7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 1/36
COMMANDER 500
P-386P-386
PARTS LIST FOR
COMMANDER 500
RETURN TO MAIN INDEX
I l l u s t r a t i o n o f S u b A s s e m b l i e s
I l l u s t r a t i o n o f S u b A s s e m b l i e s
I l l u s t r a t i o n o f
S u b A s s e m b l i e s
I l l u s
t r a t i o n o f S u b A s s e m b l i e s
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 2/36
6-19-2000COMMANDER 500
P-386-AP-386-A
ILLUSTRATION OF SUB-ASSEMBLIES
10
6
8
7
5
1
2
3
4
9
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 3/36
05-11-2005COMMANDER 500
Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.
Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page andcolumn the desired part is located on for your particular code machine.
P-386-A.1P-386-A.1
COMMANDER 500
(See P-343 for Codes Below 10800)
For Codes: 10837 to 10902
CODE NO.
10837 1 1 1 1 1 1 1 1(Standard)
10838 1 2 1 1 1 1 1 1(Deluxe)
10901 2 3 1 1 1 1 1 1
(Standard)
10902 2 4 1 1 1 1 1 1(Deluxe)
G e n e r a
t o r
A s s e m
b l y
P-386-J
7
E n g
i n e
A s s e m
b l y
P-386-H
6
F u e
l T a n k
&
M o u n
t i n g
P-386-G
5
B a s e
& L i f t B a
l e A s s e m
b l y
P-386-F
4
P o w e r
M
o d u
l e A s s e m
b l y
P-386-E
3
C o n
t r o l B o x
&
O u
t p u
t P a n e
l
P-386-D
2
C o n
t r o l P a n e
l A s s e m
b l y
P-386-C
1
M i s c e
l l a n e o u s
I t e m s
P-386-B.2 O p
t i o n a l
E q u
i p m e n
t
P-386-B.1
SUB ASSEMBLYPAGE NAME
PAGE NO.
Sub Assembly Item
No.
RETURN TO MAIN INDEX
#
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 4/36
COMMANDER 500
Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.
Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page andcolumn the desired part is located on for your particular code machine.
P-386-A.2P-386-A.2
COMMANDER 500
(See P-343 for Codes Below 10800)
For Codes: 10837 to 10902
CODE NO.
10837 1 1 1 1(Standard)
10838 1 1 1 •(Deluxe)
10901 2 1 1 1
(Standard)
10902 2 1 1 •(Deluxe)
K 1 7 6 8 - 1 G a u g e &
M e t e r K i t
P-386-N C o v e r s A s s e m b l y
P-386-M
10
C a s e B a c
k & A i r B o x
P-386-L
9
I d l e r &
S h
u t d o w n A s s e m b l y
P-386-K
8
SUB ASSEMBLYPAGE NAME
PAGE NO.
Sub Assembly Item
No.
RETURN TO MAIN INDEX
05-11-2005
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 5/36
COMMANDER 500
NOTES
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 6/36
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER
Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K704
4 Wheel Yard Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2641-2High Frequency Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K799
Power Plug Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K802NRemote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K857-AllEither Start Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K887-1
Spark Arrestor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K899-1Tig Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K930-All
Two Wheel Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2636-1Light Welder Trailer (Under 20 MPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2635-1
Oil Drain Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K949-1GFCI Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1690-1Cold Weather Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1751-1
Gauge and Meter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1768-1
COMMANDER 500
Miscellaneous Options Available for your machine are listed below:
# Indicates a change this printing.
P-386-B.1P-386-B.1OPTIONAL EQUIPMENT LISTING
06-13-2007
#
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 7/36
MISCELLANEOUS ITEMS(THESE ITEMS ARE NOT ILLUSTRATED)
Control Wiring Harness G4268 1 • X
Control Wiring Harness G3901 1 X • Plug & Lead Assembly (P4, P5) S18250-677 1 X X
Shunt & Lead Assembly S24097-2 1 X XEngine Harness G3903 1 X •
Engine Harness G4270 1 • XOutput Panel Plate G3343 1 X XDecal (Cable Routing) S20283 1 X X
Amphenol Connector Assembly (See page C.1)
03-06-2007COMMANDER 500
Use only the parts marked “x” in the column under theheading number called for in the model index page.
