Parts & Plans
Personal Service Manufacturing Corp.Established in 1947
Call 800.424.5487 Fax 708.371.5354
Expires March 2011
Projects to Make
Teaching Easier
MIX & MATCH CLOCK FACES
What You Do: Select great teaching projects for your class or organization from the variety in our catalog. Check out our Clock Kits on pages 2 - 17, Novelty Projects, 19-21, Pen Sets on pages 22 and 23, Key Holders, 24-26 and Lamp Kits, 27-32. Provide your own wood for the projects you’ve selected. Give us a call or fax or mail in your order!
What We Do: Make teaching easier by supplying you with fun and educational projects for your class or organization. We supply all the hard-to-find parts which saves you time. All kits come with parts listed in catalog as well as detailed plans. Ship out your parts-n-plans kits fast. Most orders ship within 24 hours. Are available for your customer service needs.
MIX-N-MATCH CLOCK FACES
Choose your favorite style clock face to pair with any CD clock project and have the option to mix-n-match. Simply give us the catalog number of the CD clock project with the part number of the clock face and quantity.Offer only applies to clocks pictured with CD faces:CD Clock - Vault Clock - Tall Single Tower Clock - Double Tower Clock - Storage CD Clock
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Part No. P-1200 Part No. P-4603
Part No. P-1400
Part No. P-1600 Part No. P-4602
You Get Everything Shown
A. Quartz Battery Movement D. CD Clock FaceB. Set of Hands E. Protective PadsC. Washers and Nuts F. Sawtooth Hanger & ScrewsDetailed Plans
A Fun Project!
Students will love this professional-looking, hi-tech project that boosts their enthusiasm and interest.
Our Compact Disc Clock looks great on a stereo, TV, desk or dresser.
The Quartz movement runs quietly for two years with one replaceable “AA” Alkaline battery. Accuracy plus or minus 15 seconds per month.
Detailed, illustrated plans include drawings, manufacturing steps and assembly. Or, you can custom design your own CD Clock.
Skills & Tools
Skills: Students learn drilling, cutting and sanding, wood finishing.
Tools: This project requires the use of Forstner Bit (see page 12) with drill press
or expansive bit with brace. Use of band saw or jigsaw. Routing is
optional.
PRODUCTION(a) Order in multiples of 5. Cat #C-1401-1.(b) For remaining kits (not in multiples of 5)
order Samples @$10 ea. Cat #C-9035-1.
5 to 20 Kits 25 to 45 Kits 50 & Up Kits $7.05 ea. $6.65 ea. $6.45 ea.
Sample(s): $10 ea. Cat #C-9035-1.
Page 3 1-800-424-5487
Parts Only - No Wood Furnished!
COMPACT DISC CLOCK
Kit Includes:Quartz Battery Movement
Sawtooth Hanger & ScrewsSet of Hands
Flag DiscWashers and Nuts
Detailed Plans
Skills & Tools
Skills: Students will learn tracing patterns, drilling with Forstner Bit and making designs in wood with method
chosen.
Tools: Band saw, Drill press, 3-1/8” Forstner Bit, Sander, Etcher or Wood
Burning Tool.
Parts Only -
No Wood Furnished!
AMERICANA DESIGN CLOCKSShow Off Your Pride With Our Americana Clocks!
Students can take pride in their craftsmanship and their country withour Americana Design Clocks. The clock face is a CD with flag design print.
This project can be stained, painted or leave it unfinished. Choose from four patterns for your project or design your own!
Page 4
PRODUCTION(a) Order in multiples of 5. Cat #C-1200-1.(b) For remaining kits (not in multiples of 5)
order Samples @$10 ea. Cat #C-9012-1.
5 to 20 Kits 25 to 45 Kits 50 & Up Kits $6.95 ea. $6.55 ea. $6.35 ea.
Sample(s): $10 ea. Cat #C-9012-1.
Kit Includes:Quartz Battery Movement
Set of Hands Washers and Nuts
CD Clock FaceTongue Catchers
Tongues Screws for Mounting Tongues & Catchers
Pressure-Sensitive PadsDetailed Plans
Skills & Tools
Skills: Layout and cutting material to size, basic joint construction, glueing,
clamping, sanding and finishing techniques, problem solving.
Machines & Tools: Radial Arm Saw, Band Saw, Table Saw, Jointer, Hand Plane, Belt and Disc Sander, Drill Press, Hand Drill, Cabinet File, Hand Screw Clamps,
Tri-Square, Bench Rule, Scratch Awl and Forstner Bit.
CD Clock Outside...Secret Vault Inside!
Students love projects that are professional-looking, hi-tech, and different. This one will also boost their enthusiasm and interest for woodworking!
The top of this CD Vault Clock comes off with a firm tug, revealing a 3” x 4” x 4-3/4” deep compartment. It’s easy to replace by inserting the tongues into tight fitting tongue catchers.
7” tall x 61/2” wide x 51/2” deepProject idea submitted by David M. Coons, Industrial Tech 8th Grade, Bryan Junior H.S., Elmhurst, IL.
Page 5 1-800-424-5487
Sample(s): $10 ea. Cat #C-9026-1.
PRODUCTION(a) Order in multiples of 5. Cat #C-2700-1.(b) For remaining kits (not in multiples of 5)
order Samples @$10 ea. Cat #C-9026-1.
5 to 20 Kits 25 to 45 Kits 50 & Up Kits $7.35 ea. $6.95 ea. $6.75 ea.
Parts Only - No Wood Furnished!
CD VAULT CLOCK
Skills & Tools
Skills: Cutting, sanding, drilling, assembling,
measuring, and finishing.
Tools: Table Saw, Drill Press, and Sander.
11-3/8” x 7” x 6-3/4”Cat #C-2300-1 (3” disc)
20-3/4” x 9” x 7”Cat #C-2400-1 (4-3/4” disc)
Page 6
PRODUCTION(a) Order in multiples of 5. Cat #C-2300-1.(b) For remaining kits (not in multiples of 5)
order Samples @$11 ea. Cat #C-9023-1.
