INSTALLATION INSTRUCTIONS
AC500 Product Family
— Table of contents
1 AC522............................................................................................................................................................. 101.1 Assembly................................................................................................................................................. 141.2 Disassembly............................................................................................................................................ 151.3 Dimensions.............................................................................................................................................. 151.4 Connection.............................................................................................................................................. 16
1.4.1 Process Supply Voltage........................................................................................................... 171.4.2 Inputs/Outputs.......................................................................................................................... 17
1.5 Cleaning.................................................................................................................................................. 181.6 Certification............................................................................................................................................. 181.7 Recycling................................................................................................................................................. 18
2 AI523............................................................................................................................................................... 192.1 Assembly................................................................................................................................................. 232.2 Disassembly............................................................................................................................................ 242.3 Dimensions.............................................................................................................................................. 242.4 Connection.............................................................................................................................................. 25
2.4.1 Process Supply Voltage........................................................................................................... 262.4.2 Inputs....................................................................................................................................... 26
2.5 Cleaning.................................................................................................................................................. 272.6 Certification............................................................................................................................................. 272.7 Recycling................................................................................................................................................. 27
3 AI531............................................................................................................................................................... 283.1 Assembly................................................................................................................................................. 323.2 Disassembly............................................................................................................................................ 333.3 Dimensions.............................................................................................................................................. 333.4 Connection.............................................................................................................................................. 34
3.4.1 Process Supply Voltage........................................................................................................... 353.4.2 Inputs....................................................................................................................................... 35
3.5 Cleaning.................................................................................................................................................. 363.6 Certification............................................................................................................................................. 363.7 Recycling................................................................................................................................................. 37
4 AI581-S........................................................................................................................................................... 384.1 Assembly................................................................................................................................................. 394.2 Disassembly............................................................................................................................................ 404.3 Dimensions.............................................................................................................................................. 404.4 Connection.............................................................................................................................................. 41
4.4.1 Process Supply Voltage........................................................................................................... 424.4.2 Inputs....................................................................................................................................... 42
4.5 Cleaning.................................................................................................................................................. 434.6 Certification............................................................................................................................................. 434.7 Recycling................................................................................................................................................. 43
5 AO523............................................................................................................................................................. 445.1 Assembly................................................................................................................................................. 485.2 Disassembly............................................................................................................................................ 495.3 Dimensions.............................................................................................................................................. 495.4 Connection.............................................................................................................................................. 50
5.4.1 Process Supply Voltage........................................................................................................... 515.4.2 Outputs..................................................................................................................................... 51
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5.5 Cleaning.................................................................................................................................................. 525.6 Certification............................................................................................................................................. 525.7 Recycling................................................................................................................................................. 52
6 AX521............................................................................................................................................................. 536.1 Assembly................................................................................................................................................. 576.2 Disassembly............................................................................................................................................ 586.3 Dimensions.............................................................................................................................................. 586.4 Connection.............................................................................................................................................. 59
6.4.1 Process Supply Voltage........................................................................................................... 606.4.2 Inputs....................................................................................................................................... 606.4.3 Outputs..................................................................................................................................... 60
6.5 Cleaning.................................................................................................................................................. 616.6 Certification............................................................................................................................................. 616.7 Recycling................................................................................................................................................. 61
7 AX522............................................................................................................................................................. 627.1 Assembly................................................................................................................................................. 667.2 Disassembly............................................................................................................................................ 677.3 Dimensions.............................................................................................................................................. 677.4 Connection.............................................................................................................................................. 68
7.4.1 Process Supply Voltage........................................................................................................... 697.4.2 Inputs....................................................................................................................................... 697.4.3 Outputs..................................................................................................................................... 69
7.5 Cleaning.................................................................................................................................................. 707.6 Certification............................................................................................................................................. 707.7 Recycling................................................................................................................................................. 70
8 CD522............................................................................................................................................................. 718.1 Assembly................................................................................................................................................. 728.2 Disassembly............................................................................................................................................ 738.3 Dimensions.............................................................................................................................................. 738.4 Connection.............................................................................................................................................. 74
8.4.1 Process Supply Voltage........................................................................................................... 758.4.2 Inputs....................................................................................................................................... 758.4.3 Inputs/Outputs.......................................................................................................................... 768.4.4 Outputs..................................................................................................................................... 76
8.5 Cleaning.................................................................................................................................................. 778.6 Certification............................................................................................................................................. 778.7 Recycling................................................................................................................................................. 78
9 CI541-DP......................................................................................................................................................... 799.1 Assembly................................................................................................................................................. 839.2 Disassembly............................................................................................................................................ 849.3 Dimensions.............................................................................................................................................. 849.4 Connection.............................................................................................................................................. 85
9.4.1 Process Supply Voltage........................................................................................................... 869.4.2 Inputs/Outputs.......................................................................................................................... 86
9.5 Cleaning.................................................................................................................................................. 879.6 Certification............................................................................................................................................. 879.7 Recycling................................................................................................................................................. 88
10 CI542-DP......................................................................................................................................................... 8910.1 Assembly............................................................................................................................................... 9310.2 Disassembly.......................................................................................................................................... 94
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10.3 Dimensions............................................................................................................................................ 9410.4 Connection............................................................................................................................................ 95
10.4.1 Process Supply Voltage......................................................................................................... 9610.4.2 Inputs/Outputs........................................................................................................................ 96
10.5 Cleaning................................................................................................................................................ 9710.6 Certification........................................................................................................................................... 9710.7 Recycling............................................................................................................................................... 97
11 CI5x1............................................................................................................................................................... 9811.1 Assembly............................................................................................................................................. 10211.2 Disassembly........................................................................................................................................ 10311.3 Dimensions.......................................................................................................................................... 10311.4 Connection.......................................................................................................................................... 104
11.4.1 Process Supply Voltage....................................................................................................... 10511.4.2 Inputs/Outputs...................................................................................................................... 105
11.5 Cleaning.............................................................................................................................................. 10611.6 Certification.......................................................................................................................................... 10611.7 Recycling............................................................................................................................................. 107
12 CI5x2............................................................................................................................................................. 10812.1 Assembly............................................................................................................................................. 11212.2 Disassembly........................................................................................................................................ 11312.3 Dimensions.......................................................................................................................................... 11312.4 Connection.......................................................................................................................................... 114
12.4.1 Process Supply Voltage....................................................................................................... 11512.4.2 Inputs/Outputs...................................................................................................................... 115
12.5 Cleaning.............................................................................................................................................. 11612.6 Certification.......................................................................................................................................... 11612.7 Recycling............................................................................................................................................. 116
13 CI590-CS31-HA............................................................................................................................................ 11713.1 Assembly............................................................................................................................................. 11813.2 Disassembly........................................................................................................................................ 11913.3 Dimensions.......................................................................................................................................... 11913.4 Connection.......................................................................................................................................... 120
13.4.1 Process Supply Voltage....................................................................................................... 12113.4.2 Inputs/Outputs...................................................................................................................... 121
13.5 Certification......................................................................................................................................... 12213.6 Recycling............................................................................................................................................. 122
14 CI592-CS31................................................................................................................................................... 12314.1 Assembly............................................................................................................................................. 12414.2 Disassembly........................................................................................................................................ 12514.3 Dimensions.......................................................................................................................................... 12514.4 Connection.......................................................................................................................................... 126
14.4.1 Process Supply Voltage....................................................................................................... 12714.4.2 Inputs/Outputs...................................................................................................................... 127
14.5 Certification......................................................................................................................................... 12814.6 Recycling............................................................................................................................................. 129
15 CM582-DP..................................................................................................................................................... 13015.1 Assembly............................................................................................................................................. 13115.2 Disassembly........................................................................................................................................ 13115.3 Dimensions.......................................................................................................................................... 13215.4 Connection.......................................................................................................................................... 133
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15.4.1 Interface for PROFIBUS....................................................................................................... 13415.5 Cleaning.............................................................................................................................................. 13415.6 Certification......................................................................................................................................... 13415.7 Recycling............................................................................................................................................. 135
16 CM589-PNIO(-4)........................................................................................................................................... 13616.1 Assembly............................................................................................................................................. 13716.2 Disassembly........................................................................................................................................ 13716.3 Dimensions.......................................................................................................................................... 13816.4 Connection.......................................................................................................................................... 139
16.4.1 Ethernet Network Interface.................................................................................................. 14016.5 Cleaning.............................................................................................................................................. 14016.6 Certification......................................................................................................................................... 14016.7 Recycling............................................................................................................................................. 141
17 DA501........................................................................................................................................................... 14217.1 Assembly............................................................................................................................................. 14617.2 Disassembly........................................................................................................................................ 14717.3 Dimensions.......................................................................................................................................... 14717.4 Connection.......................................................................................................................................... 148
17.4.1 Process Supply Voltage....................................................................................................... 14917.4.2 Inputs/Outputs...................................................................................................................... 149
17.5 Cleaning.............................................................................................................................................. 15017.6 Certification......................................................................................................................................... 15017.7 Recycling............................................................................................................................................. 151
18 DA502........................................................................................................................................................... 15218.1 Assembly............................................................................................................................................. 15618.2 Disassembly........................................................................................................................................ 15718.3 Dimensions.......................................................................................................................................... 15718.4 Connection.......................................................................................................................................... 158
18.4.1 Process Supply Voltage....................................................................................................... 15918.4.2 Inputs/Outputs...................................................................................................................... 159
18.5 Cleaning.............................................................................................................................................. 16018.6 Recycling............................................................................................................................................. 160
19 DC522........................................................................................................................................................... 16119.1 Assembly............................................................................................................................................. 16519.2 Disassembly........................................................................................................................................ 16619.3 Dimensions.......................................................................................................................................... 16619.4 Connection.......................................................................................................................................... 167
19.4.1 Process Supply Voltage....................................................................................................... 16819.4.2 Inputs/Outputs...................................................................................................................... 168
19.5 Cleaning.............................................................................................................................................. 16819.6 Certification......................................................................................................................................... 16919.7 Recycling............................................................................................................................................. 169