# Indicates a change this printing.
P-386-B.2
DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-B.2
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 8/36
03-06-2007COMMANDER 500
P-386-CP-386-C
Control Panel Assembly
P a r t N u m b e r s
P a r t N u m b e r s
P a r t N
u m b e r s
P a r t N u m b e r s
3 73
9
1
3 23
1
9
1
4 54
1 51
2 0 B
2
B
2 0 C
2
C
P a r t o f 7
P
a
o
7
3 53
8
3 93
3 03
3 63
2 22
2 22
3 43
8 A8
A
7
7
P a r t o f 9
P
a
o
9
3 83 4 34
4 44
4 44
2 62
2
3 2 K
3
K
3 2 J3
3 2 H
3
H
1 11
1 01
1
31
1 21
1 41
2 52
2 42
2 82
2 92
2 32
2 72
6
4
5
3
2 1
D
2
D
2 62
2
32
2 42
2 52
1 71
1 61
4 14
4 04
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 9/36
Control Panel Asbly (G3748-3) (Std), Includes: NSS 1 X • • •Control Panel Asbly (G4170-3) (Std), Includes: NSS 1 • • X •Control Panel Asbly (G3748-4) (Deluxe), Includes: NSS 1 • X • •Control Panel Asbly (G4170-4) (Deluxe), Includes: NSS 1 • • • X
1 Control Panel L11358 1 X X • •1 Control Panel L11358-2 1 • • X X2 Hour Meter S17475-3 1 X X X X3 Ammeter S7514-7 1 • X • X4 Oil Temperature Gauge S20564 1 • X • X5 Oil Pressure Gauge S20206-1 1 • X • X6 Fuel Gauge S17585 1 • X X X7 Pilot Light T13534-6 4 X • X X7 Pilot Light T13534-6 5 • X • •8 Switch (Idler) T10800-38 1 • • X X8A Toggle Switch Boot S22061-4 1 X X X X
8B Switch (Welding Terminals) (Not Shown) T10800-38 1 X X X X9 Start Button S13146-1 1 X X X X10 Receptacle (20 Amp) S20184 2 X X X X11 Speed Nut T11525-1 4 X X X X12 Printed Cover S24661-2 2 X X X X13 Receptacle Gasket S21088 2 X X X X14 Thread Cutting Screw S9225-63 4 X X X X14A Receptacle Gasket (Not Shown) S21088 2 X X X X15 Circuit Breaker (20 Amp) T12287-35 2 X X X X16 Receptacle (240 Volt) S18907-2 1 X X X X16A Lock Washer (Not Shown) T9695-3 4 X X X X16B #8-32 HN (Not Shown) CF000042 4 X X X X17 Printed Cover S24661-3 1 X X X X
19 Circuit Breaker (50 Amp) T12287-19 2 X X X X20A Thread Cutting Screw (Not Shown) S9225-63 1 X X X X20B Lock Washer T9695-1 2 X X X X20C #10-24 HN CF000010 2 X X X X21A Plug & Lead Asbly (P2) (Not Shown), Includes: S18250-698 1 X X X X
Switch-Rotary S16670-7 1 X X X X21B Plug & Lead Asbly (P9) (Not Shown), Includes; S18250-697 1 X X X X
Potentiometer T10812-112 1 X X X X21C Plug & Lead Asbly (P7) (Not Shown), Includes; S18250-696 1 X X X X
Potentiometer T10812-112 1 X X X X21D Amphenol Connector Asbly M19581 1 X X X X22 Pan Head Screw S8025-96 8 X X X X23 Switch Base G2508 2 X X X X
24 Switch Handle G2506 2 X X X X25 Indicator S20740 2 X X X X26 Self Tapping Screw S8025-70 6 X X X X27 Self Tapping Screw S8025-76 2 X X X X28 Spring T11862-22 3 X X X X29 Cam M16978 1 X X X X30 Cap-Cable Connector S17062-2 1 X X X X32 Digital Weld Meter Kit, Includes: K2467-1 1 • X • X32 Meter Housing Asbly (L11160) (Includes Meter) NSS 2 • X • X32E Meter Housing Seal (Not Shown) S24630 2 • X • X
03-19-2010COMMANDER 500
Use only the parts marked “x” in the column under theheading number called for in the model index page.
# Indicates a change this printing.
P-386-C.1
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-C.1
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
NSS - Not Sold Separately
#
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 10/36
32H Meter Bezel M19368 2 • X • X32J Lens T14807-9 2 • X • X32K #4-40 x .375 SS PPHS CF000389 4 • X • X32F Plain Washer (Not Shown) S9262-3 4 • X • X32G #6-32 HN (Not Shown) CF000005 4 • X • X33 Self Tapping Screw (Not Shown) S8025-92 4 • X • X34 Cap-Cable Connector S17062-3 1 X X X X35 Switch (Voltmeter) T10800-39 1 X X X X36 Toggle Switch Boot S22061-4 1 X X X X37 Switch (Run/Stop) T10800-47 1 X X X X38 Toggle Switch Boot S22061-4 1 X X X X39 Nameplate G3746-1 1 X • X •39 Nameplate G3746 1 • X • •39 Nameplate G3746-2 1 • • • X40 Knob T10491 1 X X X X
41 “O” Ring T13483-7 1 X X X X42 #10-24 HN (Not Shown) CF000011 1 • X • X43 Fastener Button T14659-1 2 X X X X44 Printed Cover S24661-1 1 X X X X45 Circuit Breaker (10A) T12287-20 1 X X X X46 Circuit Breaker Decal S24672-2 1 X X X X46A Circuit Breaker (20 Amp) (Not Shown) T12287-31 1 • • • X47 Toroid Assembly (Not Shown) S21440-1 1 • • X X48 Button Plug (Not Shown) T13597-13 2 • • X X
03-19-2010COMMANDER 500
Use only the parts marked “x” in the column under theheading number called for in the model index page.