5 to 20 Kits 25 to 45 Kits 50 & Up Kits $8.35 ea. $7.95 ea. $7.75 ea.
Sample(s): $11 ea. Cat #C-9023-1. Sample(s): $12 ea. Cat #C-9024-1.
PRODUCTION(a) Order in multiples of 5. Cat #C-2400-1.(b) For remaining kits (not in multiples of 5)
order Samples @$12 ea. Cat #C-9024-1.
5 to 20 Kits 25 to 45 Kits 50 & Up Kits $9.65 ea. $9.25 ea. $9.05 ea.
Kits Include:Plastic CD Holder
3” CD Clock Face or 4-3/4” CD Clock Face
Quartz Battery MovementSet of Hands
Washers & NutsProtective Pads
Mounting ScrewsDetailed Plans
Our Tower CD Holders are Fun to Make and They Look Great Too!
Our Tall Tower has space to hold 25 CDs. The clockface is made from an actual CD. Our Short Tower has space to hold 12 CDs. The clockface on our Short Tower is made from a small 3” disc. The perfect size to keep on your desk or work station. Keep your favorite programs, games or music handy!
Parts Only -
No Wood Furnished!
SINGLE TOWER CD HOLDERS WITH CLOCK
Kit Includes:A. Plastic CD Holders E. Set of HandsB. #6 x 3/4” FHWS F. Washers & NutsC. #8 x 1-1/4” FHWS G. Protective PadsD. Quartz Battery Movement H. CD Disc Face
More Room for CDs!
Another version of the tower clock, with even more room for CDs! This double tower clock holds up to 50 CDs, 25 in each tower, and has an actual CD clock in the center!
Every student listens to CD’s and has a need for storage. This project will allow your students to create something that looks great, is functional, and teaches a number of different skills as well!
Skills & Tools
This project comes with plans for two different methods of
assembly:
Option A: Mitered corners. Teaches mitering, cutting, sanding, assembling,
nailing and glueing.
Option B: Dado method. Teaches cutting and fitting dado joints, sanding, assembling, nailing
and glueing.
Overall size: 15” x 23 1/2” x 6” deep
Project idea submitted by Mr. Dan J Olson,
Black River H.S.,Black River Falls, WI.
Parts Only - No Wood Furnished!
Page 7 1-800-424-5487
Sample(s): $14 ea. Cat #C-9029-1.
PRODUCTION(a) Order in multiples of 5. Cat #C-2900-1.(b) For remaining kits (not in multiples of 5)
order Samples @$14 ea. Cat #C-9029-1.
5 to 20 Kits 25 to 45 Kits 50 & Up Kits $12.25 ea. $11.75 ea. $11.25 ea.
DOUBLE TOWER CD HOLDER WITH CLOCK
Kit Includes:A. Quartz Battery Movement B. Set of HandsC. Washers and Nuts D. CD Disc FaceE. Protective Pads F. Hangers and Screws Detailed Plans
Skills & Tools
Skills: Cutting lumber to size. Cutting and fitting dado joints. Dado joint assembly. Nailing and glueing. Drilling,
sanding, staining and finishing.
Tools: Jointer, Table Saw, Jig or Band Saw, Drill Press, Router and Disc
Sander.
Project idea submitted by Mr. Lon
Ludemann, Washington School, Oconto
Falls, WI and Mr. Fred J. Wolfe, Ottawa H.S., Ottawa,
KS.21-3/4” x 11” x 5-3/4”
A Unique Storage Compartment Inside!
The storage compartment of this CD Clock is what makes this project stand out among the rest! Not only does this unit hold 46 CDs, but it also has a clock made from an actual CD in the center and contains a hidden compartment!
Brighten up your entertainment center or room with this attractive project. Can be mounted on wall or stands alone.
The Quartz movement runs for two years with one replaceable “AA” alkaline
battery. Accuracy plus or minus 15 seconds per
Page 8
PRODUCTION(a) Order in multiples of 5. Cat #C-5100-1.(b) For remaining kits (not in multiples of 5)
order Samples @$10 ea. Cat #C-9057-1.
5 to 20 Kits 25 to 45 Kits 50 & Up Kits $7.05 ea. $6.65 ea. $6.45 ea.
Sample(s): $10 ea. Cat #C-9057-1.
Parts Only -
No Wood Furnished!
STORAGE WITH CD CLOCK & SAFE
Make a Clock Out of Your Favorite Sport!
Students are great sports fans. Hang their favorite sports clock in their bedrooms or family rec room.
All Sports Fit-Ups have a gold or silver tone bezel and shatter- resistant plastic lens. “AA” battery not included. Most designs come with patterns.
MFG STEPS:1. Trace pattern.
2. Drill 3” hole for mounting Fit-Ups. Use hand brace or 3” Forstner Bit on page 12.
3. Cut out pattern.
4. Attach sawtooth hanger to back of clock.
5. Paint or finish.
Note: Allow extra time for delivery on these items.
Kit Includes:3-1/2” Quartz Clock Fit-UpSawtooth Hanger and ScrewsPattern
Mix-and-match to achieve lowest price break!
C-4281-1 C-4282-1 C-4283-1
C-4290-1 C-4291-1 C-4292-1
C-4293-1 C-4294-1 C-4295-1
C-4296-1 C-4297-1 C-4298-1
FIT-UPSFit-ups are factory
pre-assembled clock movements.
Press Fit-up into a round hole in a suitable housing.
QUARTZ FIT-UPS ONLY -NO WOOD FURNISHED!
SPORTS WALL CLOCK FIT-UPS
Page 9
SPORTS CLOCK FIT-UPS
1 + 5 + 10 + 25 + $5.50 ea. $5.30 ea. $5.10 ea. $4.95 ea.
36 mm (1-7/16”) Quartz Clock Fit-Up - Includes Replaceable Battery/Scratch Resistant Glass Lens
36mm - 1-7/16” Fit-UpsQuantity 1+ 5+ 10+ 25+
Price $5.70 ea. $5.45 ea. $5.20 ea. $4.95 ea.
