 184; 185; 186; 187.......................................................................................PowerBird® 5; 42; 43; 66; 68; 69; 77; 78; 81; 82; 83; 84; 86; 89; 90; 91;134; 135; 153; 154; 155.......................................................................................PowerBird® Gold Edition 5; 67; 68; 69; 77; 86; 87; 88; 89; 176; 186; 187.......................................................................................PowerBird® Pro Gold Edition 5; 6; 67; 77; 92; 93; 94.......................................................................................PowerBird® Solar 66; 68; 69; 77; 85; 89.......................................................................................PowerBird® SRB 4,8 8; 153.......................................................................................PowerBird® SRB 6,4 8; 154.......................................................................................Profi-Center 202.......................................................................................Protective cover 198.......................................................................................

R.......................................................................................Retaining Nosepiece 81; 84; 95.......................................................................................Riveting kit 73......................................................................................Robotic pistol 140; 141.......................................................................................

S.......................................................................................Sliding Battery 18,5 V/2,25 Ah Li-Ion 93-95.......................................................................................Small jaw assembly 114; 125-127; 131; 133.......................................................................................Special length tube packages 142; 147.......................................................................................Setting tools for lock bolts 8; 66; 148-154.......................................................................................Swivel air connector 103; 105.......................................................................................Setting process monitoring 11; 98; 99; 105; 110; 115; 117; 122; 138; 139; 144; 145.......................................................................................SN2 8; 67; 68; 69; 75.......................................................................................SolarGrip® 8; 13; 42; 43; 85;.......................................................................................Special blind rivets 13; 53-55......................................................................................Standard pistol 140.......................................................................................

index

790 1302

GermanyGESIPA Blindniettechnik GmbHNordendstraße 13–3964546 Mörfelden-WalldorfT +49 6105 962 0F +49 6105 962 [email protected]

USAGESIPA Fasteners USA, Inc.Action Tools Division126 Quality Drive Mocksville, NC 27028T + 1 336 751-75 55F + 1 336 751-15 [email protected]

France GESIPA SASBP 5539, rue Georges Méliès26000 ValenceT +33 4 757569 21/22F +33 4 757569 [email protected]

SpainGESIPA Fijaciones S.A.Pol. Txako Edif. 3 / Pab. 548480 Arrigorriaga (Vizcaya)T +34 946712662F +34 [email protected]

IndiaGESIPA c/o Indo-Schöttle Auto Parts Pvt. Ltd.Gat N° 378/287/389, Village Urawade, Taluka MulshiDit. Pune – 412 115, Maharashtra State, IndiaT +91 20 325 400 50F +91 20 667 405 [email protected]

Great Britain GESIPA Blind Riveting Systems Ltd.Dalton Lane, KeighleyWest Yorkshire, BD 214JUT +44 1535 212200F +44 1535 [email protected]

AustriaGESIPA Blindnietvertriebs-gesellschaft m.b.H.Biróstraße 191230 WienT +43 1 6160 866 0F +43 1 6160 869offi [email protected]

China GESIPA c/o SFS intec Co, Ltd5/F, Bihua Bldg, 3 Jinxiu Rd, Guangzhou Development District Guangzhou, China, 510730 T +86 20 82221305 F +86 20 82221306 [email protected]

HungaryGESIPA Hungary Kft.Vásártér 189241 JánossomorjaT +36 96 517892 F +36 96 [email protected]

Czech Republic GESIPA CZ, s.r.o.Hnevkovského 30/6561700 Brno-KomárovT +420 543 212950F +420 543 [email protected]

PolandGESIPA Polska Sp.z.o.o. ul. Sikorskiego 5 05-119 Legionowo T +48 22 7743 040 F +48 22 7743 853 [email protected] www.gesipa.com.pl