# Indicates a change this printing.
P-386-C.2
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-C.2
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 11/36
COMMANDER 500
NOTES
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 12/36
6-19-2000COMMANDER 500
P-386-DP-386-D
Control Box & Output Panel
P a r t N u m b e r s
P a r t N u m b e r s
P a r t N
u m b e r s
P a r t N u m b e r s
24A
24B
20B
20A
17A
17B 18A18B
25A
25B
16D
16C
16A
23C
23E
23D
23C
23D}
26C26D26E
26E
}
26C26D
23A
23B
26B
16B
}26A
26C26F
4A 4B 4C3
4
2A
2
1
4D
4E
4D 4E
27A
27B
27C
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 13/36
Output Panel Assembly, Includes: M18926-2 1 X1 Output Panel L10649-2 1 X
2 Output Stud T14166-9 2 X2A Output Stud Nut T3960 2 X
3 Self Tapping Screw S8025-65 4 X4 Bypass Filter Assembly S24982 1 X
4A #10-24 HN CF000010 1 X4B Lock Washer E106A-1 1 X4C Plain Washer S9262-27 1 X
4D 1/4-20 HN CF000017 2 X4E Lock Nut T9187-1 2 X
(Items 5 thru 11 Mount Output Panel Asbly to Machine)5 1/4-20 Speed Nut (Not Shown) T11525-5 4 X
6 Self Tapping Screw (Not Shown) S8025-94 2 X7 Thread Forming Screw (Not Shown) S9225-66 3 X
8 1/2-13 x .875 HHCS (Not Shown) CF000344 1 X9 1/2-13 x 1.00 HHCS (Not Shown) CF000021 1 X10 Plain Washer (Not Shown) S9262-1 2 X
11 Lock Washer (Not Shown) E106A-15 2 X16A Control Box L8893-1 1 X
16B Grommet S18543-5 2 X16C Bushing T12380-4 1 X16D Self Tapping Screw S8025-94 2 X
16E Speed Nut (Not Shown) T11525-5 6 X17A Weld Control P.C. Board G3660-[ ] 1 X
17B #10-24 HLN T9187-13 3 X18A Battery P.C. Board L11325-[ ] 1 X
18B #10-24 HLN T9187-13 4 X
20A Analog Power Supply P.C.Board M19423-1 1 X20B #10-24 HLN T9187-13 3 X23A Thread Forming Screw S9225-76 1 X23B Lock Washer T9695-1 1 X
23C Hex Nut CF000010 2 X23D Plain Washer S9262-27 2 X
23E Lock Washer E106A-1 1 X24A Peripheral P.C. Board G3662-[ ] 1 X
24B #10-24 HLN T9187-13 4 X25A Pull Coil P.C. Board L11384-[ ] 1 X25B #10-24 HLN T9187-13 4 X
26A Insulator Bushing T11267-A 2 X26B Insulator Bushing T11267-B 2 X
26C Plain Washer S9262-98 6 X26D Lock Washer E106A-2 4 X
26E 1/4-20 HN CF000017 4 X27A Output Panel Plate G3343 1 X27B Fastener Buttons T14659-1 6 X
27C Self Tapping Screw S8025-92 2 X28A Retaining Clip (Not Shown) T15085 1 X
28B #10-24 HN (Not Shown) CF000010 2 X28C Lock Washer (Not Shown) E106A-1 2 X
09-20-2006COMMANDER 500
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing.
P-386-D.1
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-D.1
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 14/36
09-20-2006COMMANDER 500
Use only the parts marked “x” in the column under theheading number called for in the model index page.
# Indicates a change this printing.
P-386-D.2
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-D.2
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board along
with any necessary jumpers or adapters. The dash number brackets [ ] have purposelybeen left blank so as to eliminate errors, confusion and updates.
