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Be the leading Oil & Gas Engineering and Construction Service Provider in West Africa
A SUBSIDIARY OF THE CHROME GROUP, AN INDEGINOUS COMPANY WITH A GLOBAL PERSPECTIVE.
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Vision of KAZTEC:
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SIGNIFICANCE OF HAZOP/HAZID STUDIES FOR AN OIL AND GAS EPC PIPELINE AND PROCESS FACILITIES PROJECT
PROJECT PAPER PRESENTATION
Presented BY:ANTHONY IZEGAEGBE– PROJECT ENGINEER (Civil)
ON
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PROFESSIONAL HAZARDS:
Every Project has its associated difficulties. Hence professional Hazards are inevitable.
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WE NEED TO KNOW THAT:
Hence, Planning positions you to deal with obstacles (Hazards).
HAZOP MEANS:
HAZOP (Hazard and Operability Study)
Its a risk analysis tool which is used to identify
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abnormalities and its causes and consequences inmore complicated or comprehensive processesor operations. In simple words,
to avoid hazardous unwanted incidentswhich may give rise to operability problems and may be significant in terms of damage to;Life (death or injuries),
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Environment (environmental impact) orProperty (fire, unsafe structures, collapse).
A STUDY THAT HELPS
MEANING OF HAZOP STUDY – CONT’D
HAZOPstudy is a structured and systematic examination of
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a planned or existing process operation in order toidentify and evaluate problems that may represent risks to personnel or equipment, or prevent efficient operation.
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HAZOP A HAZOP study is a widely used method for the identification of hazards
A HAZOP is a rigorous and highly structured hazard identification tool
It is normally applied when PFDs and P&IDs are available
The plant/process under investigation is split into study nodes and lines and equipment are reviewed on a node by node basis
Guideword and deviation lists are applied to process parameters to develop possible deviations from the design intentHAZOP RESULTS IN A VERY SYSTEMATIC ASSESSMENT OF HAZARDS
(HISTORY AND DEVELOPMENT):
The HAZOP study methodology was first introduced by engineers from ICI chemicals in the mid-1970s.
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ICI – IMPERIAL CHEMICALS INDUSTRIES
After over 25 years usage it is firmly established as the most widely used technique for identifying deviations fromdesign intent and assessing the potential consequences.
(HISTORY AND DEVELOPMENT):
The HAZOP technique was initially developed to analyze chemical process systems,
ALSO;
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but has later been extended to other types of systems and also to complex operations and to even software systems.
That leads us to
HAZOP STUDY – CONT’DWHEN TO PERFORM HAZOP STUDY?The HAZOP study should preferably be carried out as early
On the other hand; to carry out a HAZOP we need a rather complete design.
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in the design phase as possible - to have influence on the design.
As a compromise, the HAZOP is usually carried out as a final check when the detailed design has been completed.
HAZOP STUDY – CONT’D
A HAZOP study may also be conducted
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On an existing facility to identify modifications that should be implemented to reduce risk and operability problems.
HAZOP STUDIES MAY ALSO BE USED MORE EXTENSIVELY, INCLUDING:
1. At the initial concept stage when design drawings are available (conceptualization stage).
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2. When the final piping and instrumentation diagrams
(P&ID) are available.
WHEN TO PERFORM OF HAZOP STUDY – CONT’D
3.During construction and installation to ensure that recommendations are implemented
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4.During commissioning
5.During operation to ensure that plant emergency and operating procedures are regularly reviewed and updated as required.
HAZID:
HAZID means (Hazard Identification)
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It’s a general risk analysis tool for earlyidentification of hazards or threats, where the purpose is to identify possible unwanted incidents within a discipline, operation or area.
HAZID:
These possible incidents are classified with respect to consequences and probability.
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Measures are then implemented in order to reduce the risk to an acceptable level.
UNWANTED INCIDENTS
That leads us to
HAZID STUDY – CONT’DWHEN TO PERFORM HAZID STUDY?HAZID studies follow a very similar format to HAZOPs, although a different set of guidewords are used.
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HAZIDs are usually conducted prior to the start of detailed design of a process and are typically used to identify major hazards likely to impinge on the process under review.
