Operating, Installation andService Manual
W3400H , CLC 41Clarus Control
438 9202-0105.26
3
Contents
Motor .............................................................................. 85Motor control unit ...................................................... 86Extraction ................................................................. 89Imbalance measurement .......................................... 89Belt tension ............................................................... 90
Door lock ........................................................................ 91Instructions for opening machine door if door lock isfaulty ......................................................................... 91
Drain valve ..................................................................... 93Description ............................................................... 93Fault-finding .............................................................. 93
Detergent dispenser ....................................................... 94
Heating ........................................................................... 95Fault-finding .............................................................. 96
Frame ............................................................................. 97
Weighing equipment ...................................................... 98
Technical data .............................................................. 109Dimensions ............................................................. 111Floor loading data ................................................... 112Dimensions, machine with tilt function ................... 113
Installation .................................................................... 114Location and surface .............................................. 114Mechanical installation ........................................... 114Connecting the water supply .................................. 118Steam supply .......................................................... 119Compressed air connection .................................... 120Drain ....................................................................... 121Detergent dispenser, non liquid detergents ............ 122Installation of equipment for external liquidsupply ..................................................................... 122Electrical installation ............................................... 123Instructions for change of power supply ................. 125
Function checks ........................................................... 127Manual operation .................................................... 127Automatic operation ............................................... 128
Maintenance ................................................................ 129Daily ....................................................................... 129Every three months ................................................ 129
Optional equipment ...................................................... 130Tilt function ............................................................. 130Loading hopper ...................................................... 136Weight measurement ............................................. 139Extra drain valve ..................................................... 145Electric heating ....................................................... 150Liquid detergent ...................................................... 156External communication cable ............................... 159Installing hopper ..................................................... 161Return water ........................................................... 167Installing tilt function ............................................... 170Third water valve .................................................... 189Steam heating ........................................................ 193
Washer extractor, drum volume 400 litres
Machine operation ........................................................... 7General description .................................................... 7Automatic operation ................................................... 8
Preparations ......................................................... 8To run a wash program ............................................ 10
Preparations ....................................................... 10The "move back" key .......................................... 10To start the wash program .................................. 10To start a wash program from the programlibrary .................................................................. 14To change parameters in the current programstep ..................................................................... 17Rapid advance .................................................... 18Show weight ....................................................... 20No water reduction .............................................. 21Pause .................................................................. 22Manual operation during a program.................... 23Text ..................................................................... 29To change the wash program after programoperation has commenced ................................. 30To change temperature scale ............................. 31Auto restart ......................................................... 32
Manual operation ...................................................... 33To select a manual operation ............................. 33Motor/door .......................................................... 34Water/drain ......................................................... 35Heating ............................................................... 36Detergent signals and water flushing .................. 37
At the end of the wash .............................................. 38Statistics ................................................................... 39
To select statistics .............................................. 39Resetting statistic registers ................................. 41
Memory card ............................................................ 57General introduction ........................................... 57To select the "Memory card" function ................. 58To run a wash program straight from amemory card ....................................................... 61To copy a program from a memory card to themachine's program control unit ........................... 62To copy a program from the program controlunit to a memory card ......................................... 65To delete a program on a memory card ............. 68To delete all programs on a memory card .......... 69
Description of main units ................................................ 70
Control unit ..................................................................... 72
Clarus control unit .......................................................... 76
Program control unit ....................................................... 77System structure ...................................................... 77Control system transformer T10 ............................... 83
Imbalance switch ........................................................... 84Description ............................................................... 84Instructions for repair ................................................ 84
5
2070
Safety
This machine can only be used with water.Never use dry cleaning agents.
Do not allow children to operate the machine.
Do not hose down or spray the machine with water.
All mechanical and electrical installation must be carried out byqualified personnel.
Do not bypass the door locking device.
Should the machine malfunction, please report the fault to thetechnician responsible for the machine.
All external equipment which is connected to the machine must beCE/EMC-approved and connected using an approved shielded cable.
Emergency stopIf the machine for some reason hasto be stopped – press emergencystop button
When necessary measures havebeen taken, the emergency buttoncan be reset by pulling it out.
Safety
2071
The manufacturer reserves the right to make changes to design and com-ponent specifications.
7
RUN A WASH PROGRAMOPTIONS MENU
SELECT
MAKE YOUR CHOICE WITH OR AND PRESS SELECTWEIGHT, KG: 000,0
TAR
General descriptionThis washer extractor is controlled by a microprocessor-based programcontrol unit. There are many advantages to this equipment, including:
• timing, levels and temperatures are controlled with great precision andflexibility
• the large display screen means that detailed information on washprograms, machine status and operations, wash times and temperaturescan be accessed in plain language
• it is possible for the user to create new wash programs, and to adaptprograms with great precision, on the basis of experience and to suitvarious types of textile, degrees of soiling etc.
• a very high level of machine safety through continuous monitoring andbuilt-in safety interlocks
• the program control unit has a reader for "smart cards". These are cardsthe size of a credit card which contain a memory chip. Smart cards allowthe user to:
- transfer wash programs between a PC and the washer extractor, orfrom one washer extractor to another
- run programs straight from a card
• great flexibility during program operation:
- rapid advance both forwards and backwards in the program
- the user can change temperatures, program module lengths andextraction speeds directly, during program operation
- change to running a different wash program, at any time during programoperation of the washer extractor.
1
Fig.
1
4115 3651
1 2 3
4 5 6
7 8 9
0
Function keysThe functions of these keyschange, depending on whichmenu or part of a menu you areusing. Their current functions atany time are shown on thedisplay immediately above eachkey.
During a wash:Pause keyBefore and after a wash, and duringprogramming:"Move back" keyBy pressing this key repeatedly youcan move backwards through themenus you have navigated through.This will always bring you back to themenu shown on the display in thisillustration.
Numeric keyboard
Card reader for memory cards
Display screen
Machine operation
8
Automatic operation
Preparations
• Open the machine door and check that thedrum is empty.
• Load the laundry items into the drum andclose the door.
• Check that the emergency stop button has notbeen pressed inwards (see "Machine safety").
• If the machine has a switch for selecting theheating type (electricity or steam), check thatthis switch is set as desired. This switch(where present) is inside the automatic controlunit on the machine rear.
For machines with the tilt function and a loadinghopper
• Open the door and lock it open by loweringthe catch by the door hinge.
• Release the catch for the loading hopper andlower it into position.
4123
2
3
4
Switchelectricity/steam
4120
4117
Fig.
2
Fig.
4
Fig.
31 2 3
4 5 6
7 8 9
0
Machine operation
9
• Turn the uppermost switch on the tilt control unitanticlockwise. The machine will now tilt back.
• Let the laundry items down into the loadinghopper, and use the bottom switch on the tiltcontrol unit to rotate the drum. This helps loadthe items into the drum.
• When the drum is full, lift the hopper back out ofthe way. It will be held by its catch automaticallywhen it is pushed fully upwards.
• Press the middle switch on the tilt control unit.The machine will now return to its normalposition.
• Close the machine door. The machine is nowready to begin washing.
Add detergent and other laundry products
If you are using the machine's built-in detergentdispensers, add the required detergent and otherlaundry products, according to the indicator lights.
Warning!
Take care when adding laundry products.Powder or liquids left in the compartments(scoops) may be corrosive.
Fig.
5
Fig.
6
Fig.
7
3478
4119
4237
4238
8
7
6
5
Fig.
8
Machine operation
1 2 3 4 5
10 Machine operation
The "Move back" functionEach press of the ”Move back” key moves you backone menu, in reverse order. By pressing this keyrepeatedly you can return to this menu at any time:
RUN A WASH PROGRAMOPTIONS MENU
SELECT
MAKE YOUR CHOICE WITH OR AND PRESS SELECTWEIGHT, KG: 000,0
TAR
If this menu is not currentlydisplayed:
Press a repeatedly.
If ”GO TO THE MENU” ishighlighted:
Press c.
When ”RUN A WASHPROGRAM” is highlighted:
Press SELECT.
To start the wash program
3580
The ”Move back” key
If you find you are in thewrong place, or if you want toundo earlier key presses:
Press the ”Move back” keyone or more times.
3627
Two ways of starting a programBy entering the actual program number
Enter the actual program number if you know it, thenpress SELECT.
By starting from the program library(see section "To start a wash program from theprogram library)
If you are unsure about the programs available, youcan select a program from the program library,where the programs are listed with theirdescriptions.
To run a wash program
Preparations
• Sort the load, paying attention to the textile care labels on the items.Empty all pockets and do up zip fasteners.
• Open the machine door, check that the drum is empty, load the itemsinto the machine and close the door.
• Check that the emergency stop button has not been pressed inwards(see ”Machine safety”).
RUN A WASH PROGRAMOPTIONS MENU
SELECT
MAKE YOUR CHOICE WITH OR AND PRESS SELECTWEIGHT, KG 000,0
RUN A WASH PROGRAMOPTIONS MENU
RUN A WASH PROGRAMOPTIONS MENU
SELECT
11Machine operation
If you have entered the wrong numberEnter the correct number to overstrike the earlier one.Note: you must always enter three digits, even whenthe number is really only a one or two-digit number.Examples:The program number required is 9. Enter 009 tooverstrike all digits in the wrong number.The program number required is 19. Enter 019 tooverstrike all digits in the wrong number.
3581 A
If you have a memory card inthe program control unit, andthe program you selected isboth on the memory card andin the PCU, you will be asked”FROM CLS OR SMC?”.
Press CLS if you want totake the program from thePCU.Press SMC if you want totake the program from thememory card.
In some of the text shown onthe display, Clarus Control isreferred to as CLS and thememory card is referred to asSMC.
Memory cardsA memory card is a plastic card, the size of a creditcard, with an electronic memory chip inside it. Thiscard is capable of storing 10 to 15 wash programs ofnormal size. If the programs are mostly small ones,more of them can be stored, whereas larger programswill reduce the number which can be held by the card.Memory cards of this type can be used to:• transfer wash programs from one washer extractor
to another• run wash programs straight from the card• transfer wash programs from a PC to a memory
card and from a memory card to a PC (theseprocedures, and how to write a wash program on aPC, are described elsewhere).
Memory cards are described in detail in the sectionentitled ”The Memory card”.
4031 A
Here you can select programsfrom the program libraries.See the section entitled ”Tostart a wash program from theprogram library”.
Displayed here will be thenumber of the most frequentlyused program. S993 wouldindicate the number of aprogram on a memory card.Press this key if you wantto select this program.
Use the numeric keys toenter the program number
Press SELECT.
RUN A WASH PROGRAM
993
ENTER A PROGRAM NUMBER:
101
991for example:
CLS SMCSELECT FROM LIBRARY
SELECT
RUN A WASH PROGRAM
OK
ENTER A PROGRAM NUMBER:
101FROM CLS OR SMC?
SMCCLS
CLS
SMC
12 Machine operation
RUN A WASH PROGRAM
START
ENTER A PROGRAM NUMBER:
91NORMAL 95°C STD
TEXT
TEXT
START
00:00
START
1
2
DELAYED START
EXIT
ENTER A PROGRAM NUMBER:
91NORMAL 95°C STD
14:30
EXIT
1 2 3
4 5 6
7 8 9
0
Program name
Delayed start time(hrs:mins)
2 Delayed start
Use the numeric keys toenter a time (max. 99hrs). This parameterappears on the right ofthe display.
Press START.
3582
Delayed startDelayed start means that the machine will not start thewash program until the time entered has elapsed.This function allows you, for example, to load themachine in the evening, but delay the start of the washuntil early the next morning, to end in time for the nextshift.
Time left before themachine is to start
Choose 1 or 2:
1 To start the program now:
Press START.
Pressing ”Text” displays more informationThe text displayed is a description of the washprogram selected. This text description is insertedwhen a new wash program is created. This procedureis described fully in the programming manual.
If you want to cancel thedelayed start:Press EXIT
If you want to see thedescription of the program:
Press TEXT .
During a wash program:
Press a tomake the machine pauseduring the wash program.3627
Two ways of pausing during a wash programThere are two ways of pausing during a washprogram:1 By pressing a.2 As an additional function. This is described insection "Pause".
13Machine operation
To change parameters in the current programstep
See section "To change parameters in the currentprogram step".Certain program step parameters can be alteredduring the course of the program. In the example (left),the length of the program step and the heatingtemperature can be altered.
3583
The following information isdisplayed during the washprogram:
Current program step
Time left for this programstep
Set temperature
Actual temperature
Remaining program time
Drum speed
To terminate a program before it has finished• Select RAPID ADVANCE and press SELECT.
Advance to ”END OF PROGRAM” and pressSELECT.
• Wait until ”THE DOOR IS OPEN” appears on thedisplay.
• Now the door can be opened.
Press SELECT.
If required:
Select a function using thecursor keys.
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE 85 CACTUAL TEMPERATURE: 21 CREMAINING TIME: 70 MINDRUM SPEED: 1000 RPM
SHOW WEIGHTRAPID ADVANCE
SELECT
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTARTS
Additional functions during the programRapid advance (see section ”To change parametersin the current program step”)
Rapid advance through the program to the programstep required. Rapid advance can be used to moveboth forwards and backwards through the program.
Display weight (see section ”Display weight”)The actual load weight is shown in large digits on thedisplay (weight display mode). (On machines withweighing equipment only.)
No water level reduction (see section ”No waterlevel reduction”)
Machines with weighing equipment installed adjustthe water level automatically according to the loadweight. This function lets you switch off water levelreduction during the current program.
Pause (see section ”Pause”)The machine stops. The drain valve remains closed.Another way to pause the program: Press a.
Manual functions (see section ”Manual operationduring a program”)
The following functions can be controlled manuallyduring the course of the program:
- all water valves, drain and pumps (whereapplicable).
- limit highest extraction speed.- motor on/off after end of wash program.- flush detergent.
Text (see section ”Text”)Display description of wash program (if available).
Select a different wash program (see section ”Tochange the wash program after program operationhas commenced”)
You can switch to using a different wash program atany stage during the wash. Once this function hasbeen selected, the current step (for example, rinse) ofthe earlier program will be allowed to finish and thenthe new program will start (from the beginning).
Change temperature scale °C or °F (see section ”Tochange temperature scale °C/°F”)Auto restart (see section ”Auto restart”)
Here you enter the number of times you wish thewash program to restart automatically.
14 Machine operation
To start a wash program from the program library
3580
What is the program library?The program library lists all wash programs, both userand standard programs, showing their programnumbers and a description, for example:
1 MY OWN 40 °C2 MY OWN 60 °C3 MY OWN 90 °C991 NORMAL 95°C STD992 NORMAL 60°C STD993 NORMAL 40°C STD994 INTENSIVE 95°C995 INTENSIVE 60°C996 PERM. PRESS 60°C997 PERM. PRESS 40°C998 LOW EXTRACT 1 MIN999 HIGH EXTRACT 5 MIN
Each time a new program is stored in the machineprogram memory, its number and description will beinserted automatically into the program library.The program library may be used for starting a washprogram, but is also used in programming, when awash program needs to be modified or if a newprogram is to be created on the basis of an existingone.
If this menu is not currentlydisplayed:
Press a repeatedly.
If ”GO TO THE MENU” ishighlighted:
Press c.
When ”RUN A WASHPROGRAM” is highlighted:
Press SELECT.
RUN A WASH PROGRAMOPTIONS MENU
SELECT
MAKE YOUR CHOICE WITH OR AND PRESS SELECTWEIGHT, KG 000,0
RUN A WASH PROGRAMOPTIONS MENU
RUN A WASH PROGRAMOPTIONS MENU
SELECT
15Machine operation
To select a program from thePCU program library:Press CLS.
If there is a memory card inthe PCU and you wish toselect a program on that:Press SMC.
4031 A
Select library via menuYou can also select the program library via the option”GO TO THE MENU”. Then select ”WASH PROGRAMLIBRARY”.
3590
MENU
SELECT
MAKE A CHOISE:
WASH PROGRAM LIBRARYPROGRAMMING MODESETTINGS 1MEMORY CARDSERVICE MODESTATISTICS
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL FUNCTIONS
SETTINGS 2
EXIT
Press b the requirednumber of times...
...to highlight the washprogram required.
Press SELECT.
3591
LIBRARY
SELECT
PR.NO. NAME991 NORMAL 95°C STD992 NORMAL 60°C STD993 NORMAL 40°C STD994 INTENSIVE 95°C995 INTENSIVE 60°C996 PERM. PRESS 60°C997 PERM. PRESS 40°C998 LOW EXTRACT 1 MIN999 HIGH EXTRACT 5 MIN
SELECT
991 NORMAL 95°C STD
992 NORMAL 60°C STD
993 NORMAL 40°C STD
994 INTENSIVE 95°C
995 INTENSIVE 60°C
996 PERM. PRESS 60°C
997 PERM. PRESS 40°C
998 LOW EXTRACT 1 MIN
999 LOW EXTRACT 5 MIN
RUN A WASH PROGRAM
OK
ENTER A PROGRAM NUMBER:
101FROM CLS OR SMC?
SMCCLS
CLS
SMC
16 Machine operation
RUN A WASH PROGRAM
START
ENTER A PROGRAM NUMBER:
91NORMAL 95°C STD
TEXT
TEXT
START
00:00
START
1
2
DELAYED START
EXIT
ENTER A PROGRAM NUMBER:
91NORMAL 95°C STD
14:30
EXIT
1 2 3
4 5 6
7 8 9
0
Program name
Delayed start time(hrs:mins)
Press START.
3582
Delayed startDelayed start means that the machine will not start thewash program until the time entered has elapsed.This function allows you, for example, to load themachine in the evening, but delay the start of the washuntil early the next morning, to end in time for the nextshift.
Time (in hours andminutes) left before themachine is to start.
2 Delayed start
Use the numeric keys toenter a time (max. 99hrs). This parameterappears on the right ofthe display.
Choose 1 or 2:
1 To start the program now:
Press START.
If you want to see thedescription of the program:
Press TEXT
Pressing ”Text” displays more informationThe text displayed is a description of the washprogram selected. This text description is insertedwhen a new wash program is created. This procedureis described fully in the programming manual.
OIf you want to cancel thedelayed start:Press EXIT.
The functions which areavailable during programoperation are described insections "To changeparameters in the currentprogram step - Auto restart".
17Machine operation
Press c one or moretimes...
...to highlight the linerequired.
3584
To change parameters in the current program step
During program operation thedisplay will look like this (seesection "To start the washprogram").
Use the numeric keys toenter the new parameter .
Press SELECT.
If you have entered the wrong parameterContinue pressing numeric keys to overstrike theincorrect parameter.Note: always use the same number of digits as usedon the display to overstrike the incorrect parameter.Example:To change the time for the program step to 30seconds, enter 030 to overstrike the earlier parameter.
Press SELECT.
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE: 85 °CACTUAL TEMPERATURE: 21 °CREMAINING TIME: 70 MINDRUM SPEED: 1000 RPM
SHOW WEIGHTRAPID ADVANCE
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE: 85 °CACTUAL TEMPERATURE: 21 °CREMAINING TIME: 70 MINDRUM SPEED: 1000 RPM
SHOW WEIGHTRAPID ADVANCE
SELECT
SELECT
1 2 3
4 5 6
7 8 9
0
You can alter the following program steps:Prewash, Main wash, Rinse, Drain, Soak
Length of program step (max. 9998 seconds),heating temperature (max. 97°C).
ExtractionLength of program step (max. 3600 seconds),extraction speed.
18 Machine operation
During program operation thedisplay will look like this (seesection "To start the washprogram").
Check that ”RAPIDADVANCE” is highlighted.
3583
If it is not highlighted:Press c or b one ormore times to highlight”RAPID ADVANCE”.
Press SELECT.
Rapid advance
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE 85 CACTUAL TEMPERATURE: 21 CREMAINING TIME: 70 MINDRUM SPEED: 1000 RPM
SHOW WEIGHTRAPID ADVANCE
SELECT
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTARTS
To terminate a program before it has finished• Select RAPID ADVANCE and press SELECT.
Advance to ”END OF PROGRAM” and pressSELECT.
• Wait until ”THE DOOR IS UNLOCKED” appears onthe display.
• Now the door can be opened.
19
3586
Automatic return to normal displayOnce you have selected any of the functions below,you must make any changes required within 20seconds. If no further keys are pressed within 20seconds, the display will revert automatically to itsnormal appearance during a wash program.
Rapid advance works in both directionsRapid advance works in both directions, using band c.Using rapid advance to move forwards allows you toskip one or more program steps. Using rapid advancebackwards allows you to repeat one or more programsteps.
Press SELECT.
Press b or c one ormore times to highlight theprogram step you wish toadvance to.
Machine operation
91 NORMAL 95°C STD
SELECT
PRE WASH 1EXTRACT 1MAIN WASH 1EXTRACT 2RINSE 1
PRE WASH 1EXTRACT 1MAIN WASH 1EXTRACT 2RINSE 1EXTRACT 3RINSE 2EXTRACT 4RINSE 3EXTRACT 5END OF PROGRAM
RAPID ADVANCE
SELECT
20
Show weightThe actual weight is shown in large digits on the display(weight display mode).If the weighing equipment is not connected, the errormessage “FUNCTION NOT ALLOWED” will appear. Seethe section “Fault-finding, weighing equipment” in themachine manual.
During program operationthe display will look likethis (see section ”To startthe wash program”).
Press c or b oneor more times tohighlight ”SHOWWEIGHT”.
Press SELECT.
4775
4774
Return to normal displayThe display will return to normal at the end of the ”time forweight display” set as a parameter in Settings 1. Themanufacturer’s default parameter is 20 seconds.
Show weight
For machines with weighing equipment installed only!
Weight display mode:
The actual net weight isshown in large digits onthe display.
To end weight display soonerPress a or use the numeric keys to enter a newprogram number.
Machine operation
CLARUS CONTROLWEIGHT, KG:
007,0
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE 85 °CACTUAL TEMPERATURE: 21 °CREMAINING TIME: 70 MINDRUM SPEED: 1000 RPMSHOW WEIGHTRAPID ADVANCE
SHOW WEIGHT
RAPID ADVANCE
NO WATER REDUCTION
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
SELECT
21Machine operation
No water reduction
During program operationthe display will look likethis (see section ”To startthe wash program”).
Press c or boneor more times tohighlight ”NO WATERREDUCTION”.
Press SELECT.
4776
No water reductionThe wash load is weighed during the program and thewater level is adjusted automatically according to itsweight. If the load is not a full one, the water level will bereduced according to a water level reduction table. Youcan switch off water level reduction at any stage of aprogram.Note that if you select ”NO WATER REDUCTION”, thisapplies only to the program currently running. The nexttime a program is started, water level reduction will occurautomatically again.