See Page 12 for 1-3/8” Forstner Bit
50MM --2” Fit-UpsQuantity 1+ 5+ 10+ 25+
Price $6.65 ea. $6.40 ea. $6.15 ea. $5.90 ea.
73MM -- 2-3/4” Fit-UpsQuantity 1+ 5+ 10+ 25+
Price $6.75 ea. $6.50 ea. $6.25 ea. $6.00 ea.
90MM -- 3-1/2” Fit-UpsQuantity 1+ 5+ 10+ 25+
Price $5.60 ea. $5.35 ea. $5.10 ea. $4.85 ea.
White Arabic #C-4275-1
Gold Arabic #C-4279-1
Easy Read #C-4277-1
Gold Arabic #C-4268-1
See Page 12 for 1-7/8” Forstner Bit
See Page 12 for 2-3/8” Forstner Bit
Gold Arabic #C-4272-1
Gold Roman #C-4274-1
See Page 12 for 3” Forstner Bit
QUARTZ CLOCK FIT-UPS
Page 10
50 mm (2”) Quartz Clock Fit-Up - Includes Replaceable Battery/Scratch Resistant Glass Lens
73 mm (2-3/4”) Quartz Clock Fit-Up - ”AAA” Battery Not Included/Scratch Resistant Glass Lens
90 mm (3-1/2”) Quartz Clock Fit-Up - “AA” Battery Not Included/Scratch Resistant Glass Lens
Fit-ups are factory pre-assembled clock movements. Press Fit-up into a round hole in a suitable housing.
Quartz clock fit-ups are factory assembled.
Ready to mount into a case of your own design!
Mounting Hole
Case and Movement
ClockDial
HourMinute & Second Hands
LensBezel
White Arabic #C-4265-1
White Roman#C-4267-1
HARDWOOD MINIATURE CLOCKS
White Arabic #C-4261-1
Gold Arabic #C-4262-1
Fancy Arabic #C-4263-1
White Arabic #C-4270-1
A Grand Project in Mini Size!Our miniature clocks make excellent teaching media. Students can develop a variety of skills on a miniature scale, with low wood costs for do-overs.
Each fit-up is made of a scratch-resistant glass lens and a stainless steel back and feature:
* Triple Plated for Durability* “Major Brand” Quartz Watch Movement* Battery Included and Easy to Replace* All models fit into a 1-3/8” hole size
Skills & Tools
Skills: Gaining proficiency in using power tools. Teaches skills using minimum amount of wood.
Sanding and staining.
Tools: Drill Press, Band Saw, Scroll Saw, Outer and Disc Sander.
Quantity 1+ 5+ 10+ 25+Price $5.70 ea. $5.45 ea. $5.20 ea. $4.95.ea.
36mm - 1-7/16” Fit-Ups
Kit Includes:Miniature quartz clock inserts (ready
to snap-in housings)User instructions (one per clock)
Detailed plans for four clock styles
White Arabic #C-4275-1
Gold Arabic #C-4279-1
Easy Read #C-4277-1
FIT-UPSFit-Ups are factory
pre-assembled clock movements.
Press Fit-Up into a round hole in a suitable housing.
QUARTZ FIT-UPS ONLY -NO WOOD FURNISHED!
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HARDWOOD MINIATURE CLOCKS
1-7/8” 2-9/16” 2-3/4”
3-5/16”3-7/16”
Black Hour...P-1401
Black Minute...P-1402
Brass Hour...P-6402
Brass Minute...P-6403
Black Hour...P-4403
Black Minute...P-4404
Brass Hour...P-4211
Brass Minute...P-4213Remember - Minute Hand Length Is
Half or Less Than The Dial Diameter
Hand Measurementis made from the center of the mounting hole to the
tip of the hands.
Free Hands with Movements Choose any hour & minute hands. Includes 12 position template
Order ONLY in Lots of 5 5 to 20 25 to 45 50 to 95 100 & Up
Short Shaft - specify hands...C-4210-1 $3.00 ea. $2.90 ea. $2.70 ea. $2.50 ea.Long Shaft - specify hands...C-4200-1 $3.00 ea. $2.90 ea. $2.70 ea. $2.50 ea.Super Shaft - specify hands...C-4220-1 $3.00 ea. $2.90 ea. $2.70 ea. $2.50 ea.
SHORT SHAFT
For mounting surface 1/4” thick
LONG SHAFT
For mounting surface 1/2”
thick.
OPTION: To recess movement use Forstner Bit, and select appropriate shaft length.
Customize Your Clock Movements!
Precision Quartz Movements keep accurate time to a plus or minus 15 seconds per month. Full 3 year warranty. Run quiet.One “AA” alkaline battery lasts approximately 2 years.Size 2-1/4” x 2-1/4” x 5/8”. Comes with removable metal hanger, brass hardware and rubber washer.
SUPER SHAFT
For mounting surface 3/4”
thick.
Choose from 3 Shaft Lengths!
Brass Hour...P-5801
Brass Minute...P-5802
Brass Hour...P-4214
Brass Minute...P-4216
Black Hour...P-4504
Black Minute...P-4505
Forstner Bits
Bore precision flat bottomed holes using a drill press. Fits clock movements shown in the catalog.
For Quartz MovementSize Catalog # Price3-1/8” C-5375-1 $28.00
The following are for Fit-Ups OnlySize Catalog # Price1-3/8” C-4280-1 $9.001-7/8” C-4285-1 $12.002-3/8” C-4286-1 $17.003” C-4288-1 $25.00
Arabic Numbers
Gold Tone Plastic Numbers
Numerals and Numbers are approx. 5/8” high and 1/8” thick. Pressure sensitive.
Order in ANY Quantity
Arabic Number........................#C-4260-1 .89 ea.
Black Second Hand
Order in ANY Quantity
P-1403................ .25 ea.
1-13/16”
Battery Clock Movements
Page 12
Create Something To Decorate the Home!
Our kitchen clock project is attractive and students love that their hard work gets hung in the kitchen for everyone to see! The dowel rod is included with the kitchen clock. Stain or paint to match your own decor and choose from two clock face colors.
