www.siemens.com/sinamics-g120
SinamicS G120Multimedia Training Package
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Required System Configuration CD-ROM
• Processorwithmin.2GHz(dualcorerecommended) • 1024MBRAM • Graphicscard(min.256MBmemoryrecommended) • Screenresolution:1280x1024px • OperatingSystems: Microsoft®Windows™XP(ServicePack2orlater) Microsoft®Windows™Vista Microsoft®Windows™7
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ThisbookletcontainsthesameinformationastheattachedCD.Still,wehighlyrecommendtoworkthroughthelearn-ingprogrambeforeconsultingthebooklet.Themultimediatutorialisacomfortableandeasytounderstandintroduc-tion to the converter family SINAMICS G120.
04/2012 6FC5095-0AA85-0BA0
SinamicS G120Training Booklet
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Materials and tools
Thecomponentslistedbelowarepresentedinthisbooklet.Totestyourknowledgeontheactualproduct,youhavethechoicebetweenthefollowingorderalternatives:
Training case
Product
• SINAMICSG120trainingcase*
Order no.
6ZB2480-0CJ00
Single components
Product
• SINAMICSG120PM240-2FSA0.55kW
• SINAMICSG120CU240E-2
• Motor(0.55kW)
• SINAMICSPCConnectionKit-2
• SINAMICSBOP-2
• IntelligentOperatorPanelIOP
• Screeningkit2
Order no.
6SL3210-1PE11-8AL0
6SL3244-0BB12-1BA1
1LA7096-4AA10
6SL3255-0AA00-2CA0
6SL3255-0AA00-4CA1
6SL3255-0AA00-4JA0
6SL3264-1EA00-0HA0
Optional components
Product
• IOP/BOP-2doormountingkit
Order no.
6SL3256-0AP00-0JA0
In addition, you will need the following equipment:
• PCwithUSBinterface • Switches–commerciallyavailable* • Potentiometer–commerciallyavailable* • VariousM4screwsandnuts(lengthdependsoninstallationlocation)withsuitablescrewdriver/
wrench–commerciallyavailable*
* The training case is a complete demo station including a motor, the power module of the converter, switches, lights and a 230 V power supply connection.
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Safety instructions
Validity
Theseinstructionsapplytothefollowingconverter:
Product
SINAMICS G120
Prerequisites
YouareproficientinworkingwiththeMicrosoft®Windows™operatingsystem. Youareconversantwiththeprinciplesofelectronicsandelectricalengineering.
Warning
Dangerous currents and voltages! The equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts.Non-compliancewiththewarningsorfailuretofollowtheinstructionscontainedinthedocu-mentationcanresultinlossoflife,severepersonalinjuryorseriousdamagetoproperty.
Takeparticularnoticeofthegeneralandregionalinstallationandsafetyregulationsregardingworkondangerousvoltageinstallations(e.g.EN50178)aswellastherelevantregulationsregardingthecorrectuseoftoolsandpersonalprotectiveequipment(PPE).
Qualified Personnel
Thedevice/systemmayonlybesetupandusedinconjunctionwiththisdocumentation.Commission-ing and operation of a device/system may only be performed by qualified personnel. Within the con-textofthesafetynotesinthisdocumentation,qualifiedpersonsaredefinedaspersonswhoareauthorizedtocommission,groundandlabeldevices,systemsandcircuitsinaccordancewithestab-lished safety practices and standards.
Disclaimer of Liability
DependinguponthefirmwareandsoftwareversionoftheControlUnit,oftheOperatorPanelandoftheSTARTER,themasks,symbolsandmenusmaydiffer.Wehavereviewedthecontentsofthispubli-cationtoensureconsistencywiththehardwareandsoftwaredescribed.Sincevariancecannotbeprecludedentirely,wecannotguaranteefullconsistency.However,theinformationinthispublica-tionisreviewedregularlyandanynecessarycorrectionsareincludedinsubsequenteditions.
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Welcome to the SinamicS G120 Tutorial for First Time Users. This tutorial will help acquaint you simply, quick-ly and comfortably with the frequency converter. We’ll take you step by step through installation, setting parameters and initial start-up. We recommend that you don’t skip any chapters.
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Converter family SINAMICS G120 08–21
1.1 Components PowerModule 12
ControlUnit 13
OperatorPanel2(BOP-2/IOP) 14
1.2Mountingandwiring PowerModule 15
ControlUnit 18
OperatorPanels(BOP-2/IOP) 20
Operator Panels BOP-2 and IOP 22‒41
2.1 Basic functions The BOP-2 display 24
Menu structure 25
2.2WorkingwithBOP-2 Parameter list 27
Operating pattern 27
Function buttons 29
2.3Quickcommissioning Resettingtheconverter 30
Setting the control mode 31
Selecting line frequency 31
Entering motor data 32
Specifying application parameters 33
Saving and restoring data 35
2.4 Intelligent Operator Panel The device 37
WorkingwithIOP 38
STARTER software and PC 42‒73
3.1 Mounting and preparation CreatingaSTARTERproject 46
STARTERuserinterface 49
Loading converter data 50
3.2Parameterization Configurationwizard 54
Safety Integrated 58
Start motor data identification 62
3.3 Application cases Setting setpoint specifications 65
Saving data 67
Restoringfactorysettings 70
Appendix Download overview 75
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This chapter will introduce the low-voltage SinamicS G120 converter. You’ll learn about the main compo-nents, hear about its structure and get some practice-oriented insight about the assembly and wiring of the frequency converter.
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Converter family
SinamicS G120
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1.1 components The SINAMICS G120 frequency converter is modular. It comprises of three basic components:
1 2ThePowerModulesupplies voltage to the motor
TheControlUnitcontrolsand monitorsthePowerModule
Converter family SINAMICS G120: Components
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3 +TheBasicOperatorPanel(BOP-2)andtheIntelligentOperatorPanel(IOP)are used to operate and monitor the converter
TheoptionalPCConnectionKit-2canalsobeusedtosetparameters,operate and monitor the converter; thekitisrequiredinordertoestablishcommunicationbetweenaPCandtheControlUnit
EachControlUnitcanbefreelycombinedwitheachPowerModule.