For machines with weighing equipment installed only!
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE 85 °CACTUAL TEMPERATURE: 21 °CREMAINING TIME: 70 MINDRUM SPEED: 1000 RPM
SHOW WEIGHTRAPID ADVANCE
SELECT
SHOW WEIGHT
RAPID ADVANCE
NO WATER REDUCTION
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
22 Machine operation
Pause
3587
During program operation thedisplay will look like this (seesection "To start the washprogram").
Two ways of pausing during a wash programNote that you must be in normal wash mode to be ableto pause in this way. If, for example, you are using”Manual Functions”, you will have to exit that firstbefore you can use Pause.There are two ways of pausing during a washprogram:1 As an additional function. This is described in this
section.2 By pressing a.
Press START to restart thewash program.
3588
Press c or b one ormore times to highlight”PAUSE”.
Press SELECT.
When the machine pauses:• Program operation is halted.• Filling is halted (where applicable).• Heating is halted (where applicable).• The motor stops.• The drain valve remains closed.• The door cannot be opened.
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE 85 °CACTUAL TEMPERATURE: 21 °CREMAINING TIME 70 MINDRUM SPEED: 70 RPM
SHOW WEIGHTRAPID ADVANCE
SELECT
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTARTS
91 NORMAL 95° STD
START
PROGRAM STEP: MAIN WASH 1
PAUSE
START
23Machine operation
3585
During program operation thedisplay will look like this (seesection "To start the washprogram").
Press c or b one ormore times to highlight”MANUAL FUNCTIONS”.
Press SELECT.
Two types of manual operationThere are two types of manual operation, whichshould not be confused:• Manual operation during a program
These functions are described in this section.• Manual operation when no program is running
These functions are described in section "Manualoperation".
Manual operation during a program
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE 85 CACTUAL TEMPERATURE: 21 CREMAINING TIME: 70 MINDRUM SPEED: 1000 RPM
SHOW WEIGHTRAPID ADVANCE
SELECT
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTARTS
24
Use the cursor keys toselect the function.
Press SELECT.
3679Manual functions during a wash program
Water/drain (see section "Water/drain")Allows manual operation of all water valves and thedrain valve.
Highest extraction speed (see section "Maximumextraction speed")
Here you can limit the maximum extraction speedfor the current program.
Motor (see section "Motor on after wash")Motor on/off after program has ended.
Detergent valves (see section "Detergent signalsand water flushing")
Allows you to control all valves in the detergentcompartment or in external detergent supplysystem.
Automatic return to normal displayOnce you have selected any of the functions below,you must make any changes required within 20seconds. If no further keys are pressed within 20seconds, the display will revert automatically to itsnormal appearance during a wash program.
Machine operation
MANUAL FUNCTIONS
SELECT
MAKE A CHOICE:
WATER/DRAINHIGH EXTRACTMOTORDETERGENT/FLUSHEXIT
SELECT
WATER/DRAIN
HIGH EXTRACT
MOTOR
DETERGENT/FLUSH
EXIT
25
MANUAL FUNCTIONS
OPEN
COLD WATERMIXED WATERHOT WATERCOLD HARD WATERWATER FROM TANK 1WATER FROM TANK 2
WATER/DRAIN
LEVEL: 63 UNITS
OPEN
COLD WATER
MIXED WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
DRAIN
EXIT
COLD WATER
MIXED WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
DRAIN
EXIT
SELECT
Machine operation
Water/drainTo access this function, seeinstructions in section"Manual operation".
Water level in drum3680
When you have finished:Press b repeatedly tohighlight ”EXIT”.
Press SELECT.
Press OPEN.The function will be activatedfor as long as you press andhold this key. The functionceases as soon as yourelease the key.
Use b and c to selectthe water/drain option yourequire.
26 Machine operation
MANUAL FUNCTIONS
SELECT
CURRENT MAXIMUM EXTCACT SPEED: 1000 RPM
SELECT NEW EXTRACT SPEED:
HIGH EXTRACT
1000 RPM
SELECT
1 2 3
4 5 6
7 8 9
0
Maximum extraction speed
Press SELECT.
To limit the program’s highest extraction speedThis function allows you to modify the highestextraction speed allowed during the program.Example:Assume that the highest speed in the program is 1000rpm and that you have set 700 rpm as the highestspeed allowed.
rpm
Time
200
400
600
1000
800
All speeds above 700 rpm willbe limited to 700 rpm
Enter the maximumextraction speed yourequire for this program.
3682
Maximum extractionspeed in current program.
To access this function, seeinstructions in section"Manual operation".
3681
Speeds below 700rpm will not beaffected
This change will affect the current program only. Nochange will be implemented if extraction is takingplace at the time of the (attempted) change.The nexttime that this program is used, the original maximumspeed will apply.This function does not allow you to set a higher speedthan the usual maximum speed for the program.
27
When you have finished: Press b to highlight”EXIT”.
Press SELECT.
3683
To access this function, seeinstructions in section"Manual mode".
A toggle function:Use Y/N to toggle thefunction from ON (Yes) toOFF (No).
Motor on after wash
MANUAL FUNCTIONS
Y/N
MOTOR ON AFTER WASH NEXIT
MOTOR
Y/N
SELECT
MOTOR ON AFTER WASH
EXIT
Machine operation
Motor to rotate after program has endedIf you answer Yes (Y):The motor will continue to rotate in alternativedirections after the program has ended. This preventscreasing of the load.When the program has ended, the display will look likethis:
Press STOP to stop the motor.
4111
91 NORMAL 95°C STD
STOP
MOTOR ON IN
MANUAL FUNCTIONS
28 Machine operation
Detergent signals and water flushing
Use b and c to selectthe function you require.
To access this function, seeinstructions in section"Manual mode".
Detergent signals and water flushingFLUSH WATER:
This function uses water to clear detergent from thesupply tubes of the detergent dispensing system.
POWDER SIGNAL:This function will either: a) use water to dispensedetergent from machine compartments, or: b)dispense detergent from an external system. Thenumber of valves present will vary according to themachine type.
3684
When you have finished:Press b repeatedly tohighlight ”EXIT”.
Press OPEN.The function will be activatedfor as long as you press andhold this key. The functionceases as soon as yourelease the key.
Press SELECT.
MANUAL FUNCTIONS
OPEN
WATER FLUSHFLUSH COLD POWDERPOWDER SIGNAL 1POWDER SIGNAL 2POWDER SIGNAL 3POWDER SIGNAL 4
DETERGENT/FLUSH
WATER FLUSH
FLUSH COLD WATER
POWDER SIGNAL 1
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
EXIT
SELECT
WATER FLUSH
FLUSH COLD POWDER
POWDER SIGNAL 1
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
EXIT
OPEN
29Machine operation
Text Pressing ”Text” displays more informationThe text displayed is a description of the washprogram selected. This text description is insertedwhen a new wash program is created. This procedureis described fully in the programming manual.
During program operation thedisplay will look like this (seesection "To start the washprogram".
3592
Press c or b one ormore times to highlight”TEXT”.
Press SELECT.
To return to the normaldisplay:Press SELECT again.
Description of washprogram
3630Automatic return to normal display
If you do not press SELECT within 20 seconds, thedisplay will revert automatically.
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE 85 CACTUAL TEMPERATURE: 21 CREMAINING TIME: 70 MINDRUM SPEED: 1000 RPM
SHOW WEIGHTRAPID ADVANCE
SELECT
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTARTS
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1NORMAL PROGRAM FOR MEDIUM SOILEDCLOTHES
TEXTAUTO RESTARTS
SELECT
30
91 NORMAL 95°C STD
SELECT
PR.NO. NAME991 NORMAL 95°C STD992 NORMAL 60°C STD993 NORMAL 40°C STD994 INTENSIVE 95°C995 INTENSIVE 60°C996 PERM PRESS 60°C
SELECT NEW PROGRAM AND PRESS SELECT
996 PERM. PRESS 60°C
SELECT
PROGRAM STEP: PREWASH 1STEP TIME: 120 SECNO HEATINGACTUAL TEMPERATURE: 21 °C
DRUM SPEED: 48 RPM
SHOW WEIGHTRAPID ADVANCE
SELECT
991 NORMAL 95°C STD
992 NORMAL 60°C STD
993 NORMAL 40°C STD
994 INTENSIVE 95°C
995 INTENSIVE 60°C
996 PERM. PRESS 60°C
997 PERM. PRESS 40°C
998 LOW EXTRACT 1 MIN
999 HIGH EXTRACT 5 MIN
Machine operation
To change the wash program after program operation has commenced
During program operation thedisplay will look like this (seesection "To start the washprogram".
Press c or b one ormore times to highlight”SELECT NEW WASHPROGRAM”.
Press SELECT.
3694
3695
Automatic return to normal displayIf no key is pressed within 20 seconds, the display willrevert automatically.
Press b one or moretimes as required...
...to highlight the new washprogram.
Press SELECT.
The existing wash programwill now be interrupted andthe new one will begin.
To change the wash program after programoperation has commenced
You can change to a different wash program at anytime during program operation. When you do, thecurrent function (for example, rinse) will be interrupted.The new program will start immediately after that (fromthe beginning).This function is useful, for example, if you discoverthat you have started the wrong program.
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE 85 °CACTUAL TEMPERATURE: 21 °CREMAINING TIME 70 MINDRUM SPEED: 1000 RPM
SHOW WEIGHTRAPID ADVANCE
SELECT
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTARTS
31Machine operation
To change temperature scale °C/°F
During program operation thedisplay will look like this (seesection "To start the washprogram".
To change temperature scale °C/°FThis function changes the temperature scale used forall temperatures displayed during the wash program.Please note that this scale change applies only to thecurrent program. The default temperature scale willapply next time you run a program.To change the default temperature scale for allprograms, use the function ”SETTINGS”, which isdescribed in the Service Manual.
Press c or b one ormore times to highlight”CHANGE °C/°F”.
Press SELECT.
3696
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE 85 °CACTUAL TEMPERATURE: 21 °CREMAINING TIME 70 MINDRUM SPEED: 1000 RPM
SHOW WEIGHTRAPID ADVANCE
SELECT
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTARTS
32 Machine operation
Auto restart
3593
What is Auto restart?Auto restart means that the same program will berepeated one or more times, according to the numberset. The program will restart immediately, and the doorwill remain locked. If you have set auto restart, thedisplay will show the number of restarts left.This function is used primarily for testing.
During program operationthe display will look likethis.
3594
Shows the number oftimes the program willrestart.
If required:Use the numeric keys tochange the requirednumber of restarts.
Press SELECT.
Press b one or moretimes to highlight ”AUTORESTART”.
Press SELECT.
91 NORMAL 95°C STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 720 SECSET TEMPERATURE 85 °CACTUAL TEMPERATURE: 21 °CREMAINING TIME 70 MINDRUM SPEED: 1000 RPM
SHOW WEIGHTRAPID ADVANCE
SELECT
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTART
91 NORMAL 95°STD
SELECT
PROGRAM STEP: MAIN WASH 1STEP TIME: 300 SECNO HEATINGACTUAL TEMPERATURE: 19 C
DRUM SPEED: 70 RPM
AUTO RESTARTS´ 0
1 2 3
4 5 6
7 8 9
0
SELECT
33Machine operation
Manual operation
To select manual operation
RUN A WASH PROGRAMOPTIONS MENU
SELECT
MAKE YOUR CHOICE WITH OR AND PRESS SELECTWEIGHT, KG: 000,0
RUN A WASH PROGRAMOPTIONS MENU
SELECT
3589
If this menu is not currentlydisplayed:Press a repeatedly.
Press b to highlight ”GOTO THE MENU”.
Press SELECT.
Always lock the door first!You must always close and lock the door first beforeyou can operate the machine manually.To lock the door, use the submenu MOTOR/DOOR,see section "Motor/door".
All manual settings are cancelled when youexit manual operation
All manual settings (such as door, motor, temperature,and drain) will be cancelled when you exit manualoperation.The door is unlocked, the motor stops, the drainopens, heating is halted, and the temperature is resetto zero.
Press SELECT.
Press b six times...
....to highlight ”MANUALMODE”.
Two types of manual operationThere are two types of manual operation, whichshould not be confused:• Manual operation when no program is running
These functions are described in this section.• Manual operation during a program
These functions are described in section "Manualoperation".
3685
MENU
SELECT
MAKE A CHOICE:
WASH PROGRAM LIBRARYPROGRAMMING MODESETTINGS 1MEMORY CARDSERVICE MODESTATISTICS
SELECT
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
SETTINGS 2
EXIT
34 Machine operation
Manual operation when no program is runningMotor/door (see section "Motor/door")
Lock/unlock door. Switch motor on/off (normaldrum action).
Water and drain valves (see section "Water/drain")Operation of drain valve and all water valves.
Heating (see section "Heating")Heat water to any temperature required.
Detergent valves (see section "Detergent signalsand water flushing")
Allows manual operation of all valves in detergentcompartment or external detergent supply system.
ExitReturns you to the MENU display.
Motor/door
3686
MANUAL FUNCTIONS
Y/N
DOOR LOCK ON NMOTOR ON NEXIT
MOTOR/DOOR
Y/N
SELECT
DOOR LOCK ON
MOTOR ON
EXIT
DOOR LOCK ON
MOTOR ON
EXIT
Lock the door and start the motorDOOR LOCK ONIf you answer Yes (Y):
The door will be locked. Note that you must alwayslock the door before you can operate the machinemanually.
MOTOR ONIf you answer Yes (Y):The motor will start and operate, using normalaction.
A toggle function:Use Y/N to toggle thefunction from ON (Yes) toOFF (No).
When you have finished:Press b to highlight”EXIT”.
Press SELECT.
Press b as required toselect a function.
Select the function requiredusing the cursor keys.
Press SELECT.
3687
MANUAL FUNCTIONS
SELECT
MAKE A CHOICE:
MOTOR/DOORWATER/DRAINHEATINGDETERGENT/FLUSHEXIT
SELECT
MOTOR/DOOR
WATER/DRAIN
HEATING
DETERGENT/FLUSH
EXIT
35Machine operation
Water/drain
To access this function, seeinstructions in section "Toselect manual operation".
When you have finished:Press b to highlight”EXIT”.
Water filling:Press OPEN.The function will be activatedfor as long as you press andhold this key. The functionceases as soon as yourelease the key.
Drain (a toggle function) :Press Y/N to toggle thefunction from Yes (Y) andNo (N).
Use b or c to selectDrain or one of the sixWater filling alternatives.
3688
Press SELECT.
MANUAL FUNCTIONS
Y/N
DRAIN CLOSED NCOLD WATERMIXED WATERHOT WATERCOLD HARD WATERWATER FROM TANK 1WATER FROM TANK 2
WATER/DRAIN
LEVEL: 0 UNITS
Y/N
SELECT
DRAIN CLOSED
COLD WATER
MIXED WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
EXIT
OPEN
DRAIN CLOSED
COLD WATER
MIXED WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
EXIT
36 Machine operation
Heating
Use the numeric keys toenter the temperature thewater is to be heated to.
Actual temperature
Temperatureselected
MANUAL FUNCTIONS
START
SELECT SET TEMPERATURE
ACTUAL TEMPERATURE
HEATING
0° C
24° C
1 2 3
4 5 6
7 8 9
0
START
STOP
Press START.Heating will now begin.
If you wish, you can cancelheating before the settemperature is reached:Access this function againand press STOP.
To access this function, seeinstructions in section "Toselect manual operation".
3689
37Machine operation
To access this function, seeinstructions in section "Toselect manual operation".
Detergent signals and water flushingFLUSH WATER:
This function uses water to clear detergent from thesupply tubes of the detergent dispensing system.
POWDER SIGNAL:This function will either: a) use water to dispensedetergent from machine compartments, or: b)dispense detergent from an external system. Thenumber of valves present will vary according to themachine type.
3684
Detergent signals and water flushing
Use b and c to selectthe function you require.
Press SELECT.
When you have finished:
Press b repeatedly tohighlight ”EXIT”.
Press OPEN.The function will be activatedfor as long as you press andhold this key. The functionceases as soon as yourelease the key.
MANUAL FUNCTIONS
OPEN
WATER FLUSHFLUSH COLD POWDERPOWDER SIGNAL 1POWDER SIGNAL 2POWDER SIGNAL 3POWDER SIGNAL 4
DETERGENT/FLUSH
WATER FLUSH
FLUSH COLD WATER
POWDER SIGNAL 1
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
EXIT
SELECT
WATER FLUSH
FLUSH COLD POWDER
POWDER SIGNAL 1
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
EXIT
OPEN
38
At the end of the wash
Machines without tilt function:
Open the machine door and remove the washedload.
Machines with tilt function:
• Open the door and lock it open by loweringthe catch by the door hinge.
• Turn the uppermost switch on the tilt controlunit clockwise. The machine will now tiltforward.
• Use the bottom switch on the tilt control unit torotate the drum, either to the right or the left.This makes it easier to empty the drum.
• Press the middle switch on the tilt control unit.The machine will now return to its normalposition.
10
9
12
11
4120
Fig.
9
Fig.
10
Fig.
11
Fig.
12
4119
4238
4237
1 2 3
4 5 6
7 8 9
0
Machine operation
39Machine operation
If this menu is not currentlydisplayed:Press a repeatedly.
RUN A WASH PROGRAMOPTIONS MENU
SELECT
MAKE YOUR CHOICE WITH OR AND PRESS SELECTWEIGHT, KG: 000,0
RUN A WASH PROGRAMOPTIONS MENU
SELECT
Press b to highlight ”GOTO THE MENU”.
Press SELECT.
Statistics
To select Statistics
Press b five times...
...to highlight ”STATISTICS”.
Press SELECT.
MENU
SELECT
MAKE A CHOICE:
WASH PROGRAM LIBRARYPROGRAMMING MODESETTINGS 1MEMORY CARDSERVICE MODESTATISTICS
SELECT
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
SETTINGS 2
EXIT
3691
3589
40
The Statistics functionThe Statistics function gives you access to thefollowing information:TOTAL RUN TIME HOURS:
Shows the total operating time for the machinesince it was installed.
TOTAL TRIP RUN TIME HOURS:This register records the total number of operatinghours since it was last reset. It can, for example, beused to keep track of operating time since the lastmachine service. The procedure for resetting it isdescribed in section "To reset "Total trip runtime hours" to zero".
HOURS SINCE LAST SERVICEThis register shows the time elapsed since the lastservice. The register can also be used to generatea signal on the display to show when service isneeded (see the section ”Settings 1” in the servicemanual).
LAST 5 ERROR CODES:This displays the most recent error codes, and tellswhich program was operating at the time andduring which hour (according to the ”total run time”record) the error code was flagged.
NO. OF TIMES EACH PROGRAM USED:Displays statistics for PCU programs and forprograms on any memory card currently in place inthe PCU.
3690
3958
STATISTICS
EXIT
PROGRAM WASHES PROGRAM WASHES S 1 0 S 2 0
S 5 0 S 6 0S 80 0 S 90 0S 99 0 S991 0S992 0 S993 0S994 0 S995 0S996 0 S997 0S998 0 S999 0
EXIT
If a memory card is in placein the PCU, the memory cardprogram statistics will bedisplayed. An ”S” before theprogram number shows that itis a memory card program.
4040
To display the next page ofstatistics:
Press b.
To display the next page ofstatistics:Press b.
When you want to cancel thedisplay of statistics:Press EXIT.
STATISTICS
EXIT
TOTAL RUN TIME HOURS 0TOTAL TRIP RUN TIME HOURS 0HOURS SINCE LAST SERVICE 0
LAST 5 ERROR CODES PROGRAM HOURS08 NO HEATING 991 008 NO HEATING 996 008 NO HEATING 993 008 NO HEATING 991 008 NO HEATING 991 0
STATISTICS
EXIT
PROGRAM WASHES PROGRAM WASHES 2 4 10 0
12 0 52 078 0 123 0
991 35 992 3993 1 994 0995 0 996 0997 0 998 0999 0
Machine operation
41
Resetting statistic registers
If this menu is not currentlydisplayed:Press a repeatedly.
RUN A WASH PROGRAMOPTIONS MENU
SELECT
MAKE YOUR CHOICE WITH OR AND PRESS SELECTWEIGHT, KG: 000,0
RUN A WASH PROGRAMOPTIONS MENU
SELECT
Statistics registers which can be reset to zeroThe following registers in the statistics function can becleared (reset to zero):• Total trip run time hours.• Hours since last service.• No. of times each program used (PCU programs).• No. of times each program used (programs on any
memory card currently in the PCU).Press b to highlight ”GOTO THE MENU”.
Press SELECT.
Machine operation
3589
42
The service program may only be usedby authorised personnel, because allsafety interlocks are disabled when it isin use.3693
4209
PRESS BUTTONON CPU BOARD
EXIT
Press b..four times....
... to highlight "SERVICEPROGRAM".
Press SELECT
Press the button on theCPU circuit board.
Machine operation
MENU
SELECT
MAKE A CHOICE:
WASH PROGRAM LIBRARYPROGRAMMING MODESETTINGS 1MEMORY CARDSERVICE MODESTATISTICS
SELECT
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
SETTINGS 2
EXIT
Prevention of unauthorised accessA button on the CPU circuit board has to be pressedto gain access to the service program, to prevent itsunauthorised or inadvertent use. The CPU circuitboard is located behind the control panel. Two screwshave to be undone to open the control panel.
3972
4660
CPU button
Now you can choose eitherto clear/reset a register orto adjust the weighingequipment.
If you want to exit:
Press b repeatedly untilEXIT is highlighted.
4042 A Press b to highlightthe option you want, thenpress SELECT.
Press SELECT.
SERVICE PROGRAM
SELECT
MAKE A CHOICE:
SERVICE PROGRAMCLEAR TRIP HOUR COUNTERCLEAR SERVICE COUNTERCLEAR WASH PROGRAM COUNTER IN CLSCLEAR WASH PROGRAM COUNTER IN SMCSCALE ADJUSTMENTSCALIB. OF LEVEL SENSOR
SELECT
SERVICE PROGRAM
CLEAR TRIP HOUR COUNTER
CLEAR SERVICE COUNTER
CLEAR WASH PROGRAM COUNTER IN CLS
CLEAR WASH PROGRAM COUNTER IN SMC
MEMORY CARD
SCALE ADJUSTMENTS
CALIB. OF LEVEL SENSOR
EXIT
SELECT
43Machine operation
4041 A
Time counter, hours after last service
Both counters can be reset inthe same way.
Press b so that CLEARTRIP HOUR COUNTER ORCLEAR SERVICECOUNTER will be marked.
Press SELECT.
First you have a chance tochange your mind.