Skills & Tools
Skills: Basic cabinet skills, dado cut, use of table saw, drill press. Accurate measuring, sanding
and finishing.
Tools: Drill Press, Router, Table Saw and Miter Saw.
Kit Includes:Quartz Battery Movement
Set of HandsHardware to Mount Movement
4-1/2” Round Face1/2” Dowel Rod
Sawtooth Hanger and ScrewsDetailed Plans
Choose From 2 Style Faces!
Cat #C-4625-1Gold
Cat #C-4600-1Ivory
Dowl Rod Included!
Parts Only - No Wood Furnished!
Kitchen Clock
11” x17-1/4” x 2-3/4”Project idea submitted by David Klaiber,
Logansport H.S., Logansport, IN
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Sample(s): $8 ea. Cat #C-9046-1.
PRODUCTION(a) Order in multiples of 5. Specify Catalog No.
(b) For remaining kits (not in multiples of 5) order Samples @ $8 ea. Cat #C9046-1.
5 to 20 Kits 25 to 45 Kits 50 & Up Kits $6.05 ea. $5.65 ea. $5.45 ea.
Includes
Plexi-Glass!
Add a Signature Nameplate!
Page 22
Parts Only -
No Wood Furnished!
A Family Keepsake!Parents will be proud to own this distinctive Mantel Clock made by their son or daughter. Destined to become a treasured family keepsake for generations.
Our Mantel Clock gives your students an excellent learning experience, is a real confidence builder and a valuable finished product.
The Quartz movement runs for two years with one “AA” alkaline battery. Accuracy plus or minus 15 seconds per month. Runs quiet.
An Elegant Timepiece!
Our elegant Pendulum Mantel Clock will catch your eye from anywhere in the room. The brass elements compliment the clock’s timeless design. Use your imagination to create different routed edges for a different look and decor.
Page 14
PRODUCTION(a) Order in multiples of 5. Cat #C-3800-1.(b) For remaining kits (not in multiples of 5)
order Samples @$14 ea. Cat #C-9040-1.
5 to 20 Kits 25 to 45 Kits 50 & Up Kits $11.00 ea. $10.75 ea. $10.50 ea.
Sample(s): $14 ea. Cat #C-9040-1.
Order in ANY Quantity. #C-4800-1
1 to 4 Kits 5 to 10 11 to 20 21 & Up
$17.45 ea. $16.95 ea. $16.45 ea. $15.95 ea.
Kit Includes:6” Arabic Dial Face
Plexi-GlassPendulum Movement
Pendulum RodPendulum Bob
Set Hands & HardwareBale Handle
Bale Handle HoldersBale ScrewsTurn Buckles
Protective Pads1/8” STL Washer
#8 x 1-1/4” Screws#6 Pan Head Screws
14” tall x 11” wide x 3-1/2” deep
Kit Includes:Metal Gold-Tone Face
Quartz Battery MovementSet of Hands
Rubber WasherTurn Buckles
Hex NutBrass Washer
Cap NutBale Handle
Bale Handle HoldersBale Screws
Wood Screws for Frame AssemblyDetailed Plans
Mantel Clock
Pendulum Mantel Clock
Skills & Tools
Skills: Measuring, cutting, using table saw to make grooves for the plexi-glass
and routing
Tools: Table Saw, Router, Sander, Drill Press
Kit Includes:Plexi-glass
41/2” Arabic Dial FaceBale HandleBale HoldersBale Screws
Clock Movement with Hands & HardwareSponge Dots for Base
Rotary Movement with Pendulum Screws
A Beautiful, Unique Project
The hypnotic motion of this Rotary Pendulum Clock will put you in a daze! A very attractive timepiece that will last for generations in your students’ homes.
Plexi-glass is included with this project, already cut to the correct size needed.
Add a Signature Nameplate!
Page 22
11-2/8” x 9-1/2” x 4-1/2”
Page 15 1-800-424-5487
PRODUCTIONORDER ANY QUANTITY C-4700-1
1 Kit 5 To 10 Kits 11 to 20 Kits 21 + Kits $21.00 ea. $19.95 ea. $19.45 ea. $18.95
Parts Only - No Wood Furnished!
Rotary Pendulum Clock
Parts Only -
No Wood Furnished!Looks Great Anywhere!
Our handsome Shelf Clock looks good in any living room, den or dining room. The shelf is an ideal place for keys, frames or small plants. Not to mention, it’s a bargain! Our Shelf Wall Clock is just like expensive clocks sold in stores. You get all the hard-to-find parts and complete plans for as low as $8.00!
Skills & Tools
Skills: This project is great for introduction to cabinet joints. Students make dado joints
for the shelves and dowel joints for the clock face frame. Skills developed on band saw, disc sander and router. Learn assembly, nailing, drilling, boring,
staining and finishing.
Tools: Band Saw, Router and Disc Sander.
Add a Signature Nameplate!
Page 22
Kit Includes:Metal Gold-Tone Face Quartz Battery MovementDowel Rod Set of Clock HandsBrass Washer Rubber WasherCap Nut Hex NutHangers ScrewsDetailed Plans
Not Included: Wood, Batteries, Glue, Finishing Material or Knick-Knacks.
Page 16
PRODUCTION(a) Order in multiples of 5. Cat #C-7600-1.(b) For remaining kits (not in multiples of 5)
order Samples @$11 ea. Cat #C-9037-1.
5 to 20 Kits 25 to 45 Kits 50 & Up Kits $8.55 ea. $8.25 ea. $8.00 ea.
Sample(s): $11 ea. Cat #C-9037-1.
10-1/2” x 29”Project idea submitted by Mr. Charles Turner, Caverna H.S., Horse Cave, KY
Shelf Wall Clock
It’s Easier Than it Looks!Making a Grandfather Clock’s considered a highly skilled craftsman project. But, it’s a lot easier to make than it looks. Students will gain confidence and pride when they make our Grandfather Wall Clock.
Our Grandfather Clock is an excellent beginning cabinet skill project. Use hard or soft wood. No hinges; slide glass in and out on routed grooves.
