ffil#il{
masFl
M.r.D.C., DlrosAl i l , P
'lELt- (020) 2'l122532
[ trhil : I'ol|r' furn'r't!@Frh trct
61f9
3 J L lr Dc shqat C.ntn!4t);r Ehd.it nt Pdut
i[TRo puc"rl oN
t,-t{o(ti:s\ Ittrs( Rttt I
siricrnlcAl xrNs
coNTll!! TANEL DESCT ON
sYs r'rtM ri^rl!il_sl!!
sfAR0 fAr l f r, ls
DC DRIVE PARAMOTE
PT
Er -Mr fAta^Mlillll
h|r tw Dc s'su .utttl# Lt.tid futd
li'^i]rL. -
Thls manua coniains lexi, dlagmm and explanalion whichw;aintenances of the conirolsvslem and should be read andwork on lhe systemi i in oouo' ar arv saqe, oo. l5esr lare in consJl lnq PowERSince we iniends alwavs to meet the latest slale oJ tne an sr;'lrurde srand whel we fe"eNe nqhr ro a'ler hedebisl ofrWe apprel6le !a r.bl'lpedbact 1on usF' wlich w:llenic
GUIDELINE FORTHE SAFETY OF THE USER
This manual provides inlormation Jorihe maintfor lhe cent.ifugal machines. this manuaLhas been
I. INTRODUCTION
choosinq PowER FoRMERSiorvour Dc ceto heb y;u in mainlenance throush in thls mal
keep upg€ding oi syslem design, the csystems we suggestyou to use separate
and competent personnels lhe definilions orlhe suc
anv enqrneerwho is respo r 'b le 'o 'he mainte ra lce shoulLh. \ee- rqqs t -o l iobc lJ l l yawa 'eo f d l laqpe. rso f .d e lvw i
'rhese malntenance engg shoold also betained in the useautodallon system this includes being comple(elv iamiliafdocumenldlror 'ome syslFm. a. n arlt€nances shoL d cal
uoodinated manner in compliance to eslablished satetv Pr
lelel
esiablish safety practices.
,{lloperatols of ihe automation system should kaLned lo us
sdrh \?, Dc sh!;r cannlut;. t tctrrint /"urtt
I g
ndFds, we are su@ youe dystem wilhout nolice.
FORMERS
h
thtk
I
'::::!::l-.,-,.-..-....-.... Ll :--r he rolrowLns poLnrs shourd b"
".r",", ",-.Jt""[" ;;"*;"
cenlr iugal automaiioi system.
ssguse conecl cabte sizes as perrhe specilicalon givef iof,t'J in"o.'ng, ou,goinnal co l l o lco lne. l ; .ns
Check busbar tightness for ils propef connectivily
Clean blower f ltef al list ones in ndo days
Keeo oanel oon lree rom sugar olsl dnd na1- \Jre a' lt-e sysrem corpor enri.suqar dJstnee.
Fo'conponenr salery ard tlere o opercoot19 \eep t1e ba.h roon ai co' dro.ealwa!s
rn.ase or ruse brown ,eprace ruses wirhrhe cor€cr rarinf"f".-" "
*".,"*,
s$i lc l or Lhe oarnerbelore d".s , .v ." . ' - r* c- . . j , c . .1, , r "o"
Keep e serua spa es
Properearthing shou d be checked regutarty
Baskei screer s loL d be Leaned beto.etaknq roJd
DON'T
- - sen .r onorLlor r-5es at 'rr" a" ou orr un,t "..n"1,
ns st outd rot be reota(Dy iPU o 'a lv undaaa lFd ser r 'o , du . ro r ru -6 .
Bypassing anycirc\]rtary is not ap! eciated.
Don t drsman,e anysysrem c..**"" *n*r* *" "f,," !o*, n.