4043 A
If you do not want to reset theregister:Press any key other thanSELECT.If you want to reset the register:Press SELECT.
SERVICE MODE
SELECT
MAKE A CHOICE:
SERVICE PROGRAMCLEAR TRIP HOUR COUNTERCLEAR SERVICE COUNTERCLEAR WASH PROGRAM COUNTER IN CLSCLEAR WASH PROGRAM COUNTER IN SMCSCALE ADJUSTMENTSCALIB. OF LEVEL SENSOREXIT
SELECT
CLEAR COUNTERCLS
SELECT
ARE YOU SURE ?
PRESS SELECT ELSE PRESS ANY OTHER KEY
SELECT
44 Machine operation
Number of washes for program in timer or memory card
You can reset program inboth timer and the memorycard (if inserted).
Press b so that CLEARWASH PROGRAMCOUNTER IN CLS or CLEARWASH PROGRAMCOUNTER IN SMC will bemarked.
Press SELECT.
4044 A
Write from which programnumber you want to clearwash programs.
Press b.
4045 A
SERVICE MODE
SELECT
MAKE A CHOICE:
SERVICE PROGRAMCLEAR TRIP HOUR COUNTERCLEAR SERVICE COUNTERCLEAR WASH PROGRAM COUNTER IN CLSCLEAR WASH PROGRAM COUNTER IN SMC
SELECT
CLEAR COUNTER CLS
EXIT
FROM PROGRAM NUMBER:
TO END: TO PROGRAM NUMBER = 0
0TO PROGRAM NUMBER:
0
1 2 3
4 5 6
7 8 9
0
45
4046 A
4043 A
Machine operation
Enter digits corresponding tothe program number(inclusive) up to which youwish to clear the totalcounter.
Press ERASE.
If you do not want to resetthe register:Press any key other thanSELECT.If you do want to reset theregister:Press SELECT.
First you have the chance tochange your mind.
CLEAR COUNTER CLS
EXIT
FROM PROGRAM NUMBER:
TO END: TO PROGRAM NUMBER = 0
TO PROGRAM NUMBER:0
1
1 2 3
4 5 6
7 8 9
0
ERASE
CLEAR COUNTERCLS
SELECT
ARE YOU SURE ?
PRESS SELECT ELSE PRESS ANY OTHER KEY
SELECT
46 Machine operation
Scale adjustments
4777 A Press b repeatedlyuntil SCALE ADJUST-MENTS is highlighted.
Press SELECT.
Scale adjustmentsThe following functions are accessed via theSCALE ADJUSTMENTS menu:
Reset scale to zero (see section ”Reset scale tozero”)
Used to make the weighing equipment display 0when the machine has no load in it.
Reset tare to zero (see section ”Reset tare tozero”)
Used to clear a stored tare parameter.Tare scale (see section ”Tare scale”)
Used to reset the weighing equipment so that aweight such as a container will not be includedwhen calculating net weight.
Set tare to a certain value (see section ”Set tare toa certain value”)
Used to enter a value for the tare parameter, aweight in hectograms.
Read tare value (see section ”Read tare value”)Used to check the value currently stored as the tareparameter.
Calibrate the scale (see section ”Calibrate thescale”)
This function is used only on installation of a newscale unit.
Zero calibration (see section ”Zero calibration”)Used to increase the accuracy of the weighingequipment.
Read version number (see section ”Read versionnumber”)
This is where you find the version number of theweighing equipment.If the weighing equipment is not connected, theerror message “WEIGHING EQUIPMENT NOTCONNECTED” will be displayed. Connect theweighing equipment and try again. If necessary,see the section “Fault-finding, weighing equipment”in the machine manual.
For machines with weighing equipment installed only!
Press SELECT.
When you have finished:Press b repeatedlyuntil EXIT is highlighted.
SERVICE PROGRAM
SELECT
MAKE A CHOICE:
SERVICE PROGRAMCLEAR COUNTERCLEAR SERVICE COUNTERCLEAR WASH COUNTER IN CLSCLEAR WASH COUNTER IN MEMORY CARDSCALE ADJUSTMENTS
SELECT
SELECT
SERVICE PROGRAMCLEAR COUNTERCLEAR SERVICE COUNTERCLEAR WASH COUNTER IN CLSCLEAR WASH COUNTER IN MEMORY CARDSCALE ADJUSTMENTSEXIT
47Machine operation
Reset scale to zero
Check that ”RESETSCALE TO ZERO” ishighlighted.
If it isn’t...
Press c or b asrequired to highlight”RESET SCALE TOZERO”.
Press SELECT.
4778
4779
Reset scale to zero”Reset weighing equipment” is used to make theweighing equipment display 0 when the machine hasno load in it.If your attempt to reset the weighing equipment failsat this point, you will see an error message equivalentto: “FAILED. PRESS SELECT” on the display. Fortroubleshooting, see the section “Fault-finding,weighing equipment” in the machine manual.
This screen shows that theweighing equipment hasbeen reset to zero.
Press SELECT.
SCALE ADJUSTMENTSRESET SCALE TO ZERO
DONE!PRESS SELECT
SELECT
SELECT
SERVICE PROGRAM
SELECT
MAKE A CHOICE:
RESET SCALE TO ZERORESET TARE TO ZEROTARE SCALESET TARE TO A CERTAIN VALUEREAD TARE VALUECALIBRATE THE SCALE
SELECT
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
For machines with weighing equipment installed only!
Please note:The machine must be unladen when you use thisfunction, i.e. no water or wash load in the drum.
Please note:After a power-cut, the weighing equipment will alwaysdisplay 0, no matter what the actual load in the drum.In this event you will have to use the “Reset scale tozero" function.
48 Machine operation
Reset tare to zero
Press b once tohighlight ”RESET TARETO ZERO”.
Press SELECT.
4780
4781
This screen shows that thestored tare parameter hasbeen cleared.
Press SELECT.
Reset tare to zeroIf your attempt to clear the tare parameter fails at thispoint, you will see an error message equivalent to:“FAILED. PRESS SELECT” on the display. Fortroubleshooting, see the section “Fault-finding, weighingequipment” in the machine manual.
SERVICE PROGRAM
SELECT
MAKE A CHOICE:
RESET SCALE TO ZERORESET TARE TO ZEROTARE SCALESET TARE TO A CERTAIN VALUEREAD TARE VALUECALIBRATE THE SCALE
SELECT
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SCALE ADJUSTMENTSRESET TARE TO ZERO
DONE!PRESS SELECT
SELECT
SELECT
For machines with weighing equipment installed only!
49Machine operation
Tare scale
Press b twice tohighlight ”TARE SCALE”.
Press SELECT.
4782
4783
This screen shows that theweighing equipment hasbeen tared successfully.
Press SELECT.
Tare scaleThis function involves first loading the drum with, forexample, a container, then taring (resetting) theweighing equipment so that the weight of thecontainer will not be included when calculating netweight.If your attempt to tare the weighing equipment fails atthis point, you will see an error message equivalentto: “FAILED. PRESS SELECT” on the display. Fortroubleshooting, see the section “Fault-finding,weighing equipment” in the machine manual.
SERVICE PROGRAM
SELECT
MAKE A CHOICE:
RESET SCALE TO ZERORESET TARE TO ZEROTARE SCALESET TARE TO A CERTAIN VALUEREAD TARE VALUECALIBRATE THE SCALE
SELECT
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SCALE ADJUSTMENTSTARE SCALE
DONE!PRESS SELECT
SELECT
SELECT
For machines with weighing equipment installed only!
50 Machine operation
Set tare to a certain value
Press b three times tohighlight ”SET TARE TOA CERTAIN VALUE”
Press SELECT.
4784
4785
This screen shows that theparameter has beenentered successfully.
Press SELECT.
Set tare to a certain valueThis function lets you enter a value for the tareparameter, i.e. a weight value which the weighingequipment will disregard when showing a net weight onthe display. The function will automatically clear anyearlier tare value when you enter a new one.If your value is not entered successfully at this point, youwill see an error message equivalent to: “FAILED.PRESS SELECT” on the display. For troubleshooting,see the section “Fault-finding, weighing equipment” inthe machine manual.
Press SELECT.
Use the numeric keys toenter the tare yourequire, unit:hectograms; 1hectogram = 100 grams).
4786
SERVICE PROGRAM
SELECT
MAKE A CHOICE:
RESET SCALE TO ZERORESET TARE TO ZEROTARE SCALESET TARE TO A CERTAIN VALUEREAD TARE VALUECALIBRATE THE SCALE
SELECT
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SCALE ADJUSTMENTSSET TARE TO A CERTAIN VALUE
ENTER TARE IN HG ANDPRESS SELECT
SELECT
1 2 3
4 5 6
7 8 9
0
SELECT
SCALE ADJUSTMENTSSET TARE TO A CERTAIN VALUE
DONE!PRESS SELECT
SELECT
SELECT
For machines with weighing equipment installed only!
51Machine operation
Read tare value
Press b four times tohighlight ”READ TAREVALUE”.
Press SELECT.
4788
This screen shows thestored tare parameter (unit:hectograms (1 hectogram= 100 grams).
Press SELECT.
Read tare valueThis function lets you check the value currently storedas the tare parameter.
4787
SERVICE PROGRAM
SELECT
MAKE A CHOICE:
RESET SCALE TO ZERORESET TARE TO ZEROTARE SCALESET TARE TO A CERTAIN VALUEREAD TARE VALUECALIBRATE THE SCALE
SELECT
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SCALE ADJUSTMENTSREAD TARE VALUE
10 HG
SELECT
SELECT
For machines with weighing equipment installed only!
52 Machine operation
Calibrate the scale
Press b five times tohighlight ”CALIBRATETHE SCALE”.
Press SELECT.
4789
4790
Press SELECT.
Set the calibrationswitch tocalibration mode.
4791
Press SELECT.
4758
Calibration mode/normal modeTo gain access to the calibration switch in the scaleunit, the left-hand rear side panel has to be taken off.Remove the four screws on the scale unit cover.Then the calibration switch can be switched betweennormal mode ”ON” and calibration mode ”CAL”.
Scale unit
CAL (calibration)ON (normal)
Please note:The machine must be unladen at the start ofcalibration, i.e. no water or wash load in the drum.
Calibration switch
Please note:This function is used only on installation of a newscale unit.
SERVICE PROGRAM
SELECT
MAKE A CHOICE:
RESET SCALE TO ZERORESET TARE TO ZEROTARE SCALESET TARE TO A CERTAIN VALUEREAD TARE VALUECALIBRATE THE SCALE
SELECT
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SCALE ADJUSTMENTSCALIBRATE THE SCALE
PLEASE SET SCALE TOCALIBRATION MODE
PRESS SELECTFOR ZERO CALIBRATION
SELECT
SELECT
SCALE ADJUSTMENTSCALIBRATE THE SCALE
DONE!PRESS SELECT
SELECT
SELECT
For machines with weighing equipment installed only!
Calibrate the scaleIf this calibration has not succeeded you will see anerror message equivalent to: “FAILED. PRESSSELECT” on the display. For troubleshooting, see thesection “Fault-finding, weighing equipment” in themachine manual.
53Machine operation
Put the calibrationweight in the drum.
Press SELECT.
4792
4793
If you want to use the”Calibrate zero” functionnow:
Press SELECT.
Calibration weightA weight of between 40 kg and 400 kg should be usedas a calibration weight.The higher the weight (within these limits), the betterthe weighing accuracy of the machine.
Remove the calibrationweight.
4794
Press SELECT.
Use the numeric keys toenter the calibrationweight in hg (1 hg = 100grams).
Press SELECT.
4791
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
FILL DRUM WITH CALIBRATION WEIGHTENTER WEIGHT IN HG ANDPRESS SELECT
SELECT
1 2 3
4 5 6
7 8 9
0
SELECT
SCALE ADJUSTMENTSCALIBRATE THE SCALE
DONE!PRESS SELECT
SELECT
SELECT
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
REMOVE WEIGHT AND PRESS SELECT
SELECT
SELECT
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
PRESS SELECT FOR ZERO CALIBRATION
SELECT
SELECT
For machines with weighing equipment installed only!
54 Machine operation
4795
4791
Press SELECT.
Restore thecalibration switch tonormal mode.
Press SELECT.
4758
Calibration mode/normal modeTo gain access to the calibration switch in the scaleunit the left-hand rear side panel has to be taken off.Remove the four screws on the scale unit cover.Then the calibration switch can be switched betweennormal mode ”ON” and calibration mode ”CAL”.
Scale unit
CAL (calibration)ON (normal)
Calibration switch
SCALE ADJUSTMENTSCALIBRATE THE SCALE
DONE!PRESS SELECT
SELECT
SELECT
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
RESET SCALE FROM CALIBRATIONMODE AND PRESS SELECT
SELECT
SELECT
For machines with weighing equipment installed only!
55Machine operation
4796
4797
4798
If you wish to calibrate zerofor the weighingequipment:
Press SELECT.
Press b six times tohighlight ”ZEROCALIBRATION”.
Press SELECT.
This screen shows youhave calibrated zero.
Press SELECT.
Zero calibration
SERVICE PROGRAM
SELECT
MAKE A CHOICE:
RESET SCALE TO ZERORESET TARE TO ZEROTARE SCALESET TARE TO A CERTAIN VALUEREAD TARE VALUECALIBRATE THE SCALE
SELECT
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SCALE ADJUSTMENTS
ZERO CALIBRATION
PRESS SELECT FORZERO CALIBRATION
SELECT
SELECT
SCALE ADJUSTMENTS
ZERO CALIBRATION
DONE!PRESS SELECT
SELECT
SELECT
For machines with weighing equipment installed only!
Zero calibrationThe “Zero calibration” function is used to increase theaccuracy of the weighing equipment. This should bedone once a month.If this calibration has not succeeded you will see an errormessage equivalent to: “FAILED. PRESS SELECT” onthe display.For troubleshooting, see the section “Fault-finding,weighing equipment” in the machine manual.
Please note:The machine must be unladen during this calibration, i.e.no water or wash load in the drum.
56 Machine operation
4799
4800
Press SELECT.
Press b seven times tohighlight ”READVERSION NUMBER”.
The screen shows theversion number.
Press SELECT.
Read version number
SERVICE PROGRAM
SELECT
MAKE A CHOICE:
RESET SCALE TO ZERORESET TARE TO ZEROTARE SCALESET TARE TO A CERTAIN VALUEREAD TARE VALUECALIBRATE THE SCALE
SELECT
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SCALE ADJUSTMENTS
READ VERSION NUMBER
STATHMOS AB 3050 REV 00521
SELECT
SELECT
For machines with weighing equipment installed only!
Read version numberIn the event of a fault in the weighing equipment(which cannot be put right with the aid of the section“Fault-finding, weighing equipment” in the machinemanual), make a note of the version number accessedvia this function before you contact the supplier’sservice department.
57
Memory chip
Memory card
General introduction
3605
A memory card is a plastic card, the size of a credit card, with anelectronic memory chip inside it. This memory card is capable ofstoring 10 to 15 wash programs of normal size. If the programs aremostly small ones, more of them can be stored, whereas largerprograms will reduce the number which can be held by the memorycard. Memory cards of this type can be used to:
• transfer wash programs from one machine to another
• run wash programs straight from the memory card
• transfer wash programs from a PC to a memory card and from amemory card to a PC (these procedures, and how to write awash program on a PC, are described elsewhere)
A program stored on a memory card may be given restricted-usestatus. This means that:
• The program cannot be deleted or copied to the program controlunit of a washer extractor.
• You cannot alter the program or inspect the way it is written.
• To run the program you have to have the memory card and toinsert it into the program control unit when the program is to bestarted.
Machine operation
58
1 2 3
4 5 6
7 8 9
0
Machine operation
3589
If this menu is not currentlydisplayed:Press a repeatedly.
Press b to highlight ”GOTO THE MENU”.
Press SELECT.
3606
Turn the memory card soits memory chip is at thefar end, and on the left ofthe card...
...then insert the memorycard into the programcontrol unit.
Memorychip
To select the ”Memory card” function
Card reader
4115
RUN A WASH PROGRAMOPTIONS MENU
SELECT
MAKE YOUR CHOICE WITH OR AND PRESS SELECTWEIGHT, KG: 000,0
RUN A WASH PROGRAMOPTIONS MENU
SELECT
59Machine operation
Press b three times...
...to highlight ”MEMORYCARD”.
Press SELECT.
3596
MENU
SELECT
MAKE A CHOICE:
WASH PROGRAM LIBRARYPROGRAMMING MODESETTINGS 1MEMORY CARDSERVICE MODESTATISTICS
SELECT
WASH PROGRAM LIBRARY
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
SETTINGS 2
EXIT
60 Machine operation
Select the function requiredusing the cursor keys.
Press SELECT.
3597 A
"The ”Memory card” functionsRun wash program straight from memory card(see section "To run a wash program straight froma memory card")
A wash program can be run from the memory card,without first being copied to the washer extractor.The memory card may be removed from the cardreader after the program has started.Programs on memory cards may have ”restricted-use” status, which means that they can only be runstraight from the memory card, not copied ormodified.
Copy program from memory card to PCS(see section "To copy a program from a memorycard to the machine´s program control unit")
One or more wash programs can be copied fromthe memory card to the memory chip in themachine’s program control unit. Note that programson the memory card with ”restricted-use” statuscannot be copied to the machine memory chip.
Copy program from PCS to memory card(see section "To copy a program from theprogram control unit to a memory card")
One or more wash programs can be copied fromthe memory chip in the machine’s program controlunit to the memory card. The memory card canhold 10 to 15 wash programs of normal size.
Delete program on memory card (see section "Todelete a program on a memory card")
Clear memory card (see section "To delete allprograms on a memory card")
MEMORY CARD
SELECT
EXECUTE WASH PROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARDEXIT
EXECUTE WASH PROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARDEXIT
SELECT
61
RUN A WASH PROGRAM
START
PROGRAM NUMBER AND START DELAY SELECTED:
994INTENSIVE 95 °C
TEXT
TEXT
START
00:00
Machine operation
3607
To access this menu, followthe instructions in section "Toselect the "Memory card"function".
Highlight ”EXECUTE WASHPROGRAM FROM MEMORYCARD” (press c ifnecessary).
Press SELECT.
Program name
If you want to see thedescription of the program(where available):Press TEXT.
To start the program:Press START.Once the program hasstarted, the memory card maybe removed from the cardreader.
To run a wash program straight from a memory cardTo run a program from the memory card
In broad terms, the program control unit has twodifferent memories. One is a ”program memory”where all its wash programs are stored, the other is an”operating memory”, which is used to hold theprogram currently in use. The program control unittakes the instructions it needs to run the program fromthe operating memory.When a wash program is started, the correct programis retrieved from the program memory and copied intothe operating memory.
3598 A
Press SELECT.
If necessary, use b to...
... highlight the washprogram required.
3608
3617
Program currentlybeing used
A parallel process takes place when a program isstarted from a memory card. In other words, theprogram is copied from the memory card into theoperating memory, and the machine runs the programentirely from the set of instructions in the operatingmemory.
That is why you may remove the memory card fromthe card reader once the program has started.Once the program has ended it is erased from theoperating memory.
3618
997 PERM. PRESS 40°C
Operating memory program control unit
991 NORMAL 95°C STD
992 NORMAL 60°C STD
993 NORMAL 40°C STD
994 INTENSIVE 95°C
995 INTENSEIVE 60°C
996 PERM. PRESS 60°C
997 PERM. PRESS 40°C
998 LOW EXTRACT 1 MIN
999 HIGH EXTRACT 5 MIN
Program memory program control unit
1 2 3
4 5 6
7 8 9
0
4 MY OWN WOOL 30 °C
Operating memory program control unit
991 NORMAL 95°C STD
992 NORMAL 60°C STD
993 NORMAL 40°C STD
994 INTENSIVE 95°
995 INTENSIVE 60°C
996 PERM.PRESS 60°C
997 PERM.PRESS 40°C
998 LOW EXTRACT 1 MIN
999 HIGH EXTRACT 5 MIN
Program memory program control unit
1 MY OWN 40 °C
2 MY OWN 60 °C
3 MY OWN 90 °C
4 MY OWN WOOL 30 °C
5 MY OWN INTENSIVE
Program memory card
1 2 3
4 5 6
7 8 9
0
MEMORY CARD
SELECT
PR.NO. NAME991 NORMAL 95°C STD992 NORMAL 60°C STD993 NORMAL 40°C STD994 INTENSIVE 95°C995 INTENSIVE 60°C996 PER. PRESS 60°C
EXECUTE WASH PROGRAM FROM MEMORYCARD
SELECT
991 NORMAL 95°C STD
992 NORMAL 60°C STD
993 NORMAL 40°C STD
994 INTENSIVE 95°C
995 INTENSIVE 60°C
996 PER.PRESS 60°C
MEMORY CARD
SELECT
EXECUTE WASHPROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARD
EXECUTE WASHPROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARD
SELECT
62 Machine operation
To copy a program from a memory card to the machine’s program control unit
3610 A
3609 A
If necessary, use b to...
... highlight the washprogram required.
Press SELECT.
What is a restricted-use program?A wash program which has been created on a PC canbe made a ”restricted-use” program. This means that:• The program cannot be deleted or copied to the
program memory of a washer extractor.• You cannot modify the program or examine its
structure.• To run the program you must have access to the
memory card, and insert it into the card readerwhen the program is to be started.
What happens when a program is copied?Both the memory card and the program control unithave memory chips capable of storing washprograms. The chip on the card can hold about 10 to15 programs of normal size, while the chip in theprogram control unit has a capacity of several hundredprograms.
3615
The program remains on the memory card, butanother copy of it has now been stored in the programcontrol unit.
When a program is copied from a memory card to themachine’s program control unit, it is copied, not moved(not deleted from the card). A copy is transferred fromthe chip on the memory card to the storage chip of themachine program control unit.
3614
3616
Note that restricted-useprograms on a memory cardcannot be copied.
To access this menu, followthe instructions in section "Toselect the "Memory card"function".
Highlight ”COPYPROGRAM FROM MEMORYCARD TO CLS” (press bor c if necessary).
Press SELECT.