20 DC523........................................................................................................................................................... 17020.1 Assembly............................................................................................................................................. 17420.2 Disassembly........................................................................................................................................ 17520.3 Dimensions.......................................................................................................................................... 17520.4 Connection.......................................................................................................................................... 176
20.4.1 Process Supply Voltage....................................................................................................... 17720.4.2 Inputs/Outputs...................................................................................................................... 177
20.5 Cleaning.............................................................................................................................................. 177
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20.6 Certification......................................................................................................................................... 17820.7 Recycling............................................................................................................................................. 178
21 DC532........................................................................................................................................................... 17921.1 Assembly............................................................................................................................................. 18321.2 Disassembly........................................................................................................................................ 18421.3 Dimensions.......................................................................................................................................... 18421.4 Connection.......................................................................................................................................... 185
21.4.1 Process Supply Voltage....................................................................................................... 18621.4.2 Inputs................................................................................................................................... 18621.4.3 Inputs/Outputs...................................................................................................................... 186
21.5 Cleaning.............................................................................................................................................. 18721.6 Certification......................................................................................................................................... 18721.7 Recycling............................................................................................................................................. 187
22 DC551-CS31................................................................................................................................................. 18822.1 Assembly............................................................................................................................................. 18922.2 Disassembly........................................................................................................................................ 19022.3 Dimensions.......................................................................................................................................... 19022.4 Connection.......................................................................................................................................... 191
22.4.1 Process Supply Voltage....................................................................................................... 19122.4.2 Inputs................................................................................................................................... 19222.4.3 Inputs/Outputs...................................................................................................................... 192
22.5 Cleaning.............................................................................................................................................. 19322.6 Certification......................................................................................................................................... 19322.7 Recycling............................................................................................................................................. 193
23 DI524............................................................................................................................................................. 19423.1 Assembly............................................................................................................................................. 19823.2 Disassembly........................................................................................................................................ 19923.3 Dimensions.......................................................................................................................................... 19923.4 Connection.......................................................................................................................................... 200
23.4.1 Process Supply Voltage....................................................................................................... 20123.4.2 Inputs................................................................................................................................... 201
23.5 Cleaning.............................................................................................................................................. 20123.6 Certification......................................................................................................................................... 20223.7 Recycling............................................................................................................................................. 202
24 DI581-S......................................................................................................................................................... 20324.1 Assembly............................................................................................................................................. 20424.2 Disassembly........................................................................................................................................ 20524.3 Dimensions.......................................................................................................................................... 20524.4 Connection.......................................................................................................................................... 206
24.4.1 Process Supply Voltage....................................................................................................... 20724.4.2 Inputs................................................................................................................................... 207
24.5 Cleaning.............................................................................................................................................. 20824.6 Certification......................................................................................................................................... 20824.7 Recycling............................................................................................................................................. 208
25 DO524........................................................................................................................................................... 20925.1 Assembly............................................................................................................................................. 21325.2 Disassembly........................................................................................................................................ 21425.3 Dimensions.......................................................................................................................................... 21425.4 Connection.......................................................................................................................................... 215
25.4.1 Process Supply Voltage....................................................................................................... 216
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25.4.2 Outputs................................................................................................................................. 21625.5 Cleaning.............................................................................................................................................. 21625.6 Certification......................................................................................................................................... 21625.7 Recycling............................................................................................................................................. 217
26 DO526........................................................................................................................................................... 21826.1 Assembly............................................................................................................................................. 22226.2 Disassembly........................................................................................................................................ 22326.3 Dimensions.......................................................................................................................................... 22326.4 Connection.......................................................................................................................................... 224
26.4.1 Process Supply Voltage....................................................................................................... 22526.4.2 Outputs................................................................................................................................. 225
26.5 Cleaning.............................................................................................................................................. 22526.6 Certification......................................................................................................................................... 22626.7 Recycling............................................................................................................................................. 226
27 DX522........................................................................................................................................................... 22727.1 Assembly............................................................................................................................................. 23127.2 Disassembly........................................................................................................................................ 23227.3 Dimensions.......................................................................................................................................... 23227.4 Connection.......................................................................................................................................... 233
27.4.1 Process Supply Voltage....................................................................................................... 23427.4.2 Inputs................................................................................................................................... 23427.4.3 Outputs................................................................................................................................. 234
27.5 Cleaning.............................................................................................................................................. 23527.6 Certification......................................................................................................................................... 23527.7 Recycling............................................................................................................................................. 235
28 DX531........................................................................................................................................................... 23628.1 Assembly............................................................................................................................................. 23928.2 Disassembly........................................................................................................................................ 24028.3 Dimensions.......................................................................................................................................... 24028.4 Connection.......................................................................................................................................... 241
28.4.1 Process Supply Voltage....................................................................................................... 24228.4.2 Inputs................................................................................................................................... 24228.4.3 Outputs................................................................................................................................. 242
28.5 Cleaning.............................................................................................................................................. 24328.6 Certification......................................................................................................................................... 24328.7 Recycling............................................................................................................................................. 243
29 DX581-S........................................................................................................................................................ 24429.1 Assembly............................................................................................................................................. 24529.2 Disassembly........................................................................................................................................ 24629.3 Dimensions.......................................................................................................................................... 24629.4 Connection.......................................................................................................................................... 247
29.4.1 Process Supply Voltage....................................................................................................... 24829.4.2 Inputs/Outputs...................................................................................................................... 248
29.5 Cleaning.............................................................................................................................................. 24929.6 Certification......................................................................................................................................... 24929.7 Recycling............................................................................................................................................. 250
30 PD501-4CH................................................................................................................................................... 25130.1 Assembly............................................................................................................................................. 25230.2 Disassembly........................................................................................................................................ 25330.3 Dimensions.......................................................................................................................................... 253
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30.4 Connection.......................................................................................................................................... 25430.4.1 Process Supply Voltage....................................................................................................... 25530.4.2 Inputs/Outputs...................................................................................................................... 255
30.5 Cleaning.............................................................................................................................................. 25530.6 Certification......................................................................................................................................... 25630.7 Recycling............................................................................................................................................. 256
31 PM595........................................................................................................................................................... 25731.1 Assembly............................................................................................................................................. 25831.2 Disassembly........................................................................................................................................ 25831.3 Dimensions.......................................................................................................................................... 25931.4 Connection.......................................................................................................................................... 260
31.4.1 Power Supply....................................................................................................................... 26031.4.2 Serial Interface COM1.......................................................................................................... 26131.4.3 Serial Interface COM2.......................................................................................................... 26131.4.4 Ethernet Network Interface.................................................................................................. 262
31.5 Cleaning.............................................................................................................................................. 26231.6 Certification......................................................................................................................................... 26231.7 Recycling............................................................................................................................................. 263
32 PM56xx-2ETH............................................................................................................................................... 26432.1 Assembly............................................................................................................................................. 26532.2 Disassembly........................................................................................................................................ 26632.3 Dimensions.......................................................................................................................................... 26632.4 Connection.......................................................................................................................................... 26732.5 Cleaning.............................................................................................................................................. 26832.6 Recycling............................................................................................................................................. 268
33 PM5xx (-y).................................................................................................................................................... 26933.1 Assembly............................................................................................................................................. 27133.2 Disassembly........................................................................................................................................ 27233.3 Dimensions.......................................................................................................................................... 27233.4 Connection.......................................................................................................................................... 27333.5 Cleaning.............................................................................................................................................. 27333.6 Certification......................................................................................................................................... 27333.7 Recycling............................................................................................................................................. 274
34 TB56xx-2ETH............................................................................................................................................... 27534.1 Assembly............................................................................................................................................. 27634.2 Disassembly........................................................................................................................................ 27634.3 Assembly with Screws......................................................................................................................... 27734.4 Dimensions.......................................................................................................................................... 27734.5 Connection.......................................................................................................................................... 278
34.5.1 CAN Interface....................................................................................................................... 27934.5.2 Power Supply....................................................................................................................... 27934.5.3 Serial Interface COM1.......................................................................................................... 28034.5.4 Ethernet Network Interface.................................................................................................. 280
34.6 Cleaning.............................................................................................................................................. 28134.7 Recycling............................................................................................................................................. 281
35 TB51x-TB54x................................................................................................................................................ 28235.1 Assembly............................................................................................................................................. 28335.2 Disassembly........................................................................................................................................ 28335.3 Assembly with Screws......................................................................................................................... 28435.4 Dimensions.......................................................................................................................................... 284
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35.5 Connection.......................................................................................................................................... 28535.5.1 Power Supply....................................................................................................................... 28635.5.2 Serial Interface COM1.......................................................................................................... 28635.5.3 Serial Interface COM2.......................................................................................................... 28635.5.4 ARCNET Network Interface................................................................................................. 28735.5.5 Ethernet Network Interface.................................................................................................. 28735.5.6 Fieldbus-neutral Interface.................................................................................................... 288
35.6 Cleaning.............................................................................................................................................. 28835.7 Certification......................................................................................................................................... 28835.8 Recycling............................................................................................................................................. 289
36 TU582-S........................................................................................................................................................ 29036.1 Assembly............................................................................................................................................. 29136.2 Disassembly........................................................................................................................................ 29136.3 Assembly with Screws......................................................................................................................... 29236.4 Dimensions.......................................................................................................................................... 29236.5 Connection.......................................................................................................................................... 29336.6 Cleaning.............................................................................................................................................. 29436.7 Recycling............................................................................................................................................. 294
37 TU5xx............................................................................................................................................................ 29537.1 Assembly............................................................................................................................................. 29837.2 Disassembly........................................................................................................................................ 29937.3 Assembly with Screws......................................................................................................................... 29937.4 Dimensions.......................................................................................................................................... 30037.5 Connection.......................................................................................................................................... 30137.6 Cleaning.............................................................................................................................................. 30137.7 Certification......................................................................................................................................... 30237.8 Recycling............................................................................................................................................. 302
Table of contents
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—1 AC522
● AC522● AC522-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
AC522
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WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
AC522
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The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
AC522
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Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
AC522
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1.1 Assembly
AC522Assembly
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1.2 Disassembly
1.3 Dimensions
The dimensions are in mm and in brackets in inch.