Dontcharse the cenrrirlgal ir ,ut" t rp *a p*""*" "rf
oi"
2- SPECIFICATION
DESIGN SPECIFICATION FOR CONTROL SYSTEIVI FOSYSTEM:
The common Line-lp ol panels ior.onirollnc 3 No cent ruscommon ncomer panello receive ihe incomng cabes and lhilndividua pane through blsbars runnns acrossfullwidih orlhe
Panel Enclos!re Specifi cations
l. Mechanical Dimens ons
b. P inlh & F.ames3 Paining shades
Swilch Gear Specif ication
Cnclitry Proteclion Fuse
TECHNICAL SPECIFICATIONS FOR :]C DRIVE:The drive s AgB make aduanced d,ilal iolr qladranl DC
RA17032WI]LTE
CONCEALEO
1500kq
ENS MAKE
CENTRIFUGA
N MFKE
ND-10-551,A
ABB MAKE
6]OA BL]SsMAN MAKE6304 FUSES BUSSM. ! ]6A HRC FUSES SIE
Nlaxmum Outpul Curcn
.BB
)52 X 273 X 334 mh (H
Bd& \r,t Dc s'|n' cotu{'tEc ettutunt ract
No. of Digilal Inputs
aur fnr Dc :nt'n .dr't '* Lkln4i tatd
lnbuill lield controllef wllh THYRISTORISED12 b I tacho leedback reso ltion
C!re;ta; Speed aubrlnmg racilrlEs!r€ protided .. .DrNe oa amereE I l zuhs s i lbe d sp aved 'n pJn c -gne_
i " i " . 'es."nra.pr"v.no*ns r4e a- lvalarr rn *se orDuru
PROTECTIONS PROVIDED:Over temperalle over |oad, overAmalure circuit riPPLes, amature
Tachog€nar.ror Specili.rtions
speed, armature orcul overover voLlage, minimum lield '
6 puse finng olOutput Thy rior lscRs)EIt clency of lhe Drive n E 96 % (appB)
The drive encloslre conforms io inlernalional e'rcLosure specmounl,.o r1 NETVIA-rateo clclosL'F\' ll is de"igned'or L" I
po r
i"*ii,r." o 1:/:Prolecllon
Technicat Specilicallons for lMan Nlachine Interlace (MlM
lllalerlpF t-f:'^l:1:l':"'::^; i : ; " rco Badrr ' 6chr 'iJ;'" sof earFe rouct r'FT,mer and Speed Adluslmefr lhroush MlvllWhe_eve' anv p'ocpss pd r'-e€ 'eed" lo be adlusec
Machine lnlerlace unl
PANEL ACCESSORIES
24vsvPs(Fo ' Teedba ' \ 'Larp ' r : 23ov / 21v r00w
- Feedbact, Lamps) Crcul Relea6€ (own m'Fe)
speed lndicaron (Rpm Meter)(Rishabh /M
MolorArmature clrenlLineVoltageMotor Anna(ure Voltage
voboe/Ammeler selector switch :6 Amps / salzer makr
PBr;nd seledorswiches Tel'n'cMare- in - Ino ldap{R Y B P lo l la rpswihr ! 'e ts 'o "
rnco;'nq suoplv lhrouqh . 630 Amps SFLI630 A ar hpul aC s'de & 6304 al DC Oulpul Semrcond!rlrake).Flses & IMCBS lor all Circuit.v Componentslvlolor Blower slpply lhrough lr,4PcB
- syslem i e ocking has been made efiiclenllv io makeBidwer has been intenocked wllh ihe compllsorv condrtroume Hence tha Motof /cvcle c. rnot be sladed wrh'lr
BLower fais,lhe syslenr willbe lrir,pedThe lncominc cables to the p.ne wlll be irom bottodfom botionr lor lhe Driveconlro p ersApp 'w f l r ecopoer .ao l ' wouo e - t f n io t Lheco r ' J
would be crmFed and reiiu ed aq rrding to our drawng
Althe components have been named approprialelv andlhe componenls for ea5e of Factorv EngL.eers.P2dicu ar alten( on has been qiven to lhe cross sed@na afusesorolher proleciro and proteclive e:nh connectronsP.oteclive Pe6pe^ ano llvlam sheeis wiil be prcv ded ro
hth ry)! ttc snv ca'tr|tust utttit'It t'nn
-r---lI
: " J " " , 1'-l-*"*"-'*l*", sTPs wrh o/L & shol (Fd- f l
I.l_:::"" ,,"1,"""rhe .v"tem t""rp,oot. ..g lraob,ls iirat have lo be salisliedlai anvBbfr rs oN. rI at anv tTe rhe
I ar:o rhe out soins cabbsf be
wr]ins and the cabre €.mifriore
he lesends
wourd be eeT near
€as]or conductds, the s etrioi of
|__:T.."-r^
|
ProxiNily/ Limit switclEs and solcnoid !tlvc rolmallv tuounte
3.SYSrt|M r)jse!]!!Il0!