991 NORMAL 95°C STD
992 NORMAL 60°C STD
993 NORMAL 40°C STD
994 INTENSIVE 95°
995 INTENSIVE 60°C
996 PERM.PRESS 60°C
997 PERM.PRESS 40°C
998 LOW EXTRACT 1 MIN
999 HIGH EXTRACT 5 MIN
Program memory program control unit
1 MY OWN 40 °C
2 MY OWN 60 °C
3 MY OWN 90 °C
4 MY OWN WOOL 30 °C
5 MY OWN INTENSIVE
Program memory card
1 2 3
4 5 6
7 8 9
0
4 MY OWN WOOL 30 °C
991 NORMAL 95°C STD
992 NORMAL 60°C STD
993 NORMAL 40°C STD
994 INTENSIVE 95°
995 INTENSIVE 60°C
996 PERM.PRESS 60°C
997 PERM.PRESS 40°C
998 LOW EXTRACT 1 MIN
999 HIGH EXTRACT 5 MIN
Program memory program control unit
1 MY OWN 40 °C
2 MY OWN 60 °C
3 MY OWN 90 °C
4 MY OWN WOOL 30 °C
5 MY OWN INTENSIVE
Program memory card
4 MY OWN WOOL 30 °C
991 NORMAL 95°C STD
992 NORMAL 60°C STD
993 NORMAL 40°C STD
994 INTENSIVE 95°
995 INTENSIVE 60°C
996 PERM.PRESS 60°C
997 PERM.PRESS 40°C
998 LOW EXTRACT 1 MIN
999 HIGH EXTRACT 5 MIN
Program memory program control unit
1 MY OWN 40 °C
2 MY OWN 60 °C
3 MY OWN 90 °C
4 MY OWN WOOL 30 °C
5 MY OWN INTENSIVE
Program memory card
MEMORY CARD
SELECT
EXECUTE WASHPROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARDEXIT
EXECUTE WASHPROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARDEXIT
SELECT
MEMORY CARD
SELECT
PR.NO. NAME1 MY OWN 40 °C2 MY OWN 60 °C3 MY OWN 90 °C4 MY OWN WOOL 30 °C5 MY OWN INTENSIVE
COPY PROGRAM FROM MEMORY CARD TO CLS
SELECT
1 MY OWN 40 °C
2 MY OWN 60 °C
3 MY OWN 90 °C
4 MY OWN WOOL 30 °C
5 MY OWN INTENSIVE
63Machine operation
3611 A
Choose 1 or 2:
1 If you want to give theprogram a differentprogram number (from theone it had on the memorycard):
Use the numeric keys toenter the new programnumber, then pressSELECT.
2 If the existing number issuitable:
Press SELECT.
4114 A
If the number you havechoosen is already used:
1 Select another number.
Enter the new numberand press SELECT.
2 Erase the old programnumber.
Press SELECT.
MEMORY CARD
SELECT
COPY PROGRAM FROM MEMORY CARD TO CLS
NOW YOU CAN CHANGE NUMBER. 123
JUST PRESS SELECT IF NUMBER IS OK
1 2 3
4 5 6
7 8 9
0
SELECT
MEMORY CARD
SELECT
COPY PROGRAM FROM MEMORY CARD TO CLSNOW YOU CAN CHANGE NUMBER 00
PROG. NUMBER EXIST! OVERWRITE?PRESS SELECT OR ANY OTHER KEY
1 2 3
4 5 6
7 8 9
0
SELECT
64 Machine operation
After the program has beencopied (it takes only a fewseconds) the menu will looklike this:If you want to copy moreprograms:Press any key to continue.
3612 A
4210 A
When you have finished:Press b repeatedlytohighlight "EXIT".
Press SELECT.
EXECUTE WASHPROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARDEXIT
SELECT
MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLS
PROGRAM LOADED
PRESS ANY KEY TO CONTINUE...
65
991 NORMAL 95°C STD
992 NORMAL 60°C STD
993 NORMAL 40°C STD
994 INTENSIVE 95°
995 INTENSIVE 60°C
996 PERM.PRESS 60°C
997 PERM.PRESS 40°C
998 LOW EXTRACT 1 MIN
999 HIGH EXTRACT 5 MIN
Program memory program control unit
1 MY OWN 40 °C
2 MY OWN 60 °C
3 MY OWN 90 °C
4 MY OWN WOOL 30 °C
5 MY OWN INTENSIVE
Program memory card
1 2 3
4 5 6
7 8 9
0
991 NORMAL 95°C STD
992 NORMAL 60°C STD
993 NORMAL 40°C STD
994 INTENSIVE 95°
995 INTENSIVE 60°C
996 PERM.PRESS 60°C
997 PERM.PRESS 40°C
998 LOW EXTRACT 1 MIN
999 LOW EXTRACT 5 MIN
Program memory program control unit
1 MY OWN 40 °C
2 MY OWN 60 °C
3 MY OWN 90 °C
4 MY OWN WOOL 30 °C
5 MY OWN INTENSIVE
992 NORMAL 60 °C STD
Program memory card
991 NORMAL 95°C STD
992 NORMAL 60°C STD
993 NORMAL 40°C STD
994 INTENSIVE 95°
995 INTENSIVE 60°C
996 PERM.PRESS 60°C
997 PERM.PRESS 40°C
998 LOW EXTRACT 1 MIN
999 LOW EXTRACT 5 MIN
Program memory program control unit
1 MY OWN 40 °C
2 MY OWN 60 °C
3 MY OWN 90 °C
4 MY OWN WOOL 30 °C
5 MY OWN INTENSIVE
992 NORMAL 60 °C STD
Program memory card
Machine operation
To copy a program from the program control unit to a memory card
3619 A
What happens when a program is copied?Both the memory card and the program control unithave memory chips capable of storing washprograms. The chip on the memory card can holdabout 10 to 15 programs of normal size, while the chipin the program control unit has a capacity of severalhundred programs.
If necessary, use b to...
... highlight the washprogram required.
Highlight ”COPYPROGRAM FROM CLS TOMEMORY CARD” (pressb or c if necessary).
Press SELECT.
Press SELECT.
When a program is copied from the machine’sprogram control unit to a memory card, it is copied, notmoved (not deleted from the machine). A copy istransferred from the storage chip of the machineprogram control unit to the chip on the card.
The program remains in the program control unit, butanother copy of it has now been stored on the card.
3622
3621
3620 A
3614
MEMORY CARD
SELECT
EXECUTE WASHPROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARDEXIT
EXECUTE WASHPROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARDEXIT
SELECT
MEMORY CARD
SELECT
PR.NO. NAME991 NORMAL 95 °C STD992 NORMAL 60 °C STD993 NORMAL 40 °C STD994 INTENSIVE 95 °C995 INTENSIVE 60 °C996 PER. PRESS 60 °C
COPY PROGRAM FROM CLS TO MEMORY CARD
SELECT
991 NORMAL 95 °C STD
992 NORMAL 60 °C STD
993 NORMAL 40 °C STD
994 INTENSIVE 95 °C
995 INTENSIVE 60 °C
996 PERM. PRESS 60 °C
997 LOW EXTRACT 1 MIN
998 HIGH EXTRACT 5 MIN
66 Machine operation
4114 A
If the number you havechoosen is already used:
1 Select another number.
Enter the new numberand press SELECT.
2 Erase the old programnumber.
Press SELECT.
Choose 1 or 2:1 If you want to give the
program a differentprogram number (from theone it had on themachine):
Use the numeric keys toenter the new programnumber, then pressSELECT.
2 If the existing number issuitable:
Press SELECT.
3623 A
MEMORY CARD
SELECT
COPY PROGRAM FROM CLS TO MEMORY CARD
NOW YOU CAN CHANGE NUMBER. 998
JUST PRESS SELECT IF NUMBER IS OK
1 2 3
4 5 6
7 8 9
0
SELECT
MEMORY CARD
SELECT
COPY PROGRAM FROM MEMORY CARD TO CLSNOW YOU CAN CHANGE NUMBER 00
PROG. NUMBER EXIST! OVERWRITE?PRESS SELECT OR ANY OTHER KEY
1 2 3
4 5 6
7 8 9
0
SELECT
67Machine operation
After the program has beencopied (it takes only a fewseconds) the menu will looklike this:If you want to copy moreprograms:Press any key to continue.
When you have finished:Press b repeatedly tohighlight "EXIT".
Press SELECT.4210 A
3612 A
EXECUTE WASHPROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARDEXIT
SELECT
MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLS
PROGRAM LOADED
PRESS ANY KEY TO CONTINUE...
68 Machine operation
To access this menu, followthe instructions in section "Toselect the "Memory card"function
To delete a program on a memory card
Highlight ”DELETEPROGRAM IN MEMORYCARD” (press c or b ifnecessary).
Press SELECT.
3625 A
What is a restricted-use program?A wash program which has been created on a PC canbe made a ”restricted-use” program. This means that:• The program cannot be deleted or copied to the
program memory of a washer extractor.• You cannot modify the program or examine its
structure.• To run the program you must have access to the
memory card, and insert it into the card readerwhen the program is to be started.
3626
If necessary, use b to...
.... highlight the washprogram required.
When you have finished:Press b repeatedly tohighlight "EXIT".
Press SELECT.
Press SELECT.
The program will now bedeleted from the memorycard. This takes between 5and 15 seconds.If you want to delete moreprograms:Continue in the same wayas described above.
4210 A
Note that restricted-useprograms on a memory cardcannot be deleted.
MEMORY CARD
SELECT
PR.NO. NAME1 MY OWN 40°C2 MY OWN 60 °C3 MY OWN 90 °C4 MY OWN WOOL 30 °C5 MY OWN INTENSIVE
DELETE PROGRAM IN MEMORY CARD
SELECT
1 MY OWN 40 °C
2 MY OWN 60 °C
3 MY OWN 90 °C
4 MY OWN WOOL 30 °C
5 MY OWN INTENSIVE
MEMORY CARD
SELECT
EXECUTE WASH PROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARDEXIT
EXECUTE WASHPROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARDEXIT
SELECT
EXECUTE WASHPROGRAM FROM MEMORY CARDCOPY PROGRAM FROM MEMORY CARD TO CLSCOPY PROGRAM FROM CLS TO MEMORY CARDDELETE PROGRAM IN MEMORY CARDCLEAR MEMORY CARDEXIT
SELECT
69
To delete all programs on a memory card
Highlight ”CLEARMEMORY CARD” (pressb or c if necessary).
Press SELECT.
What is a restricted-use program?A wash program which has been created on a PC canbe made a ”restricted-use” program. This means that:• The program cannot be deleted or copied to the
program memory of a washer extractor.• You cannot modify the program or examine its
structure.• To run the program you must have access to the
memory card, and insert it into the card readerwhen the program is to be started.
If you change your mind anddo not want to delete theentire memory card:Press any key other thanSELECT.
4519 A
If you want to delete allprograms on the memorycard (with the exception ofany restricted-use programs):Press SELECT.
Note that restricted-useprograms on a memory cardcannot be copied or deleted.
3629
MEMORY CARD
SELECT
CLEAR MEMORY CARD
THIS WILL CLEAR ALL PROGRAMS !!
TO CONTINUE PRESS SELECT.ELSE PRESS ANY OTHER KEY.
SELECT
Machine operation
MEMORY CARD
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70 Description of main units
Fig.
13
Description of main unitsThe drum assembly on this model is of the suspended type, which meansthat the outer drum and its motor assembly are suspended in the machinechassis with strong coil springs at each corner, inside the machine. By eachspring there is a damper to minimise imbalance when the machine isoperating. The union between the inner drum and the outer drum (at theback) has two heavy-duty bearings, and is sealed with three radial seals.
13
Motor (wash actionand extraction)
Damper
Detergent dispenser
Door and door lock
Spring
Water inlet valves
Steam inlet valve(for steam-heatedmachines)
Connection points,external liquid supply
Compressed air connection
Water inlet valves
Drum
Frame
Venting
4122
4121
Control unit
Drain
Lubrication system
Program control unitwith CPU board andcontrol panel
Control unit
Main switch, electricalsupply
Imbalance switch
71Description of main units
The inner drum is driven via three V-belts by a frequency-controlled motor,which is mounted on a motor mounting plate under the drum assembly. Themotor mounting plate is adjustable, so that belt tension can be regulated.The motor has a microprocessor-controlled control unit which allows themotor speed, acceleration and deceleration to be controlled with highprecision.
The drain valve is a diaphragm valve which is operated by compressed air.
The door is locked when the program starts.
The machine is supplied complete with a microprocessor-based controlunit.
The electrical components are in the automatic control unit on the machinerear.
The machine exterior is made up of:
• Front panels of stainless steel.
• Back cover of hot-dip galvanised steel, painted white.
• Side panels and top cover of either stainless steel or of hot-dipgalvanised steel, painted white.
72
Control unitLC1 Suppressor
T1 Transformer, for adaptation of feed voltage for control unit andcontrol equipment
T2 Transformer, for adaptation of feed voltage for motor control unit
T10 Transformer, power supply I/O board, CPU board, and display unit
B1 Level control, overfilling
B2 Level control, safety monitoring for control unit, door lock
B31 Control unit, door lock
S1 Main switch, isolating switch
K21 Relay for electric heating, circuit 1
K22 Relay for electric heating, circuit 2
F1, F11 Fuses, 1.25 AT, protection of 230 V power supply to I/O board,CPU board, display unit and control unit, door lock
F31 Circuit breaker (only on machines with electric heating)
U1 Motor control unit
X1 Distribution terminals for input voltage
X103, Terminals for adapting the feed to the elements for electricX104 heating with various voltage alternatives (optional equipment)
Control unit
Fig.
14
73Control unit
B31
B1
B2
S1
T10
F31
K21
K22
X103
X104
T2
Connection terminals, seenext illustration
14
1 2 3
I/O board
F1
F11
LC1
U1
Connectors, seenext illustration
Connectors, see next illustration
T1
X1
4482
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
X1
74
External start/stop/pause (inputs)
X149: 1 start/stop, phase (mains voltage)
2 start/stop, neutral
3 pause, phase (mains voltage)
4 pause, neutral
External buzzer/flashlight (output)
X148: 1 phase (mains voltage)
2 neutral
"Program in progress" signal (output)
X147: 1 phase (mains voltage)
2 neutral
External detergent connections (outputs)
X146
total of 13 outputs
The terminal numbering corresponds to thenumbering used in the liquid detergent function inprogramming.
X146:14 common neutral
Water recycling (outputs)
X145: 1 Drain 1 (Y1)
2 Pump 1
3 Stop drain (Y1b)
4 Drain 2 (Y2) (normally open)
5 Drain 2 (Y2) (normally closed)
6 Drain 3
7 Drain 4
8 Tank 1 water valve (Y44)
9 Tank 2 water valve (Y54)
10 Common neutral
Connectors
X100 Connector, 37 pole, CPU board
X101 Connector, 14 pole, door lock
X102 Connector, 14 pole, control unit and sensor(s) for tilt function(optional equipment)
X103 Connector, 4 pole, speed sensor on motor
X105 Connector, 14 pole, drain valve/drain valves
X106 Connector, 14 pole, detergent supply, powder (optional equipment)
X107 Connector, 14 pole, oil lubrication
X108 Connector, 14 pole, compressed air valves and compressed airswitches, tilt function (optional equipment)
X109 Connector, 14 pole, valves for water recycling (optional equipment)
X110 Connector, 4 pole, water valve, cold, hard water (optionalequipment)
X111 Connector, 4 pole, steam valve for heating
Fig.
15
Control unit
75
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
15
External start/stop/pause "Program in progress" signal
External detergent supplyExternal buzzer/flashlight
Control unit
4235 4236
Recycling
Optional equipment: S40 Switch, electricity/steam Relays, tilt function
X104 X103 X102 X101 X100
X111
X110
X109
X108
X107
X106
X105
4454
4482
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
76 Clarus control unit
Clarus control unit1 A200-1 CPU circuit board
2 X200 Connector, 37 pole, operator unit
3 X201 Connector, 4 pole, sensor(s) thermostat
4 A200-3 Card reader
5 A200-2 Display circuit board
6 S2 Connection terminals
7 X202 Connector, 4 pole, weighing equipment
1
3
6
2
4
5
16
Fig.
16
4660
7
77Program control unit
Program control unitThis chapter describes the components which are specific to this washerextractor. For a general description of the CPU board, display board and I/O board(s), consult the service manual for the Clarus Program Control Unit.
System structure
CPU board
The machine's wash programs are stored in the CPU board memory. TheCPU board controls the various washer extractor functions with the aid ofthe program data and signals from the control panel buttons.
The CPU board communicates with the display board, motor control unitand the three I/O boards via serial interfaces.
The CPU board has its own level switch and inputs from temperaturesensors.
I/O boards
The I/O boards receive information from the CPU board concerning theoutputs which are to be controlled. The I/O boards can control the followingfunctions:
I/O board 1:
door lock, water valves - cold and hot water, flush 1, drain 1, detergentdispensing 1-4, external detergent dispensing 1-4 and heating relay 1.
I/O board 2:
water valves - cold, hard water and tank 1, drain 2, detergent dispensing5, external detergent dispensing 5-11, heating relay 2 and stop valvedrain 1.
I/O board 3:
water valve - tank 2, drain 3 and 4, detergent dispensing 6-7, externaldetergent dispensing 12-13, flush powder, oil lubrication and (whereapplicable) tilt.
From the I/O boards' inputs, the CPU board receives information om thedoor lock switch, door status switch, (where applicable) external start/stopand pause signals, low oil level and signals from tilt sensors and the tiltcontrol unit.
Fig.
17
78
4125
17
Feed, 3-phasesystem voltage
Speeddetector
Level sensing
MotorMotor control unitDisplay unit
CPU board
± 12V
Emergencystop
Systemvoltage
I/O board 1
I/O board 2
I/O board 3
Outputs and inputs to and fromvarious washer extractorfunctions
Program control unit
Control unit,door lock
Door lock
TemperaturesensingLevel sensing
79
Door lock control unit
The sole function of this control unit is to oversee the correct functioning ofthe door lock. The CPU board receives information from the motor controlunit on the motor rotation, and has its own level monitoring device. Thecontrol unit also detects water level and motor speed through separatelevel measurement devices and the rotation guard (speed detector). Bymeans of this doubling of monitoring means, a very high level of reliabilityof the safety function can be achieved.
When the CPU board commands door locking, the control unit checks thatthere is no water in the drum and that the drum is not rotating. Only afterthat is a signal given to the door lock. Level and rotation are checked in thesame way before the door is allowed to open.
The voltage feed to the I/O boards' outputs goes via both the emergencystop and the door lock switch, which means that no functions can proceedunless the emergency stop is in its normal position (not actuated) and thedoor is locked.
PCB connector: Function
X90: Inward voltage feed 200 - 240 V AC
X91: Spare connector for outward power supply
Spare input/output which can be used to provide power supply toanother circuit board.
X92: Input from PCU: Lock door
230 V DC: Command from PCU for door locking
0 V: Command from PCU to open door
Before the control unit locks the door (output X96), a check is made thatthere is no water in the drum and that the motor is at a standstill.
Program control unit
Fig.
18
Fig.
18
Fig.
19
4697X96 X95 X94 X93 X99 X98 X97
X90
X91
X92
Control unit, door lock
Red LED, an indicator
18
Relay RE3
80 Program control unit
X93: Input from level switch
5 V DC: Water in drum (level contact open)
0 V: Empty drum (level contact closed)
If the input voltage is 5 V DC when the door is not locked, door locking will beprevented. The LED on the control unit will then flash (specific pattern offlashes) to reveal an error code (see the section ”Error indication patterns”).
X94: Input from:auxiliary relay on motor contactor (machines without frequencycontrol) motor control unit (machines with frequency control)
5 V DC: Motor operating (contact open)
0 V: Motor not operating (contact closed)
If the input voltage is 5 V DC when the door is not locked, door locking will beprevented. The LED on the control unit will then flash (specific pattern offlashes) to reveal an error code (see the section ”Error indication patterns”).
The input signal from X94 is also compared with the signal from the rotationsensor on the motor shaft (input X95) to check that both sensors are workingnormally.
X95: Input from rotation sensor on motor shaft
> 0,4 Hz: drum rotating
< 0,4 Hz: drum at standstill
Input voltage: 4-10 V DC
X96: Output to door lock
Output voltage: 17 - 31 V
Locks the door lock if the following conditions have been fulfilled:
• 230 V DC at input X92 (command from PCU for door locking)
• 0 V DC at input X93 (no water in drum)
• 0 V DC at input X94 (motor not operating)
• < 0.4 Hz at input X95 (drum at standstill)
Unlocks the door lock if the following conditions have been fulfilled:
• 0 V DC at input X92 (command from PCU for door opening)
• 0 V DC at input X93 (no water in drum)
• 0 V DC at input X94 (motor not operating)
• < 0.4 Hz at input X95 (drum at standstill)
X97, X98, X99: Rotation-monitoring device/Excess-speed-monitoringdevice
X97: Output
X98: Input 0 = 0 V
1 = 5 V
X99: Input: 0 = closure between terminals 1 and 2 = Excess-speedmonitoring device1 = open input = Rotation-monitoring device
81Program control unit
Excess-speed-monitoring device
X99 = 0
RE3 is deactivated if the drum speed exceeds 45 rpm. RE3 is reactivatedwhen the drum speed falls below 20 rpm.
Rotation-monitoring device
X99 = 1 X98 = 1
RE3 is activated when the drum is at a standstill and deactivated whenthe drum is moving.
X99 = 1 X98 = 0
X97 is locked in the position it was in when X98 = 1, no matter what thecurrent activity of the washer extractor.
Input fromrotation sensor
Input from auxiliaryrelay
Input from level-sensing device
Input fromPCU: Lock door
InputSelection of rotation-monitoring device/excess-speed-monitoring device
OutputRotation-monitoringdevice/Excess-speed-monitoring device
Voltage feed
230 V AC
InputRotation-monitoringdevice/Excess-speed-monitoring device
Door lock
X90
X92
X93
X94
X95
X96
X97
X99
X98
+ 5 VEarth
rpm-signal
4661
19
X91
82 Program control unit
Error indication patterns
If the door lock is working correctly, this is indicated by the red LED, by apattern of flashes which indicates ”OK”. The error indication patterns revealedby the LED flash at various frequencies for the various errors or faults. All errorindication patterns have a frequency cycle of 50%, i.e. the LED will be on halfthe time, off half the time.
Level-sensing device indicates water in drum whendoor lock is open.
2,19 Hz
Auxiliary relay for motor indicates that the motorcontactor is activated when the door lock is open(this error indication pattern does not occur when theexcess-speed-monitoring device is selected).
1,46 Hz
Signals from rotation sensor and auxiliary relay donot correspond.
1,56 Hz
The control unit sensor circuits indicate fault/error indrive circuits for door lock including its wiring.
0,85 Hz
Armament circuits for RE1/RE2 activated (capacitorC8 charged when it should be discharged).
0,37 Hz
LED pattern of flashes during normal functioning
Pattern of flashes indicating ”OK”, drum at standstill
Pattern of flashes indicating ”OK”, drum rotating,5 Hz
Error indication pattern Meaning/Cause
4686
Fig.