AC522
Disassembly
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1.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states C0 - C74 1 green LED to display the state of the process supply voltage UP5 1 red LED to display errors6 Label7 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
AC522Connection
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1.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
1.4.2 Inputs/Outputs
Fig. 1: Example of connection input
Examples
AC522
Connection > Inputs/Outputs
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Fig. 2: Example of connection output
1.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
1.6 Certification
1.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
AC522Cleaning > Inputs/Outputs
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—2 AI523
● AI523● AI523-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
AI523
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WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
AI523
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The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
AI523
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Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
AI523
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2.1 Assembly
AI523
Assembly
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2.2 Disassembly
2.3 Dimensions
The dimensions are in mm and in brackets in inch.
AI523Disassembly
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2.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states at the analog inputs (I0 - I15)4 1 green LED to display the state of the process supply voltage UP5 2 red LEDs to display errors6 Label7 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
AI523
Connection
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2.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
2.4.2 Inputs
Fig. 3: Example of connection input
Example
AI523Connection > Inputs
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2.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
2.6 Certification
2.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
AI523
Cleaning > Inputs
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—3 AI531
● AI531● AI531-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
AI531
2020/07/213ADR024117M02xx, 14, en_US28
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
AI531
2020/07/21 3ADR024117M02xx, 14, en_US 29
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
AI531
2020/07/213ADR024117M02xx, 14, en_US30
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
AI531
2020/07/21 3ADR024117M02xx, 14, en_US 31
3.1 Assembly
AI531Assembly
2020/07/213ADR024117M02xx, 14, en_US32
3.2 Disassembly
3.3 Dimensions
The dimensions are in mm and in brackets in inch.
AI531
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 33
3.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 4 yellow LEDs to display the states at the inputs (I0 - I3)4 4 yellow LEDs to display the states at the inputs (I4 - I7)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
AI531Connection
2020/07/213ADR024117M02xx, 14, en_US34
3.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
3.4.2 Inputs
AI531
Connection > Inputs
2020/07/21 3ADR024117M02xx, 14, en_US 35
Fig. 4: Example of connection input
3.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
3.6 Certification
Example
AI531Cleaning > Inputs
2020/07/213ADR024117M02xx, 14, en_US36
3.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
AI531
Recycling > Inputs
2020/07/21 3ADR024117M02xx, 14, en_US 37
—4 AI581-S
● AI581-S● AI581-S-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
AI581-S
2020/07/213ADR024117M02xx, 14, en_US38
4.1 Assembly
AI581-S
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 39
4.2 Disassembly
4.3 Dimensions
The dimensions are in mm and in brackets in inch.
AI581-SDisassembly
2020/07/213ADR024117M02xx, 14, en_US40
4.4 Connection
1 I/O bus2 System LED3 Allocation of terminal number and signal name4 4 yellow/red LEDs to display the signal states of the analog inputs5 2 rotary switches for setting the PROFIsafe address6 1 green LED to display the state of the process supply voltage UP7 2 red LEDs to display errors8 Label9 Terminal unit TU582-S(-XC)
Sign for XC version
AI581-S
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 41
4.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
4.4.2 Inputs
Fig. 5: Example of connection input
AC500-S Safety User ManualFor a detailed description of the electrical connection of the module, pleaserefer to the "AC500-S Safety User Manual".
Example
AI581-SConnection > Inputs
2020/07/213ADR024117M02xx, 14, en_US42
4.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
4.6 Certification
4.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
AI581-S
Cleaning > Inputs
2020/07/21 3ADR024117M02xx, 14, en_US 43
—5 AO523
● AO523● AO523-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
AO523
2020/07/213ADR024117M02xx, 14, en_US44
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
AO523
2020/07/21 3ADR024117M02xx, 14, en_US 45
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
AO523
2020/07/213ADR024117M02xx, 14, en_US46
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
AO523
2020/07/21 3ADR024117M02xx, 14, en_US 47
5.1 Assembly
AO523Assembly
2020/07/213ADR024117M02xx, 14, en_US48
5.2 Disassembly
5.3 Dimensions
The dimensions are in mm and in brackets in inch.
AO523
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 49
5.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states at the analog outputs (O0 - O15)4 1 green LED to display the state of the process supply voltage UP5 2 red LEDs to display errors6 Label7 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
AO523Connection
2020/07/213ADR024117M02xx, 14, en_US50
5.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
5.4.2 Outputs
Fig. 6: Example of connection output
Example
AO523
Connection > Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 51
5.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
5.6 Certification
5.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
AO523Cleaning > Outputs
2020/07/213ADR024117M02xx, 14, en_US52
—6 AX521
● AX521● AX521-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
AX521
2020/07/21 3ADR024117M02xx, 14, en_US 53
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
AX521
2020/07/213ADR024117M02xx, 14, en_US54
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
AX521
2020/07/21 3ADR024117M02xx, 14, en_US 55
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
AX521
2020/07/213ADR024117M02xx, 14, en_US56
6.1 Assembly
AX521
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 57
6.2 Disassembly
6.3 Dimensions
The dimensions are in mm and in brackets in inch.
AX521Disassembly
2020/07/213ADR024117M02xx, 14, en_US58
6.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 4 yellow LEDs to display the signal states at the analog inputs (I0 - I3)4 4 yellow LEDs to display the signal states at the analog outputs (O0 - O3)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
AX521
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 59
6.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
6.4.2 Inputs
Fig. 7: Example of connection input
6.4.3 Outputs
Example
AX521Connection > Outputs
2020/07/213ADR024117M02xx, 14, en_US60
Fig. 8: Example of connection output
6.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
6.6 Certification
6.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
Example
AX521
Cleaning > Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 61
—7 AX522
● AX522● AX522-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
AX522
2020/07/213ADR024117M02xx, 14, en_US62
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
AX522
2020/07/21 3ADR024117M02xx, 14, en_US 63
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
AX522
2020/07/213ADR024117M02xx, 14, en_US64
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
AX522
2020/07/21 3ADR024117M02xx, 14, en_US 65
7.1 Assembly
AX522Assembly
2020/07/213ADR024117M02xx, 14, en_US66
7.2 Disassembly
7.3 Dimensions
The dimensions are in mm and in brackets in inch.
AX522
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 67
7.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states at the analog inputs (I0 - I7)4 8 yellow LEDs to display the signal states at the analog outputs (O0 - O7)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
AX522Connection
2020/07/213ADR024117M02xx, 14, en_US68
7.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
7.4.2 Inputs
Fig. 9: Example of connection input
7.4.3 Outputs
Example
AX522
Connection > Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 69
Fig. 10: Example of connection output
7.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
7.6 Certification
7.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
Example
AX522Cleaning > Outputs
2020/07/213ADR024117M02xx, 14, en_US70
—8 CD522
● CD522● CD522-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
CD522
2020/07/21 3ADR024117M02xx, 14, en_US 71
8.1 Assembly
CD522Assembly
2020/07/213ADR024117M02xx, 14, en_US72
8.2 Disassembly
8.3 Dimensions
The dimensions are in mm and in brackets in inch.
CD522
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 73
8.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 3 yellow LEDs to display the signal states of the encoder 0 input4 3 yellow LEDs to display the signal states of the encoder 1 input5 2 green LEDs to display the 5-V-power-supply states6 2 yellow LEDs to display the signal state of the digital input I3 and I117 8 yellow LEDs to display the input/output signal states8 2 yellow LEDs to display the signal states of the PWM/pulse outputs9 1 green LED to display the process supply voltage UP10 3 red LEDs to display errors11 Label12 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
CD522Connection
2020/07/213ADR024117M02xx, 14, en_US74
8.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
8.4.2 Inputs
1 Example of connection input Ix
5V0
5V1
Example
CD522
Connection > Inputs
2020/07/21 3ADR024117M02xx, 14, en_US 75
8.4.3 Inputs/Outputs
1 Example of connection as an input2 Example of connection as an output
8.4.4 OutputsPush-pull outputs
Example
CD522Connection > Outputs
2020/07/213ADR024117M02xx, 14, en_US76
1 Example of connection as output with UP reference2 Example of connection as output with ZP reference
Examples of connection encoder/sensors, see description CD522.
8.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
8.6 Certification
Example
CD522
Cleaning > Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 77
8.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
CD522Recycling > Outputs
2020/07/213ADR024117M02xx, 14, en_US78
—9 CI541-DP
● CI541-DP● CI541-DP-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
CI541-DP
2020/07/21 3ADR024117M02xx, 14, en_US 79
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
CI541-DP
2020/07/213ADR024117M02xx, 14, en_US80
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
CI541-DP
2020/07/21 3ADR024117M02xx, 14, en_US 81
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
CI541-DP
2020/07/213ADR024117M02xx, 14, en_US82
9.1 Assembly
CI541-DPAssembly
2020/07/21 3ADR024117M02xx, 14, en_US 83
9.2 Disassembly
9.3 Dimensions
The dimensions are in mm and in brackets in inch.