NOTE
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1
2
3
4
5
Power ModuleThedeviceisavailableinseveralsizes.Itspowerrangeisbetween0.37kWand250kW. ThepictureshowsthePM240-2framesizeA.
Pleasechecktheratingplate tomakesurethatthemodule also meets your requirement specifications.
NOTE
Ratingplate
Powerconnectors
Connectors/Brakingresistor
Motor connectors
PE terminals
1
2
2 5
5 4
4
3
3
Converter family SINAMICS G120: Components
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13
1
2
33
1
6
42
5
8
8
8
7
4
5
6
7
8
Control UnitTherearevariousdesignsfortheControlUnits.Theydifferprimarilyintermsofthecontrolterminalassignmentsaswellasintermsofdifferentfieldbusinterfaces.ThistutorialwillusetheexampleoftheCU240E-2ControlUnit.Itwasdevelopedforstand-aloneoperation.
Anoverviewofthevariouscontrolunit versions and their differentia-tion can be found in the official SINAMICS G120 brochure at: http://www.siemens.com/ sinamics-g120/printmaterial
NOTE
Ratingplate
DIPswitchforanaloginputsand fieldbus address
Interface for the Operator Panel(BOP-2orIOP)
Status LEDs
Terminals for digital and analog inputs and outputs
USBinterfaceforSTARTER
InterfacetothePowerModule
Fastening clips
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Basic Operator Panel 2 (BOP-2)The basic input and display device is used to operate and set parameters for the converter after being connectedtotheControlUnit.Itisoperatedbypressingthebuttonsandfeaturesasimplecommission-ingthankstothemenupromptingandthe2-linedisplay.
Intelligent Operator PanelThe Intelligent Operator Panel manages the same functions as the BOP-2 but adds several more options. Theintegratedapplicationwizard,fullgraphicaldiagnosticoverviewsandplaintextincreaseusabilitysubstantially.Itisavailableinvariousversionsandcanbeuseddrive-externallyforseriescommissioningand on-site diagnosis.
1
3
4
1
2
3
26
6
5 5
4
1
1
6 6
5 5
4 4
3 3
2 2
BOP-2 IOPSeven operating buttons
Display
Releasecatch
Doormountingscrewrecess
RS232connector
Product rating label
Graphical display
Navigationwheel
Five operating buttons
USBconnection
RS232connector
Product rating label
Converter family SINAMICS G120: Components
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Mounting of the Power Module into the switch cabinetPleaserefertothedrillingpatternaccompanyingthePowerModuleforthecorrectdrillingcentersandclearancedistancesaboveandbelowthePowerModule.
1.2 mounting and wiringBeforestartingassembly,checktoensurethefollowingconditionshavebeenmet: • Allrequiredcomponents,toolsandsmallpartshavebeenprepared • Allrequiredcablesandlineshavebeenlaidinaccordancewithspecifications • Allminimumclearancesarebeingobserved
Normally the motor and converter areselectedinsuchawaythatthey match each other. This is also thecaseinourexample.However,the data from the rating plate of the motor are important for the initial start-up of the converter.
NOTE
The 5 Safety Regulations must be strictly observed
• Disconnect • Secureagainstunintentionalrestart • Verifythatitisfreeofvoltage • Groundandbypass • Coverandshieldanyadjacentliveparts
Exampleof drilling pattern
36.5 mm (1.44")
62.3mm (2.45")
5.3
5 m
m (0.2
1")
18
6 m
m (7.3
2")
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Connecting the Power Module to the motorDependingontheoperatingenvironment,differentcablelengthlimitsarerequiredfortheconnectionbetweenthePowerModuleandmotor.Unshieldedcablesupto100minlengtharepossibleinindus-trialelectricalnetworks.
ThemotorandPowerModulearenowconnected.
Theelectricalwiringisnowcomplete.
Wiring the Power Module
• ConnectthephasesandtheearthconductortotheterminalsU2,V2,W2andPE
Wiring the motor
• Unscrewthecovertotheterminalboxonthemotor(theinsidecoverofSiemens’motors illustratesthepossiblewiringfortheStarconnectionandtheDeltaconnection) • Removethebridgerailsfromtheconnectingblockandloosenthescrews • Placethebridgerailsontheterminalblockandscrewthemintoplace(dependingonthe typeofconnectionsrequired–StarorDelta,inthisexampleaStarconnectionisshown) • InsertthecablesfromthePowerModulethroughtheopeningoftheterminalboxtothemotor • ConnectthePEconnectionfirst • Slidethephasesinaccordancetothephaseassignmentintheconnections • Replacetheterminalcoverandensureitissecuredwiththefourscrewstotherequiredtorque
Wiring the power supply
• ConnectthephasesandtheearthconductortothepluggableterminalclampsL1,L2,L3andPE
1
2
3
Converter family SINAMICS G120: Mounting and wiring
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Motor lines represent interfering transmitters.Asaresult,youshould use shielded cable in order to meet the corresponding elec-tromagnetic compatibility condi-tions. The cable lengths that are actually possible depend upon the following: ‒ Operating environment ‒ Converter being used ‒Reactorsandfiltersused ‒ Shielded or unshielded cable
In order to meet Class A electro-magnetic compatibility require-ments,youneedafilterandashieldedcable(max.length:25meters). ThedepictedexampleshowsaStar connection. The rating plate provides information about the correctcircuitdata:e.g.230/400V∆/Y means that you are connec-tingthemotorinYwitha400Vnetwork.
NOTE
3
1
2
2
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Attaching the Control UnitConnecttheControlUnitwiththefasteningclipsonthebottomofthePowerModuleandthenpress theupperedgeoftheControlUnitagainstthePowerModuleuntilthelockingdevicesnapsintoplace.Beforewiringthecontrolterminals,theterminalcoverhastobeopened.
