Medium-wave infrared heaterwith cover
Form pot for reception of model,granules pot and model plate
Foil reception handle with cavityfor good grip
Column for movement of foilreception
Sensor window (covered) fortemperature registration
Mains connection (back)
Foil securing ring
Main switchTouch panel to operate all functions (with protective film)
Granules collecting device
All machines areex works equip-ped with cente-ring plate for thesupplementaryavailable occludator (page 10).
Track-VVacuum thermoformingunit with touchless temperature control,pre-vacuum and touch panel
Model plate* for very flattrimmed models.
*supplied along
Granules pot* inside 97 mm
Height inside 40 mm
InstructionsDelivery form Track-Vplease check concerning completeness
Piece: Article:
1 Track-V
with accessories as follows:1 foil securing ring
to fix the foils in the foil reception
1 granules collecting device
1 centering plate (assembled)to later on install the Occluform forTrack V (408-0706)
1 model plate
1 granules pot
1 brush for granules, incl. magnetto embed the models into the granules, magnet to collect scattered granules
1 replacement protective foil for displayif necessary, remove old protectivefoil, put on new one and slightlyrub on
1 power supply cable
1 filling granules (refill package) (supplied with Track-V, 1.8 kg)high-grade steel granules (magnetic) with rounded edges
1 foil trial packageincluding list of contents
1 instructions D, E, F, ES, I
BAT
V 61
-800
3-2
Bernhard Förster GmbH • Westliche Karl-Friedrich-Str 151 • 75172 Pforzheim GermanyTel. + 49 7231 459-0 • Fax + 49 7231 [email protected] • www.forestadent.com
Order no.:
900-2000
900-2007
900-2008
900-2009
900-2010
900-2011
900-2012
900-2005
900-2006
900-2001 (1,3 kg)
900-2014
Security
Before starting please read instructionsfor use.The operator of the machine is responsi-ble for the compliance with regulations foraccident prevention concerning technicalsecurity.The construction of the Track-V unit com-plies to legal standards.
ATTENTION! Security hints
Do not touch heater - hot surface!Housing of the heater reaches a temperature of up to 70 °C! Only operate the machine under supervision. Do not keep highly inflammable materialsin direct area of the machine. Heat and work only with suitable thermoforming materials.
Usage as directed
The Track-V unit should only be used withsuitable dental thermoforming material indiametre 125 mm and thickness of up to 6mm. In case of non-observance, we can-not take any liability or guarantee fordamages.
Cleaning and maintenance
The unit should be cleaned with a dampcloth. Do not use any solvents or othercleaning agents. To ensure that the unitmaintains its full suction, the rubber sealsrequire replacing once a year when theunit is permanently in use. The new sealsshould be firmly pushed into position.
To avoid the creation of condensed waterin case of reinstalling the unit, store theunit in dry condition at room temperature.
Technical data:
Measurement: height 315 mmwidth 350 mmdepth 370 mmweight 11,9 kg
Foil measures: diameter 125 mmthickness 0-6 mm
Form pot: inside 101 mminner height 42 mm
Electricity: volt: 230/240/115/100watt: 340 (incl. heater)
Fuse: 2 x T-2A (230/240 V) or2 x T-4A (100/115 V)
Heater technique: medium-wave round-pipe infrared heatervolt 230/240/115/100watt 280
Sensor: touchless infraredtemperature sensor, programmable measuring range up to 240 °C
Vacuum technique: with pre-vacuumvacuum 0.8 barlitre capacity 6 l/minnoise level < 70 db(A)
Spare sealingfoil reception(900-2016)
Spare sealingform pot(900-2017)
Trouble shooting:
mistake
machine not ready to use,no display in the touch panel
heater does not glow
program reacts absurdly
absurd temperature indication
vacuum not sufficient
vacuum pump does notfunction
possible reasons
wall socket, machine plugor fuses defective
heater, switch for heater orcircuit board defective
system crash,program faulty
sensor window soiled,sensor defective
granules on sealings, holein the foil, sealings used,vacuum pump soiled ordefective
membrane clottymembrane too hard(surrounding temperaturebelow 15 °C)
possible elimination
check wall socket, machineplug, fuses
exchange heater, switch forheater or circuit board - after-sales service (ass)
switch machine on and off,renew factory settings (ass)
clean sensor window,exchange sensor (ass)
remove granules from seal-ings, check foil concerningholes, exchange sealings,clean or exchange vacuumpump (ass)
clean membrane (ass)allow machine to warm up forapp. 2 hours at room temp. toavoid condensed water
LIST OFFOILS
BACK
CHANGE
TO FAV0RITES
LIST OFFOILS
Functions of display, selected foil
save foil as favourite
back to the foil list, choose another foil
one program stepback
to thermforming
change cooling time and rated temperaturefor this foil
1 10
FOILTRACK A 1,0COOLING TIME1 : 00RATED TEMP.155 °C
BACK CHANGE
MENUE
TO FAV0URITES
LIST OFFOILS
CONTINUE CONT
INUE
Optionally available Occluform forTrack V (408-0706) to imprint theopposing bite.