Susd ccnLrifugc nrachiDc conLrcl rystcd consBl 0I'
(r)l)C. rnxor stccd dtivc conrrolls (DC Drivc)
(b) l'LC colrol lnr logicdlnraclinc'oDLrol
(c) Push burton sLarion for opdator conrol
(D) Dc noLor {itlr Dlo*d & Tacho gendalor
(E) Poxinily / Limit swibhes @d Solenoid vdves
- lorscnsiislhc posiLion & conlrcllnrs pneuralic cvhrder on th
DC
no lo i usc I fu ' f l ceo \v r ' l i o l J f l ' c r ' J ' h incJ p r r ! ' uDv I
, l r ' i - ' r : l r s r ' r ' r ' r ' \ r ( ' i
l) 200 rllM
2) 1250 to l400RIM
l) 50 to60 LlM
For Cl€rsnlg operation
- l:or spinonrs opeolion
- Io! Pldughing oPc6lion
Thh steed vadalion is caded oFt using thvisto! ontolled D
^scr Browr Bovcri Lld.). l\oximitv / Lnnil switchcs are uscd
mechdiical parls or the Eachine.
(ASB
- Pl -oL l ( i l l lN s{J l L lNOl l )
. PLOLICH OUT S )LENOID
, PLOUdII UP SO],ENOII)
- !LOUi DOWN SOLENOID
l,Loutill uNLo( rK SOLIINOiD
uiel 1!rr Dc slAtn cdtrttrt' Ehdt'tt Pottt
llo lloMVALVU OI',DN SOLllNOll.)
BOI1OM VALV! CLOSE SOLENOID
c Al{crNo vA! vE oPEN/CLO$i: SOLEN
SYRUP HEAVY / LIGIIT Sot,EllolDM
MECIiANICAL BREA( SOLENqID
WoBULINC LlMf l_ S!r'I l!11
FLAP OPEN SOLENOID
- M]'C SOLENOID VALVE
Above valv€s e mouted on the machine for cr!ry+e out 8nd
ThePLc(Pros"nm' reLosioconhol)istheodeolrheMtn€
vtiols irtui sisDr, in lhc rnclim Macbinc Dq drivc und p
contFl potul) in tlE lesl d well m runningconditidnofthe ma
a) Dc dtiv€ nodule for odofi $arvsroP aDd sPeed ret l/2,eo
(Chesjllg / Spinnirg / Ploughins)
b) MtMlc prcsont on puh buuotr sladon fo! indicatins adual pr
Dq
gd.tt ryr Dc sctc!tu'y'tEr Ittun'l rMd
4. PANELDtrSCRIPTIONANDFU NING
l) Djeild DC dlive (Thyristo. conveno hodure)
2) l,l,( (|lros'nflDrbi. l i,sic Contr!ltc,)
3) MMt (MEin Mdchjne rnr*t5c4
4) sIU (swirch lusc Unit)
5) LINE Cl loKll (AC ltcacror)
1 6) ISOI A'l ION BOARD (Oplo tsota.or lcs ed elaysl
7) CONI qIORS
3) CONTROL TRANSFORMDR
9) AUl O ',l l{ANlil,olwlR
r0) rTc RELAY
lr) v To r coNiERTOR
l2) srcNAl, coNvlit .()R
adch r!p.Dcsus cutiflsc Etz1.icot pfl.r
DQ'rt r!1r hc.rr[nrr.hu|x. LtL.tirl r,tutt
rlricl Dorcri ior ot rt ovr trrls is nstilo*s,
r ) DICITALDCDRM iABB MAkE
Main par$ ofDC (cor!€ner modute) Dfie ae,
al @(cDl,Il2)
OI,C (Opcetof Cofuol taDcl)
Dxdelr i|lc'licc ft, rt& drivc
6 the lrondy pxnet mourtcd d
DY sDslc 5-corc crble. Ol,C
nr r i .nc t .1 i . ' J r ' v (J " r - t ,o I . . t to rn roJrn . r i , lEb . L i r , r I
dre rwo modes LOCaL OR t€MOTt br ueng L/Rpush b
MODE dr'\r LJn bL rJrLlnup, urllollJ su ! i rge !,rcrnur
c l . r ; c w t . e r l f i e l , r . e i s , I L M O j F V O D F d r i . . q i D
, t , . 1 , r i { ! . i r . I t , . t r t i r , r , . , , r . , , , , , . I . r r i t , , , . I r u t \ . , ! f ,
s r v c t r D s c p , r t ! n n u J ' / o D [ ( ^ - , N c t N s l R . ] c l l o N :
. " ' , . " . ! A r v I J U L . . L U \ / ]
'Il[conlrolcard is bascdq. Urc S()l86riM Di*oproccssora!