Thewiringisnowcomplete.
Wiring the control terminals in the CU240E-2
The potentiometer: • Attachthepositivepoleofthesupplyvoltageto1 • Attachthenegativepoleto2 • Wiretheoutputofthepotentiometerarmto3 • Closethecircuitbyconnecting4withnegativepole2
On/Off,Reverse,andResetbuttons: • Wirethebutton’spowersupplyto9 • Attachtheassociateddigitalinputstoterminals5,6and7 • Toclosethecircuit,connect28and69to34
Indicator lamps: • Connect9with20and21toattachthepowersupplyfortheLEDs • WiretheFaultsLEDtodigitaloutput19andtheWarningLEDtodigitaloutput22 • Connectthenegativepoletoterminal28
Display for frequency output: • Connectthepositivepoleto12 • Connectthenegativepoleto13
1
2
3
4
General procedure for wiring with the cage clamp mechanism
• Slidethewireintotheterminalopening • Theinnerclampopensslightlyandsnapsthewiretightlyintoplace
Thewireisnowfirmlyattached.
• Toreleasethewirepressascrewdriverontothelever • Removethewire • Withdrawthescrewdriverfromtheterminal
Converter family SINAMICS G120: Mounting and wiring
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4
1
3
2
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Mounting the Operator Panels (BOP-2 or IOP)
• RemovethecoveroftheRS232connectionbyliftingitupandslidingittotheside • PlacethebottomedgeoftheIOP/BOP-2intothelowerrecessoftheControlUnithousing • PushtheIOP/BOP-2towardtheControlUnituntiltherelease-catchclicksintoplace
1
2
2
1
Converter family SINAMICS G120: Mounting and wiring
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Mounting the IOP or BOP-2 in a cabinet doorTheoperatorpanelscansimplybemountedinacontrolcabinetdoorwithjustafewmanualoperationsusingtheoptionallyavailabledoormountingkit.DegreeofprotectionIP55/ULtype12isachievedwhenmountingtheminthecontrolcabinetdoor.
Door panel
Seal
Doormountingbracket
Screws
D-typeretainingscrews
Mounting the IOP IdenticalmountingwithBOP-2
43
1
2
5
1
2
3
4
5
Congratulations!Yourconverterisnowreadyforoperation. Afterassemblyiscompleted,theconverter’sparametersmustbesetup,i.e.,youmustgivethe converter the specific characteristics of the attached motor.
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in this section, you will learn more about the usage of Operator Panels to control the converter locally on-site. You’ll learn how to use the Basic Operator Panel 2 (BOP-2) to set up parameters for the converter and the attached motor and how to operate the converter with the BOP-2. Then, you will learn how to use the intelligent Operator Panel (iOP) to your advantage.
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Basic Operator Panel (BOP-2) intelligent Operator Panel (iOP)
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Menu bar indicates the selected menu function (seepage25)
Provides information about the selected functionality or displays the actual value
Displays the values
Operator Panels BOP-2 and IOP: Basic functions
Inthistutorial,weintroduceanapplicationthatisbasedon“V/fcontrolwithlinearcharacteristiccurve”. This control method is typically applied for conveyor belt applications. We recom-mendthatyouworkthroughtheexamplewehavepresentedhereinordertofamiliarizeyourselfwithsettingupparametersforaconverter.
NOTE
2.1 Basic functionsThe Operator Panel is the input and display instrument for controlling the converter. It is used in stand-aloneoperation,i.e.,locally,onthedevice,integratedinthecabinetdoororashandheldversionforseriessetup(IOP).
The BOP-2 display
TheBOP-2isusedtocommission,diagnose(troubleshoot)anddisplaythestatusoftheconverter.Upto2 status values can be simultaneously and continuously monitored. It features a simple navigation using atransparentandwell-structuredmenuandclearlyassignedoperatorkeys.
1 2
1
2
3
3
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MONITORING
The actual status of the converter/motor system is dis-played
CONTROL
Setpoint,JogandReversemodecanbeactivated
DIAGNOSTICS
Faultsandalarmscanbeacknowledged,historyandstatus is displayed
PARAMETER
Parametervaluescanbeviewedandchanged
SETUP
Basic commissioning of the converter can be per-formed
EXTRAS
Additional functions such as saving and copying data sets into and from the BOP-2 can be performed
1
1
4
2
5
3
62
3
4
5
6
Menu structure
Whenmovingthemenubartothefollowingmenufunction,thefollowingapplies:
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26 Operator Panels BOP-2 and IOP: Working with BOP-2
ESCkey–Takesyoubacktothe previous screen
Upkey–Changeselection
Downkey–Changeselection
OKkey–Confirmtheselection
OFFkey–Stopsthemotorinmanualmode
HAND/AUTOkey–SwitchesthecommandsourcebetweenHANDandAUTOmode
ON/RUNkey–StartstheMotorinmanual mode
2.2 Working with BOP-2TheBOP-2hasgotsevenbuttons.ForsetupandparameterizationonlytheUPandDOWN,OKandESCbuttonsarerelevant.TheON,OFFandHAND/AUTOkeysareneededforlocaloperation.
1
4 7
6
5
4
3
1
2
2
3
5 6 7
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• PressUPtoaccessthenextparameter • Inthiscase,P3appears(Pmeansthatyoucanchangethevalueofthisparameter) • PressOKtoedittheparameter • UsetheUPandDOWNbuttonstoadjustthevalue • ConfirmthevaluebypressingOK
Operating pattern
• PressESCtoenterthemenuselection • UsetheUPandDOWNbuttonstomovethemenubartoPARAMSandpressOK • PressOKtoselecttheStandardLevel
Parameter listTobetterunderstandthefunctionalityofthebuttons,youshouldbeacquaintedwiththeoperating pattern: The Basic Operator Panel gives you access to a parameter list. Stored behind the parameters are parametervaluesthatcontroltheoperationofthemotor.However,notallthenumbersareassigned.