20
20
1 second
83Program control unit
Control system transformer T10
The control system transformer is used to provide the voltage feed for theCPU board, I/O boards and display board.
The transformer supplies 12 V on its secondary side, and can be adapted tosuit any of four different primary voltages by moving a bridge.
The transformer should normally be connected for a primary voltage of 230 V.Adaptation for different power supply voltages takes place at transformer T1.
Fig.
21
21
3970
208
V
230
V
240
V
400
V
84
4654
Imbalance switch
Description
The imbalance switch is a safety feature whichprotects the machine from damage during extractioncaused by uneven distribution of the wash load.
The imbalance switch consists of a microswitch anda switch arm mounted on the outer frame, plus asensor mounted on the inner frame. The sensor isU-shaped and is secured by two screws.
If the inner frame, and therefore the sensor, movesbeyond a certain limit, the sensor will actuate themicroswitch via the switch arm. When this happensthe extraction relay is switched out.The PCU switches over to wash speed and waterfilling takes place. After that the PCU switches todistribution speed, before another attempt atextraction.
Instructions for repair
Checking imbalance switch adjustment
• Check, when the machine is empty, that theswitch arm for the microswitch is located in thecentre of the sensor.
If necessary adjust as follows:
- release the screws securing the sensor andmove the sensor sideways.
- release the screws holding the microswitchmounting plate and move the mounting plateup or down.
If the imbalance switch is being triggeredrepeatedly:
• Unsuitable wash loads
• The imbalance switch is wrongly adjusted, referto section above
• The dampers are in poor condition, see underheading ”Frame”
• High water level not programmed for extraction
Imbalance switch
Sensor
Switch armMicroswitch
Microswitchmounting plate
22
Fig.
22
4121
85Motor
23
Belt tensioner
4126
24
4127
MotorThe motor is located on a motor mounting platebeneath the outer drum. It drives the inner drumvia three drive belts. There are two belttensioners on the motor mounting plate.
The motor has an electrical quick-connector.
This is a frequency-controlled motor, and itsspeeds for normal action, distribution andextraction are controlled by U1, which is amicroprocessor-based motor control unit in therear lower control unit.
The motor windings have overload protection inthe form of a thermal cut-out.
Fig.
23
Fig.
24
123
456
789
86
Motor control unit
The low voltages +5 V and +15 V usedinternally in the motor control unit have apotential difference of approx. 300 V rela-tive to the earth of the mains power supply.For this reason you must take great carewhen making any measurements on themotor control unit board and CPU board(the CPU board is supplied with the samevoltages as listed above). Do not useoscilloscopes and other meteringinstruments which are earthed.
Once the power supply has been switchedoff, wait for at least one minute before youtouch the motor control unit or any of itscomponents.
The motor control unit, which has amicroprocessor, supplies a three-phase voltageto power the washer extractor drive motor. Themotor has frequency control. The motor controlunit allows precision control of wash andextraction speeds, acceleration and deceleration.
The motor control unit also monitors the torque ofthe motor at constant speed and duringacceleration and deceleration. It uses this torquedata to detect any unbalance occurring duringextraction.
Motor
Fig.
26
Fig.
25
25
4437
Heat sinks/cooling duct
Motor control board
CPU board
Cooling fan Power transistors
87Motor
Fig.
26Communication between the CPU board and the motor control unit is via aserial interface (X301). The CPU board can command the motor to operateat any speed, and also determine the acceleration rate at which the motoris to increase speed up to its final speed. The motor control unit informs theCPU board if it has discovered imbalance or if a fault has arisen in themotor control unit or motor. The motor control unit also notifies if theinterlock signal disappears during operation of the motor.
At input X302 the motor control unit receives a signal to notify that the doorlock is locked. At output X304 the motor control unit provides a signal to theSKAK board which indicates whether the motor is operating or at astandstill. At input X308 the motor control unit receives a signal from theimbalance switch to notify that the machine is vibrating too much duringextraction.
Serial interface toCPU board X301Interlocksignal X302
26
Outputs, to motor for wash action/extraction
Input fromimbalance-switch X308
Dangerous voltagesThe voltages above have apotential difference of approx. 300V relative to the earth of the mainspower supply.
Yellow LED = indicates error, seethe section "Error indicationpatterns"
Green LED lit = board is energisedGreen LED flashing = microprocessorworking normally
Voltage feed3-phase
+5 V +15 V 0 V
F1
X311
4760
X312 X313 X314
Signal to door lockcontrol unit X304
88 Motor
Error indication patterns
If a fault or error occurs in the motor or motor control unit, this will be indicatedby a yellow LED on the motor control unit board. The pattern of flashing bythis LED identifies the fault/error, as follows:
LED pattern of flashes Cause
Output current to motor too high, motor control unit
current-limiting function activated.
Short-circuit in motor windings. Caused by fault in
motor control unit, in motor or wiring.
Short-circuit in motor windings several times. Themotor control unit interrupts power supply to motor.
Lock acknowledgement signal absent duringprogram operation. Caused by door being not locked
or not closed, faulty door lock or faulty wiring.
Fault in receiving circuitry for lock acknowledgement
signal. Replace motor control unit.
Communications error, motor control – program
control unit. Caused by faulty program control unit,motor control unit or wiring.
Heat sink temperature too high. Caused by cloggedvanes on heat sinks or faulty cooling fan. An
extremely high ambient temperature can also cause
this fault.
Thermal protection for motor has cut out. Faulty
motor, motor control unit or wiring. An extremely highambient temperature can also cause this fault.
Ripple DC-bus.
Input voltage to motor control unit too low or too high(<180 V between two phases).
Fault in receiving circuitry for motor overheating.
Fig.
27
(Flickering rapidly)
1 sec
3436
89Motor
Extraction
The extraction speed is controlled to the speed required from the CPUboard, with the aid of instructions via the serial interface.
Imbalance measurement
Each time the program control unit sends a command for distribution speedor extraction, the motor control unit carries out imbalance detection. Themotor control unit senses the torque of the motor for a set time and, on thebasis of variations in the torque data, is able to determine whether theimbalance is above the threshold value.
There are two threshold values:
• high imbalance, used during extraction
• extreme imbalance, used during distribution
If the motor control unit detects imbalance, it notifies the CPU board, whichthen halts distribution/extraction. The motor receives the command to run atwash speed, then a fresh attempt at distribution/extraction is made. Theprogram control unit will make up to four attempts at distribution/extraction.If the fourth attempt fails too, the machine will move on to the nextsequence in the program (program module).
90 Motor
Belt tension
The belt tension of new machines is preset at thefactory.
To check the belt tension, or to reset it afterreplacing components which affect the tension,follow the instructions in the illustrations.
Checking the belt tension is important, andshould always be included in regularmaintenance and servicing routines.
29
4126
28
3457
F = 20 N
=15 mm
Fig.
29
Fig.
28
Belt tensioner
91Door lock
30
4128
Fig.
30Switch cam
Microswitch S3
Lock solenoid andmicroswitch S4
Lock pin
Door lockThe machine door lock, working in conjunctionwith the CPU board and the door lock controlunit, is a safety system designed to preventinjury by ensuring:
• that it is not possible to start the machine untilthe door has been closed
• that the door will be locked automaticallywhen the machine starts
• that will not be possible to open the door untilthe program has ended, the water has beendischarged and the drum is at a standstill
Instructions for opening machine door if doorlock is faulty
This emergency procedure for opening thedoor lock may only be carried out byauthorised personnel, and only if the doorlock has failed.
The cover on the door lock cannot be removed ifthe door is locked. If the door lock should failwhen the door is locked, for example because ofa fault in the door lock solenoid or because thelock pin is binding, the emergency procedure foropening the door will have to be followed beforethe lock can be replaced.
Remove the screw on the door lock cover. Use atool such as a small screwdriver (max. diameter3 mm) to lift the lock pin upwards out of the slotin the lock plate, while at the same time turningthe door handle.
Fig.
30
Screw to be removedfor emergencyopening
Lock plate
92
LC1
F11F1
S2
2231
32 21
T10
1 2
3 4
1 2
2 1
2 1
X100:34X100:33
X91
X90 1 2
3635
X6 1 2
X5 3 15
X101:5 X101:3 X101:1
S4A S4BS3
X101:6 X101:4 X101:2
X101-1:6 X101-1:4 X101-1:2
X5 4 26
X101-1:5 X101-1:3 X101-1:1
X143:2 X143:1
X200
56 6
3433X200
X144:2X144:1
55 5
55 5
55 5
B31
T1230 V
52 2
53 3
X100:35 X100:36
A3
The door is locked by means of anelectromechanical, bistable locking device. Thelock has two stable states; one when the lock pinwhich locks the door handle is extended (the doorlock is locked), the other when the lock pin isretracted (the lock is unlocked). This means that,in the event of a loss of power to the machine, thelock will remain in the same state as before theloss of power.
When the locking arm has closed the door, theswitch cam is actuated and it closes microswitchS3. The program control unit monitors the statusof S3, and when S3 closes, the program controlunit can give the command for door closing.
The door lock control unit checks that there is nowater in the drum and that the drum is at astandstill. After that the door lock control unit locksthe door lock by activating the solenoid, to makethe lock pin enter a slot in the lock plate. When thelock pin is fully home in this slot, switches S4Aand S4B both close. Only now, when S3, S4A andS4B are all closed, will the outputs on the I/Oboards which control the machine's functions beenergised, and the wash program can begin.
When the program control unit requests that thedoor be unlocked, the door lock control unitchecks that there is no water in the drum and thatthe drum is not rotating. After that the solenoid isactivated, now with polarity reversed, to make thelock pin disengage and to allow the door to beopened.
Fig.
31
4129
31
I/O board 1
Phase to I/O outputs
Closed door statusindicationNeutral to I/O outputs
I/O board1
Emergencystop
Doorlock
Door lock
93
Drain valve
Description
The drain valve uses compressed air to close. Acontrol valve opens and supplies pressure to apiston located beneath the rubber diaphragm ofthe drain valve.
Fault-finding
May only be carried out by authorizedpersonnel.
The drain valve will not close
Check that:
• The control valve is energised.
• Hoses and the control valve are not blocked.Check by undoing the supply line at the drainvalve and then activating the control valve.
• The rubber diaphragm is in good condition.
• The piston is operating correctly.
The drain valve will not open
Check that:
• The piston is operating correctly.
• The non-return/flow-control valve is open. Atlow air pressures the flow-control valve opensmore.
The drain valve is leaking (water).
• Remove one of the washers for adjustment.
Fig.
32
Drain valve
32
3468
Rubberdiaphragm
Piston
Non-return/flow-controlvalve
Washers foradjustment
94
1 2 3 4 5
Detergent dispenser
3478
Detergent dispenserThe detergent dispenser has five compartments. Each compartment isconnected to a water valve. The water supply to individual compartments isas follows:
Comp. Valve Water
1 Y25 warm
2 Y26 warm
3 Y27 warm
4 Y28 warm
5 Y18 cold
There is also a separate cleaning (water flushing) function for allcompartments in the detergent dispenser, connected to valve Y16, coldwater.
If the water pressure is low (<1 bar) the cleaning effect may be lesssatisfactory. For this reason, where the pressure is low the water flushingtimes should be increased for best results.
Do not open the cover when the water valves are flushing waterthrough the detergent dispenser. Take care when adding laundryproducts. Powder or liquids left in the compartments (scoops) maybe corrosive.
Fig.
33
33
95
1 2 3
4 5 6
7 8 9
0
E1
5 3 1
6 4 2
5 3 1
6 4 2
E1
X103 X104
346 - 480 V
X103 X104
K21 K22
X8: 1 2 X8: 1 2
S1T1
T2
T3
E1
5 3 1
6 4 2
5 3 1
6 4 2
E1
X103 X104
200 - 277 V
X103 X104
K21 K22
X8: 1 2 X8: 1 2
S1T1
T2
T3
S1
E1
T1
T2
T3
5 3 1
6 4 2
5 3 1
6 4 2
E1
X103 X104
K21 K22
X8: 1 2 X8: 1 2
HeatingThe six heating elements are located on thelower edge of the outer drum, accessible from thefront of the machine. They are switched by twoheating relays (K21 and K22) which arecontrolled by the program control unit. K21 isswitched in as soon as the program control unitgives the command for heating, whilst K22 isswitched in after a certain delay. The length ofthis delay can be programmed in "Settings 2".
Some machines are equipped with terminal setsX103 and X104, so that the elements can haveeither star or delta connection.
The program control unit prevents the elementsfrom being switched in if there is no water in thedrum. In the event of a fault which allowed theelements to be energised with no water in thedrum, their built-in thermal cut-outs would fuse.
35
Fig.
34
Fig.
35
Heating
34
4130Element
Element holder(inside base ofdrum)
Machine with terminal sets X103 and X104 for various voltage alternatives.Machine without terminal setsX103 and X104.
413341324131
I/O board 1 I/O board 1 I/O board 1I/O board 2 I/O board 2 I/O board 2
96 Heating
Fault-finding
May only be carried out by authorizedpersonnel.
If the heating time is abnormally long
• Switch off the power supply to the machine at the main switch/wallswitch and check that the machine is isolated from the power supply.Remove the covers in front of the elements.
• Use a multimeter to determine if one of the elements is burnt out. Foraccess to the elements, remove the machine’s front panel.
• Build-up of limescale can reduce the efficiency of the elements. Ifnecessary, descale them. Follow the descalant manufacturer’sinstructions concerning quantity of descalant to use.
To replace an element
• Switch off the power supply to the machine at the main switch/wallswitch and check that the machine is isolated from the power supply.Remove the covers in front of the elements.
• Note how the element is connected, then disconnect it.
• Undo the nut between the element connections and pull the element out.
• Guide the new element into its element holder at the rear of the drumand tighten the nut.
• Connect up the element.
• Fill the machine and check that there are no leaks from the elementseal.
97Frame
FrameThis machine has the suspended type of drum assembly, i.e. an innerframe carrying the drum assembly and motor, which is suspended (andmovable) within an outer frame.
The inner frame (the upper part of which is shaped like a cradle to holdthe outer drum) is mounted on the outer frame on four springs. For eachspring there is also a shock absorber, to take up excessive vibration or adegree of unbalance. In addition the machine has electronic unbalancesensing, which halts load distribution or extraction if the unbalance isexcessive.
Fig.
36
36
3471
Retaining strap
Inner frame
Spring suspension
Outer frame
Shock absorber
98 Weighing equipment (optional equipment)
Weighing equipmentDescription
The weighing equipment comprises the followingunits:
• A scale unit located inside the machine’s left-hand rear side panel
• Four load cells, one in each corner of the frame
• Wiring
The weight of the wash load is registered by thefour load cells, which send analogue signals tothe scale unit. In the scale unit the signals areprocessed and converted to a weight value in ananalogue-digital converter. The weight value istransmitted via a serial interface to the CPUboard. The weight is then shown on the display.
Weighing the load allows the water level to beadjusted automatically according to the actualweight of the load, i.e. the water level is reducedduring washing if the machine does not have a fullload. The consumption of water and energy canthus be reduced.
Safety rules
The weighing equipment is a precision measuringdevice and must be treated as such.
• Never spray water directly onto the load cellsand scale unit.
• The load cells are vulnerable to impact.
• The load cells are potentially vulnerable ifwelding is carried out. If welding has to bedone on the washer extractor, attach the earthcable clamp as close as possible to thewelding site.
After a power-cut
When the supply is restored after a power-cut, theweight display will show "0" if the load inside thedrum is less than 6.25 kg. If the load weighs morethan 6.25 kg, the true weight of the load will beshown.
Load cell
Scale unit
4822
Fig.
37
37
99Weighing equipment (optional equipment)
3651
4775
Water level reduction
To achieve optimum load volumes, the weight ofthe load can be seen on the display while themachine is being loaded. If the machine does nothave a full load, the water level will be reducedaccording to a water-level reduction table. Thewater level can never be any lower than the safetylevel plus the hysteresis.
Actual weight display
The Clarus control unit automatically detects ifweighing equipment is connected, and the actual(current) weight is shown on the display, on oneline of the menu (normal display mode).
When the machine starts to be loaded, the displayswitches to showing the actual weight in largenumerals (weight display mode).
Normal display mode is resumed:
• If a new program number is entered using thenumeric keys.
• If a is pressed.
• Automatically after the time set via ”Settings 1”under ”Time for weight display”.
While a wash program is running, you can switchto weight display mode by selecting ”Showweight”, see the section ”Show weight” under”Machine operation”.
The weight shown on the display will always bethe net weight (achieved because the weighingequipment has been ”tared”). A slight delay is builtin to prevent the display from flickering.
Resetting the weighing equipment
If the display does not show the weight (in anempty machine) as zero after a program, theweighing equipment can be reset to zero usingthe TAR key.
For a description of the functions used to set andcheck the tare value, see the section headed”Scale adjustments” under ”Machine operation”.
Resets to zero Menu line showingactual weight
Fig.
38
38
Fig.
39
39
Weight display mode
Normal mode
Fig.
38
RUN A WASH PROGRAMOPTIONS MENU
SELECT
MAKE YOUR CHOICE WITH OR AND PRESS SELECTWEIGHT, KG: 000,0
TAR
CLARUS CONTROLWEIGHT, KG:
007,0
100 Weighing equipment (optional equipment)
Calibrating the weighing equipment
The “Zero calibration” function is used to increase the accuracy of theweighing equipment. This should be done once a month. See the sectionheaded “Zero calibration” under “Machine operation”.
If a new scale unit is installed, it must be calibrated as described in thesection ”Calibrate the scale” under ”Machine operation”.
Checking accuracy of weighing equipment display
Twice a year you need to check that the weighing equipment is displayingthe accurate weight, with the aid of an object of known weight. If theweighing equipment does not show the real weight of this object, you willneed to follow the “Zero calibration” procedure, a function in the Clarussoftware. Follow the instructions under “Zero calibration” in the “Machineoperation” section of the manual. If this is unsuccessful, the weighingequipment will have to be recalibrated using the “Calibrate the scale”function, as described under “Machine operation”.
If the weighing equipment has a fault
Follow the troubleshooting procedure under the heading “Fault-finding,weighing equipment”.
If you cannot rectify the problem with the help of that section, make a noteof the weighing equipment version number before you contact the servicedepartment.
To find the weighing equipment version number, access the serviceprogram, select “Scale adjustments”, then “Read version number”.
101Weighing equipment (optional equipment)
The dead load selector
The dead load selector, located in the scale unit,is used for setting the machine’s “dead load”.
The dead load is the load (weight) to which theload cells are subjected before any load is placedin the wash drum. The dead load selector is setbefore the machine leaves the factory, and itssetting should not normally be changed. For thismachine the selector should be set to 1000-1330kg.
If calibration of the weighing equipment shouldfail, one possible cause can be that this selector isincorrectly set.
4807
40
DEADLOAD
1000-1330
830- 1130 580- 880
280-
650
2280-26002020-
2350
1730-2050
1500-1830
1230-
1530
Fig.
40
102 Weighing equipment (optional equipment)
To replace a load cell
• Machines without tilt function: Remove nut + bolt (A).
• Use a suitable jack to lift under the frame at the corner where the loadcell is to be replaced.
• Insert a suitable object as a chock beneath the frame, to remove risk ofinjury and machine damage.
• Machines with tilt function: Remove nut + bolt (A) and remove the wheel.
• Remove nut (B). Use a socket wrench to remove the bolt.
• Disconnect the load cell cable at the scale unit and remove the strap.
• Remove nuts and bolts (C).
• Remove the faulty load cell and fit the new, assembly is reverse ofdisassembly.
Install the new load cell as indicated by arrow on side of load cell!
Fig.
41
41
4872Illustration shows a machine with the tilt function.
Load cell
Fig.
41
B
C
A
103Weighing equipment (optional equipment)
To replace the scale unit
• Remove the machine’s left-hand rear side panel.
• Disconnect the six connectors to the scale unit.
• Take the scale unit off its mounting plate.
• Install the new scale unit, assembly in reverse order of disassembly.
• Check that the dead load selector is set to 1000-1330 kg.
• Calibrate the weighing equipment, see “Calibrate the scale” under“Machine operation”.
Fig.
42
42
4807
DEADLOAD
1000-1330
830- 1130 580- 880
280-
650
2280-26002020-
2350
1730-2050
1500-1830
1230-
1530
Connectors,load cells
Dead load selector
Scale unit
Connector, power supply
Connector,CPU communication
104
X410
X411
X412
X413
X402
X401
A90
B90-93
4822
A90 Scale unit
B90-93 Load cells
Connectors
X401 Voltage feed
X402 Communication with CPU board
X410-413 Load cells
Fig.
43
43
Weighing equipment (optional equipment)
Component locations
105Weighing equipment (optional equipment)
Fault-finding, weighing equipment
Error message on display:
Weight, kg: 999,9 or -999,9
Probable cause:
The weighing equipment is overloaded/”underloaded”, i.e. the load cells are sending asignal which is too high/low to the scale unit.Probable cause is one or more load cells faulty.The dead load selector may be on the wrongsetting. The machine may be incorrectly installed.
Fault-finding procedure:
• Check that all connections to the machine areflexible.
• Remove the left-hand rear side panel. Checkthat the dead load selector is set to 1000-1330kg. If it is not, set it correctly and calibrate theweighing equipment according to “Calibrate thescale” under “Machine operation”.
• If the weight displayed is -999.9, try followingthe "Zero calibration" procedure (describedunder "Zero calibration" in the "Machineoperation" chapter).
• Remove the side panels and check that theload cells are unobstructed. Remove anymechanical obstructions.
• Taking the load cell cables one at a time,disconnect the cable connecting each load cellto the scale unit. Continue one by one until astable weight parameter is displayed (but not999.9). When this stable parameter isdisplayed you will know which of the load cellsmust be faulty.
Fig.
44
Fig.
44
4804
Weight-totalling board
44
DEADLOAD
1000-1330
830- 1130 580- 880
280-
650
2280-26002020-
2350
1730-20501500-
1830
1230-
1530
Board connectors
54321
54321
12345
12345
Board connectors
Dead loadselector
106
• If more than one load cell is faulty, the faulty cells can be identified usinga multimeter on the scale unit weight-totalling board to check each cell inturn, as follows:
- Remove the four screws on the scale unit cover.
- Check that the four load cell cables are connected to the scale unit.
- Measure the voltage at the connectors on the weight-totalling board,between terminal 2 and 3 for each load cell. The normal value for anunladen machine is approx. 3-5 mV (DC). A value different from thisindicates that the load cell is faulty.
- Replace the faulty load cell(s) as described under “To replace a loadcell”.