CI541-DPDisassembly
2020/07/213ADR024117M02xx, 14, en_US84
9.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 6 yellow LEDs to display the signal states of the analog inputs/outputs
(AI0 - AI3, AO0 - AO1)4 8 yellow LEDs to display the signal states of the digital inputs (DI0 - DI7)5 8 yellow LEDs to display the signal states of the digital outputs (DO0 - DO7)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 DP, STA2 DP, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the PROFIBUS ID11 Interface for PROFIBUS12 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
CI541-DP
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 85
9.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
9.4.2 Inputs/Outputs
Fig. 11: Example of connection input AIx
Example AnalogInput
CI541-DPConnection > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US86
Fig. 12: Example of connection output AOx
Fig. 13: Example of connection input DIx
Fig. 14: Example of connection output DOx
9.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
9.6 Certification
Example AnalogOutput
Example DigitalInput
Example DigitalOutput
CI541-DP
Cleaning > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 87
9.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
CI541-DPRecycling > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US88
—10 CI542-DP
● CI542-DP● CI542-DP-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
CI542-DP
2020/07/21 3ADR024117M02xx, 14, en_US 89
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
CI542-DP
2020/07/213ADR024117M02xx, 14, en_US90
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
CI542-DP
2020/07/21 3ADR024117M02xx, 14, en_US 91
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
CI542-DP
2020/07/213ADR024117M02xx, 14, en_US92
10.1 Assembly
CI542-DPAssembly
2020/07/21 3ADR024117M02xx, 14, en_US 93
10.2 Disassembly
10.3 Dimensions
The dimensions are in mm and in brackets in inch.
CI542-DPDisassembly
2020/07/213ADR024117M02xx, 14, en_US94
10.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states of the configurable digital inputs/outputs
(DC0 - DC7)4 8 yellow LEDs to display the signal states of the digital inputs (DI8 - DI15)5 8 yellow LEDs to display the signal states of the digital outputs (DO8 - DO15)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 DP, STA2 DP, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the PROFIBUS ID11 Interface for PROFIBUS12 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
CI542-DP
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 95
10.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
10.4.2 Inputs/Outputs
1 Example of connection as an input2 Example of connection as an output
Example Inputor Output
CI542-DPConnection > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US96
Fig. 15: Example of connection input DIx
Fig. 16: Example of connection output DOx
10.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
10.6 Certification
10.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
Example DigitalInput
Example DigitalOutput
CI542-DP
Cleaning > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 97
—11 CI5x1
● CI501-PNIO● CI501-PNIO-XC● CI511-ETHCAT● CI521-MODTCP● CI521-MODTCP-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
NOTICE!The section "Hot Swap" is only valid for CI501-PNIO(-XC) andCI521-MODTCP(-XC).
CI5x1
2020/07/213ADR024117M02xx, 14, en_US98
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
Hot Swap
CI5x1
2020/07/21 3ADR024117M02xx, 14, en_US 99
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
CI5x1
2020/07/213ADR024117M02xx, 14, en_US100
Device Min. required device index for I/O module as ofFW Version 3.0.14
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
CI5x1
2020/07/21 3ADR024117M02xx, 14, en_US 101
11.1 Assembly
CI5x1Assembly
2020/07/213ADR024117M02xx, 14, en_US102
11.2 Disassembly
11.3 Dimensions
The dimensions are in mm and in brackets in inch.
CI5x1
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 103
11.4 Connection
Fig. 17: CI501-PNIO (example )
1 I/O bus2 Allocation of terminal number and signal name3 6 yellow LEDs to display the signal states of the analog inputs/outputs
(AI0 - AI3, AO0 - AO1)4 8 yellow LEDs to display the signal states of the digital inputs (DI0 - DI7)5 8 yellow LEDs to display the signal states of the digital outputs (DO0 - DO7)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 ETH, STA2 ETH, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the I/O device identifier
(CI501-PNIO(-XC), CI521-MODTCP(-XC))11 Ethernet network interfaces (ETH1, ETH2) on the terminal unit12 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
CI5x1Connection
2020/07/213ADR024117M02xx, 14, en_US104
11.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
11.4.2 Inputs/Outputs
Fig. 18: Example of connection input AIx
Example AnalogInput
CI5x1
Connection > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 105
Fig. 19: Example of connection output AOx
Fig. 20: Example of connection input DIx
Fig. 21: Example of connection output DOx
11.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
11.6 Certification
Example AnalogOutput
Example DigitalInput
Example DigitalOutput
CI5x1Cleaning > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US106
11.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
CI5x1
Recycling > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 107
—12 CI5x2
● CI502-PNIO● CI502-PNIO-XC● CI512-ETHCAT● CI522-MODTCP● CI522-MODTCP-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
NOTICE!The section "Hot Swap" is only valid for CI502-PNIO(-XC) andCI522-MODTCP(-XC).
CI5x2
2020/07/213ADR024117M02xx, 14, en_US108
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
Hot Swap
CI5x2
2020/07/21 3ADR024117M02xx, 14, en_US 109
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
CI5x2
2020/07/213ADR024117M02xx, 14, en_US110
Device Min. required device index for I/O module as ofFW Version 3.0.14
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
CI5x2
2020/07/21 3ADR024117M02xx, 14, en_US 111
12.1 Assembly
CI5x2Assembly
2020/07/213ADR024117M02xx, 14, en_US112
12.2 Disassembly
12.3 Dimensions
The dimensions are in mm and in brackets in inch.
CI5x2
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 113
12.4 Connection
Fig. 22: CI502-PNIO (example )
1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states of the configurable digital inputs/outputs
(DC0 - DC7)4 8 yellow LEDs to display the signal states of the digital inputs (DI8 - DI15)5 8 yellow LEDs to display the signal states of the digital outputs (DO8 - DO15)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 ETH, STA2 ETH, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the I/O device identifier
(CI502-PNIO(-XC), CI522-MODTCP(-XC))11 Ethernet network interfaces (ETH1, ETH2) on the terminal unit12 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
CI5x2Connection
2020/07/213ADR024117M02xx, 14, en_US114
12.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
12.4.2 Inputs/Outputs
1 Example of connection as an input2 Example of connection as an output
Example Inputor Output
CI5x2
Connection > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 115
Fig. 23: Example of connection input DIx
Fig. 24: Example of connection output DOx
12.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
12.6 Certification
12.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
Example DigitalInput
Example DigitalOutput
CI5x2Cleaning > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US116
—13 CI590-CS31-HA
● CI590-CS31-HA● CI590-CS31-HA-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
CI590-CS31-HA
2020/07/21 3ADR024117M02xx, 14, en_US 117
13.1 Assembly
CI590-CS31-HAAssembly
2020/07/213ADR024117M02xx, 14, en_US118
13.2 Disassembly
13.3 Dimensions
The dimensions are in mm and in brackets in inch.
CI590-CS31-HA
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 119
13.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 8 system LEDs4 16 yellow LEDs to display the signal states (C0 - C15)5 2 rotary switches for the module address6 1 green LED to display the process voltage7 2 red LEDs to display errors8 Label9 Terminal Unit TU551-CS31 / TU552-CS31 (-XC)
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
CI590-CS31-HAConnection
2020/07/213ADR024117M02xx, 14, en_US120
13.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
13.4.2 Inputs/Outputs
1 Example of connection as an input2 Example of connection as an output
Example
CI590-CS31-HA
Connection > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 121
13.5 Certification
13.6 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
CI590-CS31-HACertification > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US122
—14 CI592-CS31
● CI592-CS31● CI592-CS31-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
CI592-CS31
2020/07/21 3ADR024117M02xx, 14, en_US 123
14.1 Assembly
CI592-CS31Assembly
2020/07/213ADR024117M02xx, 14, en_US124
14.2 Disassembly
14.3 Dimensions
The dimensions are in mm and in brackets in inch.
CI592-CS31
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 125
14.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 4 system LEDs4 22 yellow LEDs to display the signal states (DI0 - DI7, AI0 - AI3, AO0 - AO1, DC8 - DC15)5 2 rotary switches for the module address6 1 green LED to display the process voltage7 3 red LEDs to display errors8 Label9 Terminal Unit TU551-CS31 / TU552-CS31 (-XC)
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
CI592-CS31Connection
2020/07/213ADR024117M02xx, 14, en_US126
14.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
14.4.2 Inputs/Outputs
Fig. 25: Example as Input/Output
1 Example of connection as an input2 Example of connection as an output
Example 1
CI592-CS31
Connection > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 127
Fig. 26: Example as Input AIx
Fig. 27: Example as Input DIx
Fig. 28: Example as Output AOx
14.5 Certification
Example 2
Example 3
Example 4
CI592-CS31Certification > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US128
14.6 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
CI592-CS31
Recycling > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 129
—15 CM582-DP
● CM582-DP● CM582-DP-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
CM582-DP
2020/07/213ADR024117M02xx, 14, en_US130
15.1 Assembly
15.2 Disassembly
CM582-DPAssembly
2020/07/21 3ADR024117M02xx, 14, en_US 131
15.3 Dimensions
The dimensions are in mm and in brackets in inch.
CM582-DPDimensions
2020/07/213ADR024117M02xx, 14, en_US132
15.4 Connection
1 CPU2 The connection part may be different on various terminal base types. See installation
instructions of the specific terminal base suitable for this CPU for connection specifications.3 5 LEDs for state display4 Label5 Interface for PROFIBUS6 TA524 Dummy Communication Module
Sign for XC version
CM582-DP
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 133
15.4.1 Interface for PROFIBUS Pin Signal Description
1 NC Not connected
2 NC Not connected
3 RxD/TxD-P Receive/Transmit positive
4 CNTR-P Control signal for repeater, positive
5 DGND Reference potential for data exchangeand +5 V
6 VP +5 V (power supply for the bus termi-nating resistors)
7 NC Not connected
8 RxD/TxD-N Receive/Transmit negative
9 NC Not connected
In corrosive environment, please protect unused connectors using the TA535accessory.
Not supplied with this device.
15.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
15.6 Certification
Pin Assignment
CM582-DPCleaning > Interface for PROFIBUS
2020/07/213ADR024117M02xx, 14, en_US134
15.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
CM582-DP
Recycling > Interface for PROFIBUS
2020/07/21 3ADR024117M02xx, 14, en_US 135
—16 CM589-PNIO(-4)
● CM589-PNIO● CM589-PNIO-XC● CM589-PNIO-4● CM589-PNIO-4-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
CM589-PNIO(-4)
2020/07/213ADR024117M02xx, 14, en_US136
16.1 Assembly
16.2 Disassembly
CM589-PNIO(-4)
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 137
16.3 Dimensions
The dimensions are in mm and in brackets in inch.