Thefirstparameternumberthatappearsisdisplayedontheleftsideofthescreen:r2(rstandsforreadonlyandmeansthatyoucanonlyreadthisvaluebutcannotchangeit).Ontherightside,theparame-tervalueoftheselectednumberisshown.
Exa
mp
le
Ifyouwanttochangeanyparam-eterusingtheparameterlist,youare requested to choose a filter level(StandardorExpert).TheStandard Level limits the avail-ableparameters,thuslimitingtheriskofdangerousparameters.TheExpertLevelgivesaccesstoall parameters.
NOTE
Exa
mp
le
ESC
ESC
OK
OK
OK
OK
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28 Operator Panels BOP-2 and IOP: Working with BOP-2
Example for index parameters
• PressingOKtakesyouto[00] • UPtakesyouto[01],DOWNbackto[00] • Decideforanindexnumberofyourchoice • PressOKagaintoedittheindex • Thevaluestartsflashing • AdjustthevaluebypressingUPandDOWN • ConfirmbypressingOK
Someparametersstoremorethanonevalue.Inthiscase,pressingOKdoesnottakeyoudirectlytothevalue,buttoanindexthatisdisplayedinbrackets[00]abovetheactualvalue.
Exa
mp
le
OKOKOK
A complete list of all parameters can be found in the “Parameter Manual:ControlUnits–CU240E/B-2”asadownloadat:http://support.automation. siemens.com/WW/view/en/49946755 Ifyouwanttoadjustanyblink-ing/active value digit by digit (usingtheUPandDOWNbuttonmightjusttaketoolong),youcanalwayspresstheOKbuttonlongerthantwoseconds.Afterreleasingthebutton,youcanchange any single digit by using thebuttonsOK(movetonextdigit),ESC(movetopreviousdigit),UP(increasevalue),andDOWN(decreasevalue).
NOTE
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Function buttons
Withthefunctionbuttons,youcanactuallyoperatethemotor.TheHAND/AUTObuttonchangesthecommandsourcebetweentheBOP-2(HAND)andfieldbus(AUTO).Ahandiconappearsinthescreento indicate HAND mode is active.
• InHANDmodetheONandOFFbuttonsareenabled • InAUTOmodetheONandOFFbuttonsaredisabled • IfHANDmodeisactive,pressingtheHAND/AUTObuttonwillswitchtheconvertertoAUTOmode • IfAUTOmodeisactive,pressingtheHAND/AUTObuttonwillswitchtheconvertertoHANDmode • ChangingHANDtoAUTOmodeispossiblewhilethemotorisstillrunning
Screen Icons
The BOP-2 displays a number of icons at the left-hand side of the display to indicate the actual state of the converter.
• Commandsourceauto/hand
• Converterstatusrunning
• JOG
• Fault/Alarmsactive
A detailed list of the Fault and Alarm messages can be found in the “Parameter Manual: Control Units–CU240E/B-2”asadown-load at: http://support. automation.siemens.com/WW/view/en/49946755
NOTE
JOG
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Starting quick commissioning
• PressESCtoenterthemenuselection • UseUPandDOWNtomovethemenubartoSETUPandpressOK • Thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence
Resetting the converter
• PressOKwhiletheBOP-2showsRESET • PressUPorDOWNtochangethevaluetoYES • PressOKandwaituntiltheBUSYsigndisappears • Nowallvaluesareresettothefactorysetting
Operator Panels BOP-2 and IOP: Quick commissioning
Any step of the commissioning wizardcanbeskippedbypress-ing the DOWN button. Going backonestepcanbedonebypressingtheUPbutton.Bycon-firmingonestepwithOK,thescreenwillautomaticallydisplaythenextparameterinthecom-missioning sequence.
NOTE
2.3 Quick commissioningThefollowingdescriptionsshowhowtosetupthedriveusingthequickcommissioningwizard integrated in the BOP-2.
Quickcommissioningbeginsnow.Itwillhelpyousetallrelevantparametersstepbystep.Parametersthatarenotrelevantwillbeskippedautomatically.Thus,youadjustthefactorysettingsofyourcon-verter to the requirements of your motor.
OKOK
ESC OK
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Setting the control mode (P1300)
Inourexampleitisassumedthatyourconverterandthemotorarenew.Asaresult,aseriesofpreparatorystepsarerequired,e.g.selectingthecontrolmode.Thisisindicatedbytheparameternumber1300.‘V/fcontrolwithlinearcharacteristiccurve’isdefinedbythefactorysetting.
• PressOKtomodifytheparametervalueCTRLMOD • Theupperrowshowsthecontrolmodeassociatedtotheactualparametervaluebelow • ChooseyourdesiredcontrolmodevaluebypressingUPorDOWN • Seehowthecontrolmodenameintheupperrowchangesaccordingly • PressOKifthedesiredcontrolmodeisdisplayed
Selecting line frequency (P100)
Thenextparametersequencesetsthelinefrequencyoftheregioninwhichthemotorisbeingused.Inourexample,thisisEurope.
• PressOKtomodifytheparametervalueEURUSA • Set0forEurope(50Hz)(1representstheUSlinefrequencyof60Hz) • ConfirmthevaluebypressingOK • Thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence
The applicable line frequency can be also found on your motor plate(seechapter“Enteringmotordata”).
NOTE
OKOK
OKOK
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2.0 HP
3.55-3.552.05-2.05
84.5%84.5%86.5%
NOM.EFF
K
AV380 - 420660 - 725
CL
IP55 E0807/0496382_02 003
IMB3
UNIREX-N340°C Tamb Th.Cl. 155(F)25 kg
Design ATEFCMG1-12 NEMASF 1.15 CONT60Hz:
Intervall: 4000hrs
IEC/EN 60034 100L3~Mot. 1LE10011AC434AA0
6206-2ZC36206-2ZC3Bearing
DENE 11g
15g
D-91056 Erlangen
-20°C
Y400
460690
V970970
1175
rpm0.730.730.69
PF
3.15
3.52.05
A kWHz50
6050
1.5
1.51.5
Operator Panels BOP-2 and IOP: Quick commissioning
Ifyouwanttoadjustanyflash-ingvaluedigitbydigit(usingtheUPandDOWNbuttonmightjusttaketoolong)presstheOKbut-tonlongerthantwoseconds.Afterreleasingthebutton,youcan change each single digit by usingthebuttonsOK(movetonextdigit),ESC(movetoprevi-ousdigit),UP(increasevalue)andDOWN(decreasevalue).