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 15/36
COMMANDER 500
NOTES
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 16/36
6-19-2000COMMANDER 500
P-386-EP-386-E
Power Module Assembly
P a r t N u m b e r s
P a r t N u m b e r s
P a r t N
u m b e r s
P a r t N u m b e r s
9A 9G
}
9D9C 9E 9F
}
9C 9D 9E 9F
9H
10A
10B
10C
9B
}
10C10E
10F
}
10D
10E
10F
15A
15B
9B
4A
14
7
2A
2B
7A
5C
1A
5B
5D
5E
5A
2C3D3A
7B
7D7E
7C
3B11A
11B
3C
1B
10F
6
4A
4T
4S
4N
4P
4B
4H4J
4G4L4K
}
4P
4Q
4U
}
13A
13B
13C13
12A
12C
}
12B
12C
12D
12
}
12B
12C
12D
4R
4C
}
4T
4V
4W
}
4P
4Q
4U4M
}
11C
11D
11E
}
4D
4E
4F
3E
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 17/36
Power Module Asbly, Includes: G3747 1 X1A Power Module Bracket M19139-1 1 X
1B Grommet T12380-1 4 X2A Choke Assembly L10928 1 X
2B Carriage Bolt T11827-44 4 X2C 1/4-20 HLN T9187-6 4 X
3A Capacitor Bracket S24270-1 2 X3B Capacitor Bracket S18434-3 4 X3C Self Tapping Screw S8025-4 12 X
3D Carriage Bolt T11827-44 4 X3E 1/4-20 HLN T9187-6 4 X
4 Switch Board Heatsink Asbly, Includes: L11167-1 1 X4A Heatsink M19403 1 X
4B Diode-Module M15454-9 1 X4C Socket Head Cap Screw T9447-21 1 X
4D 1/4-20 x .50 HHCS CF000012 2 X4E Plain Washer S9262-98 2 X4F Spring Washer T12735-4 2 X
4G Chopper P.C. Board Assembly L11315-[ ] 1 X4H Set Screw S11604-52 2 X
4J Copper Spacer S23730 2 X4K 1/4-20 x .625 SHCS T9447-9 4 X4L Lock Washer E106A-1 6 X
4M Strap S18761-14 1 X4N 1/4-20 x .75 HHCS CF000014 1 X
4P Plain Washer S9262-98 4 X4Q Lock Washer E106A-2 1 X
4U 1/4-20 HN CF000017 1 X
4R Strap S18761-14 1 X4S 1/4-20 x .75 HHCS CF000014 1 X4T Plain Washer S9262-98 2 X4V Lock Washer E106A-2 1 X
4W 1/4-20 HN CF000017 1 X5A 1/4-20 x 1.00 HHCS CF000015 4 X
5B Insulator Washer T11267-B 4 X5C Insulator Bushing T11267-A 4 X
5D Plain Washer S9262-98 8 X5E Lock Washer E106A-2 8 X6 Diode & Heatsink Asbly, Includes: (Positive) M16916-3 1 X
(See 7A thru 7E for Hardware)Heatsink L10515-1 1 X
Diode M9661-36 3 X7 Diode & Heatsink Assembly, Includes: (Negative) M16916-4 1 X
Heatsink L10515-1 1 XDiode M9661-36R 3 X
7A Insulator Bushing T11267-A 2 X
7B Insulator Washer T11267-B 2 X7C 1/4-20 1.0 HHCS CF000015 2 X
7D Plain Washer S9262-98 2 X7E Lock Washer E106A-2 2 X
7F Lead Flat Copper (Not Shown) S11012-54 1 X
09-20-2006COMMANDER 500
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing.
P-386-E.1
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-E.1
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 18/36
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 19/36
COMMANDER 500
NOTES
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 20/36
6-19-2000COMMANDER 500
P-386-FP-386-F
Base & Lift Bale Assembly
P a r t N u m b e r s
P a r t N u m b e r s
P a r t N
u m b e r s
P a r t N u m b e r s
7H
7B 7G7A
9A
7C7D
7E
7F
3
4
5
2C 2A6
2D
2B
2E
1
8
9B
9C
10A
10B10C10D
5A
5B
5C
7L
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 21/36
1 Base Welded Asbly G3473 1 X2 Battery & Hold Down Asbly, Includes: L8904 1 X
2A Battery Panel M17798 1 X2B Battery Bracket S22018 1 X
2C Battery (12 Volt) M9399-11 1 X2D Carriage Bolt T11827-31 2 X
2E Hex Lock Nut T9187-6 2 X3 Battery Terminal Cover S20191-1 1 X4 Battery Cable Positive S8070-50 1 X
5 Battery Cable Negative S8070-49 1 X5A Thread Forming Screw S8225-53 1 X
5B Plain Washer S9262-4 1 X5C Lock Washer E106A-16 1 X
6 Thread Forming Screw S9225-66 1 X7 Lift Frame Assembly, Includes: NSS 1 X
7A Lift Frame Weldment L8897 1 X7B Lift Bale Assembly M16888 1 X7C Fire Wall G3471 1 X
7D Thread Forming Screw S9225-8 2 X7E Bushing T12380-4 2 X
7F Bushing T12380-1 2 X7G Bale Support Bracket S20689 1 X7H Thread Forming Screw S9225-45 2 X
7J Speed Nut (Not Shown) T11525-5 8 X7K Bushing (Not Shown) T12380-8 1 X
7L Warning Decal T13086-62 2 X8 Strain Relief S23736-1 1 X
9A Hex Head Cap Screw T8833-24 4 X
9B Lock Washer E106A-15 4 X9C Hex Nut CF000027 4 X10A Ground Strap S15017-14 1 X10B Metric Hex Head Cap Screw T14731-3 1 X
10C Lock Washer E106A-3 1 X10D Plain Washer S9262-30 1 X
09-20-2006COMMANDER 500
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing.