CM589-PNIO(-4)Dimensions
2020/07/213ADR024117M02xx, 14, en_US138
16.4 Connection
1 CPU2 The connection part may be different on various terminal base types. See installation
instructions of the specific terminal base suitable for this CPU for connection specifications.3 5 LEDs for state display4 2 rotary switches for setting the I/O device identifier5 Label6 Ethernet network interfaces7 TA524 Dummy Communication Module
CM589-PNIO(-4)
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 139
16.4.1 Ethernet Network Interface Pin Signal Description
1 TxD+ Transmit data +
2 TxD- Transmit data -
3 RxD+ Receive data +
4 NC Not used
5 NC Not used
6 RxD- Receive data -
7 NC Not used
8 NC Not used
Shield Cable shield Functional earth
In corrosive environment, please protect unused connectors using the TA535accessory.
Not supplied with this device.
16.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
16.6 Certification
Pin Assignment
CM589-PNIO(-4)Cleaning > Ethernet Network Interface
2020/07/213ADR024117M02xx, 14, en_US140
16.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
CM589-PNIO(-4)
Recycling > Ethernet Network Interface
2020/07/21 3ADR024117M02xx, 14, en_US 141
—17 DA501
● DA501● DA501-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
DA501
2020/07/213ADR024117M02xx, 14, en_US142
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
DA501
2020/07/21 3ADR024117M02xx, 14, en_US 143
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DA501
2020/07/213ADR024117M02xx, 14, en_US144
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
DA501
2020/07/21 3ADR024117M02xx, 14, en_US 145
17.1 Assembly
DA501Assembly
2020/07/213ADR024117M02xx, 14, en_US146
17.2 Disassembly
17.3 Dimensions
The dimensions are in mm and in brackets in inch.
DA501
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 147
17.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states of the digital inputs DI0 - DI154 4 yellow LEDs to display the signal states of the analog inputs AI0 to AI35 2 yellow LEDs to display the signal states of the analog outputs AO0 to AO16 8 yellow LEDs to display the signal state of the configurable digital inputs/outputs DC16 to
DC237 1 green LED to display the state of the process supply voltage UP8 4 red LEDs to display errors9 Label10 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
DA501Connection
2020/07/213ADR024117M02xx, 14, en_US148
17.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
17.4.2 Inputs/Outputs
Fig. 29: Example of connection input DIx
Fig. 30: Example of connection input AIx
Examples
DA501
Connection > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 149
Fig. 31: Example of connection output AOx
1 Example of connection as an input2 Example of connection as an output
17.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
17.6 Certification
DA501Cleaning > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US150
17.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DA501
Recycling > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 151
—18 DA502
● DA502● DA502-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
DA502
2020/07/213ADR024117M02xx, 14, en_US152
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
DA502
2020/07/21 3ADR024117M02xx, 14, en_US 153
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DA502
2020/07/213ADR024117M02xx, 14, en_US154
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
DA502
2020/07/21 3ADR024117M02xx, 14, en_US 155
18.1 Assembly
DA502Assembly
2020/07/213ADR024117M02xx, 14, en_US156
18.2 Disassembly
18.3 Dimensions
The dimensions are in mm and in brackets in inch.
DA502
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 157
18.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states of the digital outputs DO0 - DO154 4 yellow LEDs to display the signal states of the analog inputs AI0 to AI35 2 yellow LEDs to display the signal states of the analog outputs AO0 to AO16 8 yellow LEDs to display the signal state of the configurable digital inputs/outputs DC16 to
DC237 1 green LED to display the state of the process supply voltage UP8 4 red LEDs to display errors9 Label10 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
DA502Connection
2020/07/213ADR024117M02xx, 14, en_US158
18.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
18.4.2 Inputs/Outputs
Fig. 32: Example of connection output DOx
1 Example of connection as an input2 Example of connection as an output
Examples
DA502
Connection > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 159
Fig. 33: Example of connection input AIx
Fig. 34: Example of connection output AOx
18.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
18.6 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DA502Cleaning > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US160
—19 DC522
● DC522● DC522-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
DC522
2020/07/21 3ADR024117M02xx, 14, en_US 161
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
DC522
2020/07/213ADR024117M02xx, 14, en_US162
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DC522
2020/07/21 3ADR024117M02xx, 14, en_US 163
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
DC522
2020/07/213ADR024117M02xx, 14, en_US164
19.1 Assembly
DC522
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 165
19.2 Disassembly
19.3 Dimensions
The dimensions are in mm and in brackets in inch.
DC522Disassembly
2020/07/213ADR024117M02xx, 14, en_US166
19.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 Sensor power supply 24 VDC / 0.5 A4 16 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C15)5 1 green LED to display the state of the process supply voltage UP6 4 red LEDs to display errors7 Label8 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
DC522
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 167
19.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
19.4.2 Inputs/Outputs
1 Example of connection as an input2 Example of connection as an output
19.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
Example
DC522Cleaning > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US168
19.6 Certification
19.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DC522
Certification > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 169
—20 DC523
● DC523● DC523-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
DC523
2020/07/213ADR024117M02xx, 14, en_US170
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
DC523
2020/07/21 3ADR024117M02xx, 14, en_US 171
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DC523
2020/07/213ADR024117M02xx, 14, en_US172
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
DC523
2020/07/21 3ADR024117M02xx, 14, en_US 173
20.1 Assembly
DC523Assembly
2020/07/213ADR024117M02xx, 14, en_US174
20.2 Disassembly
20.3 Dimensions
The dimensions are in mm and in brackets in inch.
DC523
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 175
20.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 Sensor power supply 24 VDC / 0.5 A4 24 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C23)5 1 green LED to display the state of the process supply voltage UP6 4 red LEDs to display errors7 Label8 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
DC523Connection
2020/07/213ADR024117M02xx, 14, en_US176
20.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
20.4.2 Inputs/Outputs
1 Example of connection as an input2 Example of connection as an output
20.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
Example
DC523
Cleaning > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 177
20.6 Certification
20.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DC523Certification > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US178
—21 DC532
● DC532● DC532-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
DC532
2020/07/21 3ADR024117M02xx, 14, en_US 179
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
DC532
2020/07/213ADR024117M02xx, 14, en_US180
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DC532
2020/07/21 3ADR024117M02xx, 14, en_US 181
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
DC532
2020/07/213ADR024117M02xx, 14, en_US182
21.1 Assembly
DC532
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 183
21.2 Disassembly
21.3 Dimensions
The dimensions are in mm and in brackets in inch.
DC532Disassembly
2020/07/213ADR024117M02xx, 14, en_US184
21.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states at the digital inputs (I0 - I15)4 16 yellow LEDs to display the signal states at the digital outputs (C16 - C31)5 1 green LED to display the state of the process supply voltage UP6 4 red LEDs to display errors7 Label8 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
DC532
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 185
21.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
21.4.2 Inputs
Fig. 35: Example of connection input Ix
21.4.3 Inputs/Outputs
Example
DC532Connection > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US186
1 Example of connection as an input2 Example of connection as an output
21.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
21.6 Certification
21.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
Example
DC532
Cleaning > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 187
—22 DC551-CS31
● DC551-CS31● DC551-CS31-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
DC551-CS31
2020/07/213ADR024117M02xx, 14, en_US188
22.1 Assembly
DC551-CS31
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 189
22.2 Disassembly
22.3 Dimensions
The dimensions are in mm and in brackets in inch.
DC551-CS31Disassembly
2020/07/213ADR024117M02xx, 14, en_US190
22.4 Connection
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
22.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
DC551-CS31
Connection > Process Supply Voltage
2020/07/21 3ADR024117M02xx, 14, en_US 191
22.4.2 Inputs
Fig. 36: Example for connection input Ix
22.4.3 Inputs/Outputs
1 Example of connection as an input2 Example of connection as an output
Example
Example
DC551-CS31Connection > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US192
22.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
22.6 Certification
22.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DC551-CS31
Cleaning > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 193
—23 DI524
● DI524● DI524-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
DI524
2020/07/213ADR024117M02xx, 14, en_US194
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
DI524
2020/07/21 3ADR024117M02xx, 14, en_US 195
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DI524
2020/07/213ADR024117M02xx, 14, en_US196
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
DI524
2020/07/21 3ADR024117M02xx, 14, en_US 197
23.1 Assembly
DI524Assembly
2020/07/213ADR024117M02xx, 14, en_US198
23.2 Disassembly
23.3 Dimensions
The dimensions are in mm and in brackets in inch.
DI524
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 199
23.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 32 yellow LEDs to display the signal states at the digital inputs I0 to I314 1 green LEDs to display the states of the process supply voltage UP5 4 red LEDs to display errors6 Label7 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
DI524Connection
2020/07/213ADR024117M02xx, 14, en_US200
23.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
23.4.2 Inputs
Fig. 37: Example of connection input Ix
23.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
Example
DI524
Cleaning > Inputs
2020/07/21 3ADR024117M02xx, 14, en_US 201
23.6 Certification
23.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DI524Certification > Inputs
2020/07/213ADR024117M02xx, 14, en_US202
—24 DI581-S
● DI581-S● DI581-S-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
DI581-S
2020/07/21 3ADR024117M02xx, 14, en_US 203
24.1 Assembly
DI581-SAssembly
2020/07/213ADR024117M02xx, 14, en_US204
24.2 Disassembly
24.3 Dimensions
The dimensions are in mm and in brackets in inch.
DI581-S
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 205
24.4 Connection
1 I/O bus2 System LED3 Allocation of terminal number and signal name4 16 yellow/red LEDs to display the signal states of the digital inputs I0 to I155 8 Test pulse outputs T0 to T76 2 rotary switches for setting the PROFIsafe address7 1 green LED to display the state of the process supply voltage UP8 2 red LEDs to display errors9 Label10 Terminal unit TU582-S(-XC)
Sign for XC version
DI581-SConnection
2020/07/213ADR024117M02xx, 14, en_US206
24.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
24.4.2 Inputs
Fig. 38: Example of connection input Ix
AC500-S Safety User ManualFor a detailed description of the electrical connection of the module, pleaserefer to the "AC500-S Safety User Manual".