Spec. f i - l r egrr c ! r ' tu . r . rcL i D.o4lOt A l ln ,e ,oryc. r
Dl5, Sllric lt\M).rd blokup c.pacnor arc nrcoryoirlcd nr it
ro rtows urc stlrus otdrive. For noE derails abour tbis cad r
DAlA OI' DCS 50!lB)
c) t,rril_D tjxrftjl{ c^tll(sDcs l:LX_2A)
nns ' ! -cons." ro f . . - l rco0. ro. t - )CR br ree Jd a.o- i " . -
iDd l l c l dcu r l t n rscn : !L ig C . L ' t . r co t r l r d t s gnd Lo rh i sc . i d i
SDCS ( O\ . r r . rg1 f \48 ' nL . rc r I L Fd ! ,c .c r .o
ol nDchinc. Th€ inputpowcrro rhis tCB is rhrcugh auro rransf
d l POWER CARp ISDCS - POw t )
' h . . r . vv L - o ' )s . r . ' !d no .e oa i \ in 5 oJc t cor ,n t r ru I
n.!rur rnJ ll( J vcJl rv nl As pcr rlc sirl_t Lt.c rnpn,jc rol
cor.rclkd qh.crr Lo$ ro molor leld L p Lo the ode sleed nor
neld (excncr) rirrdirg. above base specd rhis curcnr is rcduce
s.rons ol nDlor d llcld wc.kcnjis uperuLion is cdoicd ourac
necessary lowvohages dc power supply rlrat is15,112,:!24,1
orhor cluchoDic bolrds. lhc input volksc to Lhis l,C8 can bc s
SWIci r*10 210 Vac or I l5 Vrc as Dcr avaihbttily.
POWEIt INI ERFACIt CAr{D (SDCS - ptN 205A)
rlhis PCII is
al
- rror$trr'g 0l rLr{xtrc ourunr
- srubber cncln for tbyrnto4 prcrectian
,\C and DC high olt{nric volh8cmcGurcnrcnt
- l crface lorne si remperarure &asurenred wnh plc
- fses for oveflolrage prcr(rion ed vollage nesuing
scR MoD(JLlt (sKK1250/16t'
Tne powdcircuitry secrion ofDC (onverkrnrodule consis$ of
linchDotlulccoDraim{woSCttco nccrcd back to b0ck laslt
n ' -L iL l l !d r .@l L l I 1 p t I . c r b ' : ; cs . O r ' r i J . , . . l l (o rJL
nrolor. Using ibur quadrrm conrertlr forwd / Everse ard rcgo
sokh rype Dc snsdr c.ndIust EkoiLrt pnrzt
I-+ t-*- *--+is achievcd. 'rbe , esererarive brarine is drdrety be.ul wrFd nachine oleEres &olnspinrirsdare(1250 N,M) ro ptousl,irg srarc (60 lit,M) wnltn ,u *"o"Or. . o*,n, I,tscnu ivc bu[ na ncohirjiourp"*_,ror"ri"g or"rrl,. tlo,*,,r,,. r"o.,"f,pow*(coremror aciion) wl,icr, is reed lo Dains li"c, tuiush con*n". Or,or" *urrl
I2) l,LC iprogran,hrbtc Loqic Conr.o ert
I'r1r scqucnriar opcnlim orsus- **, uur" ,-uu. o "f."f, out miDe plc orqc JpD