NOTE
1 2 3 4 5
1
3
2
4
5
P304=MOTVOLT=Motorvoltage
P100=EURUSA=StandardIECorNEMA
P305=MOTCURR=Motorratedcurrent
P307=MOTPOW=Motorratedpower
P311=MOTRPM=Motorratedspeed
The line frequency has been set already inthebeginningofquickcommissioning(seepage31.)
Entering motor data
Inthenextstep,theconverterisadjustedtothemotor.Themotordatacanbefoundonthemotor’srating plate. Please set the values according to the plate.
• PressOKtoeditthemotorvoltagestoredunderP304 • Thepresetmotorvoltageof400voltsisdisplayed • LeavethevalueandconfirmbypressingOK
OKOKOK
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Activating pre-defined settings (P15) e.g. for command and setpoint source
• PressOKtoactivatemacroparameterizationMAcPAr • Macro12(StdASP)isdisplayed,itdeterminesDI0forthecommandsourceandthe potentiometer for the setpoint source • LeavethevalueandconfirmbypressingOK
TheconvertercannowbeturnedonusingdigitalinputDI0. The setpoint source is specified as the potentiometer.
Motor data identificationAfterenteringthemotordata,thewizardsaskstoactivatethemotordataidentification.Thisisrecom-mendedforaliveverificationandoptimizationofthedatathatyouhaveentered.Themotordataiden-tificationinitiatesa“measurement”oftheconnectedmotor.Intheprocess,thedatapreviouslycalcu-lated in the converter are compared to the actual motor data and adapted to one another.
Specifying application parametersInthenextstep,pre-definedsettingsfortheconverter’sinterfacescanbeactivated.Thisisstoredinparameternumber15andindicatedbyMAcPArformacroparameterization.Forexample,theconverteroffers different pre-defined macros for setting the command and setpoint source.
Activating motor data identification (P1900)
• PressOKtoconfirmMOTID • Changethedisplayedvalueto1bypressingUP
Motor data identification does only start after the basic commissioning sequence has been completed andthemotorisswitchedonthefirsttime!
OK
OK OK
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34 Operator Panels BOP-2 and IOP: Quick commissioning
Completing quick commissioning
• PressOKwhiletheBOP-2showsFINISH • SelectYESandpressOKagain
Thevaluesaredisplayedinseconds.Inbothcases,thetimesindicatedshouldnotbetooshort,becausethis might result in an alarm.
Theconverterisnowparameterizedoptimallytoyourapplicationandmotorspecifications.Nowmotordataidentificationshouldbeper-formedtofinalizethecommissioning.Thiscanbedonebyswitchingonthemotor.Atthemoment,commandsourceissettodigitalinputDI0.StartthemotorwithturningonDI0.
Minimum frequency, ramp up and ramp down time (P1080)
• SettheminimumfrequencyunderparameterMINRPM • PressOK(ParameterMINRPM) • ChangethevaluebypressingUPorDOWN • PressOKtoconfirm
• Settheramping-uptimeunderparameterRAMPUPforaccelerationtimetomaximum frequency(P1120) • Settheramping-downtimeunderparameterRAMPDWNfortimeuntilstandstill(P1121)
Changing the value digit by digit ispossiblebypressingtheOKbut-ton longer than 2 seconds. After releasingthebutton,eachsingledigit can be changed by using the buttonsOK(movetonextdigit),ESC(movetopreviousdigit),UP(increasevalue)andDOWN(decreasevalue). Refertothe“ParameterManual:ControlUnits–CU240E/B-2”foradescription of the control modes and their corresponding parame-ter settings at: http://support.automation.siemens.com/WW/view/en/49946755
NOTE
OK OK
OK OK
OK OK
OK OK
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TheBasicOperatorPanel2canalsobeusedtomakeavarietyofotheradjustmentstoyourapplication.Pleasenotethatanoverviewoftheparameter numbers can be found in the Operating Instructions: Con-trolUnitsCU240E-2.
Motor data identification
• StartthemotormanuallybyusingdigitalinputDI0 • Themeasuringprocessissetinmotion • Whenfinished,themotorswitchesoff • BOP-2indicatesthatthemeasuredvaluesarenowbeingconvertedintodata
Saving parameter sets from converter to BOP-2
• NavigatewiththemenubartothefunctionEXTRAS • PressOK • PushtheDOWNbuttonuntilTOBOPappears • PressOK
Copying parameter sets from BOP-2 to converter
• NavigatetothemenuEXTRAS • PressOK • PushtheDOWNbuttonuntilFROMBOPappears • PressOK
Saving and restoring dataSavingdataindifferentlocationisimportant.TheEXTRASfunctionallowsloadingparameterdatafromthe converter memory to the BOP-2 and vice versa.
The BOP-2 can be mounted or removed at any time. The device is not necessary for ongoing operation.