Example
DI581-S
Connection > Inputs
2020/07/21 3ADR024117M02xx, 14, en_US 207
24.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
24.6 Certification
24.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DI581-SCleaning > Inputs
2020/07/213ADR024117M02xx, 14, en_US208
—25 DO524
● DO524● DO524-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
DO524
2020/07/21 3ADR024117M02xx, 14, en_US 209
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
DO524
2020/07/213ADR024117M02xx, 14, en_US210
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DO524
2020/07/21 3ADR024117M02xx, 14, en_US 211
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
DO524
2020/07/213ADR024117M02xx, 14, en_US212
25.1 Assembly
DO524
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 213
25.2 Disassembly
25.3 Dimensions
The dimensions are in mm and in brackets in inch.
DO524Disassembly
2020/07/213ADR024117M02xx, 14, en_US214
25.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 32 yellow LEDs to display the signal states at the digital outputs (O0 to O31)4 1 green LEDs to display the state of the process supply voltage UP5 4 red LEDs to display errors6 Label7 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
DO524
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 215
25.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
25.4.2 Outputs
Fig. 39: Example of connection output
25.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
25.6 Certification
Example
DO524Cleaning > Outputs
2020/07/213ADR024117M02xx, 14, en_US216
25.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DO524
Recycling > Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 217
—26 DO526
● DO526● DO526-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
DO526
2020/07/213ADR024117M02xx, 14, en_US218
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
DO526
2020/07/21 3ADR024117M02xx, 14, en_US 219
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DO526
2020/07/213ADR024117M02xx, 14, en_US220
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
DO526
2020/07/21 3ADR024117M02xx, 14, en_US 221
26.1 Assembly
DO526Assembly
2020/07/213ADR024117M02xx, 14, en_US222
26.2 Disassembly
26.3 Dimensions
The dimensions are in mm and in brackets in inch.
DO526
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 223
26.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states of the outputs O0 to O74 3 green LEDs to display the states of the process supply voltage UP, UP3 and UP45 2 red LEDs to display errors6 Label7 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
DO526Connection
2020/07/213ADR024117M02xx, 14, en_US224
26.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
26.4.2 Outputs
Fig. 40: Example of connection output
26.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
Example
DO526
Cleaning > Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 225
26.6 Certification
26.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DO526Certification > Outputs
2020/07/213ADR024117M02xx, 14, en_US226
—27 DX522
● DX522● DX522-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
DX522
2020/07/21 3ADR024117M02xx, 14, en_US 227
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
DX522
2020/07/213ADR024117M02xx, 14, en_US228
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DX522
2020/07/21 3ADR024117M02xx, 14, en_US 229
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
DX522
2020/07/213ADR024117M02xx, 14, en_US230
27.1 Assembly
DX522
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 231
27.2 Disassembly
27.3 Dimensions
The dimensions are in mm and in brackets in inch.
DX522Disassembly
2020/07/213ADR024117M02xx, 14, en_US232
27.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states at the digital inputs (I0 - I7)4 8 yellow LEDs to display the signal states at the digital relay outputs (R0 - R7)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit
Sign for XC version
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
DX522
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 233
27.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
27.4.2 Inputs
Fig. 41: Example of connection input
27.4.3 Outputs
If the relay outputs have to switch inductive DC loads, free-wheeling diodesmust be circuited in parallel to these loads.
Example
DX522Connection > Outputs
2020/07/213ADR024117M02xx, 14, en_US234
If the relay outputs have to switch inductive AC loads, spark suppressors arerequired.
27.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
27.6 Certification
27.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DX522
Cleaning > Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 235
—28 DX531
● DX531
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
Hot Swap
DX531
2020/07/213ADR024117M02xx, 14, en_US236
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
DX531
2020/07/21 3ADR024117M02xx, 14, en_US 237
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX531
2020/07/213ADR024117M02xx, 14, en_US238
Device Min. required device index for I/O module as ofFW Version 3.0.14
DX561 B2
DX571 B3
FM562 A1
28.1 Assembly
DX531
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 239
28.2 Disassembly
28.3 Dimensions
The dimensions are in mm and in brackets in inch.
DX531Disassembly
2020/07/213ADR024117M02xx, 14, en_US240
28.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states at the digital inputs (I0 - I7)4 4 yellow LEDs to display the signal states at the digital relay outputs (R0 - R3)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
DX531
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 241
28.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
28.4.2 Inputs
28.4.3 Outputs
If the relay outputs have to switch inductive DC loads, free-wheeling diodesmust be circuited in parallel to these loads.
If the relay outputs have to switch inductive AC loads, spark suppressors arerequired.
DX531Connection > Outputs
2020/07/213ADR024117M02xx, 14, en_US242
28.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
28.6 Certification
28.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DX531
Cleaning > Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 243
—29 DX581-S
● DX581-S● DX581-S-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
DX581-S
2020/07/213ADR024117M02xx, 14, en_US244
29.1 Assembly
DX581-S
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 245
29.2 Disassembly
29.3 Dimensions
The dimensions are in mm and in brackets in inch.
DX581-SDisassembly
2020/07/213ADR024117M02xx, 14, en_US246
29.4 Connection
1 I/O bus2 System LED3 Allocation of terminal number and signal name4 8 yellow/red LEDs to display the signal states of the digital inputs I0 to I75 4 Test pulse outputs T0 to T36 8 yellow/red LEDs to display the signal states of the digital outputs O0 to O77 2 rotary switches for setting the PROFIsafe address8 1 green LED to display the state of the process supply voltage UP9 2 red LEDs to display errors10 Label11 Terminal unit TU582-S(-XC)
Sign for XC version
DX581-S
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 247
29.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
29.4.2 Inputs/Outputs
Fig. 42: Example of connection input Ix
Examples
DX581-SConnection > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US248
Fig. 43: Example of connection output Ox
AC500-S Safety User ManualFor a detailed description of the electrical connection of the module, pleaserefer to the "AC500-S Safety User Manual".
29.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
29.6 Certification
DX581-S
Cleaning > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 249
29.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
DX581-SRecycling > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US250
—30 PD501-4CH
● PD501-4CH
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
PD501-4CH
2020/07/21 3ADR024117M02xx, 14, en_US 251
30.1 Assembly
PD501-4CHAssembly
2020/07/213ADR024117M02xx, 14, en_US252
30.2 Disassembly
30.3 Dimensions
The dimensions are in mm and in brackets in inch.
PD501-4CH
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 253
30.4 Connection
1 I/O bus2 Allocation of terminal number and signal name3 4 yellow LEDs to display the signal states of the analog inputs I0 to I34 8 yellow LEDs to display the signal states of the outputs M0 to M35 1 green LED to display the state of the process supply voltage UP6 2 green LEDs to display the states of the motor supply voltages UP3 and UP47 4 red LEDs to display errors CH-ERR1 to CH-ERR48 Label9 Terminal unit TU542
All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.
PD501-4CHConnection
2020/07/213ADR024117M02xx, 14, en_US254
30.4.1 Process Supply Voltage
CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).
30.4.2 Inputs/Outputs
1 4 analog inputs2 1 analog output3 4 digital outputs4 Motor drivers
5 3x 0.5 mm² + shield6 2x 2.5 mm²7 External connection between I4+ and 10 V for
sensor supply monitoring required
30.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
PD501-4CH
Cleaning > Inputs/Outputs
2020/07/21 3ADR024117M02xx, 14, en_US 255
30.6 Certification
30.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
PD501-4CHCertification > Inputs/Outputs
2020/07/213ADR024117M02xx, 14, en_US256
—31 PM595
● PM595-4ETH-F● PM595-4ETH-M-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
NOTICE!Damage to the modules without using screw mounting accessory!Screw mounting accessories TA543 prevent bending and damaging theprocessor modules PM595.Without using DIN rail inserting the screw mounting accessories TA543 ismandatory.
PM595
2020/07/21 3ADR024117M02xx, 14, en_US 257
31.1 Assembly
31.2 Disassembly
PM595Assembly
2020/07/213ADR024117M02xx, 14, en_US258
31.3 Dimensions
The dimensions are in mm and in brackets in inch.
PM595
Dimensions
2020/07/21 3ADR024117M02xx, 14, en_US 259
31.4 Connection
31.4.1 Power SupplyPin Assignment Label Function Description
Terminal blockremoved
Terminal blockinserted
L+ +24 VDC Positive pin of thepower supply voltage
L+ +24 VDC Positive pin of thepower supply voltage
M 0 V Negative pin of thepower supply voltage
M 0 V Negative pin of thepower supply voltage
FE Functional earth
Pin Assignment
PM595Connection > Power Supply
2020/07/213ADR024117M02xx, 14, en_US260
31.4.2 Serial Interface COM1 Pin Signal Interface Description
Terminalblockremoved
Terminalblockinserted
1 Terminator P RS-485 Terminator P
2 RxD/TxD-P RS-485 Receive/Transmit,positive
3 RxD/TxD-N RS-485 Receive/Transmit,negative
4 Terminator N RS-485 Terminator N
5 RTS RS-232 Request to send(output)
6 TxD RS-232 Transmit data(output)
7 SGND Signal Ground Signal Ground
8 RxD RS-232 Receive data(input)
9 CTS RS-232 Clear to send(input)
NOTICE!Unused connector!Make sure that the terminal block is always connected to the terminal base,even if you do not use the interface.