i,lln1.3t disird irln,rs rDd l2 (,,"u, _unu,, u,_",_,,1, u,,1 0"^", ," ,u,,0,r,, ","1"(nodel no. txiN60). rth6 Epoomo ou,u,n.,o. u," ,{" ,j rhere is no lossibihy Jfcomnrion ofiondcd sonwnre proehr. rlc rc.lun$ I r ().fvac pow( rJ,pty.24vdc is Isurpridl Ji.onr c\!ci,ntpowci suprty. whi"l, oonuor" djc+hyiosic D,gtral tnrrur,rre[a
vrd , i rtisirl I our n(s ntu r'kj! ..", r,r" pr,,,i,,r ri". .f,u.J, ,,r ,.r,y I3) MMI (Mnr M{r,n,o Inrcrtuccr I
MMI is idertdce ro llc via si,rete cable. rhis is p,ocrd!+abti*u. ,", *,;' **lsysrcni is Messuns n,arc. rhis i, ,**" .,." *r" n",,]",. ,r1,. r", _^o, or,*" f,"LcD disphy ndic.(rs lnnc, spe",r a,d
"1a,". or the ,rc"+s ,.]uo ,n"_o*," *""r,0 .ffccdhe d.k rhat is rnnc, spced. o,0".0,"."*,"u,,*,""{ ,nf*r, **o
".r* |
vilh numbd ot cycte tnshifta,rd rorrtcrclccai bc socD on $e liirptay. IFor NlMr F,aDcLcr tkr rcauar )cndir c. I
3) s''rr rs*'"u ft6c,.') |'r'lr uain i,romnrg j{ y a !o{ | is coturcred ro.jdve pa4 tbi,*n ,*u"n
"* _n. I
w,joh consisr or.rrtrlc run,bc$ "r*",","0" *.,-.u*.,],*,1" ^ *,0n"","r,,.",,"f,
II;;;;; "*.";;,,^;;; ------fr .,,-r;;._ |III
rerfrchnialdara Dcs500B nranual. when $is swirct
4) r,tNttcloKl
Lu'c Cloke of sDcciljed.adrg is used
u'e cldcntpssjnA $rcugh dre SCR.lr
tsoL l.toN tlo,{t{D
Isilato. PCB consisls of I 6 opro,isotalor ICs and 8 rclay opeoprorsot{or ICs !rc uscd tbrdigilal irtuLsidcol.drivc SiSr- D R ' V t O N O t t : S t A r t f 5 I O t . L M . S t O r , , D t u v l
potcnriit ltocconlrclol.rct.yson jsotalorboud, whicl 6 usc7) CoNf^Clttts
ON, BLOWER ON, CONV. aAN ON are lassing tour t r f ! ro l l )C t ) r ivc t ) l l 1o I ) t8 (X6 | to X6.8) b t ,cor l t ,Cr
RcnEin in8S op,o ro t . ror t . r - re u \J tord g.u. ou,pn ofbr
Kl (MAIN CONTACIOR) . This G a powtr conlacror of spe\ r ' i ( l ! J . r r . ' J \ r 1 , . U V W r u r ) L . r . . . o r n . r , J t . \ r . \ ^ h
loill orrcmoto node thrcugh pLC this conracror Ceis switcncs
orscmjrulo nrode by s.tccror swi rtr or operaiof slarioD the co
! ! r s h , , r h \ L n r 6 r o u j f o . i
n t , is*J r . r . t r r , r ,g . )c tc i r rc6 . t r o , . ty qh. I Ino lor RrM. i ' 1 ' n . . : r , r . , . 1 . . , , . . r i , , , , t u . d . . r . . . . , , r 1 1 i r , ; | | . . . u . .