The bright brass pendulum and goldtone metallic face are entirely enclosed by glass. Quartz battery movement. Accuracy is not dependent upon the length of the pendulum. Runs two years with one “AA” alkaline battery with accuracy + or - 15 seconds per month. Runs quietly.
Skills & Tools
Skills: Develop skills on band saw, disc sander, router. Students learn assembly,
nailing, drilling, boring, staining and finishing.
Tools: Band Saw, Router and Disc Sander.
Add a Signature Nameplate!
Page 22
Kit Includes:Metal Gold Face Quartz Battery Movement with PendulumWooden Dowl Rods Large Birch SpindleSmall Birch Spindles Rubber WasherCap Nut Threaded NutSawtooth Hanger Turn BucklesScrews Set of Clock HandsDetailed Plans
Not Included: Wood, Batteries, Finishing Materials, Glass or Plexi-glass
Page 17 1-800-424-5487
Order in ANY Quantity. Cat. #C-4000-1.
1 to 4 Kits 5 to 10 Kits 11 to 20 Kits 21 + Kits $19.55 ea. $17.95 ea. $16.55 ea. $15.95 ea.
24-1/4” x 12” x 3”
Parts Only - No Wood Furnished!
Grandfather Wall Clock
PERSONAL SERVICE MFG. CORP.
Parts-n-Plans Projects...
Make Teaching Easier!
Order Toll-Free:1-800-424-5487
Fax:
1-708-371-5354
Mail Orders To:
Personal Service Mfg. Corp.
PO Box 922
Orland Park, IL 60462
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Ground UPS charges will be added to invoiceCall if you need an exact quote on shipping.
UPS $
Total $Signature Title Date
Terms and ConditionsNet 30 days. F.O.B. PSMC
Shipped United Parcel Service (UPS) prepaid.Actual shipping charges added to invoice.
Most orders shipped within 24 hours of receipt.Prices are subject to change without notice.
Parts shown in catalog may be substituted for equally comparable items.
All orders subject to approval. Credit is extended to teachers, schools, and school districts.
$25 minimum on all orders including samples and Mastercard or Visa orders.
SamplesOrder by product name, catalog number and
price of samples.$25 minimum on sample orders.
Ordering Exact QuantitiesFirst order in multiples shown. (Our advance pre-packaging in multiples saves you money.) Next, order as many samples (at the sample price) as you need to add up to the exact quantity
required.
Page 19 1-800-424-5487
A Fun Project!Your students will love to custom design the Novelty Gumball Machine. This project allows for creativity and individuality. There are endless possibities to make these gumball machines unique! Add plexi-glass for sunglasses, yarn hair, or even earrings! Modify the nose, ears and feet as desired. Draw lips! Paint any color or stain.
Give recognition to the most original gumball machine in the class. You can even hold a contest!
Kit Includes:Jar
Jar LidPair of EyesRound Knob
ScrewBrads
1/4” Diameter Dowl Rod1” Diameter Dowl Rod
1-3/8” Diameter Dowl RodDetailed Plans
Skills & Tools
Skills: Design modification, layout, drilling, counter sinking, sawing, glueing, sanding and
staining.
Tools: Band Saw, Jig Saw, Router, Clamps, Jigs, Drill Press. Optional:
Hand Plane.
Sample(s): $6 ea. Cat #C-9036-1.
PRODUCTION(a) Order in multiples of 12. Cat #C-5250-1.(b) For remaining kits (not in multiples of 12) order Samples @$6 ea. Cat #C-9036-1.
12 or 24 Kits 36 or 48 Kits 60 & Up Kits $4.35ea. $4.15ea. $3.95 ea.
13-1/2” tall x 6” x 6”Project idea submitted by Mr. Greg Schultz, Cedarlane Jr. H.S., Hacienda Heights, CA.
Parts Only - No Wood Furnished!
Novelty Gumball Machine
Build an Action Game of Skills & Thrills!
Enjoy the same excitement with this Soccer Game as the real thing! Hours of enjoyment for family and friends. Each player shows his skills by controlling three action rods or dowls. This permits him to move each member of his team from side to side...to block...and/or kick the ball. Set your own time limit for playing or the number of goals to be reached.
You get wooden pegs cut to size and sculptured to simulate a player. Only needs to be drilled and mounted to action dowls. Paint teams in school colors. Complete plans with one extra wood peg and one additional ball included.
Kit Includes:Wooden Pegs Dowl HandlesDowl Stoppers Action DowlsRubber Feet & Screws White BallsScrews for Assembling Table Wire BradsScrews for Dowl Stoppers Detailed Plans
Page 20
PRODUCTION(a) Order in multiples of 10. Cat #C-5500-1.(b) For remaining kits (not in multiples of 10) order Samples @$13 ea. Cat #C-9021-1.
10 to 30 Kits 40 to 60 Kits 70 & Up Kits $11.55 ea. $11.35 ea. $11.15 ea.
Sample(s): $13 ea. Cat #C-9021-1.
Skills & Tools
Skills: Make jig mounting players and jig for inserting
brads. Ripping and cutting grooves on table saw. Use portable drill.
Assembly with screws
Tools: Table Saw, Band Saw, Jig Saw, Drill Press, Portable Belt
Sander, and Portable Drill.
Parts Only -
No Wood Furnished!
Table Top Soccer Game
Page 21
Sample(s): $12 ea. Cat #C-9053-1.
PRODUCTION(a) Order in multiples of 10. Cat #C-4850-1.(b) For remaining kits (not in multiples of 10) order Samples @$12 ea. Cat #C-9053-1.
10 to 30 Kits 40 to 60 Kits 70 & Up Kits $9.85 ea. $9.65 ea. $9.45 ea.
1-800-424-5487
Kit Includes:Dowl Rods for Cue Sticks
Large Cue Stick Plastic TipsSmall Cue Stick Plastic Tips
Large Red MarblesPressure-Sensitive Playing Area
Large Yellow MarblesLarge White MarbleLarge Black Marble
BumperWood ScrewsDetailed Plans
Fun to Build and Fun to Play!
