Vendo Dr Pepper® t, 2006

Par

rofitting Guide

er® Retrofit KitDr Pepper® Vending Machine installing and configuring the JCM 10 Bill Recycler and A-66 Coin Changer per® Vending Machine. The Vendo 720/includes the following components and

& CC RETROFIT COMPONENTSarts in a Vendo Dr Pepper Retrofit Kit.

)

Tool Requirements• 1 - Power Drill with a 1/8” Drill Bit• 1 - Power Cutting Tool with Cutting Disk• 1 - #2 Phillips Screwdriver• 1 - 11/32" Deep Well Nut Driver• 1 - Pair Wire Cutters• 1 - Metal File

2 or greater)3 or greater) 3 or greater)114 Rev. A or greater)

rofitting Guide6. Use the k

RC, BV a7. Fill the O

(See Figu

OPERATION

RETROFIT INSFollow the finaInstallation Gu

If further detailmanual for eacJCM Commerc

If additional inA-66 unit is reqN

Figure 19 F

Retrofit Kit Retrofitting Guide August, 2006 Augus

Ret

Vendo Dr PeppOptipay™ BV/RC/CC into a This document contains information forOptipay™ DBV-301 Bill Validator, RC-into a Vendo 720/721 & 820/821 Dr Pep721 & 820/821 Dr Pepper® Retrofit Kit support guides:

PRIMARY JCM OPTIPAY™ BV, RCFigure 1 illustrates the primary component p

• 1- Vendo 720/721 & 820/821 C Retrofit Kit (JCM Part No: 701-100026R) containing:

– 4 - #8-32 Kep-lock Nuts (Part # 140-020832R – 1 - RC-10 Extension Harness (Part # 400-

100187R) – 1 - Hole Gasket (Part # 900-100228R) – 4 - 4 inch Plastic Cable Ties (Part # 450-

200049R) – 1 - Retrofit Guide (Part # 960-100142R).

Optipay™ CC Installation Guide (JCM Part No. 960-000105 Rev.Optipay™ BV Installation Guide (JCM Part No. 960-000106 Rev. Optipay™ RC Installation Guide (JCM Part No. 960-000107 Rev.Optipay™ System Interconnection Guide (JCM Part No. 960-000

Retit supplied four (4) inch plastic cable tie to secure the interconnecting nd CC wire harnesses to the frame or oneanother where appropriate.ptipay™ CC Coin Changer with the correct denominations of coins re 19).

8.Press the Plus Keypad Button the Coin Changer twice (2 times) to reset the coin counters (See Figure 20).9.Insert a variety of bills and coins into the Optipay™ BV and CC to determine if the entire JCM Optipay™ Payment System is operating properly.

AL CHECKS

TALLATION OPERATIONAL CHECKl operational checks outlined in the respective Optipay™ product ides.

ed instruction is necessary, refer to the related primary service h of the component parts of this system interconnection, or call ial Technical Support for additional instruction.

illing the Optipay CC

Figure 20 Optipay™ CC Keypad

PlusKey

+

o. 960-100142R_Rev. A © 2006, JCM American, Corporation1

A-66

4” Plastic Cable Ties

RC-10 Extension Harness

Kep-Lock Nuts

Hole Gasket

RC-10

V-30X

Kit #701-100026R ContentsJCM RC-10/DBV-301/A66 Combination

Figure 1 Primary Vendo Dr Pepper Retrofit Kit Component Parts

formation for interconnecting an Optipay™ DBV-301, RC-10 or uired, refer to the Optipay™ System Interconnection Guide (Part

© 2006, JCM American, Corporation Part N8t No. 960-100142R_Rev. A

925 Pilot Road, Las Vegas, Nevada 89119Office & Technical Support: (800) 683-7248 (option 5 after hours), FAX: (702) 651-0214

E-mail: optipaysupport@jcm-american.com http://www.jcm-american.com

JCM is a registered trademark of JCM American Corporation. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, ™, ® and © are not always mentioned in each case throughout this publication.

DB

o. 960-000114R) to ensure a proper system integration.

P © 2006, JCM American, Corporation7

V ting Guide August, 2006

OU7

5. Install the RC-10 Bill Recycler onto

e

e

LED Error Code flash definitions.