31.4.3 Serial Interface COM2SerialInterface
Pin Signal Interface Description
1 FE - Functional earth
2 TxD RS-232 Transmit data Output
3 RxD/TxD-P RS-485 Receive/Transmit Positive
4 RTS RS-232 Request to send Output
5 SGND Signal ground 0 V supply out
6 +5 V - 5 V supply out
7 RxD RS-232 Receive data Input
8 RxD/TxD-N RS-485 Receive/Transmit Negative
9 CTS RS-232 Clear to send Input
Shield FE - Functional earth
NOTICE!Risk of corrosion!Unused connectors and slots may corrode if XC devices are used in salt-mistenvironments.Protect unused connectors and slots with TA535 protective caps for XC devicesTA535.
Pin Assignment
Pin Assignment
PM595
Connection > Serial Interface COM2
2020/07/21 3ADR024117M02xx, 14, en_US 261
31.4.4 Ethernet Network Interface Pin Signal Description
1 TxD+ Transmit Data +
2 TxD- Transmit Data -
3 RxD+ Receive Data +
4 NU Not used
5 NU Not used
6 RxD- Receive Data -
7 NU Not used
8 NU Not used
Shield Cable shield Functional earth
NOTICE!Risk of corrosion!Unused connectors and slots may corrode if XC devices are used in salt-mistenvironments.Protect unused connectors and slots with TA535 protective caps for XC devicesTA535.
31.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
31.6 Certification
Pin Assignment
PM595Cleaning > Ethernet Network Interface
2020/07/213ADR024117M02xx, 14, en_US262
31.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
PM595
Recycling > Ethernet Network Interface
2020/07/21 3ADR024117M02xx, 14, en_US 263
—32 PM56xx-2ETH
● PM5630-2ETH● PM5630-2ETH-XC● PM5650-2ETH● PM5650-2ETH-XC● PM5670-2ETH● PM5670-2ETH-XC● PM5675-2ETH● PM5675-2ETH-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
Processor modules PM56xx-2ETH can only be used with TB56xx-2ETHterminal bases.
The index of the processor module PM56xx-2ETH(-XC) must be at least C0 forusing the terminal base TB5660-2ETH(-XC).
The terminal base TB5660-2ETH(-XC) can only be used with processormodules PM567x-2ETH(-XC).
PM56xx-2ETH
2020/07/213ADR024117M02xx, 14, en_US264
32.1 Assembly
PM56xx-2ETH
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 265
32.2 Disassembly
32.3 Dimensions
The dimensions are in mm and in brackets in inch.
PM56xx-2ETHDisassembly
2020/07/213ADR024117M02xx, 14, en_US266
32.4 Connection
Processor modules PM56xx-2ETH can only be used with TB56xx-2ETHterminal bases.
For PM5630-2ETH(-XC), the maximum number of communication modules islimited to 2.
Only following terminal bases can be used:
– TB5600-2ETH(-XC)– TB5610-2ETH(-XC)– TB5620-2ETH(-XC)
PM56xx-2ETH
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 267
For PM5650-2ETH(-XC), the maximum number of communication modules islimited to 4.
Only following terminal bases can be used:
– TB5600-2ETH(-XC)– TB5610-2ETH(-XC)– TB5620-2ETH(-XC)– TB5640-2ETH(-XC)
32.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
32.6 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
PM56xx-2ETHCleaning
2020/07/213ADR024117M02xx, 14, en_US268
—33 PM5xx (-y)
● PM572● PM573-ETH● PM573-ETH-XC● PM582● PM582-XC● PM583-ETH● PM583-ETH-XC● PM585-ETH● PM590-ARCNET● PM590-ETH● PM591-ETH● PM591-ETH-XC● PM592-ETH● PM592-ETH-XC
PM5xx (-y)
2020/07/21 3ADR024117M02xx, 14, en_US 269
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
Processor modules PM57x-ETH, PM58x-ETH and PM59x-ETH with orderingNo. 1SAPxxxxxxR0271 can only be used with terminal bases TB5xx withordering No. 1SAPxxxxxxR0270.
Processor module PM591-2ETH can only be used with TB523-2ETH.
The processor modules PM59x-ETH can only be used with terminal basesTB5xx with product index C6 or higher. Otherwise, they should be updated tothat index.
PM5xx (-y)
2020/07/213ADR024117M02xx, 14, en_US270
33.1 Assembly
PM5xx (-y)Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 271
33.2 Disassembly
33.3 Dimensions
The dimensions are in mm and in brackets in inch.
PM5xx (-y)Disassembly
2020/07/213ADR024117M02xx, 14, en_US272
33.4 Connection
33.5 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
33.6 Certification
PM5xx (-y)
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 273
33.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
PM5xx (-y)Recycling
2020/07/213ADR024117M02xx, 14, en_US274
—34 TB56xx-2ETH
● TB5600-2ETH● TB5600-2ETH-XC● TB5610-2ETH● TB5610-2ETH-XC● TB5620-2ETH● TB5620-2ETH-XC● TB5640-2ETH● TB5640-2ETH-XC● TB5660-2ETH● TB5660-2ETH-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
Processor modules PM56xx-2ETH can only be used with TB56xx-2ETHterminal bases.
The index of the processor module PM56xx-2ETH(-XC) must be at least C0 forusing the terminal base TB5660-2ETH(-XC).
The terminal base TB5660-2ETH(-XC) can only be used with processormodules PM567x-2ETH(-XC).
TB56xx-2ETH
2020/07/21 3ADR024117M02xx, 14, en_US 275
XC = eXtreme Conditions
Extreme conditionsTerminal bases for use in extreme ambient conditions have no sign forXC version.
The figure 3 in the Part no. 1SAP3... (label) identifies the XC version.
34.1 Assembly
34.2 Disassembly
XC Version
TB56xx-2ETHAssembly
2020/07/213ADR024117M02xx, 14, en_US276
34.3 Assembly with Screws
NOTICE!Damage to the modules without using wall mounting accessory!Wall mounting accessories (TA526) prevent bending and damaging themodules during assembly with screws.Inserting the wall mounting accessories TA526 is mandatory.
1. TA526 are snapped on the rear side of the module like DIN rails. One TA526 is turned by180°.
2. Fasten module with screws (M4, max 1.2 Nm) from the front side.
34.4 Dimensions
TB56xx-2ETH
Assembly with Screws
2020/07/21 3ADR024117M02xx, 14, en_US 277
The dimensions are in mm and in brackets in inch.
34.5 Connection
1 I/O bus2 Slot for processor module3 Slots for communication modules4 Interface for CAN5 Power supply 24 VDC6 Serial interface COM17 Ethernet network interfaces8 Holes for wall mounting
TB56xx-2ETHConnection
2020/07/213ADR024117M02xx, 14, en_US278
34.5.1 CAN InterfaceInterface Pin Signal Description
Terminal blockremoved
Terminal blockinserted
1 CAN_GND CAN reference potential
2 CAN_L Bus line, receive/transmit line,LOW
3 CAN_SHLD Shield of the bus line
4 CAN_H Bus line, receive/transmit line,HIGH
5 NC Not connected
NOTICE!Unused connector!Make sure that the terminal block is always connected to the terminal base,even if you do not use the interface.
34.5.2 Power SupplyPin Assignment Label Function Description
Terminal blockremoved
Terminal blockinserted
L+ +24 VDC Positive pin of thepower supply voltage
L+ +24 VDC Positive pin of thepower supply voltage
M 0 V Negative pin of thepower supply voltage
M 0 V Negative pin of thepower supply voltage
FE Functional earth
Pin Assignment
Pin Assignment
TB56xx-2ETH
Connection > Power Supply
2020/07/21 3ADR024117M02xx, 14, en_US 279
34.5.3 Serial Interface COM1 Pin Signal Interface Description
Terminalblockremoved
Terminalblockinserted
1 Terminator P RS-485 Terminator P
2 RxD/TxD-P RS-485 Receive/Transmit,positive
3 RxD/TxD-N RS-485 Receive/Transmit,negative
4 Terminator N RS-485 Terminator N
5 RTS RS-232 Request to send(output)
6 TxD RS-232 Transmit data(output)
7 SGND Signal Ground Signal Ground
8 RxD RS-232 Receive data(input)
9 CTS RS-232 Clear to send(input)
NOTICE!Unused connector!Make sure that the terminal block is always connected to the terminal base,even if you do not use the interface.
34.5.4 Ethernet Network Interface Pin Signal Description
1 TxD+ Transmit Data +
2 TxD- Transmit Data -
3 RxD+ Receive Data +
4 NU Not used
5 NU Not used
6 RxD- Receive Data -
7 NU Not used
8 NU Not used
Shield Cable shield Functional earth
NOTICE!Risk of corrosion!Unused connectors and slots may corrode if XC devices are used in salt-mistenvironments.Protect unused connectors and slots with TA535 protective caps for XC devicesTA535.
Pin Assignment
Pin Assignment
TB56xx-2ETHConnection > Ethernet Network Interface
2020/07/213ADR024117M02xx, 14, en_US280
34.6 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
34.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
TB56xx-2ETH
Cleaning > Ethernet Network Interface
2020/07/21 3ADR024117M02xx, 14, en_US 281
—35 TB51x-TB54x
● TB511-ARCNET● TB511-ETH● TB511-ETH-XC● TB521-ARCNET● TB521-ETH● TB521-ETH-XC● TB523-2ETH● TB541-ETH● TB541-ETH-XC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
TB51x-TB54x
2020/07/213ADR024117M02xx, 14, en_US282
XC = eXtreme Conditions
Extreme conditionsTerminal bases for use in extreme ambient conditions have no sign forXC version.
The figure 3 in the Part no. 1SAP3... (label) identifies the XC version.
35.1 Assembly
35.2 Disassembly
XC Version
TB51x-TB54x
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 283
35.3 Assembly with Screws
NOTICE!Damage to the modules without using wall mounting accessory!Wall mounting accessories (TA526) prevent bending and damaging themodules during assembly with screws.Inserting the wall mounting accessories TA526 is mandatory.
1. TA526 are snapped on the rear side of the module like DIN rails. One TA526 is turned by180°.
2. Fasten module with screws (M4, max 1.2 Nm) from the front side.
35.4 Dimensions
TB51x-TB54xAssembly with Screws
2020/07/213ADR024117M02xx, 14, en_US284
The dimensions are in mm and in brackets in inch.
