MM’’ss--househouse
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Activities of M’s-house
Starting of the business Mar 2009
Content of business
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1. Technical guidance advice related to air bag IP (module cover) design and manufacturing.
2. Manufacturing process design and improvement advice.3. Manufacturing equipment maintenance advice.4. Design and improvement advice of production facility.5. Proposal of traceability system in manufacturing process.
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Representative Kunihiko Murata (It is a business done only by me)
M’s-houseOffice and HomeHigashiOmi city Shiga pref
M’s- houseKunihiko murata328-740 kamodo higashiomiShiga JAPAN 529-1541Mobile : 090-9705-6659e-mail : [email protected]
Lake Biwa
Shinkansen Express
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Ryuou IC
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Click to add Title1 Place in office and home
Meishin Expressway
Activity results in foreign countriesActivity results in foreign countriesActivity results in foreign countries
INDIA2009 MORIROKU India (HONDA) ACCORD
Vibration welding of Glove boxTHAILAND2007-2008 TAKATA (HONDA) JAZZ
Supersonic wave cutting & Vibration welding of retainer2008-2009 MORIROKU (HONDA) ACCORD
Vibration welding of Glove box
MALAYSIA2008-2009 Permintex Sanko Technolpgy
Laser cutting machining & Vibration welding machine equipment installation support.2009-2010 Permintex Sanko Technology (PERODUA) Myvi
Laser cutting & Vibration welding of retainer & Traceability system (Bar code)
CHINA (Tongan)2007-2008 TAKATA (HONDA) JAZZ
Supersonic wave cutting & Vibration welding of retaine2008 TAKATA (HONDA) ACCORD
Supersonic wave cutting & Vibration welding of retaine
CHINA (Shanghai)2008 TAKATA (HONDA) JAZZ
BRANSON Vibration welding machine Verification.
Netherlands2001 Sanko NetherLand
Laser cutting machining equipment installation support
JAPAN2001 Sanko Gosei
Laser cutting machining equipment installation support.2001 DAIHATSU STORIA (SIRION)
Laser cutting & Hot air welding of retainer & Traceability system (Bar code)2003 Sanko Gosei
Vibration welding machine equipment installation support.2003 TAKATA (HONDA) ODYSSEY
Laser cutting & Vibration welding of retainer & Traceability system (Bar code)2004 TAKATA (HONDA) ELYSION
Laser cutting & Vibration welding of retainer & Traceability system (Bar code)2005 DAIHATSU(&TOYOTA) coo/bB (MATERIA /SCION・xB)
Laser cutting & Vibration welding of retainer & Traceability system (Bar code)2008 Sanko Gosei
Vibration welding machine equipment installation support.2008 TAKATA (HONDA) ClarityFCX (Fuel cell car)
Laser cutting & Vibration welding of retainer & Traceability system (Bar code)2008 DAIHATSU BOON Luminas (PASSO Sette)
Laser cutting & Vibration welding of retainer & Traceability system (Bar code) 2009 MORIROKU India (HONDA) ACCORD
Vibration welding JIG design & arrangements.
More……
Manufacturing method decisionManufacturing method decisionManufacturing method decision
Product designProduct designProduct design
Moldingtool design&
Order
MoldingtoolMoldingtool designdesign&&
OrderOrder
Manufacturing equipment
specification decision&
Order
Manufacturing Manufacturing equipment equipment
specification decisionspecification decision&&
OrderOrder
It advises on the knowhow of the product specification.I advise to what design it is necessary to make it for the customer.
It advises on the knowhow of the equipment specification. It is possible to advise what specification of me be necessary for the customer. And, it is possible to advise what be necessary for the product evaluation.
Manufacturing process designManufacturing process designManufacturing process design It is possible to advise on a good layout of the productive efficiency. It advises on the thing that should be noted when equipment is set up. And, it is possible to advise on the traceability system.
Equipment installationEquipment installationEquipment installation
Molding , Laser cutting , Welding and Assembly for trial purposeMolding , Laser cutting , Welding and Molding , Laser cutting , Welding and Assembly for trial purposeAssembly for trial purpose
Product evaluationProduct evaluationProduct evaluationIt advises on the confirm method of the quality. If the quality of product is confirmed, and the correction is necessary, it advises.