CashBox

ReleaseTab

Slideto

Front

Figure 16 Cash Box Removal

1 Push Rod UpRelease Rod

2 Pull Out

Figure 17 Sensor Module Removal

-301 Error Codes

Code Flash Indications

Diagnostic DescriptionRed Yellow Green

Y

/ CHECK CASH BOX

/ CHECK CASH BOX

CHECK NOTE PATH

CHECK NOTE PATH

ION / CHECK CASH BOX

CTED / IF PROBLEM PERSISTS EITHER CLEAN ONTACT JCM

ITED / REJECTED BY DBV OR HOST

CTED / IF PROBLEM PERSISTS EITHER CLEAN ONTACT JCM

GreenLED

art No. 960-100142R_Rev. A 2

the Optipay™ DBV-301 Bill Validator (See Figure 4).

6. Refer to Optipay™ RC Installation Guide (JCM Part No. 960-000107R Rev. 3 or greater) to insure proper installation steps.

7. Interconnect the DBV-301 Bill Vali-dator’s Communications Harness to the Optipay™ RC (See Figure 5).

8. Install the kit supplied Gasket onto the four (4) mounting studs at the Bill Validator Port opening in the frame (See Figure 6).

Slide On

Figure 4 Installing RC onto BV Figure 18 DBV

OFF OFF SOLID DBV / OK / READ

OFF 1 OFF CASH BOX FULL

2 OFF OFF STACKER ERROR

3 OFF OFF NOTE JAMMED /

OFF 4 OFF NOTE JAMMED /

OFF 10 OFF CASH BOX POSIT

OFF OFF 1-8 LAST NOTE REJENOTE PATH OR C

OFF OFF 9-10 LAST NOTE INHIB

OFF OFF 11-15 LAST NOTE REJENOTE PATH OR C

endo Dr Pepper® Retrofit Kit Retrofitting Guide Retrofit

PTIPAY™ BV/RC INSTALLATION STEPSse the following steps to install a combined RC-10/DBV-301 unit into a Vendo 20/721 or 820/821 Dr Pepper® Vending Machine:

1. Remove power to the Vending Machine.2. Use the 11/32 inch Deep Well Nut Driver to remove the four (4) 11/32 inch nuts

securing the existing Bill Validator and remove it from the Vending Machine.3. Peel the insulating foam strip back out of the way to access the rivet heads secur-

ing the old Bill Validator’s area cover door (See Figure 2 a), and drill out the four (4) rivets securing the cover to the frame using the 1/8" drill bit (See Figure 2 b). Discard the removed cover in an environmentally safe manner.

4. Use the cutting disk to remove the upper flange from the door frame (See Figure 3 a). Follow the door frame edge as a cutting guide. Discard the flange and file rough edges and burrs off the door frame (See Figure 3 b).

Figure 3 Removing the Existing Upper Flange

Follow FrameEdge as Guide

File Rough

a

b

RemoveExistingFlange withCutting Disk

Edge Smooth

b

Figure 2 Removing existing BV Cover Door

Drill Out 4Rivets with1/8” Bit

Drill Out 4Rivets with1/8” Bit

Peel BackInsulatingsFoam

a

b

Peel BackInsulatingsFoam

CASH BOXWhen the Recycler is not used, slide thwhite release tab located on top of the DBV-301 forward (See Figure 16) andpull the Cash Box up and out to removit.

SENSOR MODULETo remove the Sensor Module, press up[1] on the release rod locking bar and pull the module outward [2] from the frame (See Figure 17).

ERROR CODESThe Figure 18 Table lists the DBV-301

Sensor Module Error

Number of Flashes

YellowLED

Red LED

V ting Guide August, 2006

Pa © 2006, JCM American, Corporation3

O

Vending Machine

F

0 onto the four (4) mounting studs behind ng the four (4) #8-32 Kep-Lock Nuts serve the precautions noted in the Mounting

cation Harness to the DBV-301

Figure 6 Installing Gasket

Mount GasketOn Studs

Figure 8 Connecting 18-Pin MDB Harness Plug

Connect

Comm HarnessPlug

18-Pin MDB

& SecureMount

rt No. 960-100142R_Rev. A 6

Figure 15 Making A-66 CC MDB Connections

Optipay CC6-Pin Molex Connector

Optipay BVHarness

MDB Connector

a

b

Connectors

igure 14 Routing and Connecting the 4-Pin Comm Cable

Route The

Connector

Right Side& Acrossto Connect

A-66 4-Pin

Up The

Figure 7 Mounting DBV-301/RC-10 Combined Units

with Four #8-32 Nuts

endo Dr Pepper® Retrofit Kit Retrofitting Guide Retrofit

PTIPAY™ CC INSTALLATION STEPS1. Remove the existing Coin Changer and install the Optipay™ Coin Changer into

the machine where the previous Coin Changer existed (See Figure 12).2. Attach the RC-10 Communications Extension Harness Cable to the end of the