Weighing equipment (optional equipment)
107Weighing equipment (optional equipment)
Menu line which should show actual weight not displayed.
Possible causes:
The option “DISPLAY WEIGHT ALLOWED” may be switched off (have theanswer “No” alongside) in “Settings 1”. Possible fault in communicationwith CPU board or display. The fault can also be in the scale unit.
Fault-finding procedure:
• Check in “Settings 1” that the option “DISPLAY WEIGHT ALLOWED”has “Yes” alongside.
• Check that the cables/wiring for CPU communication and power supplyare connected to the scale unit and in good condition.
• If the washer extractor appears to be working normally apart from theabsence of weight parameter display, try replacing the scale unit asdescribed under “To replace the scale unit”.
If you suspect that the weighing equipment is not displaying accurateweight value.
Probable cause:
Probably a faulty load cell.
Fault-finding procedure:
• Place an object of known weight at one corner on top of the washerextractor. Check the weight shown on the display. Move the weight toeach of the other corners of the machine in turn, checking the displayeach time. If one corner is different from the others, this will revealwhich load cell is faulty.
• Check that the load cell in question is mechanically unobstructed, freeof anything which could affect its normal functioning.
• Replace the load cell as described under “To replace a load cell”.
108 Weighing equipment (optional equipment)
Error message on display:
Failed. Press SELECT.
Possible causes:
Dead load selector or calibration switch incorrectly set. An incorrectcalibration weight has been used for calibration.
Fault-finding procedure:
• Check that the dead load selector is set correctly. It should be set to1000-1330 kg.
• If you are or have recently been calibrating the weighing equipment, thecalibration switch may be incorrectly set, or an incorrect calibrationweight may have been used for calibration.
Check that the calibration switch is set correctly. It should normally beset to NORM. During calibration the switch should be set to CAL.
The calibration weight should be between 40 and 400 kg.
If relevant/necessary, calibrate the weighing equipment, or follow the“Calibrate the scale” procedure under “Machine operation”.
• Check that all cables/wiring to the scale unit are sound and correctlyconnected.
DEADLOAD
1000-1330
830- 1130 580- 880
280-
650
2280-26002020-
2350
1730-2050
1500-1830
1230-
1530
Dead load selector
Scale unit
Connectors,load cells
Connector, CPUcommunication
Connector, powersupply
4807
Calibration switch
Fig.
45
45
109Weighing equipment (optional equipment)
Information in display:
Function not allowed.
Probable cause:
A function has been selected in the program which cannot be carried out.
Fault-finding procedure:
• Check that the function in question is switched on under “Settings”.
• Check that the cables for CPU communication, power supply and loadcells are connected.
• Check that these cables are all in good condition.
• If any cable is faulty, replace it.
Information in display in service program:
Weighing equipment not connected.
Probable cause:
CPU board not communicating with scale unit.
Fault-finding procedure:
• Check that the connectors for CPU communication, power supply andload cells are connected on the scale unit.
• Check that their cables are all in good condition.
• If any cable is faulty, replace it.
110 Technical data
Innerdrum, volume litres 400diameter mm 920depth mm 610
Drum speed,wash rpm 37extraction rpm selectable
Heating,electricity kW 36steam xhot water x
G-factor 350
Weight, net kg 1095-1450*
* Precise weight depends on accessories fitted.
Connections
Water valves connection DN32BSP 1 1/4"
recommended waterpressure, valve open kPa 150-400
Functioning limitsfor water valve kPa 50-1000
Capacity at 300 kPa l/min 150
Drain valve outer Ø mm 110
Draining capacity l/min 400
Steam valve connection DN20BSP 3/4"
recommended steampressure kPa 300-600
operating range (limits)of steam valve kPa 50-800
Compressed air connection DN6
BSP, internal thread 1/8"
BSP,external thread 1/4"
recommended airpressure kPa 400-600
consumption l/tim 20
Technical data
111Technical data
Frequency of thedynamic force Hz 13,8
Max floor loadat extraction kN 16±0,75
Sound levels
Airborne soundlevel dB (A) re 2x10-5 Pa 65/62*
* With insulation
Motor
Power consumption kW 5,5
112
1 2 3
4 5 6
7 8 9
0
Technical data
Dimensions
4134
O
A
C
D
E
RB
Y
12° 12° ZX
V
LG
HI
FK M
N
U T
S
P
A B C E D R P F G H I K
1330 1360 1890 880 1165 75 40 1775 240 150 60 1590
L M N O S T U V X Y Z
510 1325 975 220 360 660 260 2195 1165 2200 745
113Technical data
600 kp760 kp
12°
4135285720
1 2 3
4 5 6
7 8 9
0
550 kp
Floor loading data
390 kp (front)370 kp (rear)
370 kp (front)350 kp (rear)
114 Technical data
2195
2880
2202
2680
746
1892
3755
1166
1690
426
Dimensions, machine with tilt function
115
Installation
For the installation of machines withoptional equipment (such as the tiltfunction), see also the section ”Optionalequipment” at the end of this manual.
The washer extractor is supplied bolted in placeon a pallet and packaged in a delivery crate. Insome cases the machine may be supplied inwaterproof/dustproof packaging. The directionfrom which the machine must be lifted and themachine centre of gravity are shown on thepackaging.
Location and surface
The machine must not be sited over an openfloor drain. Check that the floor has an evensurface and is level. The floor must be capable ofwithstanding the following:
• max. floor loading duringextraction: 16±0.75 kN
• frequency, dynamic load: 13.8 Hz
The following clearances are recommended:
• at least 1 metre between the machine and anywall behind it.
• at least 0.5 metres at each side, between theside of the machine and a wall, or betweenmachines where these are side by side.
Mechanical installation
• Remove the packaging material. Remove themachine’s rear cover, side panels and lowerfront panel.
• Remove the four bolts securing the machine’souter frame onto the pallet.
Machine equipped with weight measurement
The load cells, which are fitted by the machine’sfeet, are sensitive to knocks and impacts.
Fig.
46
Fig.
47
Fig.
48
Installation
46
4227
48
3749
47
3449
116 Installation
49
3750
3752
51
50
3748
• Remove the two transport locking devices(bars) used to secure the machine’s innerframe in transit.
• Use a fork-lift truck to lift the machine. Themachine weighs between 1095 and 1450 kg.
• Position the four blocks of wood supplied, onebeneath each machine foot (on the outerframe), within the recesses in the pallet.
Fig.
49
Fig.
50
Fig.
51
117
• Lower the machine (A) and withdraw the truckforks (B). The machine should now bestanding on the four blocks, and the pallet willbe on the floor, clear of the machine. The nextstep is to insert the truck forks very carefullybetween machine and pallet (C).
• Lift the machine and remove pallet and blocks.
• Screw on the machine feet. These may beeither of two types: fixed feet, or pivoting feet ifthe machine is to have the tilt function.
• If the machine is to have the tilt function, this isa suitable time to install the corner posts whichhold the protective plates, and also, whereapplicable, the position sensors (see thesection ”Tilt function (optional equipment)”).
Fig.
52
Fig.
53
Fig.
54
Installation
A
BC
52
54
53
3751
3747
4761
118 Installation
55
3744
56
140
100 100
O15
FRONT
1280
160
160
45
200
1206
287
720
640
4136
57
3742
• Put the machine in place. Mark out and drillthe holes for fixing the feet. Hole diameter: 15mm.
Use a spirit level and, where necessary, the”washers” (or rectangular metal plates)supplied, to ensure that the floormountings are level.
Fig.
55
Fig.
57
Fig.
56
Tilting devices
119Installation
• Put the machine in place. Use a spirit level onsuitable surfaces of the outer frame to checkthat the machine is level. Check too that themachine is resting firmly on all four feet.
• Bolt the machine feet to the floor. Then checkagain that the machine is resting firmly(without movement) and is level.
Connecting the water supply
The supply pipes to the machine should be fittedwith manual shut-off valves to facilitateinstallation and service. Refer to local utilitiesregulations when fitting non-return valves.
The hoses should be rated for high pressure andfor 2.5 MPa (25 kp/cm2).
The following values apply to water pressure:
• recommended: 150-400 kPa(valve fully open) (1,5-4 kp/cm2)
• limiting values, min: 50 kPa (0,4 kp/cm2)max: 1 MPa (10 kp/cm2)
The hoses should be flushed through beforebeing connected to the machine.
The hoses should hang in gradual arcs. This isparticularly important if the machine is fitted witha tilting function.
Connect the hoses as follows:
• cold water to (A)
• hot water to (B)
• (if using a third water supply:) the third waterhose to (C).
Sizes of A, B and C: DN 32 (1 1/4" BSP).
Fig.
58
Fig.
59
Fig.
60
58
3741
59
3753
60
4137
A BC
120 Installation
61
A
4138
Fig.
61
Steam supply
The supply hose (A) must have a manual shut-offvalve to make installation and servicing easier.
Connect an approved hose between filter andmachine. The following values apply to steampressure:
• recommended: 300-600 kPa (3-6 kp/cm2)
• limiting values, min: 50 kPa (0,5 cm2)
max: 800 kPa (8 kp/cm2)
The hose should hang in a gradual arc. This isparticularly important if the machine is fitted witha tilting function.
Connection size: DN 20 (3/4" BSP).
121Installation
62
63
3967
3968
64
3969
Bracket
Hose
Anglecoupling
Quickconnector
Bushing
Pressuregauge
Fig.
62
Compressed air connection
A pressure regulator complete with water sepa-ration device is to be installed on the machine.When the machine is supplied, the angledcoupling, hose and bracket for the pressureregulator will already be installed.
Install the quick-connector for the hose and abushing (for the hose from the compressed airsupply) on the pressure regulator.
Install the regulator on the bracket using twoscrews. Connect the compressed air hose usingthe quick-connector. Screw on the pressuregauge.
Fig.
63
Fig.
64
122
Connect the hose from the compressed airsupply to the bushing on the pressure regulator.Connect the hose so it hangs in a gentle arc.This is particularly important if the machine hasthe tilt function.
The connecting hose must be rated for apressure of at least 1 MPa (10 kp/cm2).
The following values apply to the compressed airsupply:
• Recommended pressure: 450-600 kPa (4.5-6kp/cm2)
• Min. pressure 450 kPa (4.5 kp/cm2)
• Max. pressure 800 kPa (8 kp/cm2)
Drain
The connector for the machine discharge (A) hasan external diameter of 110 mm. The distancebetween the machine and the floor gully ordrainage channel should be at least 250 mm.
Connect a hose or a pipe to the drain connection.Avoid acute angles or kinks which could impedethe flow. The hose or pipe should open into afloor gully, drainage channel or similar wasteoutlet. Make sure that the hose’s function isunaffected by the tilting function if the machinehas this feature.
If the machine has a second discharge, (B) mustalso be connected to the floor drain.
66
65
4139
3448
250 mm
Installation
Fig.
65
AB
A
Fig.
66
123
Detergent dispenser, non-liquid detergents
If only non-liquid detergents are to be used in thedetergent dispenser, the following adaptation isrecommended:
Drill two 5 mm holes in the bottom of each scoopto allow any water left to drain off.
Installation of equipment for external liquidsupply.
Electrical installation may only be carriedout by competent, authorised personnel.
All external equipment which is connectedto the machine must be CE/EMC-approved.
As standard equipment the machine has five pipeconnectors of 1/2" diameter, for connecting anexternal liquid supply system (A).
External supply equipment is connected to X146on the top row of terminals in the automaticcontrol unit. There is a total of 13 outputs fordetergent dosage.
The terminal numbering corresponds to thenumbering used in the liquid detergent function inprogramming.
Common neutral for all outputs is on terminalX146:14.
Fig.
67
Installation
67
0355
69
3476
68
4122
System A
Fig.
68
Fig.
69
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
External liquid supply equipment
124 Installation
70Electrical installation
Electrical installation may only be carriedout by competent, authorised personnel.Check that the earth conductor is correctlyconnected.
The electrical cable for the machine's powersupply should hang in a gentle arc. This isparticularly important if the machine is equippedwith the tilt function.
Connect the machine to a separate mains circuitwith its own circuit breaker(s). The variousratings required for circuit breakers are shown inthe table on the next page.
Connect the cable to the main switch inside thecompartment on the machine rear, see illustra-tion.
The electrical cable used must be of a suitablesize/rating. For the correct size/rating for thiscable, check the relevant local or nationalregulations.
If an earth leakage circuit breaker (or RCD -residual current device) is used, it must beinstalled to protect the washer extractor only.
4140
Fig.
70
Fig.
71
Fig.
70
L1 L2 L3
X14
4:2
X14
4:1
X14
3:1
X14
3:2
3131
3132
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
125Installation
71
Total wattage: 5,5 kW
Voltage Fusealternative A
200 V 3 AC 50 Hz 25
200 V 3 AC 60 Hz 25
208-240 V 3 AC 60 Hz 25
230 V 3 AC 50 Hz 25
230/400 V 3 AC 50 Hz 25/16
240 V 3 AC 50 Hz 25
346 V 3 AC 50 Hz 16
380 V 3 AC 50 Hz 16
380 V 3 AC 60 Hz 16
400 V 3 AC 50 Hz 16
415 V 3 AC 50 Hz 16
440 V 3 AC 60 Hz 16
480 V 3 AC 60 Hz 16
No heating or steam heating With electrical heatingTotal effekt: 38 kW
Voltage Fusealternative A
230/400 V 3 AC 50 Hz 100/63
240 V 3 AC 50 Hz 100
346 V 3 AC 50 Hz 80
380 V 3 AC 50 Hz 63
380 V 3 AC 60 Hz 63
400 V 3 AC 50 Hz 63
415 V 3 AC 50 Hz 63
440 V 3 AC 60 Hz 63
480 V 3 AC 60 Hz 50
126
Instructions for change of power supply from230 V 3 AC 50 Hz to 400 V 3 AC 50 Hz
Procedure:
• Transformer T2 has to be disconnected, asfollows:
- Check that the machine is safely isolatedfrom the electrical supply.
- Disconnect the wiring between T2 andterminal set X1.
- Disconnect the wiring between T2 andterminal set X311 on the motor control unit.
- Connect terminal set X1 to terminal setX311 as shown in the illustration.
Installation
72
4441
Fig.
72
73
X14
4:2
X14
4:1
X14
3:1
X14
3:2
3131
3132
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X311
X1
4442
X311
X1
Fig.
73
127
• Change the way the heating elements areconnected on terminal sets X103 and X104,from the connection method for 208-277 V tothe connection method for 346-480 V, asillustrated.
• On transformer T1, disconnect the wireconnected to terminal 9 and connect it toterminal 5. The wire connected to terminal 1should remain unchanged.
• Change the voltage rating plate on the rear ofthe machine to show the correct voltage.
Machines equipped with weight measurement
• When all the plates and hoses are mountedand the machine is ready for operation, a zerocalibration should be performed. See theProgramming Manual.
• Check the weight by weighing a knownweight.
Fig.
74
Installation
Fig.
75
74
75
4146
4254
200 - 277 V
X103 X104
346 - 480 V
X103 X104
Transformer T1
11 9 7 5 3 1
13 16 19 22
128 Function checks
Function checks
Manual operation
• Switch on the machine's main switch.
• Open the manual valves for water and compressed air, also forsteam if the machine has steam heating.
The procedure for operating the various machine functions manuallyis described in the chapter "Machine Operation" under the heading"Manual Functions".
• Check that the drum is empty and close the door.
• Close the drain valve.
• Operate the machine manually to fill with cold water, then hotwater. Check that these water supplies are connected as theyshould be.
• Start the motor on wash action, and check that the motor isrevolving clockwise and anticlockwise alternately, as normal forwash action.
• Start heating by entering a final temperature and then pressingSTART. Check that the steam valve opens or the heatingelement relay reacts, as appropriate.
• Check that all sources of detergent supply are working as theyshould, including the built-in detergent supply compartments,where present.
• Check the water and steam connections and the drain valve forsigns of any leakages.
• Empty the water from the machine and open its door.
For machines with tilt function
• Operate the tilt control unit to tilt the machine forwards andbackwards. Please note that if you switch the direction of tilt fromone direction straight to the other, the cylinder will not start to filluntil the pressure in the active cylinder has reduced to below 20kPa.
• Check that the machine will not move from tilt position to normalposition when the emergency stop is pressed in, but that itremains in the position it was in already.
129Function checks
3457
= 15 mm
F = 20N
76Automatic operation
• Check that the external switch or switches areswitched on and that the manual valves forwater, compressed air and steam (if themachine has steam heating) are open.
• Run one of the machine's built-in (standard)programs with heating to 60 C.
• Check that the program proceeds normally,and that water filling, detergent filling, heatingand motor action are all working inaccordance with the program display on thedisplay screen.
To conclude this set of function checks
If all function checks have been satisfactory, refitthe side panels, rear and front covers and anyother panels which were taken off during installa-tion.
Checking and adjusting drive belt tension
• Make sure that the external switch or switchesare all off before you remove any covers fromthe machine.
• When the new machine has been in use for afew hours, check the belt tension, and adjust itif necessary using the belt tensioning devices.When correctly tensioned, the belts shouldmove inwards by 15 mm when a force of 20 Nis applied to them.
Fig.
76
130
MaintenanceThe careful attention paid to all aspects of thedesign of this machine means that preventivemaintenance has been reduced to a minimum.The measures listed below will, however, need tobe followed at regular intervals, and theirfrequency should be adapted according to theactual level of machine use.
Daily
• Check that the door lock is functioningnormally and that the door is not leaking.Clean any residues of detergent off the doorseal.
• If the machine has a detergent dispenser,clean it (and the compartments/scoops),removing all residues.
• Check that the drain valve is not leaking andthat it opens and closes normally.
• Check the compressed air regulator (A). Ifnecessary empty water from the waterseparator.
Every three months
• Make sure that the external electrical switch isswitched ”OFF”.
• Remove the rear and side panels.
• Check the hoses and connectors for leakages.
• Check that the drive belts are undamaged andproperly tensioned. If necessary, adjust thedrive belts.
• Clean the filters at the steam and water intakeconnections.
• Refit the panels at the end of the check.
Maintenance
77A
4139
79
Filter
78
3457
F = 20N
= 15 mm
4138
Fig.
77
Fig.
79
Fig.
78
131Maintenance
Every 6th month
• Check oil lubrication container.
If empty the unit has to be changed
• Remove the cover (1) over the pump unit.
• Remove the jumper (2) on the electricalconnection.
81
80
5301
5302
1
2
Fig.80
Fig.81
132
82
2207
83
6133
84
5303
• Pry off the switch panel cap.
• Set the switches 4 and 7 in position "ON",4 = 6 months consumption and 7 = switch"ON"
• Connect the cable on the new pump unit.
• Mount the switch cap and the oil pump cover.
• Mount the unit in the machine.
Fig.82
Fig.83
Fig.84
Maintenance
133
Tilt function
Installation
Remove the machine’s side panels, lower frontpanel and rear covers.
Fig.
85
Tilt function (optional equipment)
85
3449
86
3450
87
3445
Fig.
86
Fig.
87
For machines with tilt both forwards andbackwards:
Insert the two cylinder units from the side of themachine underneath the machine frame.
If there is vinyl floor-covering on the floor:To protect the floor from wear, a sheet ofstainless steel should be laid beneath eachcylinder unit.
For machines with forward tilt only:
Insert the cylinder unit from the side of themachine underneath the rear section of themachine frame.
Cylinder units
Cylinder units
134
Secure the cylinder units using four bolts andnuts.
It is important to fit four washers (each 5 mmthick) between each cylinder unit and themachine frame (see illustration).
Fig.
88
Tilt function (optional equipment)
88
3453
90
89
14 mm
3553
3454
For machines with tilt both forwards andbackwards:
Fit two pneumatic position sensors on two of themachine feet: at left-hand front and right-handrear, diagonally opposed. The position sensorsare to be fitted using the inner two fastening boltsof the feet, mounted on the corner posts justinstalled.
Please note that the sensor rod must be placedbelow the bolt for the wheel.
Fig.
90
Fit the four corner posts, one for each corner ofthe machine, using the bolts which secure themachine feet to the floor. Adjust the clearancebetween the upper part of each corner post andthe machine so it is 14 mm.
Fig.
89
4 washers
Positionsensor
Positionsensor
Sensor rodbelow the bolt
4 washers
135
For machines with tilt both forwards andbackwards:
The compressed air lines which are to beconnected to the air bellows and position sensorsare supplied bundled on the machine rear.
Connect the lines to the air bellows and pressuresensors according to the table below. These linesdo not need to be fastened to the frame, but canbe laid on the floor underneath the machine.
The air lines are marked as follows:
ID marking Connect to
1 Rear air bellows
2 Front air bellows
3 Rear pressure sensor,connection 1
4 Rear pressure sensor,connection 2
5 Front pressure sensor,connection 1
6 Front pressure sensor,connection 2
Note that the tubes for the pressure sensorsmust be connected correctly, see Fig. 7.
– Connection 1 – same side as data plate.
– Connection 2 – same side as the inset white plate.
Fig.
93
Fig.
91
Fig.
92
Tilt function (optional equipment)
91
3477
3483
2
1
56
3
4
93
3836
92
3774
Connection 1
Inset white plate
Data plate
Connection 2
136
Fig.
94
Tilt function (optional equipment)
For machines with forward tilt only:
The compressed air line to be connected to theair bellows is supplied bundled on the machinerear. Connect this line to the connection nippleon the top of the bellows.
94
3837
137
Test the tilt function:
• Switch on the machine electrical switch(es)and turn on the compressed air supply.
• Open the door and lock it open.
• The uppermost switch on the tilt control unittilts the machine either backwards (turn switchanticlockwise) or forwards (turn switchclockwise). The middle switch returns themachine to its normal (upright) position.These switches must be kept actuatedthroughout the entire tilt movement. If theswitch is released, the tilt movement will haltand the machine will stop in its position.
• The bottom switch on the control unit rotatesthe drum either clockwise or anticlockwise.
• Check that the machine cannot tilt in theopposite direction until it has returned to itsnormal position after an earlier tilt.
• Check for any possible leaks fromcompressed air lines or from bellows andsensors.
Refit the machine panels/covers.
Fit two nut clips to each corner post. The nutclips slot into the rear grooves on the posts.
Screw
Sleeve
Washer
Rubberdamper
Fig.
95
Tilt function (optional equipment)
95
Nut clip
96
3484
97
3485
Nut
4118
Fig.
97Fit the rubber dampers and sleeves to the frontend of each side panel strip.
Fig.
96
138
Fig.
98Position and fasten the side panel strips.
Tilt function (optional equipment)
98
3486
100
Sleeve
3488
99
Counterweights
3487
Fit the two counterweights to the front panelstrip. The bolt heads should be at the bottom.