Our Jumbo Size Desk Top Pool Table has inclined runways that automatically return the balls! A handy stopper releases them into your hand. Rails are padded with sponge rubber - provides excellent banking action!
This project comes with balls, and cue sticks with red plastic tips for both ends. The playing field is special pressure-sensitive material which permits smooth movement of balls. Includes
Skills & Tools
Skills: Develops basic cabinet assembly. Basic fitting and
glueing skills. Drilling, sanding and staining.
Tools: Table Saw, Router, Band Saw, Jig Saw, Disc Sander, Drill Press
and Portable Belt Sander.
Parts Only - No Wood Furnished!
Jumbo Desk Top Pool Table
Parts Only -
No Wood Furnished!
Plans Sent With Each Order!Add one of our personalized name plates to select projects for a finishing touch, or buy separately with our pens and accessories and create a pen holder!
Our name plates are solid brass and come with a permanent marker. As low as .70 cents each - a great way to increase the value of any project! Name Plate can be used with pen included or engrave it.
What You Get:
1.) Name Plate with “Handcrafted By” etched in black. 3” x 1/2”. Adhesive backing.
2.) Pen with permanent ink. Won’t rub off!
What You Do:1.) Remove protection paper from front. 2.) Students write name directly on name plate.
All production orders include
permanent ink pen.
Order in multiples of 5 10 to 24 ........................... $1.00 ea. 25 to 49 .............................. $.85 ea. 50 + .................................. $.70 ea.
PRICE AS FOLLOWS - Cat #C-5675-1
Page 22
Plans Sent With Each Order!
Name Plates and Holders
Page 23 1-800-424-5487
Black Pens
High gloss plastic pen and holder, with gold band and swivel. Includes mounting screws and pressure-sensitive pads.
Gold Pens
Satin gold brass pen and holder. Includes mounting screws and pressure-sensitive pads.
American Eagle
Gold tone plated. Eagle is 2-5/8” tall, with a threaded screw at bottom.
Memo Clip
Bright brass finish. 4” high. Includes mounting screws and pressure-sensitive pads.
Order only in lots of 25Black pens Cat #C-7710-1
25 to 75 100 to 175 200 & Up $1.65 ea. $ 1.55 ea. $1.50 ea.
Order only in lots of 25Gold pens Cat #C-7810-1
25 to 75 100 to 175 200 & Up $2.55 ea. $2.45 ea. $2.35 ea.
Order only in lots of 25American Eagle Cat #C-5420-1
25 Lots 50 Lots 100 Lots $1.40 ea. $1.35 ea. $1.25 ea.
Order only in lots of 25Memo Clip Cat #C-5600-1
25 Lots 50 Lots 100 Lots $1.90 ea. $1.70 ea. $1.60 ea.
Pens & Accessories
Page 24
PRODUCTION(a) Order in multiples of 5. Cat #C-2500-1.(b) For remaining kits (not in multiples of 5)
order Samples @$18 ea. Cat #C-9025-1.
5 to 20 Kits 25 to 45 Kits 50 & Up Kits $15.75 ea. $15.25ea. $15.00 ea.
Sample(s): $18 ea. Cat #C-9025-1.
Extra Large CD Holding Capacity!Every student needs a place to store CDs. Our Rotating CD Holder holds up to 100 CDs. With its simple, contemporary design, your students will keep it around for years!
Have easy access to CDs on all 4 sides because the CD Holder rotates on a large 6” Lazy Susan Bearing.
This project will build student enthusiasm, and woodworking skills!
Parts Only -
No Wood Furnished!
Skills & Tools
Skills: Measuring, cutting, drilling, sanding, glueing,
finishing, routing and use of dowl pins.
Tools: Table Saw, Router, Sander, and Drill
Kit Includes:Plastic CD Holders
6” Lazy Susan Bearing3/8” Dowl PinsProtective Pads
#8 PHSM Screws#6 x 1/2 FHW Screws
Add a Signature Nameplate!
Page 22
15-1/2” high x 14” wide x 14” deep
Rotating CD Holder
Our CD-DVD Rack is Inexpensive, and a Good Measuring Project!
Each of the three rows holds up to 39 CD’s. The top rack can be used for storing DVDs, while the bottom racks hold CDs. Moveable stop slides back and forth to hold DVDs and CDs in place. Stands alone or hangs on wall. Paint or stain for a personalized finish!
Page 25 1-800-424-5487
Sample(s): $4 ea. Cat #C-9041-1.
PRODUCTION(a) Order in multiples of 10. Cat #C-6050-1.(b) For remaining kits (not in multiples of 10) order Samples @$4 ea. Cat #C-9041-1.
10 or 20 Kits 30 or 40 Kits 50 & Up Kits $1.90 ea. $1.70 ea. $1.60 ea.
Sample(s): $6 ea. Cat #C-9050-1.
PRODUCTION(a) Order in multiples of 10. Cat #C-5700-1.(b) For remaining kits (not in multiples of 10) order Samples @$6 ea. Cat #C-9050-1.
10 to 30 Kits 40 to 60 Kits 70 & Up Kits $4.75 ea. $4.60 ea. $4.40 ea.
Skills & Tools
Skills: Accurate measuring, drilling, routing, cutting, glueing,
sanding and finishing.
Tools: Table Saw, Band Saw, Drill Press, Router and Sander.
Our Letter Holder is an Ideal Beginner Project!Even beginners can make this professional looking project while building skills and pride!
Each kit comes with detailed plans including actual size drawings of back, sides and divider panels. A set of five black and gold pressure-sensitive decals, three die-cast brass-plated hooks, and one hanger is also included. No wood furnished.
6-1/4” wide x 19-3/4” high x 2-3/4 “ deep
Kit Includes:Triangle Hangers
Screws for Hangers Pressure-Senstive Pads1/2” Unfinished Dowls
Detailed Plans
Kit Includes:Key HandsHangersLabels
Parts Only - No Wood Furnished!
Letter HolderParts Only -
No Wood Furnished!
CD-DVD Rack
Page 26
Key Hook Cat #C-6150-1
As Low as 18 Cents Each!