HAZID STUDY – CONT’D
Typical HAZID guidewords or phrases can include:
HAZID, GUIDEWORDS
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Fire,Explosion,Dropped loads,Environmental conditions andHuman factors.
A HAZID is sometimes known as a HAZOP I study.
SOMETIMES, THAT MEANS THEY CAN BE USED INTERCHANGEABLY DEPENDING ON THE TERRAIN AND CIRCUMSTANCES.AS FAR AS I KNOW
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TYPES OF HAZOP STUDY
TYPES OF HAZOP STUDY – CONT’D
This HAZOP technique was originally developed to assess plants and process systems.
PROCESS HAZOP
HUMAN HAZOPA “family” specialized HAZOPs. More focused on human errors than technical failures.
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TYPES OF HAZOP STUDY – CONT’D
Review of procedure or operational sequence sometimes denoted SAFOP – SAFe OPeration study.
PROCEDURE HAZOP
SOFTWARE HAZOPThis HAZOP reveals the identification of possible errors in the development of a software.
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HAZAN STUDY
The term HAZard ANalysis (HAZAN) covers a range of techniques which are, as the phrase implies,Used to analyze hazards.
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Typically, this includes analyzing the consequences of hazards and the safeguards for hazard prevention and / or mitigation. Many hazard techniques have been developed for a variety of different end requirements.
HAZAN STUDY - CONT’D• Those that have gained most
widespread use are:
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• Fault Tree Analysis (FTA)
• Event Tree Analysis (ETA)
• Failure Modes, Effects and Criticality Analysis (FMECA)
HAZAN STUDY SOFTWARE RELATED PACKAGES
- “Risk Spectrum PSA Professional” by Relcon
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- “PHA Professional” by Dyadem,
- “Fault Tree Plus” by Isograph and
- “RAMP” by Advantage.
HAZOP/HAZID MANAGEMENTDuring the development of a large upstream oil and gas project, there is a need for third party reviews.
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This might be in the form of a hazard and operability study (HAZOP) and hazard identification (HAZID) study, or in the form of process design reviews, safety reviews and so forth.
HAZOP AND HAZID FACILITATIONRisk Assessment Workshops can be conducted at all phases of the Oil and Gas EPC Pipeline or
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Process facility project’s life-cycle to identify potential hazards associated with a system(s) and initiate appropriate control measures to either eliminate them, or reduce their risk to a level that is acceptable.
HAZOP AND HAZID FACILITATIONWorkshop results can be captured in a hazard log, or hazard tracking system (such as SITREP) for easy translation into a post workshop action plan.
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Well facilitated risk assessment workshops can ensure the effective engagement and input of all stakeholders, produce coherent and practical action plans, and minimize the risks to project cost and schedule.
SIGNIFICANCE OFHAZOP / HAZID STUDIES
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THEREFORE FOR AN OIL AND GAS EPC PIPELINE AND PROCESS FACILITIES
PROJECT.
ITS SIGNIFICANCE THEREFORE
1. The hazards of the processIDENTIFIES THE FOLLOWING:
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2. The identification of any previous incident which had a likely potential for catastrophic consequences in the workplace.
3. Engineering and administrative controls
ITS SIGNIFICANCE THEREFORE
4. Consequences of failure of engineering and administrative controls
IDENTIFIES THE FOLLOWING:
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5. Facility siting6. Human factors and7. A qualitative evaluation of a
range of the possible safety and health effects of failure of controls on employees in the workplace.
ITS SIGNIFICANCE THEREFORE8. A good HAZOP study is also used as an input for proceeding with Layers of Protection Analysis.
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It must be remembered that a good HAZOP study is only as good as the skills of the facilitator and team members.
HAZOP/HAZID OUTCOME1. Improvement of system(s) or operations– Reduced risk and better contingency– More efficient operations2. Improvement of procedures– Logical order– Completeness3. General awareness among involved
parties4. Team building – strengthening, exposure
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ADVANTAGES Systematic examination
Solutions to the problems identified may be indicated
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Multidisciplinary study Utilizes operational experience
Covers safety as well as operational aspects
ADVANTAGES
Considers operational procedures Covers human errors
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Study led by independent person
Results are recorded
And with that,