NOTE
OKOK
OKOK
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36 Operator Panels BOP-2 and IOP: Intelligent Operator Panel
2.4 intelligent Operator PanelWiththeIntelligentOperatorPanel,youcansettheinverterparameters,puttheinverterintooperation,monitortheongoingoperationofthemotor,andgetvaluableinformationaboutfaultsandalarms.Allthesefunctionscanbeaccessedwithoutexpertknowledge.Themainadvantagesareasfollows:
Fast commissioning without expert knowledge
• Simplecommissioningofstandardapplicationsusingapplication-specificassistants,no knowledgeofparameterstructurenecessary • Usercustomizedparameterlistswithreducedparametersets • Simplelocalcommissioningusingthehandheldversion • Fastmultiplecommissioningwithclonefunction • Commissioningwithoutdocumentationbyusingtheintegratedhelpfunction
Minimization of maintenance time
• Diagnosiswithcleartextdisplay,withoutdocumentationusableonsite • Simpleupdateoflanguages,applicationassistantsandfirmwareusingthe integratedUSBconnection • Integratedcleartexthelpfunctiontoreadandresolvefaultmessagesandreasonslocally
High usability, intuitive handling
• Direct,manualcontrolofthedrive–simpleswitchingfromlocaltoremoteoperation • Intuitivemenunavigationusingwheel-clickinterface • Graphicaldisplayfori.e.statusvaluesinvertical-barcharts(forexamplepressureorflowrate) • Statusdisplaywithfreelyselectableunits–displayofreal,physicalvalues
Flexible usage
• Availablefordirectcontrolunitmounting,fordoormountingorashandheldversion (dependingonfrequencyconvertertype) • Simpleandfastmechanicalandelectricaldoormounting • Handheldusableforalargevarietyoffrequencyconverters • 5integratedlanguages
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1 2 3
The deviceThe IOP is a menu-driven device. Its functionality is structured by three options:
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The display
Allnecessaryinformationisuser-friendlydisplayedinplaintextoricons.Thedisplayediconsareshownatthetopright-handedgeofthedisplay.Theyindicatevariousstatesoftheconverter.
• Commandsourceauto/hand
• Inverterstatusready/running
• Fault
• Alarmpending
• BatteryconditionFullyCharged/Discharged
[Wizards]Assistsyoutosetupstandardapplications
[Control]Allowsyoutochangesetpointvalue,turningdirectionactivatesthejogfunctioninreal-time
[Menu]Givesyouaccesstoallpossiblefunctionalities
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Working with IOPTheIOPisoperatedmainlybyusingthepush-wheel.Thefiveadditionalbuttonsmakeitpossibletodisplaycertainvaluesortoswitchbetweenmanualandautomode.Thebuttonsarecalled:ONkey,OFFkey,ESCkey,INFOkeyandHAND/AUTOkey.
Turning changes the selection Pressing confirms the selection
Starts the motor in manual mode
Stops the motor in manual mode
Takesyoubacktothepreviousscreen
Displays additional information
SwitchesthecommandsourcebetweenHANDandAUTOmode
TheHAND/AUTOfunctionworksidentically to the one imple-mented in the BOP-2. After start-ingthemotorwiththeONbut-ton,youcanchangethesetpointspeed by navigating to CON-TROL/SETPOINTandturningthewheel(righttoincreasespeed,lefttodecreasespeed).
NOTE
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Operator Panels BOP-2 and IOP: Intelligent Operator Panel
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Onthetopofthescreen,youcan see numbers that indicate thepresentstepofthewizardthatyouarein.2/15forexamplemeans that you are in step 2 of 15.
NOTE
Example: Basic commissioning
• UsethewheeltohighlightthewordWIZARDS • ConfirmbypressingOK • NavigatetoBASICCOMMISSIONINGbyturningthewheel • ConfirmbypressingOK
The wizardsThereareseveralwizardswhichallowyoutosetupvariousfunctionsandcommissiontheconverter.Theynavigateyouinteractivelythroughtheparameterizationofstandardapplications.Thewizardsareaccessedfromthewizardmenu,atthebottom-leftofthestatusscreen.
Nowthewizardwillguideyoustepbystepthroughthebasiccommissioningprocessbypresentinganumberofscreenswhereyoucanchoosethenecessaryoptionsandvalues.Attheconclusionofthebasiccommissioningprocess,thedatacanbesavedtotheconvertersmemory,andcalculationofmotorand control data is started.
• AlwaysusethewheeltoselectanoptionandpressOKtoconfirm • PressESCtomovebackonestep • PressINFOtoreadcontext-sensitivehelpinformation
Wizards Basic CommissioningOK OKOK OK
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Accessing diagnosticsIfyouwanttofindoutwhichinputandoutputdevicesareconnectedtotheconverter,simplynavigatetothediagnosticsmenuandselecttheI/OSTATUS.Thisoptiondisplaysalistofthedigitalandanaloginputsandoutputsoftheconverter.Inaddition,youcanmonitortheircurrentstatus.Thisisaninfor-mation screen and cannot be changed.
UsingthebuttonINFO,alwaysgives you more in-depth infor-mation on the presently high-lightedparameter,steporfeature.
NOTE
Reading the I/O status
• UsethewheeltohighlightthewordMENU • ConfirmbypressingOK • SelectDIAGNOSTICS • ConfirmbypressingOK • ChooseI/OSTATUS • ConfirmbypressingOK • ChooseSTATUSDIGITALINPUTS • ConfirmbypressingOK
YoucannowseeaclearlyarrangedoverviewofallconnectedI/Oincludingtheirstatus.
OK OK
OK OK
OK OK
OK OK
Diagnostics
I/O Status
Menu
Status Digital Inputs
Operator Panels BOP-2 and IOP: Intelligent Operator Panel
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Ifyouwanttofindoutaboutpreviousfaultsandalarms,pleasenavigatebackonelevelandselect“History”.Thiswilldis-play a list of all previous faults and alarms including the time they occurred.
NOTE
Getting information on active faults
• UsethewheeltohighlightthewordMENU • ConfirmbypressingOK • ChooseDIAGNOSTICS • ConfirmbypressingOK • SelectACTIVEFAULTS/ALARMS
Now,allactivefaultmessagesthathavenotyetbeenacknowledgedaredisplayed. Togetfurtherinformation,youcanhighlighteachoneandpressINFO.
YounowknowhowtousetheOperatorPanelstosettheparametersonyourconverterandstartitup. A further possibility is setting up the parameters using your PC or a SIMATIC programming device. Thismethodisclearerandmoreconvenient,butrequiressomewhatmorepreparationtime.