llris dcvicecomcs frcin JigitaloultutDO3 ofd vc llcre byRL
.rr'. Dc sny crr,it,t. tt..rd.,tt p,,|cl
r i i
RII
ON
-3
, MAIN CONTACTOR
K2 (flELD CONTACTOR) - control sjsbat tof ris corourpurDo - 2 or dr ive and RLy, ofsohr ion botrd Worc'!iN rlnrtst, t,ttX 2/l crrrl {r.drivc. Onc NO oohruor
a*nowrcdsc {c hcr lhc field is cncryics or nor $rough
Kl / K5 (CONVERI Ot{/MOrOlr IAN CCjNl ClOltcoNacro6 ft 6ning frc,r diaital oulpur Do _ t / Do_
PCB ro enersies dre 6nrenerJnd Inotor fan. ,he rcbo
is (unDsc(cLl Lo ,l/ v( Ll srrJttrrnur Djl h,l Ut2 tu\p.rLrvct
dnve gek rrip swnching hain conractor offsho{ins lhe
blowe. fao not &knowledse.
l(4( LXll,l-Atly C{)N1. clOti) r.l|js is uscd ns'l hcse switclles ON/Ofl. as per rbe sigDat I@D DO _
suDplypowerto solcDoid v!l\ uscdaorpneunolic
dsociated relays srvirches o^/of as !q sieml f@h
8) CONTROL TRANSFORMERS
conrrol lrhst-ornrcr (-ltr2) wbichsuprty drc auxitialy pow
cunkolc'Ku is, pJtul tJn, convcrrcf hn, Md 24 Vt)C (SM
for ?LC digiral input oulput.lL also supplies LI|] VAC aux
convcnqnDdulcDCS500 O. tywtrcns luotdr ivcpanct
encrEicsrnd sutplt power b, c above$souar.d ctrcui
onLh Ltt Dc stx n c!,t(t,t:t Lhdfllt rrnl
PIC o
3. l ls
210
F;
. l
. C r r luI R
gh
Dl)c
( rI
r I
e)
Irr)f1!l3l,
Tire DC snqct cinbitu!( a!4tud Pdrt
AUTO'TRANSFORM[R
1emp, Indicarion on MML
r)vTo F CONVtiR,rpt{
Volt.Ec ro liequcDcy cdnvcrter is used
12) STCNAL TSOLATOR
Signalisolalor ujcd iD lnclud tc
tr'ddurc ind Civcs sisnnl ir srDrc l,
v lo I convcdcrad orc tur RljM
rLL,n t r , r ' t r . .h r rdcr \ t r i r t , t r \ t i , t r ld r ! t j t .X / l huJr i
conhctor K2 and field AC ctroke I_2. Sereclion of la?pins
pR Eh) r Fed ro sen.e no.o, L inding,empera, , re ,o, f " r f . ,n"1 , . . . ", ( n ' r \ r ' r ' t r . r , , " , , , . ( , , , , c . , , , . - J i , , r . r . j i , , ! . . . . , , , , , , , . " , , , 1 " , , { , . r , , , . , , , . . . . , n " , " " ,
.$,s! . { nl i ,cs-.a. , c is ! i ,x, r . *un *.0. o". . r ,nf * , [ , , r ,*" . r . r .o,i ,p {u ' i , ' c. r f l r 1 ,e, ,) iJe.r*e.r . au. ro. ;r , .e.p*ar, le
"{ ." ," , ," * "r . ," . .,he p1r icul , , ( ) ! t .$ i r j bc s"r ,*r"oo -o * , . ,_, , , , * . r ] , . , , ] ,n0, u.ro*.n, |1. rn
,o ".*ot
o-r.e t,"r,fc"t {ie-r ofo b lo vDc,wl ' i ' r ' r rn ! r . , rv . r . t r , : t , c r , (L ,dJ- rux ,x , . . , tLuour ,L t
I . V ,o I . conu. ! r (o r \cns Ln r0 ru l ! vl ' . Dru u n, - 5 l t / ,r /4 vt r. rrt . . . *, , . , , , , , tr ,+
". , . i , ,s., . , ,"r-,*cJby rLC inpur t (uish-qjccd irlprg. ,,o, 0,o"... uoo,,"o,,on .ud, as cbareins speed,
^, $unns speed, ploushirg specd, fi$Vsecond waterwasb rpnr Frc.
rnorog oubul r@m DC drivc
I IJs rwo rtrJntrut ourruL onc lu.
troxnniry/Lnnil swnchcs nDd soteDojt ktve
nbtor is uscll lbr slccd conliotoarlr nracthc
difibe spftds used in dle system,
4) 200 tuM
6) 501o 60 ttpM
-{:lts spccd v.ri,lion is conicd our usjDg rhrristor cortolod DC drivAscr Dr dwn Boveri Lld ) p.oxi.rity/Ljarnswnchcsartlsedtoscn
lrecl'4rical pdts or ljrb hacttirc.