P-386-F.1
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-F.1
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
NSS - Not Sold Separately
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 22/36
6-19-2000COMMANDER 500
P-386-GP-386-G
Fuel Tank & Mounting
P a r t N u m b e r s
P a r t N u m b e r s
P a r t N
u m b e r s
P a r t N u m b e r s
7A 7C
7B 7F
7G12
7D7E
11 8
7D 7E 11
8
1E
1K
1F
1F
1D
6A6A
5B
5C
5A
2B
2A
1A
{
6B
6C
6D
3C
3D
3E
4C
4B
4A 1G
1H
1B
Part of 4C
1C
3A3B
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 23/36
1A Fan Baffle G3568 1 X1B Warning Decal T13086-62 2 X
1C Grommet S18543-5 2 X1D Lower Stator Baffle M19177 1 X
1E Upper Stator Baffle L10999 1 X1F Self Tapping Screw S8025-92 6 X
1G Brush Cover S24327 1 X1H Self Tapping Screw S9225-92 1 X1J Input Cable Grommet (Not Shown) S18543-2 1 X
1K Trim Seal S22415-1 1 X2A Tank Fan Guard M16891 1 X
2B Self Tapping Screw S8025-65 2 X3A Diode, Bridge (30A, 400 Volt) T13637-1 1 X
3B #10-24 x .75 Round Head Screw CF000072 1 X3C Plain Washer S9262-27 1 X
3D Lock Washer E106A-1 1 X3E #10-24 Hex Nut CF000010 1 X4A Filter Capacitor S13490-171 1 X
4B Self Tapping Screw S8025-94 1 X4C Capacitor Bracket Assembly S22747 1 X
5A Fuel Tank Support (Left) M16889-1 1 X5B Fuel Tank Support (Right) M16889-2 1 X5C Thread Forming Screw S9225-26 6 X
6A Fuel Tank Strap S20746 2 X6B Rubber Washer T11135-18 4 X
6C Plain Washer S9262-120 4 X6D 3/8-16 Hex Head Locking Nut T9187-10 4 X
7 Fuel Tank Assembly, Includes: (Standard) G2500-2 1 X
7 Fuel Tank Assembly, Includes: (Deluxe) G2500-1 1 X7A Fuel Tank G2499-1 1 X7B Fuel Tank Sender (with Gasket) (Deluxe) M16893 1 X7C Sems Screw T10082-4 5 X
7D Rubber Plug S19563 2 X7E Fuel Fitting, Push In S19564-1 2 X
7F Fuel Sender Cover (Standard) S20558 1 X7G Fuel Sender Cover Gasket (Standard) S20557 1 X
8 Flex Tube (Fuel Pump Line) T10642-88 1 X9 Flex Tube (Fuel Return Line) (Not Shown) T10642-91 1 X10 Flex Tube (Fuel Feed Line) (Not Shown) T10642-53 1 X
11 Hose Clamp T13777-1 5 X12 Fuel Cap S20541 1 X
13 Fuel Tank Strap (Not Shown) S20746 2 X13A Rubber Washer (Not Shown) T11135-18 4 X
13B 3/8-16 Hex Head Lock Nut (Not Shown) T9187-10 4 X13C Plain Washer (Not Shown) S9262-120 4 X
05-11-2005COMMANDER 500
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing.