The construction is based on aBonwill triangle with a side length of 11.5 cm and a Balkwillangle of 20°.
Operation:
Installation instructions
The Track-V unit is connected to electricity independently of compressed air equipment. Inorder to avoid water getting into the appliance (for example water splashes), the applianceshould be installed in dry and dust-free conditions.
Putting into operation
Fit in the supplied plug in the rear socket of the machine. Plug in at the wall socket, the unitis operational. Unplug the machine when not in use.
Recommendation
Use the machine only with granules (illustr.). To fill the granules,put the foil frame by the handle (cavity for good grip) upwardsuntil you reach the highest possible position and then move itbackwards towards outside until it stops. Smooth the granules,excessive granules will fall in the surrounding channel and canbe swept with the brush in the granules collecting device. Itshould be ensured that there are no granules on the sealings.
Sensor-fenstersauber?
Attention: Program language ex worksis German!
Switch on main switch.
The touch panel shows at first“Forestadent” and then “Sensor window clean? (Sensorfenster sau-ber?)” Please check if the sensor wind-ow is dusty or dirty. This leads to mea-suring mistakes. If necessary, cleanwith a damp cloth (no cleaning agents).
After a few seconds automatically thebasic display (menue) will be seen.
Please see instructions on how tochoose your language.
The requested function can be chosenby slightly pressing the finger on theframed functional fields of the touchpanel or by using a blunt plastic tip.
The touch panel is protected by anadhesive-free foil. A replacement protective foil is supplied along withthe machine.
sensor window
main switch
Change factory settings for foils
The rated temperature and the cooling time can be changed for one single thermoformingprocess or constantly, in the latter case as favouriteThe changes are done in the window “selected foil” or “favourite”, see “choose foil” or“save favourite”.
1 2 3 45 6 7 89 0
C OKBACK
FOILTRACK A 1,0RATED TEMP.155
1. Choose change
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
TO FAV0URITES
LIST OF FOILS
4a. Chooseto favourites
FOILTRACK A 1,0COOLING TIME1 : 00RATED TEMP.155 °C
BACK
CONTI-
LIST OFFOILS
2. Enter rated tempera-ture and confirm (ok)
1 2 3 45 6 7 89 0
C OKBACK
FOILTRACK A 1,0COOLING TIME1 : 0 0
3. Enter cooling time and confirm (ok)
5. Choose save
Do youwant tosave thisfoil inthe list offavourites?
BACK SAVE
The display changesnow to the 2. displaysee “thermoforming”,continue as descri-bed there. The foil with thechanges is saved asfavourite in the list offavourites.
4b. Choosecontinue
FOLIET 1,0ABKUEHLZEIT1 : 00SOLLTEMPERATUR155°C
ZURUECK
WEITER
FOLIENLISTE
The display changesnow to the 2. displaysee “thermofor-ming”, continue asdescribed there. The changes areonly kept for onethermoforming pro-cess.
9 2
FAV0URITES
TO FAV0URITES
FAV0RITEN
ZU FAV0RITEN
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
BACK CHANGE
MENUE
TO FAV0URITES
LIST OFFOILS
CONTINUE
FOILERKODUR 1,0COOLING TIME1 : 00RATED TEMP.155 °C
BACK
LIST OFFOILS
CONTINUE
TO FAV0URITES
FAV0URITES
FOILTRACK A 1,0COOLING TIME1 : 00RATED TEMP.155°C
BACK
LIST OFFOILS
CONTINUE
TO FAV0URITES
FAV0URITES
BITTE WAEHLEN:
FOLIENLISTE
FAVORITENLISTE
EINGABE:
NEUE FOLIEN
SONDERFUNKTION
D GB F E I P
Choose language
For any further use ofthe machine, thelanguage that waschosen last time isused.
DEUTSCH
ENGLISH
FRANCAIS
ESPANOL
ITALIANO
PORTUGUES
PLEASE CHOOSE:
LIST OF FOILS
LIST OF FAVOR.
INPUT:
NEW FOIL
D GB F E I P
SPECIALFUNCTIONS
1. Choose field oflanguages
2. Choose language
3. Basic display will be seen
Choose foil
The list of foils con-tains all foils of theForestadent range ofproducts that can beused on this machineand that have beenavailable at the time ofproduction of this unit.New foils can beadded with thefunctional field “newfoil”, please see “enternew foils”. If the rangeof foils will changeconsiderably,Forestadent will sup-ply a program update.