These brass plated hooks are hefty, die-casted, giving them a well-rounded, solid, unique and attractive look. Adds class and style to any product you make. Design incorporates a thumb grip and integral wood screw.
Order only in lots of 144. Cat #C-6150-1.
1 Gross 2 to 4 Gross 5 Gross or More .21 each .19 each .18 each
Suggested Size: 10” x 4” x 3/4”
An Ideal Beginner Project!Beginners can make this professional, useful, Decal Key Holder. The gold-color key logo is printed on a transparent, pressure-sensitive film. Note the special shape of the key hooks. Especially the extra long arms to hold the keys...and the 1/2” diameter brass shoulder plates. Uses same die-cast key hooks as described above.
Only elementary skills are required. Students learn chamfering with jack plane, layout, sanding, assembly, and finishing.
Kit Includes:Gold-Color Key Logo 6-1/2” x 2”
Die-Cast Brass Finished Key HooksHangers
Detailed PlansSample(s): $4 ea. Cat #C-9043-1.
PRODUCTION(a) Order in multiples of 10. Cat #C-6125-1.(b) For remaining kits (not in multiples of 10) order Samples @$4 ea. Cat #C-9043-1.
10 to 40 Kits 50 to 80 Kits 90 & Up Kits $2.05 ea. $1.95 ea. $1.85 ea.
Die Cast Key Hooks
Parts Only - No Wood Furnished!
Decal Key Holder
Catalog # Description Bag of 100
C-7960-1 Triangle Style $7.95 per BagC-7940-1 Flat Style $4.95 per BagC-7950-1 Sawtooth Style $7.95 per Bag
Triangle9/16” x 1-116”
Flat1/2” x 1-1/8
Sawtooth5/16” x 2-11/6”
Mug Peg3-3/8” long, fits 1/2” hole
Shaker Peg3-3/8” long, fits 1/2” hole
Wood Turnings & HangersCatalog # Description Order in 50 to 300 + Mults of 250 C-5400-1 Shaker Peg 50 .33 ea. .29 ea.C-5440-1 Mug Peg 50 .37 ea. .34 ea.
Page 27 1-800-424-5487
Sample(s): $12 ea. Cat #C-9069-1.
PRODUCTION(a) Order in multiples of 10. Cat #C-3600-1.(b) For remaining kits (not in multiples of 10) order Samples @$12 ea. Cat #C-9069-1.
10 or 20 Kits 30 to 50 Kits 60 & Up Kits $9.85 ea. $9.55 ea. $9.35 ea.
Kit Includes:Flax-Styrene Shade 9” High Set of 4 Rubber Feet 1/2” HighStrain Relief Clamps Wood Screws for Rubber FeetPipe Washer Pipe Lock WasherPower Supply Cord 8 Ft Pipe NutThreaded Pipe 10-1/2” Long 3-pc. Push Socket Threaded Insulated Bushing Safety LabelsDetailed Plans Not Included: Wood or Bulb
An Ideal Lathe Project!Our Country Lamp project is an excellent way to introduce students to lathe work. They will be amazed when they see the block of wood turning into a beautifully shaped lamp body. Imagine their pride when they take this project home to their parents! Something to cherish for years to come!
Detailed plans included with project enable students to become familiar with basic electricity concepts by wiring a lamp. Includes polarity, strain relief, grometing, wire identification, insulation, neutral conductor, proper assembly and safety techniques.
Skills & Tools
Skills: Students learn face plate, spindle turnings,
measuring with caliper, wood staining and finishing and basic
electricity.
Tools: Lathe and Drill Press.
Parts Only - No Wood Furnished!
Country Lamp
Rustic Country Charm!
A great-looking project your students will keep for years - and, it’s functional! Push the pump handle down to turn the lamp on. To turn off, pump the handle again. A built-in trough serves as a desk organizer for
pencils, pens, notes, pins, etc.
Plans for this project outline steps to assembly, and teach students basic lamp wiring as included plans illustrate lamp wiring, polarity, strain relief, grometing, insulation, wire identification, proper assembly and safety techniques.
20” tall x 12” wide x 7” deepProject idea submitted by Mr. Arlie Johnson,
Wells Easton H.S., Wells, MN.
Skills & Tools
Skills: Learn cutting operations on band saw. Cut miter joints. Learn to use a router.
Glueing wood together. Assembly with wood screws. Basic eletricity. Staining and finishing.
Tools: Band Saw, Router, Table Saw and Drill Press.
Add a Signature Nameplate!
Page 22
Page 28
PRODUCTION(a) Order in multiples of 10. Cat #C-3700-1.(b) For remaining kits (not in multiples of 10) order Samples @$13 ea. Cat #C-9028-1.
10 or 20 Kits 30 to 50 Kits 60 & Up Kits $10.85 ea. $10.55 ea. $10.25 ea.
Sample(s): $13 ea. Cat #C-9028-1.
Kit Includes:Flax Styrene Shade 9” high Clamps and Screws
Power Supply Cord 8 Ft. Assembly ScrewsThreaded Pipe Bakelite Bushing3-Pc. Pull Chain Socket Mounting Hardware1/8” Dowl Rod Socket LabelSet of 4 Rubber Feet & Screws Detailed Plans
Pump LampParts Only -
No Wood Furnished!
Bottle Lamp
Page 29 1-800-424-5487
Sample(s): $12 ea. Cat #C-9039-1.
PRODUCTION(a) Order in multiples of 10. Cat #C-3900-1.(b) For remaining kits (not in multiples of 10) order Samples @$12 ea. Cat #C-9039-1.
10 or 20 Kits 30 to 50 Kits 60 & Up Kits $9.85 ea. $9.55 ea. $9.35 ea.
You Supply 20 oz. Bottle and Wood!
Make This Base From Your Wood and any 20 oz. Bottle!
Our Bottle Lamp kits offer a great way for students to really personalize their project. Any clear or tinted 20 oz. bottle will work, and why not paint it, or fill it with colored material like sand, decorative stones, potpouri, your favorite photos, or leave it transparent!
