Category:
KAIZEN - SHEET Supplier Name & Address
Part Details :
Before improvement:
Idea to eliminate Root cause : 3 crimping operation to be done at single stroke
Plan for Horizontal DeploymentNil
Reversible Ir-reversible
If reversible updated in
Operation Standard / QCPCQuality StandardEqpt / fixture Drawing Tool history card
Poka Yoke type
Prevention
Detection(A,B)
Kaizen type
Root Cause
Q C
Action Taken:
Result & Benefits1)Rejection eliminated 100%2)Improved productivity.
After improvement:
P
Implementation Date: 18.10.2010
Reviewed by:
Lucas TVS (Office use only)
Corrective action Team:
Approved by:
.
Kaizen Theme & Target :
D S M
Root Cause Identification:
New crimping machine & fixture to be provided for single stroke
To eliminate customer compliant
Rams Engineering Industries,Chennai – 600 098
Wiping system assy 2671 9192
Problem : Wiping system CRS gauge & Wiping angle not ok at Customer End
1.Why?Tube deflected during crimping operation
2. Why ?Wiping system length more than 300mm so 3
crimping done by 3 individual stroke
Zero Rejection
B.A.Kumar ,JaiShankar.K,Subramanian .V,T.Kasirajan ,D.Sekar
3 crimping operation done by 3 individual stroke
Category:
KAIZEN - SHEET Supplier Name & Address
Part Details :
Before improvement:
Idea to eliminate Root cause : load applied on the Osc. Link
Plan for Horizontal DeploymentNil
Reversible Ir-reversible
If reversible updated in
Operation Standard / QCPCQuality StandardEqpt / fixture Drawing Tool history card
Poka Yoke type
Prevention
Detection(A,B)
Kaizen type
Root Cause : Load not applied on Osc. Link During caulking operation
Q C
Action Taken:
Result & Benefits1)Rejection reduced 100%2)Reduced rework cost Rs2500/month
After improvement:
P
Implementation Date: 15.6.2010
Reviewed by:
Lucas TVS (Office use only)
Corrective action Team:
Approved by:
.
Kaizen Theme & Target :
D S M
Root Cause Identification:
Provide Arm under the top tool with spring loaded . This arm press the osc link during spindle Caulking operation
To eliminate rework cost
Rams Engineering Industries,Chennai – 600 098
Spindle Link & pin assy 2671 9202 B.A.Kumar ,JaiShankar.K,Subramanian .V,T.Kasirajan ,D.Sekar
Problem: Squareness not maintaining consistently after spindle caulking . Osc link Squareness measured 0.10 to 0.7mm wrt spindle .
1.Why?Squareness not maintained with in spec
2. why ?Osc link deflected during spindle caulking
3.Why?
Osc link freely during caulking operation
4.WHYload not applied on osc link during caulking
operation.
Zero Rejection
ARM
Recommended