P-386-G.1
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-G.1
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 24/36
3-6-2002COMMANDER 500
P-386-HP-386-H
Engine Assembly
P a r t N u m b e r s
P a r t N u m b e r s
P a r t N
u m b e r s
P a r t N u m b e r s
9C 9B
9A
26F 25E27
25E
}
25B
25C
25D11A
17G 17E17C17B
}
17H17K
17J13
17D
17F
17A
}
28D
28F
28A
28C28E 28B
20
23
19
2A
2
2A324C
24B
24F
24F24A
24D24E
1
18A
18B
8
5A6C 6B
6A
4A
4F
6D
4B4C
5B
5C
25A
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 25/36
1 Engine M16913-1 1 X2 Engine Foot (Left) L11567 1 X
2A Lock Washer E106A-12 2 X3 Engine Foot (Right) L11567 1 X
3A Lock Washer (Not Shown) E106A-12 2 X4A Alternator Bracket Assembly S21254 1 X
4B Metric Screw T14731-13 1 X4C Metric Lock Washer S17400-1 1 X4D Lock Washer (Not Shown) E106A-16 1 X
4E 3/8-16 x 4.50 Hex Head Cap Screw (Not Shown) CF000274 1 X4F 3/8-16 Hex Nut CF000067 1 X
5A Adjusting Strap S21258 1 X5B Metric Screw T14731-3 1 X
5C Lock Washer E106A-14 1 X6A Alternator Assembly, Includes: M12883-4 1 X
Alternator Pulley S20747 1 XAlternator M12878-2 1 X6B 5/16-18 x .875 Hex Head Cap Screw CF000168 1 X
6C Lock Washer E106A-14 1 X6D 3/8-16 x 3.00 Hex Head Cap Screw CF000039 1 X
6E Lock Washer (Not Shown) E106A-16 1 X6F 3/8-16 Hex Nut (Not Shown) CF000067 1 X6G Plain Washer (Not Shown) S9262-30 1 X
7 Fan Belt (Not Shown) T13536-3 1 X8 Muffler Weldment G2630 1 X
9A Air Cleaner M12408 1 X9B Air Cleaner Mounting Band M12407 2 X
9C Thread Forming Screw S9225-66 4 X
9D Speed Nut (Not Shown) T11525-5 4 X11A Air Intake Hose M16900-1 1 X11B Hose Clamp S10888-33 2 X13 Shutdown Assembly See P-386-K 1 X
17A Filter Assembly, Includes: M17494 1 XFilter/Water Separator, Includes: M16890 1 X
Pre-Filter Screen M16890-B 1 XWater Separator Element M16890-C 1 X
17B Hose Connector S22214 1 X17C Pipe Plug S10780-7 2 X17D Fuel Shut-Off S20562 1 X
17E Filter Assembly Mounting Bracket S22218 1 X17F Metric Hex Head Cap Screw T14731-31 3 X
17G Carriage Bolt T11827-26 2 X17H 5/16-18 Hex Nut CF000029 2 X
17J Plain Washer S9262-121 2 X17K Lock Washer E106A-3 2 X17L Clamp (Not Shown) T13777-1 3 X
17M Hose Clamp (Not Shown) S10888-35 1 X18A Pipe Elbow M16980 1 X
18B Clamp S20470 1 X19 Support Strap S21999 1 X
20 Pressure Sender S17026-1 1 X
05-11-2005COMMANDER 500
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing.
P-386-H.1
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-H.1
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 26/36
23 Idler Assembly See P-386-K 1 X24 Mounting Kit, Includes: M8859-79 1 X24A Rubber Mount S24485 1 X
24B Plain Washer S9262-5 1 X24C Hex Lock Nut T9187-4 1 X
24D Washer T9054 1 X24E 1/2-13 x 2.75 Hex Head Cap Screw CF000123 1 X
24F Thread Forming Screw S9225-26 2 X25A Closed Breather Fitting S24877 1 X25B Plain Washer S9262-24 1 X
25C Lock Washer T9695-14 1 X25D 1-14 Hex Jam Nut CF000353 1 X
25E Hose Clamp S10888-31 2 X26F Flex Tube T10642-248 1 X
27 Warning Decal T13086-62 1 X28A Coduit Hanger S22113 1 X
28B Speed Nut T11525-5 1 X28C 1/4-20 x .75 Hex Head Cap Screw CF000014 1 X28D Lock Washer E106A-2 1 X
28E 1/4-20 x 1.25 Hex Head Cap Screw CF000069 1 X28F 1/4-20 Hex Lock Nut T9187-6 1 X
05-11-2005COMMANDER 500
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing.