OK OK
OK
OK OK
OK
Menu Diagnostics
Active Faults/Alarms
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in the next step, you will learn how to connect your Pc or PG to the converter and how to set parameters with the STaRTER software. With STaRTER, you can also easily activate the Safety integrated functions of the drive.
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STaRTER software and Pc
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44 STARTERsoftwareandPC: Mounting and preparation
3.1 mounting and preparationTheoptionalPCConnectionKit2isrequiredtosetuptheparametersusingaPC. Thekitconsistsoftwocomponents.
1 2Connecting cable STARTERsoftwareonDVD
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Hardware preparation
• PlacetheSTARTERDVDintoyourDVDdrive • InstalltheSTARTERsoftwarebyfollowingthesetupwizard • ConnecttheUSBcabletotheControlUnit • ConnecttheotherendtotheUSBinterfaceofyourPC
TheSTARTERisalsoavailableasadownloadat:http://support.automation.siemens.com/WW/view/en/26233208
NOTE
YoumustinstalltheUSBdriverifyouareconnectingtheconverterandPCtogetherforthefirsttime.Windows7automaticallyinstallsthedriver;forolderWindowsversions,youmustconfirmtheauto-matic installation.
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Creating a STARTER project
Afterinstallationiscomplete,switchontheconverter’spowersupplyandstarttheprogram.Theprojectwizardopensautomatically.Thewizardwillhelpyoucreateyourfirstproject.
Select “Find drive units online”
Givetheprojectanameandclick“Continue”
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2
STARTERsoftwareandPC: Mounting and preparation
1 2
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Checkthat“DEVICE”issetasAccesspoint.Ifnot,choose“Accesspoint...”andset“DEVICE”inthedialogbox“SetAccessPointforAccessibleNodes”.Checkthat“S7USB”issetasinterface.Ifnot,choose“PG/PC...”.
Openthedrop-downmenu“AccessPointoftheApplication”
Choosethecommand“DEVICE(STARTER–SCOUT)-->S7USB”
In“InterfaceParameterAssignmentUsed”select“S7USB”
ClosewithOK
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The identified converter is displayed
Addtheconvertertoyourprojectwith“Insertdriveunits”
Closetheprojectwizardwith“Complete”10
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STARTERsoftwareandPC: Mounting and preparation
TheconverterisnowintegratedintotheprojecttreeandtheparameterscanbesetupusingtheSTARTERsoftware.
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STARTER user interface
Projecttree
Program menu
Toolbarwithspecialfeatures
Icon “Connect to selected target devices”
Connection mode
Workarea
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Loading converter data
Beforeyoucanloadthecurrentconverter’sdataintoyourproject,anonlineconnectionbetweenthe PC and the converter has to be established.
Clicktheicon“Connecttoselectedtargetdevices”
Settheaccesspointto“DEVICE”andplaceacheckmarknexttoconvertername
Click“LoadHWconfigurationtoPG”
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NowtheconverterdataisloadedintotheprojectandanonlineconnectionbetweenPCandconverter is established.
Thebluehighlighted“Offlinemode”changestotheyellowhighlighted“Onlinemode”
Theworkbenchareaopens
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Workbench area
Theareaprovidesadditionalinformationsuchasalarms,thetargetsystemoutputandthediagnosticsoverview.Italsostoresadditionaloperatingfeatures.
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52 STARTERsoftwareandPC: Parameterization
3.2 Parameterization Youcannowbegintoparameterizeyourconverter.
Double-clickontheconvertericonintheprojecttree
Clickon“LoadCPU/driveunittoPG”
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Double-click“Configuration”
Click“Wizard...”intheworkareaandletthewizardguideyou
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Werecommendparameterizingourexampleusingtheonlinemode.
NOTE
4
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Configuration wizard
Theconfigurationwizardguidesyoustepbystepthroughthefollowingparameters:
• Controlstructure • Defaultsofthesetpointsourceandthecommandsource • Drivesetting • Motor • Motordata • Drivefunctions • Importantparameters • Calculationofthemotordata • Summary
Byclicking“Next”yougettothenextconfigurationstep.
STARTERsoftwareandPC: Parameterization
1 2
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Start by setting the control structure
Define the command and setpoint source
Select the motor type
Input motor data corresponding to the rating plate
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Fornon-Siemensmotors,pleaseuse the motor rating plate to input the motor data.
NOTE
3 4
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Select “Identify motor data at standstill” for motor data identification
Entermaximumcurrent
Enterminimumandmaximumspeed
Enterramp-up,ramp-downtimeandOFF3ramp-downtimeemergencyshut-off
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STARTERsoftwareandPC: Parameterization
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Afterclicking“Next”,thecalculatingofthemotordatastarts.Thisconcludestheparameterizationwiththeconfigurationwizard.Youwillnowreceiveasummaryofallparametervaluesinput.Thesummarycanbeinsertedintoatextfilebypressingthe“Copytexttoclipboard”button.Finallyselect“CopyRAMtoROM”tostoretheparameterizationintheconvertersROMmemoryandclosethewindowbyclicking“Finish”.
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Safety Integrated
Ifyourconverterisusedinasafetyrelatedenvironment,westronglyrecommendperformingSafetyIntegratedengineeringusingtheSTARTER.STARTERguidesyouclearlyandeasilythroughtheprocess.Thus,theriskofwrongparameterizationisreducedtoaminimum.
AllcontrolunitsCU240E-2comewiththeSafetyIntegratedfunctionSTO(SafeTorqueOff).STOcanbeusedwhenthemotorcandeceleratetoastandstillwithinashortperiodoftime.ActivatingtheSTOfunction,immediatelyensuresthatthemotorcannotsupplyanyfurthertorque-generatingenergy.
