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Liquid Dairy in PET:
A conversion path to success
Laurent Fournier Amsterdam, April 2017
All rights reserved. No part of this publication may be reproduced
or electronically distributed without the prior permission of the publisher.
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Modern lifestyle trends are giving liquid
dairy products new life
CONSUMER DEMANDS
FOR HEALTHIER DAIRY PRODUCTS
More natural alternatives
Less sugar
Greater variety of flavours
Growing preference for functional drinks
Convenient and on-the-go packages
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Distributed in refrigerated conditions
or at room temperature
PREREQUISITE: FOOD SAFETY
PET is growing and expected
to accelerate in Liquid Dairy
Product
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PET in LDP is the fastest growing
packaging material in Europe
45bn units
LDP MARKET 2016 ALL PACKAGING
+0.3% GROWTH 2016 – 2020 LDP ALL PACKAGING
3bn units
LDP MARKET 2016 PET ONLY
+5% GROWTH 2016 – 2020
LDP PET ONLY
Total market 2016: 1,545 bn units all packages / 507 bn units PET all categories
Source: Euromonitor 2016 – Top 54 countries database
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Good protection of the product
Good packaging performance
Design and format flexibility and significant marketing
opportunities for great brand recognition
Line productivity
Competitive TCO for PET bottles
THE GOOD REASONS …
LDP industry can surely move to PET
Industry resistance:
What are the challenges?
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NO EFFICIENT
BARRIER SOLUTION
CONSUMERS DON’T
WANT TO CHANGE
FOIL MANDATORY
Oxygen and light barrier solutions
are fully available
PET is the consumer’s preferred packaging
Neck finish dimensions accuracy
and efficient cap tightness
INC
OR
RE
CT
Challenge incorrect beliefs about PET
PET is unbreakable, flexible
and has good mechanical resistance
PET is 100% recyclable
WHAT ABOUT
LOGISTICS?
RECYCLABILITY?
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FLEXIBILITY?
COMPETENCES &
SUPPORT?
SERVICES?
Quick change overs allowing >100 SKU/line
Food technologist, packaging and competence
development to ensure vertical start-up
Field Services engineer, maintenance contract,
24/7 assistance
Challenge industry resistance
Line simplicity & efficiency
Competitive TCO for PET bottles
HEAVY TO
CONVERT?
TCO?
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Advantages of PET
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Let PET packaging be your ambassador!
Combi Predis™ FMa:
The safe and simple solution
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1973 2002 2008 2009 2012 2015 – 2017 1998
40 years of innovation in aseptic filling
1st Aseptic
liquid food in
plastic bottle
(HDPE sterile)
Combi Disis
Aseptic
UHT Low Acid
Combi Predis
FMa
Aseptic
Low Acid
Predis Matrix
Still and
carbonated
Aseptic
Combi Predis
FMac
Combi Predis
FMa
Aseptic
High Acid
“Low Output
Aseptic”
Combi Predis
FMa
First Combi
(Water)
>250 Aseptic lines >100 Predis
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Combi Predis FMa: Dry and simple
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A safe, proven and unique solution Sidel Aseptic Combi Predis
ASEPTIC BLOW FILL SEAL PLATFORM
Dry preform and cap decontamination
Sidel Combi Predis: Integrated aseptic blowing, filling and capping
Predis™: Patented dry preform decontamination. Injection of H2O2 vapour just before oven
Capdis™: Simple and gentle dry cap decontamination technology with H2O2 vapour
FMa: Magnetic filling technology ensuring product protection during Aseptic filling
Small simple sterile zone and few CCPs allowing maximum food safety
NECK DECONTAMINATION
BY UV LIGHT DURING
PREFORM INFEED
PREFORM
DEDUSTING H2O2 INJECTION
INSIDE PREFORM
BEFORE OVEN
H2O2 ACTIVATION
IN THE IR OVEN
EXTERNAL PREFORM
DECONTAMINATION
USING SYNERGY OF
H2O2 AND UV LIGHT