P-386-H.2
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-H.2
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 27/36
COMMANDER 500
NOTES
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 28/36
11-29-2004COMMANDER 500
P-386-JP-386-J
Generator & Engine Coupling
P a r t N u m b e r s
P a r t N u m b e r s
P a r t N
u m b e r s
P a r t N u m b e r s
15A
15B
11109
10
2
8B 8C
8A
12A12B
7M7K
7L
7K
7N
14B
14A
16C16F
7G
7E
7J
7F
7H
16E
16A
16D
16B
13A13B
1
4
6A
5A
7C
7B7A
7D
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 29/36
1 Stator Tie Welded Assembly G3088-4 1 X2 Rotor Shaft Assembly L10501-2 1 X3 Fan Coupling S22657 1 X4 Fan Blade L9551 1 X5A 3/4-10 HN CF000025 1 X5B Lock Washer (Not Shown) E106A-7 1 X6A Thread Forming Screw S9225-26 4 X6B Lock Washer (Not Shown) E106A-14 4 X7A Bearing M9300-85 1 X7B Tolerance Ring S18044-5 1 X7C Tolerance Ring Plate S25339 1 X7D Thread Forming Screw S9225-8 2 X7E Brush Holder Bracket M18323 1 X7F Self Tapping Screw S9225-68 2 X7G Brush & Brush Holder Asbly, Includes: M16158 1 X
Brush Holder Cartridge G2114 1 XBrush Assembly S19480 2 XBrush Assembly Retainer M16157 1 X
7H Self Tapping Screw S8025-91 2 X7J Bushing T12380-4 1 X7K Stator Cowling L10998 2 X7L Self Tapping Screw S8025-94 8 X7M Trim Seal S22415-4 1 X7N Acoustical Foam M15045-37 2 X
Coupling Assembly, Includes: L9552-1 1 X8A Blower Segment A S11868-1 4 X8B Lock Washer E106A-8 8 X8C Hex Head Cap Screw T8833-1 8 X
9 Coupling Disc M6730 1 X10 Coupling Disc Backing Plate S8042 2 X11 Coupling Clamp Ring (Inside) S14233 1 X12A 7/16-14 x 1.50 HHCS T8833-2 8 X12B Lock Washer E106A-8 8 X13A Metric Hex Head Screw (M10 x 1.5) T14731-5 5 X13B Lock Washer - Metric S17400-1 5 X14A Flywheel Cover S20742 1 X14B Thread Forming Screw S9262-45 3 X15A Flywheel & Ring Gear Assembly M14343-9 ø 1 X15B Metric Hex Head Cap Screw (Supplied w/Engine) NSS 10 X16A Rubber Mount S24485 1 X16B 1/2-13 x 2.75 HHCS CF000123 1 X
16C Washer S9262-5 1 X16D Plain Washer T9054 1 X16E Thread Forming Screw S9225-26 2 X16F 1/2-13 HLN T9187-4 1 X
03-19-2010COMMANDER 500
Use only the parts marked “x” in the column under theheading number called for in the model index page.
# Indicates a change this printing.
P-386-J.1
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-J.1
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
ø This part is obsolete and no longer available.
NSS - Not Sold Separately
#
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 30/36
09-29-2006COMMANDER 500
P-386-KP-386-K
Idler & Shutdown Assembly
P a r t N u m b e r s
P a r t N u m b e r s
P a r t N
u m b e r s
P a r t N u m b e r s
7D
12
Idler Assembly
Shutdown Assembly
15A
16B
16C
16D
16A
8A
8B
8C
11C
11D
13A
4
3
5
2A
1
2B
6A
7C
7E
8DC
9B
9A
9C
9D
1
11A
11B
7B
7A
6
2B
1
2A
5
14
3
4
13
Supplied with Engine
15B
15C
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 31/36
Idler Assembly, Includes: (Items 1 thru 5 only) L11904 1 • XIdler Assembly, Includes: L10573 1 X •
1 Pivot Pin T9751-5 1 X X2A Idler Rod T14942-3 1 X X
2B 1/4-28 HJN CF000060 1 X X3 Plain Washer S9262-103 1 X X
4 Retaining Ring S9776-65 1 X X5 Plain Washer S9262-150 1 X X6A In-Line Swivel S22070 1 X •
7C Boot S13259 1 X •7D Gasket T11424-3 1 X •
7E Plain Washer S9262-98 2 X •11C Retaining Ring S9776-63 1 X •
11D Plunger S20546 1 X •12 Spring T11862-49 1 X •
13A Solenoid Assembly M16894 1 X •15A Idle Solenoid Bracket L8909 1 X •15B Lock Washer E106A-15 2 X •
15C Plain Washer S9262-1 2 X •16A 1/4-20 x .75 HHCS CF000014 2 X •
16B Plain Washer S9262-98 2 X •16C Lock Washer E106A-2 2 X •16D 1/4-20 HN CF000017 2 X •
Shutdown Asbly, Includes: L8907 1 X •Shutdown Asbly, Includes: L11905 1 • X
1 Pivot Pin T9751-5 1 X X2A Idler Rod T14942-3 1 X X
2B 1/4-28 HJN CF000060 1 X X
3 Plain Washer S9262-103 1 X X4 Retaining Ring S9776-65 1 X X5 Plain Washer S9262-150 1 X X6 In-Line Swivel S22070 1 X X
7A Boot S13259 1 X X7B Gasket T11424-3 1 X X
8A Support Rod S20782 1 X X8B Metric Screw T14731-43 1 X X
8C Lock Washer E106A-2 2 X X8D 1/4-20 HN CF000017 1 X X9A Shutdown Bracket S20542 1 X •
9A Shutdown Bracket S25523 1 • X9B Metric Screw T14731-35 2 X X
9C Plain Washer S9262-150 2 X X9D Lock Washer S17400-3 2 X X
10 Spring T11862-48 1 X X11A Plunger S20546 1 X X11B Retaining Ring S9776-63 1 X X
13 Solenoid Assembly M16894 1 X X14 Shutdown Linkage Arm S20543 1 X X
16A 1/4-20 x .75 HHCS (Not Shown) CF000014 2 X X16C Lock Washer (Not Shown) E106A-2 2 X X
16D 1/4-20 HN (Not Shown) CF000017 2 X X
09-29-2006COMMANDER 500
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing.