Advantages for the user:
• Nowearingpartsthankstoelectronicshutdown • Converterremainsconnectedtothesupply,italwayssupportsfulldiagnosticscapability • Passwordprotected,nomanipulationofthefunctionpossible
STARTERsoftwareandPC: Parameterization
TheCU240E-2_FandCU240E-2_DP-FControlUnitshaveseveralSafety functions integrated. Inthiscase,noencoderisneeded.Detailed information about SINAMICS Safety Integrated are available at: www.siemens.com/safety-integrated
NOTE
STO
t
v
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Activating Safety Integrated
Browseto“SafetyIntegrated”intheprojecttree
Select “Change settings”
Choose”STOviaterminal”fromthedrop-downmenu
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Didyouknowthatextended SINAMICS Safety Integrated functionscanbeusedwithoutthe need of an encoder at the motor?Thisworldwideuniquefeature saves installation and engineeringtime,reducessys-tem costs and saves space. For further instructions consult the Safety functional manual SINAMICS G120 and SINAMICS G120C using the Siemens Prod-uctInformationSystem(Prodis)at: http://support.automation.siemens.com/WW/view/en/50736819
NOTE
3
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Ifyourconverterisconnectedtoacontroller,settheoutputsignalto“STOactive”inthecorrespondingdrop-downmenu
Clickon“extendedsettings”forfurtheradjustments
FollowtheSTARTERinstructions
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STARTERsoftwareandPC: Parameterization
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NowyourfirstSafetychannelisset.Forthesecondchanneljustcopytheparameters.Clicking“Activatesettings”concludesthesafetyengineering.Intheworkbenchareaclickon“Alarms”andpressthe“Acknowledge”buttontoactivatetheactuallysafetyfunctions.
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Start motor data identification
Openthe“Commissioning”entryintheprojecttree
Double-click“Controlpanel”intheprojecttree
Clickon“Assumecontrolpriority!”intheworkbencharea
Asetupwindowforcommandtransferopens,acceptthedisplayedvaluesandsafetyinstructions
The pending motor data identifi-cation is indicated by the mes-sage “A7991” in the alarm tab. The message tells you that motor dataidentificationwillbeper-formedafterswitchingthemotor on.
NOTESTARTERsoftwareandPC: Parameterization
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Placeacheckmarknextto“Enables”intheworkbencharea
NowtheSTARTERsoftwarehascontrolauthorityfortheattachedmotor.
Clickthegreenbuttontostartthemotor
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Motor data identification is processed. Parameter setup has been successfully completed whenAlarm7991hasdisappeared.
STARTERsoftwareandPC: Parameterization
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3.3 application cases BeforereturningcontrolauthorityfromtheSTARTERsoftwaretotheterminal,youshouldtrycontrollingthe motor from the PC.
Setting setpoint specifications
Input1.500rpminthe“setpointspecification”box
Clickthegreenbuttontostartthemotor
Seehowthemotorrunswith1.500rpm
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Adjustthespeedwiththeslider
Clicktheredbuttontostopthemotor
Concludetheprocessbyclicking“Giveupcontrolpriority!”
AllfunctionsfromthedisplayedcontrolareaintheSTARTERwillbedeactivated.Thecontrolauthorityhas been returned to the terminal.
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STARTERsoftwareandPC: Application cases
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Saving data
Apoweroutagemaycausethelossoftheparametersettings.Asaresult,STARTERoffers various possibilities for protecting your parameter settings.
Double-clickthe“Drivenavigator”intheprojecttree
Select“Commissioning”intheworkarea
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Select“Savedataindrive(RAMtoROM)”tostoretheparametersettingsintheconverter’sEEPROMmemory
STARTERsoftwareandPC: Application cases
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Becauseyouhaveworkedinonlinemode,nodatawhatsoeverhavebeenstoredinyourproject.
Click“Savedatatoproject”tosavetheparametersettinginyourproject
Nowyoucoulddisconnecttheonlineconnectiontotheconverterbyclickingthe “Disconnectfromtargetsystem”icon.Inourexample,pleasecontinuetoremainonlinetorestorethe converter to its factory settings.
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70 STARTERsoftwareandPC: Application cases
Restoring factory settings
Resettingyourconvertertofactorysettingsmightbehelpfulifyouhaveexperiencedanyproblemsduringparameterization.
Double-clickthe“Drivenavigator”
Select “Commissioning”
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Click“Factorysettings”
Thesecurityquerythatisnowdisplayedletsyouknowthatallsettingsyouhavemadewillbereset.Usingthecheckboxquery,youwillhavetheopportunitytosaveyoursettingstotheconverter’sROMmemory beforehand.
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72 STARTERsoftwareandPC: Application cases
Click“OK”toresetallconvertersettingstothefactorysetting4
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Afterresetclick“Disconnectfromtargetsystem”
YounowknowhowtouseSTARTERtoquicklyandclearlyinsertyourconverterintoaproject,setupitsparameters,andputitintooperation.Pleasemakesurethatyoualwaysremembertosavetheparame-terdatatotheconverterandinthesoftwarebeforeexitingaproject.
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congratulations! You have mastered the SinamicS G120 Training Booklet. Thank you for your time and efforts. We hope that this tutorial has addressed all the questions you had and was useful to you. more detailed information can be found online.
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Download overview
Overviewofthevariouscontrolunitversions
http://www.siemens.com/sinamics-g120/printmaterial SINAMICS G120 brochure
Safety Integrated Function Manual
http://support.automation.siemens.com/WW/view/en/50736819
STARTERsoftware
http://support.automation.siemens.com/WW/view/en/26233208
Additional information on parameters
http://support.automation.siemens.com/WW/view/en/49946755 “ParameterManual:ControlUnits–CU240B/E-2”
Detailed information about SINAMICS G120
http://support.automation.siemens.com/WW/view/en/50815575 “OperatingInstructions:SINAMICSG120InverterwithCU240B-2andCU240E-ControlUnits”
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Siemens AG Industry Sector Drive Technologies Motion Control
Subject to change Order No.: 6FC5095-0AA85-0BA0 Dispo: 21200 04/2012 HL 11076147 EN
Printed in Germany
© Siemens AG 2012
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