Fig.
99
Hang the front panel strip on the two sleeves youfitted to the side strips.
Fig.
100
139
Release the catch and pull the left-handcounterweight downwards. Slide the loadinghopper shaft into place, so it projects about 30mm.
Fig.
101
Loading hopperInstallation
Install the left-hand counterweight arm on thepivot mount using two bolts and washers.
Loading hopper (optional equipment)
101
3255
103
4256
102
3767
Install the right-hand counterweight arm on theother pivot mount using two bolts and washers.
Fig.
102
Fig.
103
140
Check that the hopper, when lowered, ispositioned correctly in relation to the door. Thetwo rubber sections on the hopper should be incontact with the outer drum. The hopper shouldbe centred and about 10 mm above the dooropening on the outer drum.
Pull the right-hand counterweight downwardsand insert the shaft into place.
Fig.
104
Loading hopper (optional equipment)
104
4257
106
4259
105
4258
Secure the shaft using the four screws, two oneach shaft mount.
Fig.
105
Fig.
106
141
Adjust the screws on both sides of the hopper.Fig.
107
Loading hopper (optional equipment)
107
3772
108
3773
Install the metal box on top of the machine. Thisbox functions as a stop when the hopper israised.
Fig.
108
142 Weight measurement (optional equipment)
Weight measurementInstallation
Remove the machine’s side panels and the tiltprotection if the machine is fitted with the tiltfunction.
In order to retain the protective platesshielding effect against harmful electricalfields (EMC), it is extremely important thatthe mounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
Install four load cells, one in each corner of themachine. Then proceed as follows:
• Remove the three bottom screws holding thestainless steel pillar, and pull the pillar out inorder to access and remove the existing footmore easily.
109
110
5092
Fig.
109
5093
Without tilt With tilt
AA
B
Screws
B
Fig.
109
Tilt protection
FootFoot
• Remove nut + bolt A for machines without tilt.(The machine may have to be lifted slightly.)
• Using a jack under the frame, lift at the cornerwhere the load cell is to be installed.
• Secure with a suitable object under the frame,in order to prevent the risk of clamping injuriesand damage to the machine.
• Remove nut + bolt A for machines with tilt,and remove the wheel.
• Remove screws B situated behind the pillar(will not be used again).
Fig.
110
143 Weight measurement (optional equipment)
The load cells are sensitive to knocks andimpacts.
Assemble the load cell, spacer washer and metalbracket with screws A + nuts B. The arrow on theload cell should point upwards, and the metalbracket’s oval holes should be facing in towardsthe machine.
5242
A
B Metal bracket
Spacer washer
Load cell
Rear
Front
111
C
D
Note that the front and rear load cells should beinstalled so that they mirror each other.
Remove screw C which is holding the galvanisedpillar (will not be used again).
By the front pillars: Remove the two screws D forthe shock absorber mount (these screws will notbe used again).
A screw M6S 12x60 x 8B nut M12 x 8
112
113
Fig.
112
Fig.
113
5241
5240
Front
Shock absorbermount
Oval holesFig.
111
144 Weight measurement (optional equipment)
E
G
F
H
Not used
Press in the metal bracket with the load cell inthe frame.
Secure the metal bracket to the frame with threescrews E + nuts F. Some of the holes must bedrilled to 9 mm. One of the holes will not be used(see illustration).
By the front pillars: Don’t forget to install yourshock absorber mounts in the same holes asbefore.
Install bolt G, spacer H and locking nut I.
Install bolt + nut J and K and the screws L underthe pillar.
Lower the machine to the floor and install theother three load cells in the same way.
E screw M6S 8x25 x 12F nut M8 x 12
G bolt M12x80 x 4I nut M12 x 4
5497
114
5094
5243
I
Fig.
114
Fig.
115
Fig.
116
F
Rear
E
K
J
With tiltWithout tilt
L
K
J
115
116
145 Weight measurement (optional equipment)
118
5096
Assemble the mounting plate and the scale unitwith four plastic screws.
Install the scale unit on three of the existingspacers on the machine’s rear left side pillar. Usethree locking nuts M8.
5095
X401
X402X410-413
Plastic screw
Locking nut M8
Spacer
Route the wiring from each load cell and connectthe respective connectors in the scale unit X410-X413 (the order the connectors are connected isnot important). Strap the wiring in existing holes.
Connect connector X401 in the scale unit. Routethe cable as illustrated.
117Fig.
117
Fig.
118
146 Weight measurement (optional equipment)
Connect connector X402 for the supply powerto the scale unit. Remove the cover plate androute the cable into the automatic control unit.
Fig.
118
119Remove the cover plate in the front automaticcontrol unit and install connector X202.Connect connector X9 on the CPU board.Strap cables to existing wiring.
5212
X202
Fig.
119 X9
4481
X14
4:2
X14
4:1
X14
3:1
X14
3:2
X14
4:2
X14
4:2
X14
4:1
X14
4:1
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
100
K12 K13 K72150°H O2
S40
X14
2:2
X14
2:1
EL
X144:2 X144:1
Clip off the AMP device and the ring crimpterminal. Strip the cables. Connect the phasesin terminal block X144:1 and 2. Connectneutral in terminal block X149 earth.
X149 earth
120
Fig.
120
147 Weight measurement (optional equipment)
4807
DEADLOAD
1000-1330
830- 1130 580- 880
280-
650
2280-26002020-
2350
1730-2050
1500-1830
1230-
1530
The program automatically detects if the weighingequipment is installed, and a weight appears in thewasher extractor’s display.
Before using the weighing equipment:
On some machines, the software has to beupdated. Contact your supplier forinformation.
• Check that the “dead load” selector in thescale unit is set to 1000-1330 kg.
• Calibrate the scale as described in theinstructions in the manual.
• Reinstall the machine’s side panels.
• Perform a zero calibration as described in themanual.
In order to retain the protective plates’shielding effect against harmful electricalfields (EMC), it is extremely important thatthe mounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
3651
Menu line showing current weight
122
Fig.
121
Fig.
122
RUN A WASH PROGRAMOPTIONS MENU
SELECT
MAKE YOUR CHOICE WITH OR AND PRESS SELECTWEIGHT, KG: 000,0
TAR
121
148 Extra drain valve (optional equipment)
Y6
Y1
Y2
Y5
Y6
Y1
Y2
Y6
Y1
Extra drain valve
Installation
Remove the machine’s rear right side panel(viewed from in front) and rear cover plates.
In order to retain the cover plates’ shieldingeffect against harmful electrical fields(EMC), it is extremely important that themounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
Remove the compressed air hose and elbow forcompressed air supply on the side of valve Y1.
(If the machine is supplied with tilt, an additionalone or two valves may be installed to the right ofY1. If this is the case, remove the supply to thevalve furthest to the right.)
Press in the sealing nipple in valve Y1 (or in thevalve furthest to the right). Press valve Y2 overthe sealing nipple so that the valves are incontact with each other and so that the nippleseals against both valves. Secure the valve withtwo screws.
Connect the compressed air supply to the side ofvalve Y2.
5063
5064
5065
125Screw valve Y5 in place and connect the twovalves with elbows and compressed air hose.
Fig.
125
Sealing nipple Valve Y2
Valve Y5
Fig.
123
Fig.
124
Valve Y1
Valve Y6
123
124
149 Extra drain valve (optional equipment)
Connect the electricity cable from valves Y5 andY2 in board connector X109 on the automaticcontrol unit’s side. Strap the cable to existingwiring.
Fig.
126
Remove the rubber cap (1) from the drum’soutlet for the extra drain. Install hoses and hoseclips (2) on the outlet flange. Pull the hose as farup on the flange as possible. Do not tighten thehose clips yet.
Fig.
127
Screw the metal base onto the machine’s frame.Install the drain valve over the base. Pull downthe hose from the drum’s outlet and tighten thehose clips.
Fig.
128
5062
3986
12
3988Metal base
Drain valve
X109
Y2
Y5
Y6
Y1
126
127
128
150 Extra drain valve (optional equipment)
Install the elbow pipe on the valve, but do not tighten the hose clip yet.Install the two mounting plates and then the long intermediate pipe withclamps onto the mounting plates. Connect the pipe to the elbow pipe andtighten the hose clip between the elbow pipe and the drain valve.
Fig.
129
129
Elbow pipe Mounting plate Intermediate pipe Mounting plate
3989
151 Extra drain valve (optional equipment)
Remove the cover plate in front of the outlet hole in the machine’s rearlower section. Install the outlet spigot in the plate and in the cross memberin the outer frame.
Install the rubber cap on the outlet spigot’s angle socket and tighten thehose clip.
Install the flexible hose between the outlet spigot and the intermediate pipeand tighten the hose clips.
Fig.
130
130
Outlet spigotRubber capCross memberin outer frameFlexible hose
Intermediate pipe3990
152 Extra drain valve (optional equipment)
5498
131
Connect a compressed air hose between valve Y2 and the drain valve. Usean elbow when connecting to Y2. Strap the hose to the existingcompressed air hose from the regular drain valve. If the machine isequipped with tilt, check that the hose does not stretch or get caught whenthe machine tilts forward.
Run a program and check that the drain valve does not leak and that nocompressed air escapes from compressed air components and hoses.
Reinstall the machine’s protective plates.
In order to retain the protective plates’ shielding effect againstharmful electrical fields (EMC), it is extremely important that themounting screws that were fitted with toothed washers arereinstalled with these washers.
Fig.
131
Valve Y2X109
Y5
Y6
Y1Compressedair hose
153
Push the elements into the drum as illustrated. Itis important that the elements are installedcorrectly between the clamps. Tighten thescrews.
Electric heating (optional equipment)
Electric heating
Installation
Remove the machine’s front plate.
In order to retain the protective plates’shielding effect against harmful electricalfields (EMC), it is extremely important thatthe mounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
Remove the two cover plates under the drum.Then remove the six blind-plugs, which can beseen when you remove the cover plates.
Fig.
132
Fig.
133
Cover plates
5166
5061
Clamp
132
133
154 Electric heating (optional equipment)
5170
Installation/connection of electrical components
Electrical installation is performed with the aid ofan up-to-date wiring chart.
• Remove the plastic plugs (see illustration).
• Install the installation plate with contactors inthe automatic control unit.
• Remove main switch S1 and existing wiring toscrew terminal X1. Change to a largerexternal connection cable and secure themachine. Install a new main switch S1. Helpcan be found in the “Installation” section in themanual.
S1
F31
K21
K22
X113
X114
X1
Plasticplugs
230 V
• Cables (350, 351, 352 VA) from relay K22:1,3, 5 are routed to main switch S1.
• Cables (340, 341, 342 VA) from relay K21:1,3, 5 are routed to main switch S1.
• Cables (340, 341, 342 VB) from contactorK21:1,3,5 are connected to fuse F31.
• Cables (300, 301, 302) are routed from F31 toscrew terminal X1.
135
134Fig.
134
Fig.
135
K21
K22
X1 S1
F31
155 Electric heating (optional equipment)
137
5148
• Route cable (103) from auxiliary connector onK21 to I/O board 2, X8.
• Route cable (8) from K21:A2 to I/O board 2,X8.
4482
• The elements are connected as illustrated.The shorter cables go to the left elements.The longer cables go to the right elements.
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
Auxiliaryconnector K21
X8, I/Oboard 2
343 VA
345 VC
344 VA
343 VC345 VA
344 VC
355 VC
353 VA
353 VC
354 VA
354 VC
355 VA
343 VA
346 VA344 VA
346 VA-346 VB345 VA
346 VB356 VA
353 VA
356 VA-356 VB
354 VA
356 VB
355 VA
Power supply 400 V
Power supply 230 V
136Fig.
136
Fig.
137
156 Electric heating (optional equipment)
1 2 3
4 5 6
7 8 9
0
Machine with 400 V power supply
The shorter cables are to relay K21 and thelonger cables to relay K22.
• Cables 343, 344, 345 from the elements areconnected to contactor K21: 2, 4 and 6.
• Cables 353, 354, 355 from the elements areconnected to contactor K22: 2, 4 and 6.
• The two ground wires from the elements areconnected to the ground terminal by mainswitch S1.
138
5171
Route the wiring from the elements as illustrated. It is important to route thewiring with two extra bends (see illustration) due to the drum’s movements.Route the wiring into the automatic control unit through the two holes. Strap thewiring in existing holes.
Extra bend
Fig.
138
Fig.
139
S1
K21
K22
Extra bend
139
5167
157 Electric heating (optional equipment)
Machine with 230 V power supply
The shorter cables are to relay K21 and thelonger cables to relay K22.
• Cables 343, 344, 345 VA from the elementsare connected to contactor K21: 2, 4, 6.
• Cables 353, 354, 355 VA from the elementsare connected to contactor K22: 2, 4, 6.
• Cables 343, 344, 345 VC from the elementsare connected to screw terminal X113.
• Cables 353, 354, 355 VC from the elementsare connected to screw terminal X114.
• The two ground wires from the elements areconnected to the ground terminal by mainswitch S1.
For machines with steam installed previously:
• Disconnect cables (100 AA and 101 AA) inscrew terminal X40 in the automatic controlunit and remove the terminal block.
• Install switch S40 for switching betweensteam and electricity.
• Connect the cables (100 AA and 101 AA) inS40.
• Also connect the new cable (100 VA) fromrelay K21 A:1.
5168
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
101AA
100AA 100VA
141
5090
Fig.
140
Fig.
141
S1
K21
K22
X113 X114
S40
140
158 Electric heating (optional equipment)
5169, 4481
For machines without steam:
Connect cable (100 VA) from relay K21:A1 interminal block X40.
Note that a new program is required for themachine!
Reinstall the machine’s protective plates.
In order to retain the protective plates’shielding effect against harmful electricalfields (EMC), it is extremely important thatthe mounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
101 AA(existingcable)
100 VA(newcable)
100 AA(existingcable)
X40
Fig.
142
142
X14
4:2
X14
4:1
X14
3:1
X14
3:2
X14
4:2
X14
4:2
X14
4:1
X14
4:1
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
100
K12 K13 K72150°H O2
S40
X14
2:2
X14
2:1
EL
159 Liquid detergent (optional equipment)
Liquid detergent
Installation
Remove the machine’s rear right (viewed from in front) side panel.
In order to retain the protective plates’ shielding effect againstharmful electrical fields (EMC), it is extremely important that themounting screws that were fitted with toothed washers arereinstalled with these washers.
Remove the upper hose between the existing detergent intake and thewater valve. Disconnect the lower connection on the detergent intake andcut the hose 17 cm as illustrated.
The holes in front of the extra detergent intake have already been punchedin the machine’s rear right side panel. Remove the protective plate in frontof the holes.
143
17 cm
3979
Fig.
143
Protective plate
160 Liquid detergent (optional equipment)
Install the new connecting pipe with two clamps.
Install hoses and branch pipe between water valve and the two detergentintakes using hose clips.
Install branch pipe and the short hoses between the lower hose you cut offand the detergent intake. Tighten the hose clips.
Fig.
144
144
3980
161 Liquid detergent (optional equipment)
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
Connecting cables in the automatic control unit:
It is possible to connect 13 different liquiddetergents and fabric conditioners.
Use the special tool that accompanies themachine to connect and remove cables in theterminal block.
Connect the phases in terminal block X146:1 to13.
Connect shared neutral in terminal blockX146:14.
Reinstall the machine’s rear right side panel.
In order to retain the protective plates’shielding effect against harmful electricalfields (EMC), it is extremely important thatthe mounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
Fig.
146
146
4236
X146: 1-14
3966
Fig.
145
145
162 External communication cable (optional equipment)
External communication cable
Installation
Remove the machine’s left side panel (viewedfrom in front).
In order to retain the protective plates’shielding effect against harmful electricalfields (EMC), it is extremely important thatthe mounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
Remove the cover plate in the front automaticcontrol unit and install socket for connector X203.Connect connector X7 on the CPU board. Strapthe cable to existing wiring.
Install the male plug for connector X203.
Fig.
147
Socket X203
Male plug X203DiaphragmData connector
147X7
5211
163 External communication cable (optional equipment)
148
5210
Route the cable with the data connector insidethe upper side member on the machine’s leftside.
Route the cable out through the existing hole.Place the diaphragm in the hole. Strap the cableto existing wiring.
Reinstall the machine’s protective plates.
In order to retain the protective plates’shielding effect against harmful electricalfields (EMC), it is extremely important thatthe mounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
Diaphragm
Fig.
148
164 Installing hopper (optional equipment)
If the machine is equipped with dosingequipment, this must be removed. Remove themachine’s front top cover. Undo all hoseconnections to the dosing equipment (label thehoses so that you know their position).
5067
5068
5069
Remove the cover plates on the washerextractor’s sides: The left plate’s screws areaccessed from inside the front automatic controlunit.
Undo the screws on the front panel and removethe dosing equipment (if present).
Fig.
149
Fig.
150
Fig.
151
149
150
151
165 Installing hopper (optional equipment)
5071
5070
Install both bearing housings, with four screws,washers and nuts for each bearing housing.
Install microswitch S29 on the inside of the plate,under the left bearing housing.
If the machine has previously been equippedwith tilt, X102-3 will be clamped. In this case,remove the clamp.
Connect the microswitch to flexible leadconnector X102-3.
Fig.
152
Fig.
153
152
153
166 Installing hopper (optional equipment)
5072
5073
Install the axle journals in both bearing housings.Secure the journals with washers and nuts on theinside.
Install the cover with the locking lever over the leftaxle journal.
Fig.
154
Fig.
155
154
155
167 Installing hopper (optional equipment)
5074
3767
5075
Install the left counterbalanced arm on the axlejournal with two bolts and washers.
Install the right counterbalanced arm on the axlejournal with two bolts and washers.
Disconnect the catch and pull down the leftcounterweight. Push in the hopper’s axle andpush it through approx. 30 mm.
156
157
158
Fig.
156
Fig.
157
Fig.
158
168 Installing hopper (optional equipment)
5076
5077
5078
Pull down the right counterweight and insert theaxle in the mount.
Lock the axle with the four screws, two on eachaxle mount.
Check that the hopper, when folded down, iscorrectly positioned in relation to the door. Thehopper’s two rubber springs should be in contactwith the outer drum. The hopper should becentred and approximately 10 mm above theouter drum’s door opening.
159
160
161
Fig.
159
Fig.
160
Fig.
161
169 Installing hopper (optional equipment)
5079
5080
163
Adjust the position of the hopper using thescrews on either side.
Install the metal box on top of the machine. Thebox is used as a stop lug when the hopper isfolded up.
Install any dosing equipment.
162Fig.
162
Fig.
163
170 Return water (optional equipment)
150mm
40mm
Return water
Installation
Remove the machine’s right (viewed from infront) rear protective plate, as well as theprotective plate on the rear of the machine.
In order to retain the protective plates’shielding effect against harmful electricalfields (EMC), it is extremely important thatthe mounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
5178
Install the inlet plug in the rear plate.
The return water hose should be connected tothe hose from the cold water valve. Cut andremove 40 mm of this hose as illustrated.
Fig.
165
165
5177
Fig.
164
Cold water valve
Inlet plug
164
171 Return water (optional equipment)
3966
5179
Connect the hose between the inlet plug and theexisting cold water hose using a T-piece andhose clips.
Use the special tool that accompanies themachine to connect and remove leads in theterminal block.
166
167
Fig.
166
Fig.
167
172 Return water (optional equipment)
Connect the return water pump in the automatic control unit on terminalblock X145 between connections 8 and 10 or 9 and 10.
Fig.
168
Run a program in which the extra water connection is used. Check that nowater leaks at joints or from the water connection.
Reinstall the machine’s protective plates.
In order to retain the protective plates’ shielding effect againstharmful electrical fields (EMC), it is extremely important that themounting screws that were fitted with toothed washers arereinstalled with these washers.
168
4236
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
X145: 8, 9, 10
173 Installing tilt function (optional equipment)
4004
5229
3741
Allow the old washers between floor and feet toremain in place, and lower the machine in thesame place as before. Check that the machine islevel and that there is no play between floor andfeet.
Remove the machine’s side panels, lower frontpanel, rear section and rear cover plates.
In order to retain the protective plates’shielding effect against harmful electricalfields (EMC), it is extremely important thatthe mounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
Unscrew the mounting screws securing themachine’s feet to the floor. Lift the machine atany edge and replace the two feet lifted off theground. Then lift the machine’s opposite edgeand replace the other two feet. If you have ac-cess to a large forklift truck, with a lifting capacityof at least 1,200 kg, it may be simpler to lift theentire washer extractor and replace all four feetat the same time.
If the machine is to be fitted with both forwardand backward tilt, it is important that the screwsthrough the foot’s front left and rear right wheels(viewed from in front) are 100 mm long. Twoarms on two position indicators should restagainst these (see later in description). Checkthat the bearing bushing is in place inside thewheel before you assemble the foot.
1 2
100mm
169
170
171
Fig.
169
Fig.
170
Fig.
171
Bearing bushing
174 Installing tilt function (optional equipment).
Machines that only tilt forward
Install four pillars, one at each corner of themachine, using the mounting bolts for themachine’s feet. Tighten the bolts and checkonce more that the machine is level and inbalance.
Machines that tilt forward and backward:
Install four pillars, one at each corner of themachine, using the mounting bolts for themachine’s feet.
Install two pneumatic position indicators by twoof the machine’s feet, diagonally by the front leftand rear right feet.
The position indicators are installed in the foot’stwo inner mounting bolts at the same time as thepillars.
Note that the position indicator’s sensor pinshould be placed under the wheel’s bolt.
Tighten the bolts and check once more that themachine is level and in balance.
5230
4006
The tilt stoppers consist of angled plates whichare screwed into the machine’s outer frame andshould prevent the inner drum from moving toofar forwards or backwards when the machine istilted.
Screw the tilt stoppers on either side of themachine. Check that the distance between thetilt stopper and the inner drum’s frame is thesame on either side of the tilt stopper.
Fig.
172
Fig.
173
Position indicator installedonly on machines that tiltforward and backward
Fig.
172
172
173
175 Installing tilt function (optional equipment)
174
5102
175
Install the holder for the control device on themachine’s front panel. The two screw holes in thefront panel are hidden by plastic studs. The studsare removed by using a mandrel to knock in theplastic pins in the centre of the studs. Once theseare gone, the studs can easily be removed.
5105
Fig.
174
Spring
Ball
Hinge mount
A bushing x 2B screw M6 5x12 x 2C screw SKS 6x8 x 2
Cover
C
A
B
A
B
When the machine is fitted with the tilt function,a new door mount must be installed. Assemblethe new door mount before installing it on themachine.