Each kit comes with detailed plans for creating this project, making bases from your own wood, and include mechanical and electrical components.
This project also teaches students basic lamp wiring. Included plans illustrate lamp wiring, polarity, strain relief, insulation,wire identification, proper assembly and safety techniques.
Skills & Tools
Skills: Plane a chamfering with a plane. Layout and cutting.
Drilling holes with drill press. Sanding operations. Basic Electricity. Staining
and finishing.
Tools: Plane, Drill Press or Portable Drill.
Kit Includes:Flax-Styrene Shade 9” High Set of 4 Rubber Feet 1/2” HighStrain Relief Clamps Wood Screws for Rubber FeetPipe Washer Pipe Lock WasherPower Supply Cord 8 Ft. Pipe NutThreaded Pipe 10-1/2” Long 3-pc. Push Socket Threaded Insulated Bushing Safety Label Detailed Plans
Not Included: Wood, Bottle, Bulb, or Material to Fill
20-1/2” tall x 6-5/8” diameter base
Page 30
PRODUCTION(a) Order in multiples of 10. Cat #C-3100-1.(b) For remaining kits (not in multiples of 10) order Samples @$12 ea. Cat #C-9007-1.
10 or 20 Kits 30 to 50 Kits 60 & Up Kits $9.45 ea. $9.25 ea. $9.05 ea.
Sample(s): $12 ea. Cat #C-9007-1.
Complete Kit -
Base Included!Make This Lamp From Your Favorite 12 oz. Can!
Students love our Can Lamps and not just for their unique, modern look! This project gives students a great “hands-on” learning experience and yields proud results.
Easy-to-follow, illustrated, step-by-step instructions are included. The plans cover both mechanical and electrical steps, and explain assembly reasons and safety background. This project also teaches students basic lamp wiring as included plans illustrate lamp wiring, polarity, strain relief, grometing, insulation, wire identification, proper assembly and safety techniques.
Our Can Lamps are adaptable for mass manufacturing projects. They qualify for energy units, class projects or individual assignments!
Skills & Tools
Skills: Familiarity with hand tools, basic electricity, and following instructions.
Tools: Hammer, Tin Snips, Flathead Screwdriver, Needlenose Pliers and Safety
Eye Protection.
Kit Includes:Snap-On Shade 6” High 3-Pc. Push SocketPower Supply Cord 8 Ft. Nickel Plated WasherThreaded Pipe Bushing, Hex Nut, WasherChrome Base Socket LabelPressure-Senstive Bottom Pad Detailed Plans Not Included: 12 oz. Can and Bulb
13-1/2” x 4-38” diameter base
Fits Any 12 oz. can!
Metal Base Can Lamp
Page 31 1-800-424-5487
Sample(s): $13 ea. Cat #C-9054-1.
PRODUCTION(a) Order in multiples of 10. Cat #C-3540-1.(b) For remaining kits (not in multiples of 10) order Samples @$13 ea. Cat #C-9054-1.
10 or 20 Kits 30 to 50 Kits 60 & Up Kits $10.15 ea. $9.85 ea. $9.65 ea.
Teaches Basic Woodworking Experience and Basic Lamp Wiring!
Our Plastic Jar Lamp Kit includes easy to follow, step-by-step instructions to make bases from your own wood. Our plans also include mechanical and electrical components and explain reasons and safety background.
This project also teaches students basic lamp wiring as included plans illustrate lamp wiring, polarity, strain relief, grometing, insulation, wire identification, proper assembly and safety techniques.
Fill jar with your favorite material such as aquarium gravel, colored sand, potpourri, colored marbles, decorative stones, etc. You can even use
15” x 6-5/8”
Skills & Tools
Skills: Plane a chamfering with a plane. Layout and cutting. Drilling holes
with drill press. Sanding operations. Basic eletricity. Staining and finishing.
Tools: Plane, Router, Sander, Drill Press or Portable Drill.
Kit Includes:Snap-On Shade 6” High Set of 4 Rubber Feet and ScrewsPlastic Jar and Lid Strain Relief Clamps and ScrewsPower Supply Cord 8 Ft. Bakelite BushingThreaded Pipe Mounting Hardware3-Pc. Push Socket Socket LabelNickel-Plated Washer Detailed Plans Not Included: Wood, Bulb, or Material to Fill Jar
Parts Only - No Wood Furnished!
Plastic Jar Lamp
PRODUCTION(a) Order in multiples of 10. Cat #C-3510-1.(b) For remaining kits (not in multiples of 10) order Samples @$11 ea. Cat #C-9059-1.
10 to 20 Kits 30 to 50 Kits 60 & Up Kits $8.85 ea. $8.55 ea. $8.35 ea.
Sample(s): $11 ea. Cat #C-9059-1.
Personal Service Mfg. Corp.
Established 1947
PO Box 922 Orland Park, IL 60462
Call Us Toll-Free:1-800-424-5487
Skills & Tools
Skills: Layout, cutting, drilling. Sanding operations. Basic electricity
skills. Staining and finishing.
Tools: Router or Plane, Screwdriver, Pliers and Drill.
Kit Includes:Snap-on Shade 6” High
3-Piece Push SocketPower Supply Cord 8 ft
Threaded PipeNickel-Plated Washer
Threaded Cord BushingSafety Label
Nuts, Washers, ScrewsStrain Relief Clamp
Detailed PlansNot furnished: Can, Bulb, or Wood
14-1/2” x 6-5/8”
Fits all 12 oz. cans!
PRSRT STDU.S. Postage
PAIDPersonal Service
Mfg. Corp.
Parts Only -
No Wood Furnished!
Make This Lamp From Your Wood and Favorite 12 oz. Can!
Our Wood Base Can Lamp is adaptable for mass manufacturing. It qualifies for
energy units, class projects, or as an individual assignment.
Easy-to-follow, step-by-step instructions are included to make these bases from your own wood. The plans cover both mechanical and electrical steps, and explains assembly reasons and safety background.
In addition, this project comes with a set of alternate plans for making the body out of wood.
Wood Base Can Lamp