Example : requested foil, TRACK A, thickness 1,0 mm
TRACK A
TRACK B
TRACK BLEACH
TRACK C
TRACK E
TRACK PC
BACK
1. Chooselist of foils
3. ChooseTRACK A 1,0 mm
2. ChooseTRACK A
TRACK A
0,8 mm
1,0 mm
1,5 mm
BACK
4. Display, foil chosen
FOLIETRACK A 1,0ABKUEHLZEIT0 : 45SOLLTEMPERATUR160 °C
ZURUECK AENDERN
MENUE WEITER
ZU FAV0RITEN
FOLIENLISTE
Special functions
With the special functions the heating and the vacuum pump can beswitched on and off independently of the program.
To determine the rated temperature (thermoforming temperature) ofan unknown foil, choose ”heating on” (2.) and clamp the foil in thefoil frame as mentioned under “thermoforming”. As soon as the foilframe is swivelled under the heating (a), it will be switched on andthe sensor will measure the temperature of the foil. If it is intended toafterwards thermoform the foil, choose “pump on” (3.).
PLEASE CHOOSE:
LIST OF FOILS
LIST OF FAVOR.
INPUT:
NEW FOIL
SPECIALFUNCTIONS
D GB F E I P
1. Choose specialfunctions
HEATING OFF
HEATING ON
PUMP OFF
PUMP ON
000 °C
BACK
2. Choose heating on
3. Choose pump on
HEATING OFF
HEATING ON
PUMP OFF
PUMP ON
086 °C
BACK
a
To check the thermoformability, swivel the foil towards outside (b)and check with a blunt instrument. If permanent impressions result,generally the foil is ready for thermoforming. The heating switchesoff, if the foil is swivelled out of the heating area, if “heating off” ischosen or if the sensor measures >240 °C.
The temperature shown on the display is the temperature measuredat last. If the foil is ready for thermoforming, this temperature corre-sponds to the rated temperature.
To determine the cooling time, the time beginning with the adaptationis measured. For the first time check the foil temperature manuallyapp. after 1 minute (earlier: risk of burning!). The correct cooling timeis achieved if the foil on the surface has app. room temperature. Thefoil can now be saved, as described under “enter new foils”.
b
3 8
Functions of thedisplay “foil cho-sen” see page 9.
Next step “savefavourite” page 4 or “thermoforming”,page 5.
PLEASE CHOOSE:
LIST OF FOILS
LIST OF FAVOR.
INPUT:
NEW FOIL
SPECIALFUNCTIONS
D GB F E I P
PLEASE CHOOSE:
LIST OF FOILS
LIST OF FAVOR.
INPUT:
NEW FOIL
SPECIALFUNCTIONS
D GB F E I P
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
BACK CHANGE
CONTINUEMENUE
TO FAVOURITES
LIST OFFOILS
Save favourites
The list of favourites allows a quicker selecting of often used foils. To save a foil in the list offavourites, this foil is chosen out of the list of favourites as described under “choose foil”.New foils, either future Forestadent foils or foreign foils, are entered with the functional field“new foil” and are saved in the list of favourites.
After having chosen the requested foil from the list of foils you will see display 1.To save the foil as favourite, select “to favourites”.
1. Chooseto favourites
TO FAV0URITES
LIST OFFOILS
2. Choosesave
Do you want to save this foil in the list offavourites?
BACK SAVE
to 5.For thermoformingchoose “continue”,please see section“thermoforming”.
3. Choose list of favor.
3. Basis display, favourite isdeleted
5. Favourite isdisplayed
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
BACK CHANGE
DELETE CONTINU
LIST OFFOILS
1. Choose delete
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
BACK CHANGE
DELETE CONTINU
2. Choose delete
ATTENTION!Do youreally want to deletethis foilfrom thelist offavourites?
BACK DELETE
TRACK E2,0
TRACKBLEACH 1,0
TRACK A1,0
BACK
Delete favourites
4. Choosefavourite
Enter new foils
New foils can be future Forestadent foils or foreign foils. If Forestadent launches a new foil,the necessary data will be found on the label of the box (for example: Track-X, thickness 2.0mm, rated temperature 135 °C, cooling time 1:30 min.). The foil can be saved under “new foil”.In case of foreign foils the rated temperature and the cooling time need to be determinedwith the help of the special functions. All new saved thermoforming foils are lined up andsaved in the list of favourites and chosen via this list.