H2O2 ACTIVATION
IN THE IR OVEN
TRANSFER UNDER
CONTROLLED CONDITION
ASEPTIC
BLOWING
TRANSFER UNDER
CONTROLLED CONDITION
ASEPTIC
FILLING
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Sidel proven solution for ambient dairy Aseptic Combi Predis FMa
Energy savings and sustainability
No water consumption
Low chemical consumption: H2O2<2L/h
Oven electrical consumption cut by up to 45%
Zero bottle lightweighting limits
Efficiency and productivity
Combi mechanical efficiency: 95%
Maximised uptime: 165h production duration without CIP
Blowing speed per cavity: Up to 2,400 bph
Less than 1 minute for mould changeover
Short cleaning and sterilization cycle: 3h
Ensured food safety
Safety: Up to log 6
H2O2 residual≤0.5ppm
Magnetic filling: Total product protection
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Sidel proven solution for ambient dairy Aseptic Combi Predis FMa
Flexibility
Low acid or high acid products
Total packaging freedom of shape
Transparent and opaque bottles on same line
Particulate dosing (6x6x6mm)
Fast product and format change over
Easy to maintain
1 operator for the Combi
Small sterile zone: Easier control and maintenance
Compact layout
Simple technology
Sensitive Products Trends - 18 April 2017
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A large machine portfolio for different
market needs
From 10,000 to 60,000 bottles per hour
Proven LDP PET references
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Some references: UHT white Milk
UHT white Milk
CL Brescia – Italy
UHT white Milk
Jussara – Brazil
UHT white Milk, Juices
LSDH – France
X3
UHT white Milk
Leche Pascual – Spain
2009 2015 2014 2005
UHT White milk
Bahar Rose – Iran
2016
X3
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Some references: UHT Flavored milk
Milo & Nescafé
Nestlé – Malaysia
Milk based drinks
Hokkan – Indonesia
Coffee milk
UPEC – Taiwan
X2
UHT flavoured Milk
Puleva – Spain
Flavoured milk
Bahar Rose – Iran
X2
Coffee & Flavoured milk
Sangaria – Japan
UHT Milk
Leche Pascual – Spain
Flavoured Milk
Yotvata – Israel
X3 X3
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Take advantage of global expertise
from a full solution partner
COMPLETE DAIRY SOLUTIONS
A holistic view: One partner for all your needs
Dedicated Beverage and Packaging expertise
Fully integrated process solutions (TPPS)
Ensuring production compliance: Product
integrity along the supply chain
Versatile Production with Maximum uptime:
Extended running times and fast changeovers
Maximize cost-efficient & sustainable production
Tailored support and global expertise
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Your next dairy commercial launch Visit us in Sidel Octeville and Parma
France
Italy
Combi
Predis
FMa
PET bottle
Aseptic filling
With a proven packaging solution
Please contact us: http://www.sidel.com/about-sidel/contact
All rights reserved. No part of this publication may be reproduced
or electronically distributed without the prior permission of the publisher.
Thank you!
Our purpose is to help
brands protect the product
inside, preserve the planet
outside and touch the lives
of millions of people every
day.
We do so by offering
complete and modular
PET, can and glass
packaging solutions,
including people, services
and equipment.
Sidel has over 165 years of
industrial experience. With
30,000 machines installed
in more than 190 countries,
we have been helping
producers fill beverage
bottles for over 85 years,
blow them for more than
50 and label them for more
than 40. We have over
40 years of aseptic
packaging expertise, and
were one of the first
companies to introduce
PET bottles to the beverage
industry over 35 years ago.
Part of the Tetra Laval
group, Sidel has offices
worldwide, including
8 production sites and
8 training centres. All our
experts are committed to
creating the optimum
liquid-packaging solution.
We call it A Better Match -
for our world, our
customers and ourselves.
sidel.com