35.5 Connection
1 I/O bus2 Slot for processor module3 Slots for communication modules4 Interface for FieldBusPlug, not for terminal base TB523-2ETH5 Power supply 24 VDC6 Serial interface COM17 Network interfaces: TB5xx-ETH: Ethernet, TB5xx-ARCNET: ARCNET8 TB5x1: Serial interface COM2, TB523-2ETH: second Ethernet network interface9 Holes for wall mounting
TB51x-TB54x
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 285
35.5.1 Power SupplyPin Assignment Label Function Description
Terminal blockremoved
Terminal blockinserted
L+ +24 VDC Positive pin of thepower supply voltage
L+ +24 VDC Positive pin of thepower supply voltage
M 0 V Negative pin of thepower supply voltage
M 0 V Negative pin of thepower supply voltage
FE Functional earth
35.5.2 Serial Interface COM1 Pin Signal Interface Description
Terminalblockremoved
Terminalblockinserted
1 Terminator P RS-485 Terminator P
2 RxD/TxD-P RS-485 Receive/Transmit,positive
3 RxD/TxD-N RS-485 Receive/Transmit,negative
4 Terminator N RS-485 Terminator N
5 RTS RS-232 Request to send(output)
6 TxD RS-232 Transmit data(output)
7 SGND Signal Ground Signal Ground
8 RxD RS-232 Receive data(input)
9 CTS RS-232 Clear to send(input)
NOTICE!Unused connector!Make sure that the terminal block is always connected to the terminal base,even if you do not use the interface.
35.5.3 Serial Interface COM2SerialInterface
Pin Signal Interface Description
1 FE - Functional earth
2 TxD RS-232 Transmit data Output
3 RxD/TxD-P RS-485 Receive/Transmit Positive
4 RTS RS-232 Request to send Output
5 SGND Signal ground 0 V supply out
Pin Assignment
Pin Assignment
Pin Assignment
TB51x-TB54xConnection > Serial Interface COM2
2020/07/213ADR024117M02xx, 14, en_US286
SerialInterface
Pin Signal Interface Description
6 +5 V - 5 V supply out
7 RxD RS-232 Receive data Input
8 RxD/TxD-N RS-485 Receive/Transmit Negative
9 CTS RS-232 Clear to send Input
Shield FE - Functional earth
NOTICE!Risk of corrosion!Unused connectors and slots may corrode if XC devices are used in salt-mistenvironments.Protect unused connectors and slots with TA535 protective caps for XC devicesTA535.
35.5.4 ARCNET Network Interface
ARCNET connection of the processor modules PM5xx-ARC.
35.5.5 Ethernet Network Interface Pin Signal Description
1 TxD+ Transmit Data +
2 TxD- Transmit Data -
3 RxD+ Receive Data +
4 NU Not used
5 NU Not used
6 RxD- Receive Data -
7 NU Not used
8 NU Not used
Shield Cable shield Functional earth
NOTICE!Risk of corrosion!Unused connectors and slots may corrode if XC devices are used in salt-mistenvironments.Protect unused connectors and slots with TA535 protective caps for XC devicesTA535.
Pin Assignment
TB51x-TB54x
Connection > Ethernet Network Interface
2020/07/21 3ADR024117M02xx, 14, en_US 287
35.5.6 Fieldbus-neutral InterfaceFieldBusPlug Pin Signal Description
1 +24 V Standard powersupply
2 Diagnosis pin
3 0 V Standard powersupply
4 Serial data
5 Serial data
NOTICE!Risk of corrosion!Unused connectors and slots may corrode if XC devices are used in salt-mistenvironments.Protect unused connectors and slots with TA535 protective caps for XC devicesTA535.
35.6 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
35.7 Certification
Pin Assignmentin Serial Mode
TB51x-TB54xCleaning > Fieldbus-neutral Interface
2020/07/213ADR024117M02xx, 14, en_US288
35.8 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
TB51x-TB54x
Recycling > Fieldbus-neutral Interface
2020/07/21 3ADR024117M02xx, 14, en_US 289
—36 TU582-S
● TU582-S 24 VDC● TU582-S-XC 24 VDC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
XC = eXtreme Conditions
Extreme conditionsTerminal units for use in extreme ambient conditions have no sign forXC version.
The figure 4 in the Part no. 1SAP4... (label) identifies the XC version.
XC Version
TU582-S
2020/07/213ADR024117M02xx, 14, en_US290
36.1 Assembly
36.2 Disassembly
TU582-S
Assembly
2020/07/21 3ADR024117M02xx, 14, en_US 291
36.3 Assembly with Screws
NOTICE!Damage to the modules without using wall mounting accessory!Wall mounting accessories (TA526) prevent bending and damaging themodules during assembly with screws.Inserting the wall mounting accessories TA526 is mandatory.
1. TA526 is snapped on the rear side of the module like DIN rails.2. Fasten module with screws (M4, max 1.2 Nm) from the front side.
36.4 Dimensions
TU582-SAssembly with Screws
2020/07/213ADR024117M02xx, 14, en_US292
The dimensions are in mm and in brackets in inch.
36.5 Connection
1 I/O bus (10 pins, male) to electrically connect the previous terminal unit, the CPU terminalbase or the communication interface module to the terminal unit
2 I/O bus (10 pins, female) to electrically connect other terminal units3 Plug (1x 50 pins and 2x 57 pins) to electrically connect the inserted I/O modules4 With a screwdriver inserted in this place, the terminal unit and the adjacent terminal unit can
be shoved from each other5 Holes for wall mounting6 40 spring terminals for signals and process supply voltage
AC500-S Safety User ManualFor a detailed description of the electrical connection of the module, pleaserefer to the "AC500-S Safety User Manual".
TU582-S
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 293
36.6 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
36.7 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
TU582-SCleaning
2020/07/213ADR024117M02xx, 14, en_US294
—37 TU5xx
● ① TU515 24 VDC● ① TU531 230 VAC● ① TU541 24 VDC● ② TU516(-XC) 24 VDC● ② TU532(-XC) 230 VAC● ② TU542(-XC) 24 VDC● ③ TU516-H(-XC) 24 VDC● ③ TU532-H(-XC) 230 VAC● ③ TU542-H(-XC) 24 VDC
CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the
technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.
WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.
Hot Swap
TU5xx
2020/07/21 3ADR024117M02xx, 14, en_US 295
WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:
– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/
protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits
engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.
NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.
H = Hot swap
Hot swapSystem requirements for hot swapping of I/O modules:
– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.
– I/O modules as of index F0.
The following I/O bus masters support hot swapping of attached I/O modules:
– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of
FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of
FW 3.2.0.
TU5xx
2020/07/213ADR024117M02xx, 14, en_US296
The index of the module is in the right corner of the label.
NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.
NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.
Device Min. required device index for I/O module as ofFW Version 3.0.14
AI523 (-XC) D2
AI531 D4
AI531-XC D2
AI561 B2
AI562 B2
AI563 B3
AO523 (-XC) D2
AO561 B2
AX521 (-XC) D2
AX522 (-XC) D2
AX561 B2
CD522 (-XC) D1
DA501 (-XC) D2
DC522 (-XC) D2
DC523 (-XC) D2
DC532 (-XC) D2
DC561 B2
DC562 A2
DI524 (-XC) D2
DI561 B2
DI562 B2
DI571 B2
DI572 A1
DO524 (-XC) A3
TU5xx
2020/07/21 3ADR024117M02xx, 14, en_US 297
Device Min. required device index for I/O module as ofFW Version 3.0.14
DO526 A2
DO526-XC A0
DO561 B2
DO562 A2
DO571 B3
DO572 B2
DO573 A1
DX522 (-XC) D2
DX531 D2
DX561 B2
DX571 B3
FM562 A1
XC = eXtreme Conditions
Extreme conditionsTerminal units for use in extreme ambient conditions have no sign forXC version.
The figure 4 in the Part no. 1SAP4... (label) identifies the XC version.
37.1 Assembly
XC Version
TU5xxAssembly
2020/07/213ADR024117M02xx, 14, en_US298
37.2 Disassembly
37.3 Assembly with Screws
NOTICE!Damage to the modules without using wall mounting accessory!Wall mounting accessories (TA526) prevent bending and damaging themodules during assembly with screws.Inserting the wall mounting accessories TA526 is mandatory.
1. TA526 is snapped on the rear side of the module like DIN rails.2. Fasten module with screws (M4, max 1.2 Nm) from the front side.
TU5xx
Disassembly
2020/07/21 3ADR024117M02xx, 14, en_US 299
37.4 Dimensions
The dimensions are in mm and in brackets in inch.
TU5xxDimensions
2020/07/213ADR024117M02xx, 14, en_US300
37.5 Connection
Fig. 44: TU516 for example
1 I/O bus (10 pins, male) to electrically connect the previous terminal unit, the CPU terminalbase or the communication interface module to the terminal unit
2 I/O bus (10 pins, female) to electrically connect other terminal units3a Plug (2x 25 pins) to electrically connect the inserted I/O modules3b For TU515, TU516(-H)(-XC), TU541 and TU542(-H)(-XC): Plug (2x 19 pins) to electrically
connect the inserted I/O modules3c For TU531 and TU532(-H)(-XC): Plug (3x 19 pins) to electrically connect the inserted I/O
modules4 With a screwdriver inserted in this place, the terminal unit and the adjacent terminal unit can
be shoved from each other5 Holes for wall mounting6 40 screw terminals or spring terminals for signals and process supply voltage
37.6 Cleaning
Cleaning instructionDo not use cleaning agent for cleaning the device.
Use a damp cloth instead.
TU5xx
Connection
2020/07/21 3ADR024117M02xx, 14, en_US 301
37.7 Certification
37.8 Recycling
Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.
It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.
The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.
For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.
TU5xxCertification
2020/07/213ADR024117M02xx, 14, en_US302
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