PIOUCII iNSOLI]N )ID
PLOIJGII CJU f SOL!NOII)
l l ,ouc l l r iP SoLINr)n)
1)". bc sttn, ca&i!,K t:bItint rdtl
5. PROCESS DISCRIPTI
Sue.rceot fuse nracnide conlrol sysren consis! of,(!) D.c. noLor specd drile conrrcltcr (Dc Drive)
(b) rLC conuol ror rosic otjnochiN conltul
(F) Puslr button srarion for opeEtor conrrct
(C) DC nloror wilh llowcr & -t&hd scncr.ror
.H) Proximjry/Linit swncbes ar.l Sotenoid vatves
rorscn$ng thc posnioh & coll]roliDg pncuDDLic cylindcr on urc D
DC
CIIARCINC VALVE OTEN/CLOSE SOL!NO
PLOUGII DOwN SOLjiNOID
PLOUCII UNLOCK SOLENOID
BOl-tOM VAI_Vlt OfUN SOLtiNOin
BOTTOM VALVE CLOSE SOLENOID
Mrct t,\Nrc L Dlilt^K tioLDNoI)
wot]Bt , tNc t , tMtI swtfc
ILAF OPEN SOLENOID
MTC SOLENOID VALVE
SYRUP HEAVY/ LICHT SOLENOtDMech
DS
Above valles rre nDunred otr the machine for carryiog our lneum' I | [ l , l . ( (1 , ' !snt rnn.b lc t -oc ic CoDLbl ) is r t rcot rca l lhc d!u,e
va ousnrl)utsigMls lronr drc nachirc. M.chincDCd vctu!pu
coNul o : . ' c l ' i . , ' t . r ]u l -s we l lJ . ru fn r rE !o . , r r iu ' . o f |ne msc
b) DC drive nodule lbr o oft shr/stop and speed reil,2,cxrc.s
(Cnnryirg / Spinning / l,loughnrg)
b) MIMIC prescnt oo pusn buuon slar,on for indicalihg actual pro
'n t I l t tD Al lD MAtNLy Two M()DE tN l t I t CVC| ,O Otr t
) AU]O MODE
lJ) s[MtAUlo Mo )t ]
ION
Rdeh Uj'c ttc sr|ti crhhst Etrt tnt hh.t
cotr!cfr$lllnofcoDlcfLcf rDdulcst. sro|ulnrs'1lc licl
cicllics.'lo slan thc pruccss nr aulo nDdc pEss nonrcnL
AJAUTOMODD
Usirg Oll:Au(o-Sclnirulo sclccror swilch sclsL auto lh
c0 a,jLor and field conlaclor swithes on TlEte bv blow
(padNctd 1908 sello 200 rpm)
I) PUCMILL GATE OPCN
A0d Fcssnrg $e clEging push butlotr drip lray sQlcnoi
b) Puln rLLrrle se$ opcn (FceJiiS olnuse
c) ch lirs InncriDitialcs (on !A shtioh)l
h$secuile in to lre b6ke1.
d) PLC chtrging I der on Gonwmc lioci) c
Sequ€nlially the DC molo! starts rolal'ng, eacbng uPlo 00
lltD scrccn w.sh delay lnncr sl. . Thc limiDaforlhis tin
scrceD vlsh delay ovei aclual sctcn woshstan, duraiion
MMI A l l . r lL rue t r ( l . l sc rccr qnr l , dc l rysyr l l i ! , l i { l ( ) h
r f
sepaialo r clraDses lo h caly pos it ion. Whcn tire chargi4g
chrrgng sclccLor switch is ON losilion,
a) MT( (Mlssccuitc thicbre$ ConLLollcr)
usc only wtrcn dncon l'll s{lLion 'snol
2) tucM[L eA-rE closL
ndd' lrp Dc snEnt c4/',h'& Lbtuint I'uEl
hrgnrill gntcclosnrgopfdlidritdcpcndupon ]epos'lion
swndr ilrhc svilch is ir' Oliliposilio! orachnrc dccclcrdLc
ch arging opention aDd exccute tle co nr plcte cyc le.
l'ugnrill sarc closcs ehcn.