1. Choose new foil
2. EnterTRACK-X
Foil name:
TRACK---------
7. Basic display, new foil is saved
TRACK A B CD E F GH I J
C OKBACK
3. ConfirmTRACK-X (ok)
Foil name:
TRACK X
TRACK A B CD E F GH I J
C OKBACK
4. Enter thickness and confirm (ok)
1 2 3 45 6 7 89 0
C OKBACK
further letters, figures and characters
input correctone program stepbackone input stepback
FOILTRACK XThickness:2 , 00
5. Enter ratedtemperature and confirm (ok)
1 2 3 45 6 7 89 0
C OKBACK
FOILTRACK X 2,0RATED TEMP.135
6. Enter rated cooling timeand confirm (ok)
1 2 3 45 6 7 89 0
C OKBACK
FOILTRACK X 2,0COOLING TIME1 : 3 0
7 4
PLEASE CHOOSE:
LIST OF FOILS
LIST OF FAVOR.
INPUT:
NEW FOIL
SPECIALFUNCTIONS
D GB F E I P
PLEASE CHOOSE:
LIST OF FOILS
LIST OF FAVOR.
INPUT:
NEW FOIL
SPECIALFUNCTIONS
D GB F E I P
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
BACK CHANGE
MENUE
TO FAV0URITES
LIST OFFOILS
CONTINUE
Do you want to save this foil in the list offavourites?
BACK SAVE
PLEASE CHOOSE:
LIST OF FOILS
LIST OF FAVOR.
INPUT:
NEW FOIL
SPECIALFUNCTIONS
D GB F E I P
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
BACK CHANGE
LIST OFFOILS
CONTINUEDELETE
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
BACK CHANGE
LIST OFFOILS
CONTINUEDELETE
PLEASE CHOOSE:
LIST OF FOILS
LIST OF FAVOR.
INPUT:
NEW FOIL
SPECIALFUNCTIONS
D GB F E I P
1. Correct foil selected?
ZURUECK CHANGE
MENUE CONTIN
TO FAV0URITES
2. Execute and choose start
Turn foilreceptionto the right
Clamp thefoil
Embed themodel
BACK
START
LIST OFFOILS
a b c f g hd e
5. Display 10 °C before rated temp.
7. Display after thermoforming
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
END
Thermoformat contin-uous signal.
RATED TEMP.
160 °CACTUAL TEMP.
150 °C
ABORT
6. Display in case ofcontinuous signal
Turn foilreceptionrapidly over themodel, push downcompletelyand slightly press on!
COOLING TIME
0 : 45
Thermoforming Thermoforming
3. Execute and heat foil
Turn foilreceptionrapidlyunder theheatinguntil itclicksintoplace!
ABORT
4. Display during the heating process
FOILTRACK A 1,0COOLING TIME0 : 45
RATED TEMP.
160 °CACTUAL TEMP.
90 °C
ABORT
to 1. Correct foil selec-ted? If not, pleasechoose “list of foils”and choose a newone.The display offersfurther functionswhich are describedin section “functionsof display, selectedfoil” (see page 10).
To start the followingthermoforming pro-cess please choose“continue”.
to 2. Swivel foil receptionupwards and then tothe right (a).Take out foil securingring, put in the selec-ted foil Track A 1.0mm and clamp withthe foil securing ring(b).Embed the modelnow or during theheating process inthe granules. (c).
Please choose“start”
to 3. For better clickinginto place slightlypush the grip cavitydownwards. When itclicks in, the heatingswitches on (d + e).The functional field“abort” stops thestandby mode or theheating process andleads back to display 2.
If the foil is turnedout of the heatingcontact, this displayis shown as well.
to 4. The actual tempera-ture shows the tem-perature of the foilin the measuringarea.
70 °C before rea-ching the rated tem-perature the vacu-um pump switcheson to build-up thepre-vacuum.
When reaching therated temperature,the heating swit-ches off.
to 5. 10 °C before rea-ching the rated tem-perature, you willhear a signal.
Depending on theselected foil the hea-ting process aroundthe last 10 °C may beof varying length.
to 6. When reaching therated temperature,you will hear a conti-nuous signal and theheating switches off.Now thermoform bytaking the foil recep-tion at the grip cavityand by executingsteps f + g.
zu 7. The cooling timecorresponding to theselected foil nowruns backwards. Thecooling time can beinterrupted with thefunctional field“end”.
The foil should onlybe taken out afterthe complete coolingtime.
to 8. Take off the foilsecuring ring andtake out model withfoil (h).The functional field“continue”guidesback to the display“chosen foil” (9.), tothe foil just used.
9. Chosen foil
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
BACK CHANGE
MENUE CONTIN
TO FAV0URITES
LIST OFFOILS
8. Display end ofcooling time
Release foil securing ring and take outmodel withplate.
MENUE CONTIN
5 6
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
BACK CHANGE
MENUE
TO FAV0URITES
LIST OFFOILS
CONTINUE
Release foil securing ring and take outmodel withplate.
CONTINUEMENUE
FOILTRACK A 1,0COOLING TIME0 : 45RATED TEMP.160 °C
BACK CHANGE
MENUE
TO FAV0URITES
LIST OFFOILS
CONTINUE