P-386-K.1
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-K.1
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
NSS - Not Sold Separately
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 32/36
6-19-2000COMMANDER 500
P-386-LP-386-L
Case Back & Air Box
P a r t N u m b e r s
P a r t N u m b e r s
P a r t N
u m b e r s
P a r t N u m b e r s
5A
5B
6B
6A
4
3
1
7A
7B
7D
7C
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 33/36
1 Warning Decal (On the Case Back) M16679 1 X2 Warning Decal (On the Air Box) T13086-62 1 X
3 Nameplate (Rear) G3487 1 X4 Fastener Button T14659-1 4 X
5A Air Intake Box L10919 1 X5B Thread Forming Screw S9225-66 6 X
5C 1/4-20 Speed Nut (Not Shown) T11525-5 6 X6A Case Back L8912 1 X6B Thread Forming Screw S9225-66 3 X
6C 1/4-20 Speed Nut (Not Shown) T11525-5 6 X7A Air Intake Seal M17627 1 X
7B Band Clamp S17480 1 X7C #10-24 x 1.75 RHS CF000127 1 X
7D #10-24 Square Nut CF000154 1 X
09-20-2006COMMANDER 500
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing.
P-386-L.1
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-L.1
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 34/36
11-6-2000COMMANDER 500
P-386-MP-386-M
Covers Assembly
P a r t N u m b e r s
P a r t N u m b e r s
P a r t N
u m b e r s
P a r t N u m b e r s
1A4
3
2
1B
11G
11H11J 11K
5A
17
8
9
7A
6A
1012
{
Part of 12
11A
11D
13
16
15
14
11B
}
11C
11E
11F
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 35/36
1A Roof G3472 1 X1B Thread Forming Screw S9225-66 17 X
1C Carriage Bolt (Not Shown) T11827-46 1 X1D Plain Washer (Not Shown) S9262-27 1 X
1E Lock Washer (Not Shown) E106A-1 1 X1F #10-24 HN CF000010 1 X
2 Fuel Warning Decal T13086-26 1 X3 Gasket S10437-F 1 X4 Cover Seal S12934 1 X
5A Engine Case Side L10641 1 X5B Thread Forming Screw (Not Shown) S9225-66 6 X
5C #10-24 Speed Nut (Not Shown) T11525-5 3 X6A Left Side Panel L10648 1 X
6B Thread Forming Screw (Not Shown) S9225-66 10 X6C #10-24 Speed Nut (Not Shown) T11525-5 2 X
7A Right Side Panel L10646 1 X7B Thread Forming Screw (Not Shown) S9225-66 10 X7C #10-24 Speed Nut (Not Shown) T11525-5 3 X
8 Logo Decal S11893-4 2 X9 Warning Decal M16679 1 X
10 Door Bumper T14882 8 X11A Door Weldment L10237 1 X11B Door Support Rod S18095-1 1 X
11C Retaining Clip T15085 1 X11D #10-24 x .50 RHS CF000047 2 X
11E Lock Washer E106A-1 2 X11F #10-24 HN CF000010 2 X
11G Carriage Bolt T11827-46 3 X
11H Plain Washer S9262-27 3 X11J Lock Washer E106A-1 3 X11K #10-24 HN CF000010 3 X12 Lever Latch S22075-1 2 X
13 Wiring Diagram G3777 1 X13 Wiring Diagram (Codes 10837, 10838) G4168 1 X
14 Engine Service Item Decal S22082 1 X15 Engine Decal (Supplied w/Engine) S17496 ø 1 X
16 Air Cleaner Service Decal (Supplied w/Air Cleaner) NSS 1 X17 Edge Protector S20555 1 X18 Side Decal (32 inches long) (Not Shown) G3317-1 2 X
18 Side Decal (27 inches long) (Not Shown) G3317-2 2 X
09-20-2006COMMANDER 500
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing.
P386-M.1
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-M.1
S u b A s s e m b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a
t i o n
S u b A s s e m
b l y I l l u s t r a t i o n
S u b A s s e m b l y I l l u s t r a t i o n
ø This part is obsolete and no longer available.
NSS - Not Sold Separately
7/21/2019 Parts Manual p386
http://slidepdf.com/reader/full/parts-manual-p386 36/36
Optional Meter & Gauge Kit K1768-1A Oil Temperature Gauge S20564 1 X
B Oil Pressure Gauge S20206-1 1 XC Ammeter S7514-7 1 X
Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing.
P-386-N
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-386-N