• Install the cover on the new hinge mount withbushings A and screws B. Use Loctite on thescrews.
• Install ball, spring and screws C in the hingemount. Tighten the screws so tightly that youobtain a snapping function when you turn thecover in the hinge mount.
1
2
Fig.
175
176 Installing tilt function (optional equipment)
177Remove the old door mount from the machine byundoing two screws. Save the spacer locatedinside the hinge mount.
• Undo screws in the décor plate around thedoor mount so that the cable from themicroswitch can be drawn through.
• Pull through the microswitch’s cable andreinstall the décor plate.
• Install the new door mount with two screws Aand insert the spacer that had been locatedinside the old hinge mount. Use Loctite on thescrews.
• Install the door stop with 2 x M5x30 screws.Turn the door stop so that the door can beopened as wide as possible.
Fig.
177 Open door
Door stop
5106A screw M6S 12x30 x 2
A
• Install the cotter pin with screw and washer A. Use Loctite on the screw.
• Install the microswitch on the mount with screws, washers and lockingnuts B.
• Secure the mount to the hinge mount with two screws C.
• Remove the protective plastic on the protective cover and install theprotective cover with screws D.
176
5172
A screw MRT 4x25 x 1washer BRB 5.3x10 x 1
B screw MRT 3x25 x 2washer BRB 3x7 x 2locking nut M3 x 2
C screw MRT 5x8 x 2
D screw MRT 4x10 x 3
Protectivecover
Mount
ACotter pin Microswitch
D
C
B
Fig.
176
177 Installing tilt function (optional equipment)
Machines that only tilt forward:
Assemble the cylinder plate on the member.Insert the cylinder packet from the side into therear section of the machine’s frame.
Machines that tilt forward and backward:
Assemble the cylinder plate on the member.Insert both cylinder packets from the side into themachine’s frame.
3545
3453
Fig.
178
Fig.
179
Cylinder plate
Member
3450Cylinder plate Member
Secure the cylinder packets with four bolts,washers and nuts.
Note! It is important to insert four washers(each 5 mm thick) between the cylinderpacket and the frame, so that the drumpacket does not strike the frame (see illustra-tion).
178
179
180
Fig.
180
178
Y9aY2Y1
Y9b Y5
Y6
Installing tilt function (optional equipment)
Y2Y1
Y5
Y6
Y9aY2Y1
Y9b
B9
Y5
Y6
5144
Secure valve B9. Install the T-pipe on the valve’soutlet.
Fig.
183
Press in the sealing nipple in valve Y1 (or Y2).Press valve Y9a over the sealing nipple so thatthe valves are in contact with each other and sothat the nipple seals against both valves. Securethe valve with two screws in the washerextractor’s rear panel.
Connect elbow and compressed air hose forsupplying compressed air to valve Y9a.
Secure the valve Y9b with two screws in thewasher extractor’s rear panel. Install the T-pipeon the valve’s outlet where the compressed airhose is to be connected.
Installing pneumatic units, forward tilt only:
Disconnect the compressed air hose and elbowfor supplying compressed air to Y1 (or Y2 if anextra drain valve is installed).
5107
5140
182
Fig.
181
Fig.
182
Sealing nipple
181
183
179 Installing tilt function (optional equipment)
Y9aY2Y1
Y9b
B9
Y5
Y6
5083
Route the compressed air hoses between valvesand air bellows as illustrated.
Fig.
185
Pneumatic chart -forward tilt only
1 B9
2 3
P Y9b
A
R
R P Y9a
A
Fig.
185
185
5086
Valve Y9a
Valve B9
Valve Y9b
Rear air bellows
184
180 Installing tilt function (optional equipment)
Y2 Y9a Y10a
B8 B9
Y1
Y9b
Y10b
Y5
Y6
Y9aY2Y1 Y10a
Y9b
Y10b
Y5
Y6
Press in a sealing nipple in valve Y1 (or Y2).Press valve Y9a over the sealing nipple so thatthe valves are in contact with each other and sothat the nipple seals against both valves. Securethe valve with two screws in the washerextractor’s rear panel.
Press in a sealing nipple in valve Y9a and installvalve Y10a as above.
Connect elbow and compressed air hose forsupplying compressed air to valve Y10a.
Secure the valve Y9b with two screws in thewasher extractor’s rear panel. Install the T-pipeon the valve’s outlet where the compressed airhose is to be connected.
Install valve Y10b in the same way as Y9b.
Fig.
187
5145
5146
Secure valves B8 and B9. Install the T-pipes onthe valves’ outlets.
Fig.
188
Sealing nipple
Y2Y1
Y5
Y6
Installing pneumatic units, front and rear tilt:
Disconnect the compressed air hose and elbowfor supplying compressed air to Y1 (or Y2 if anextra drain valve is installed).
5107
Fig.
186
Route the compressed air hoses betweenvalves, air bellows and position indicators asillustrated on pages 9-10.
Take particular care when checking that theconnections to the pressure sensors by themachine’s feet are not switched over, but areconnected as illustrated.
186
187
188
Fig.
189
Fig.
190
Fig.
192
181 Installing tilt function (optional equipment)
Check that thereis sufficientmovement in thehose loop.
189Clamped
Clamped
3836
5087
190
R P Y9a
A
R P Y10a
A
1
2
1 B9
2 3
1 B8
2 3
R P Y10b
A
R P
A
1
2
Y9b
Pneumatic chart -front and rear tilt
Valve Y10a
Position indicator:Rear, lower
Valve B8
Valve Y10b
Front air bellows
Valve Y9a
Position indicator:Front, lower
Valve B9
Valve Y9b
Rear air bellows
182 Installing tilt function (optional equipment)
191
5147
Y9b
Y10b
B8 B9
Y9a Y10a
183 Installing tilt function (optional equipment)
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
4482
4482
Installation/connection of electrical components:
These instructions are based on all componentsand connectors being installed first and theconnection of cables being performed last.
All electrical connection work is performed usingan up-to-date wiring chart.
Open the machine’s automatic control unit andinstall the relays K12, K13 and K72.
K12 K13 K72
Take out wiring kit 438 7300-79. Install thefollowing connectors on I/O board 3:
X13 2 pole One of the cables marked:3131 AA
X14 5 pole ne of the cables marked:3141 AA
X15 4 pole One of the cables marked:3151 AA
X16 8 pole One of the cables marked:3161 AA
(X16 installed on the short side).
4482
Fig.
192
Fig.
193
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
I/O board 3
X16X15X14X13
Install connector X15 on I/O board 2.
X15 4 pole One of the cables marked: 5 AD
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
I/O board 2
X15
192
193
194Fig.
194
184 Installing tilt function (optional equipment)
5109
Disconnect connector X10 on I/O board 1(cables 57AA and 8AJ) and allow it to hangthere.
Install the new connector X10 (cables 57AC and8AL) where the old one had been connected.
4482
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
I/O board 1X10
Using the illustration, determine which connectoris X102 and which is X108.
4482
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
X108
X102
Remove the cover plate and screw inconnectors X102 and X108.
X102 X108
Fig.
195
Fig.
196
Fig.
197
195
196
197
185 Installing tilt function (optional equipment)
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
5111
4482
5110
Connect the connectors 144 AA and 144 AB.
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
Install connector X97 on the rotation monitoringdevice B31.
B31X97
Fig.
198
Fig.
199
144AA
144AB
Disconnect connector X302 on the motor controlU1. Also remove associated cables 57AA and8AJ and connector X10 which are situated at theother end.
Install the new connector X302 in the sameplace as the old one.
Connect cable 3021 AA to relay K72:11 andcable 3022 AA to K72:10.
X302
198
199
200Fig.
200
186 Installing tilt function (optional equipment)
8 7 6 5
4 3 2 1
12 11 10 9
A2 A1
8 7 6 5
4 3 2 1
12 11 10 9
A2 A1
8 7 6 5
4 3 2 1
12 11 10 9
A2 A1
K12 K13 K72
5149
Machines with forward tilt only:
Allow connector X66 to be open (do not clamp).
Machines with forward and backward tilt:
Clamp connector X66 with clamping devicemarked 3166 AC.
5150
Fig.
201
Connect the remaining cables as illustrated.
Also connect the remaining loose cables fromthe wiring kits:
5AF5AG55AE55AD3132AC
Fig.
202
202
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
Clamping device (only usedfor machines with forwardand backward tilt)
X143:2
X143:1
X144:4
X144:1
X144:1
X144:2
X144:2
X144:2
3132AA
-AD
3131AA
-AD
56AB
55AD
5AF
5AE
55AD
, AE
3145
55AE
, AF
3146
973AA
3132 AC
8AL
57AC
2154
31411545A
F, A
G
5AG
2152
3142254
8AH
, AI
3021AA 3022A
A
3144
201
6AB
-AC
187 Installing tilt function (optional equipment)
Connecting flexible lead connector:
X102-2 from door catch. The cable is routed over the drum and with anextra loop because the drum moves. Protect the flexible lead connector byplacing it in a cable protector.
X102:1 to the control device.
X102-3 to switch hopper.
Clamp X102-3, if the machine is not fitted with a hopper.
Route the cable inside the upper side member on the machine’s left side.Connect the flexible lead connector in connector X102.
Strapping cables:
On top of the drum: Strap the cable in the metal eyelets on the edge of theclamp.
Left side of the machine: Strap the cable in existing holes.
Fig.
203
203
5151
X102
X102-1
X102-2
X102-3
Extra bend
Fig.
204
188
Machines with forward tilt only:
Connect the cables from the valves B8, Y9a andY9b. Connect flexible lead connector X108.
5154
205
Y5
Y6
B8Y9b
Y2 Y9aY1
X108
5085
204
X102-3
Clamping
X102-3 is only clamped if the machine isnot fitted with a hopper.
Installing tilt function (optional equipment)
Fig.
205
189
5153
206
Machines with forward and backward tilt:
Connect the cables from the valves B8, Y9a,Y9b, Y10a and Y10b. Connect flexible leadconnector X108.
Y5
Y6
B8 B9Y9b
Y10b
Y2 Y9a Y10aY1
X108
Checking the function of the valves (B8 and B9)and the control device
Please refer to the following sections in theService Manual: "Select the Service function"and "Inputs from sensors and external controldevices".
To test the valves B8 and B9:
• Go into the service program.
• Press 2 to check the input signals from I/Oboard 2.
• Disconnect the compressed air hose from theappropriate air bellows. Blow compressed airinto the bellows manually. If the pressureswitch is working, this is indicated with a blacksquare in front of the name on the relevantline in the text box. Press any key to go backto the previous menu.
To test the control device:
• Press 3 to check the input signals from I/Oboard 3.
• Press the buttons on the control device. If thecontrol device is working, this is indicated witha black square in front of the name on therelevant line in the text box. Press any key togo back to the previous menu.
• Exit the service program.
Installing tilt function (optional equipment)
Fig.
206
190
Install rubber damper and axle at the front edgeof each side panel.
Secure two nut clips to each pillar. The nut clipsshould sit in the rear grooves on the pillars.
3484
Nut clip
Rubberdamper
Screw
Axle
Washer
Nut
Fig.
209
Fig.
208
Test the tilt function:
• Turn on the machine’s switch and open thecompressed air supply.
• When the control device’s upper switch isturned clockwise, the machine should tiltforward.
• When the switch is turned anticlockwise, themachine should tilt backwards.
• Check that the machine cannot tilt in theother direction until it has returned from theprevious tilt movement.
• Check that there is no leakage at thecompressed air connections or from bellowsand sensors.
Reinstall the machine’s protective plates.
In order to retain the protective plates’shielding effect against harmful electricalfields (EMC), it is extremely important thatthe mounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
4118
Fig.
207
Installing tilt function (optional equipment)
207
208
209
191
Counterweights
Axle
3486
5176
0357
Extra weights
Attach and secure the side protection.
Attach the front plate on the two axles that havebeen installed on the side panels.
Installing tilt function (optional equipment)
210
211
212
Fig.
210
Install the counterweights in pairs on the frontplate. Also add three extra weights at the outeredge of each counterweight. Turn all bolts so thattheir heads are facing down.
Fig.
211
Fig.
212
192
Third water valve
Installation
Remove the rear side plate on the machine’sright side (viewed from in front) and possibly therear top cover.
In order to retain the cover plates’ shieldingeffect against harmful electrical fields(EMC), it is extremely important that themounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
Install the valve packet on the rear plate. Screwon the valve packet from the outside.
The hose from the third water valve should beconnected to the hose coming from the coldwater valve. Cut and remove 40 mm of this hoseas illustrated.
213
5060
Fig.
214
214
5058
Fig.
213
200mm
40mm
Third water valve (optional equipment)
193
Cut the hose to be connected to the third watervalve 200 mm from the elbow, as illustrated.
Fig.
215
200mm
3994
216
3995
Connect the hose between the water valve andthe existing cold water hose using a T-piece andhose clips.
Fig.
216
Third water valve (optional equipment)
215
194
Strap the cable from the water valve to theexisting wiring, and connect it in board connectorX110 on the automatic control unit’s side.
5082
The supply hose to the third water valve shouldbe fitted with a manual shut-off valve to facilitateinstallation and service. Install the accompanyingfilter on the manual shut-off valve. As regardsinstalling check valves, see local plumbingregulations.
The hose should be of the high-pressure typeand be approved for 2.5 MPa (25 kp/cm2).
The following values apply for water pressure:
• recommended: 150-400 kPa (1,5-4 kp/cm2)(with open valve)
• limits, min.: 50 kPa (0,5 kp/cm2)
max.:1 MPa (10 kp/cm2)
Before connection to the machine, lines andhoses should be flushed out.
The supply hose should hang in a gentleloop. This is particularly important if themachine is fitted with a tilt function orweight measurement.
5059
X110
Third water valve (optional equipment)
217
218
Fig.
217
Fig.
218
195
Run a program in which the third water valve is used. Check that no waterleaks at joints or from the water valve.
Reinstall the machine’s protective plates.
In order to retain the protective plates’ shielding effect againstharmful electrical fields (EMC), it is extremely important that themounting screws that were fitted with toothed washers arereinstalled with these washers.
Third water valve (optional equipment)
196 Steam heating (optional equipment)
Steam heating
Installation
Remove the machine’s rear plates.
In order to retain the protective plates’shielding effect against harmful electricalfields (EMC), it is extremely important thatthe mounting screws that were fitted withtoothed washers are reinstalled with thesewashers.
5054
Unscrew the plug in the outer drum, asillustrated.
Fig.
219
Remove the cover plate. Secure the steam valvewith three screws and nuts.
Fig.
220
Cover plate
Steam valve
5053
219
220
197 Steam heating (optional equipment)
Remove two screws from the screw joint nearestthe steam connection. Thread on the injector.Install the steam support with screw, washersand spacers as illustrated.
Install the hose, using two nipples, between thesteam valve and the injector. Use thread sealingtape in all four joints.
Fig.
221
222
5056
5055
Strap the cable from the steam valve to theexisting wiring, and connect it to connector X111on the automatic control unit’s side.
Fig.
222
Cable fromsteam valve
Injector
Steam support
X111
Steam valve
Nipple
Nipple
Screw joint
221
198 Steam heating (optional equipment)
223
5090, 4482
If the machine has previously been equippedwith electric heating:
• Disconnect cables (100 AA, 100 VA and 101AA) in terminal block X40 in the automaticcontrol unit and remove the terminal block.
• Install switch S40 for switching betweensteam and electricity.
• Connect the cables (100 AA, 100 VA and 101AA) in S40 as illustrated.
5057
Fig.
223
Install the supply hose (A) to the machine (thehose is not included in the accessories forsteam). The hose should be fitted with a manualshut-off valve to facilitate installation and service.Install the accompanying filter on the manualshut-off valve.
Connect an approved hose between filter andmachine: The following values apply for steampressure:
• recommended: 300-600 kPa (3-6 kp/cm2)
• limits: min.: 50 kPa (0,5 kp/cm2)
max.:800 kPa (8 kp/cm2)
The supply hose should hang in a gentleloop. This is particularly important if themachine is fitted with a tilt function orweighing..
Connection dimensions: DN 20 (3/4" BSP).
Fig.
224
A
X14
4:2
X14
4:1
X14
3:1
X14
3:2
K12 K13 K72
100
EL
150°H O2
S40
S S S
X14
4:2
X14
4:2
X14
4:1
X14
4:1
S S S
X146 X145X149 X147X148
1 2 1 2 3 4 75 6 8 9 101 2 3 4 1 2
1 2 3 4 75 6 8 9 101 2 3 4 1 2 1 2
1 2 3 4 75 6 148 9 10111213
1 2 3 4 75 6 148 9 10111213
X14
2:2
X14
2:1
101AA
100AA 100VA
K21
S40
224
199 Steam heating (optional equipment)
Run a program using steam heating. Check that no steam or water leaks atjoints or from the steam valve.
Reinstall the machine’s protective plates.
In order to retain the protective plates’ shielding effect againstharmful electrical fields (EMC), it is extremely important that themounting screws that were fitted with toothed washers arereinstalled with these washers.
EG-ConformiteitsverklaringWij, Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Zweden
verklaren hierbij op eigen verantwoordelijkheid dat het produkt van het type en met het serienum-mer zoals hieronder vermeld, is vervaardigd conform de volgende normen:
• Machinenorm 98/37/EEG• Laagspanningsnorm 73/23/EEG• EMC-norm 89/336 EEG
Dichiarazione CE di conformitàNoi Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Svezia
dichiariamo sotto la nostra esclusiva responsabilità che il prodotto del tipo specificato sopra è so-pra prodotti in conformità alle seguenti direttive [UE]:
• Direttiva sulle macchine 98/37/CEE• Direttiva sulla bassa tensione 73/23/CEE• Direttiva sulla CEM 89/366/CEE
Declaração CE de conformidadeNós, Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Suécia
declaramos sob nossa inteira responsabilidade que o produto com os números de série e de tipoabaixo indicados é fabricado em conformidade com as seguintes directivas [UE]:
• Directiva 98/37/CEE sobre maquinaria• Directiva 73/23/CEE sobre baixa tensão• Directiva 89/336/CEE sobre compatibilidade electromagnética
¢∏§ø™∏ ¶π™TOTHTA™ EK
∏ Electrolux Laundry Systems Sweden ABSE-341 80 Ljungby, ™Ô˘Ë‰›·
‰ËÏÒÓÂÈ Ì ·ÔÎÏÂÈÛÙÈ΋ Ù˘ ¢ı‡ÓË fiÙÈ ÙÔ ÚÔ˚fiÓ ÙÔ˘ οوıÈ ·Ó·ÊÂÚfiÌÂÓo˘ Ù‡Ô˘Î·Ù·Û΢¿˙ÂÙ·È Û‡Ìʈӷ Ì ÙȘ ·Ú·Î¿Ùˆ Ô‰ËÁ›Â˜ Ù˘ ∂˘Úˆ·˚΋˜ ŒÓˆÛ˘:
ñ √‰ËÁ›· 98/37/∂√∫ñ √‰ËÁ›· 73/23/∂√∫ñ √‰ËÁ›· 89/336/∂√∫
CE megfelelŒségi nyilatkozatMi, az Electrolux Laundry Systems Sweden AB
SE-341 8 Ljungby, Svédország
felelŒsségünk teljes tudatában kijelentjük, hogy az alább megadott típusú termék gyártása a következŒ EU-irányelvekkel összhangban történik:
• a 98/37/EGK irányelv;• a 73/23/EGK irányelv;• a 89/336/EGK irányelv.
Types: W.55H., W3..., W4.H., EXSM.X.
Product standard: EN 60335-2-7
471 1531-43/15
Försäkran om överensstämmelseVi, Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Sverige
försäkrar under eget ansvar att denna produkt, med typbeteckning och enl. ovan, är tillverkad iöverensstämmelse med följande direktiv:
• Maskindirektivet 98/37/EEC• Lågspänningsdirektivet 73/23/EEC• EMC-direktivet 89/336/EEC
CE Declaration of conformityWe, Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Sweden
declare under our sole responsibility that the product of the type stated above is manufactured inconformity with the following [EU] directives:
• Directive 98/37/EEC• Directive 73/23/EEC• Directive 89/336/EEC
EG-KonformitätserklärungWir, die, Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Schweden
erklären hiermit in alleiniger Verantwortung, daß das Produkt mit der oben genannten Typenbe-zeichnung mit folgenden EU-Richtlinien übereinstimmt:
• Richtlinie 98/37/EWG• Richtlinie 73/23/EWG• Richtlinie 89/336/EWG
Déclaration de conformité CENous, Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Suède
déclarons sous notre seule et unique responsabilité que le produit des type et numéro de série in-diqués ci-dessus est fabriqué conformément aux directives UE suivantes:
• Directive 98/37/CEE• Directive 73/23/CEE• Directive 89/336/CEE
Declaración de conformidad CEElectrolux Laundry Systems Sweden ABcon sede en SE-341 80 Ljungby, Suecia
declara bajo su exclusiva responsabilidad que el producto con el modelo y número de serie quemás adelante se especifica ha sido fabricado conforme a las siguientes directivas:
• Directiva 98/37/CEE sobre maquinaria• Directiva 73/23/CEE sobre maquinaria• Directiva 89/336/CEE sobre maquinaria
Erklæring om EU-overensstemmelseVi Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Sverige
erklærer på eget ansvar, at produktet med typebetegnelse som angivet er fremstillet i overens-stemmelse med følgende EU-direktiver:
• 98/37/EØF (maskindirektivet)• 73/23/EØF (lavspændingsdirektivet)• 89/336/EØF (EMC-direktivet)
EY-VaatimustenmukaisuusvakuutusMe Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Ruotsi
vakuutamme yksinomaan omalla vastuullamme, että tuote, jonka tyyppitunnus lukee yllä, on val-mistettu seuraavien [EU]-direktiivien mukaisesti:
• Konedirektiivi 98/37/ETY• Pienjännitedirektiivi 73/23/ETY• EMC-direktiivi 89/336/ETY
EF-samsvarserklæringVi, Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Sverige,
erklærer på eget ansvar at dette produktet, med typebetegnelse og produksjonsnummer som an-gitt nedenfor, er produsert i samsvar med bestemmelsene i følgende direktiver:
• Maskindirektivet 98/37/EØF• Lavspenningsdirektivet 73/23/EØF• EMC-direktivet 89/336/EØF
Washer Extractors
Ljungby 2004.04.19
Bert NordholmProduction Director
ELECTROLUX LAUNDRY SYSTEMS
Lundtoftegaardsvej 93A, DK-2800 Lyngby, DenmarkTelephone: +45 4526 4800. Telefax: +45 4526 4801
Internet: www.electrolux.com/laundrysystemsE-mail: [email protected]