Whether mass production is possible is confirmed.
Whether mass production is possible Whether mass production is possible is confirmed.is confirmed.
It is possible to advise if whether mass production is possible is confirmed and there is a problem.
Moreover, whether the productive efficiency is a good production line can be verified.
It is possible to cooperate about the machine trouble of the mass production beginning initial for the solution.
Mass productionMMass productionass production
The equipment operation situation is confirmed.
The equipment operation situation is The equipment operation situation is confirmed.confirmed.
It advises if the equipment operation situation is confirmed, and there is a problem.
Master schedule
xxxxx A/B IP (SOP 2xxx/2)
生産場所:xxxxxx
2xxx年 2xxx2月 3月 4月 5月 6月 7月 8月 9月 10月 11月 12月 1月 2月 3月 4月
1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W
メーカーイベント
量産準備会議
生産TRY
区分 № 実施項目 担当部署 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W 1W 2W 3W 4W
生産場所 1 工程FMEA Plan
Failure Mode and Effect Analysis Results
2 レイアウト図作成 Plan
Layout Results
3 工場 工場改装 Plan
facility Results
設備 4 Laser cut Plan
Production equipment Results
5 Fixture of Laser cutting Plan
Results
6 Welding Machine Plan
Results
7 Welding JIG Plan
Results
8 Assy Plan
Results
9 Plan
Results
10 Plan
Results
11 Plan
Results
検査機 12 QV machine 1台 Plan
Inspection equipment Results
12 Tensilon 1台 Plan
Tensile test Results
13 Jig for Tensilon L/R 各1台 Plan
Results
14 Fixture(ASSY) L/R 各1台 Plan
Fixture of Surface check Results
人員 15 組織 Plan
Worker Results
16 人員手配 Plan
Results
17 教育訓練 Plan
Worker education Results
Trial 19 トライ shipping Trial Plan
Results
20 PANEL 金型手配 Plan
Results
PANEL 成形トライ Plan
Results
21 CASE 金型手配 Plan
Results
CASE トライ Plan
Results
22 Laser cutting Plan
Results
23 Welding trial Plan
Results
23 製品評価 Plan
Results
24 検具作成 Plan
Results
帳票 25 品質保証展開計画 Plan
Opration standard manual Results
26 検査基準書 Plan
Inspection standard Results
27 検査測定要領書 Plan
Results
28 品質管理工程図 Plan
Results
工程 29 工程能力調査 Plan
Results
検証 30 QAV検証 Plan
Results
31 初期管理 Plan
Results
量確DANKAKU HINKAKU RYOUKAKU
1st Trial
Event that checks whetherproduction facility was in order.The production facility should becompletely in order.
2nd Trial
Event that checks whether the good one ofquality can be made.
The product of the quality the same as thestandard should be able to be made.
3rd Trial
Event that confirms thing that can be mass-produced.A part of sample product at this time is shippedto the market.Dealer's exhibition vehicle. etc
Mass production start
Though it doesn't understandtime..
My advice is necessary at theproduct design.
Though it doesn't understandtime..
It is necessary to advise theprocess design, too.
Though it doesn't understandtime..
It is necessary to advise for thewelding treatment device design.Example
It is possible to advise what be
necessary for the period until the
product is mass-produced.
This master schedule is how to advance the Honda style.Any auto manufacturer progresses by a similar style.
Laser Cutting
TPE
PP
Vibration welding Retainer
Airbag lid by laser cutting method
Product that cooperates in production start-upProduct that cooperates in production startProduct that cooperates in production start--upup
Laser cutting machine (The photograph is VOTAN-A LSA16 type )Laser cutting machine (The photograph is VOTAN-A LSA16 type )
Advice of concerning installation , parameter setting , Information on spare parts & maintenance method.
Product list with production start-up experienceProduct list with production startProduct list with production start--up experienceup experience
CONSOLE
COWL TOP
COLUMN COVER
INNER FENDER
CUP HOLDER
INSTRUMENT PANEL
GLOVE BOX
AIR BAG LID
FR PAD ROOFRR PAD ROOF
Various experiences have been accumulated.
I am looking forward to cooperation in you.I am looking forward to cooperation in you.
Thank you very much.Thank you very much.