A-66 4-pin Molex Communications Connector (See Figure 13).

3. Route the A-66/RC-10 Communications Cable Extension up the right side of the DBV-301 and across the RC-10 and connect its 4-pin Molex Communications Connector into the Optipay™ RC mating receptacle (See Figure 14).

4. Connect the 6-pin Molex Optipay™ CC Communications Connector into the mating Optipay™ inline MDB Harness Connector (See Figure 15 a).

5. Connect the Vending Machine’s multi-pin MDB Harness Molex Communica-tions Connector into the mating Optipay™ inline connector (See Figure 15 b).

Figure 13 Attaching the RC-10 Extension Harness

Attach the4-Pin RC-10Molex ExtensionHarness

Figure 12 Installing the A-66 CC

Installthe A-66CoinChanger

.

9. Install the combined DBV-301/RC-1the Gasket and secure it in place usisupplied in the kit (See Figure 7). ObInstructions described on page 4.

10. Connect the MDB 18-pin Communi(See Figure 8).

Figure 5 Connect RC to BV Harness

?

DBV-30X 16-pin Plug &Receptacle

Communications Harness

RC-10 16-pin Plug & Receptacle

Pa © 2006, JCM American, Corporation5

V August, 2006

NGSs between the early and later version

itch settings.

5

6

4

rsion DIP Switch Side Label

4. DIP Switch Locating Arrow5. Interface Connector Pin Label6. Lower DIP Switch Block

DIP Switch Settings

Upper 8 position (Large/Red) DIP Lower 8 position (Small/White) DIP Switch Block settings are:

1. DIP Switches 1-7 Normally = OFF2. DIP Switch 8 OFF = MDB I/F,

DIP Switch 8 ON = Pulse I/F**See DBV-30X Operations Manual (Part No. 960-000103R) for Pulse I/F settings.

Upper DIP Switch Block Lower DIP Switch Block

Later Version DIP Switches

M

TthF

23Flush mount

rt No. 960-100142R_Rev. A 4

Figure 11 Default

Switch Block settings are:1. OFF = Accept $1 ON = Reject $12. OFF = Accept $5 ON = Reject $53. OFF = Accept $10 ON = Reject $104. OFF = Accept $20 ON = Reject $205. Always = OFF6. Always = OFF 7. Always = OFF8. OFF = Normal ON = Test Mode

Figure 9 Bottle Mask Mounting Considerations

NOTE: If a mounting kit is required, refer to the individual Vendor’s JCM installation guide.

90° to Gasket

NOTE: Set all DIP Switches to their appropriate settings as described in the related JCM equipment’s installation guides.

endo Dr Pepper® Retrofit Kit Retrofitting Guide

DIP SWITCH LABELS AND SETTIFigure 10 illustrates the label differenceDBV-301 DIP Switch Blocks.

Figure 11 defines the DBV-301 DIP Sw

12

3

Early Version Label

Later Version Label

3

Figure 10 Early & Later Ve

1. JCM Logo2. JCM Main Office Address3. Upper DIP Switch Block

Upper DIP Switch Block Lower DIP Switch Block

Early Version DIP Switches

OUNTING INSTRUCTIONS

he DBV-301 Bottle Mask must be mounted flush to the door surface on top of e kit supplied Gasket (Review Figure 7) without interference as illustrated in igure 9 a. Tighten the four mounting nuts in the order illustrated in Figure 9 b.

Caution: Turn the equipment power OFF before removing or replacing any components.

Caution: Tighten mounting nuts until snug. DO NOT Over tighten.

1 4

b

FlushMount

Flush mountto Gasket

90°

90°

a

toGasket

InsertGasketon StudsFirst

Gasket