^ l W] t r t r M lC i r , i r sw i t ! ru fcDtes LLue l ! Lh i
Dr Preser r inr insof lhc chrr r i r is r imcr(on rB
CJ l , r rsr r r in i rg" l rhc ILC c 'J rUiDr l i rn$gc l
D) Acc.lodlioh I'R h pressed
E) Clusins odolL sclcc(or switch Lo o|f
Wnicheec r of Lhc .dl icst.
3) CIIUTE WASII DEIAY
whcr rlN prr$ill galcoloscsrDJ GsDnscd byproxiiniryli
r i .N , s r r . ^ . . { .n r re 1 . . : l ' ddJ) rhuk *J l ' "oh io l .dc
o f . J r i u r c l r ' n d J L J . p u l l r . . o ' o ' c h . l c $ : 5 | ' l i . n c r l l
4) DrUI"fllAY DOWN
'l hc presct rinc ofthc o[!rgvashduntion, dre drip lny s
5} ACCELEIiATION {SPINNING)
Whcnpusmill Bltc closcs and s! 6ed via pusmillpoxioil
L ,Nr r r iu r i r i r i , rcs .1 - l ( n ru lo r s L l l i J r l i ce lcLr t i ru lo r l r
'mc occelcuti on sbll l be in two ' .cps,
l) By llnratuE voltase control up to rlE base speed (cons
2) By ncld wc.konintlron bascspccd tospin rs sped
addt t)t ! tc tq:nt clnirtsc tr@iu| ru,
F
i t
tE
ri
it
url MMl,
wh.n lhc nroLor sPccd reaches scL spnrnins speed coDuol a
rrror spccd $nll bc conlolled rt scl sPinrnrg spccd
q Frllsl w^lllllw,\slI
Wlu sfccd lc&bcs lo Lhc Pesct llrsl vdtcr warh spccd w
wxlc( wNh nncronlcncrgics !' rL ihc srnio r nc durnno
we d aho sel lhroush MMI'
?) StrCOND WATERWASE
lhcsr.onLl wJtcr ush opcdtcs 6nrcrLLLoncLl Jbov! 5fc
$fousl MMI
DCURD W SI I
When $e notor sPeed rcaches io culb wdt sPced the cu
Lhc drr.liotr G sctLhroush MMI
,) tlllRD wA'l El{ wAslr
TIE tbi water tarh opestes as menrioned above' spee
10) SYIIUP SEI'ERATOII TO LTGST
wheD |ne nolo! spced eehes the pres€t sccoDd water
heavy be lisht delav tidershalt b€ initiates afrer delav' s
$leioid dc;nerehe and lhe sr rup scpadio! nore to liel
dclny c.n bc scr r|olgh MM
r0 s'tDAM \{ASll DUlulG
SrcrN w$ll dtrrnrguccclc Lio!
ACCELARATTON
1='-rich wc can sct thDuglr MM
,"I-,.'_,""_,:
; . _ : - . "
asrr fr
rhnd wltd wsh 're
/ruP sFpaiabr heavt io liglt
:l:-:*:Brkrt rxr! D( s'st ctt'itt|c Dttriqt Iu'd
lieht
r2)sflNNtNC St[0D
wl(n rr!Lurspl.Ll 'LJrh15 ul.rurulr|i rinsspr.J I'cs]
molor speeLl wi l lbeconlroLed r l lhe same. Spinnrngspeebe set lluough lhe
Ol,C p clwlrilc spnmnr g sfccd d u(Lio! issstLlrrough
13) RETAITDATION
l'jlourhirs spccd command slFll bc given atfomatically
A) ltcscl dDc or rbc spiori|g duraLioD li${gcLs olcr lr
pBsed whiclcvcr is carli*.
B) lretr JJ(iun li!nr spirrnirrB stRd ro PlouEl,irrs specd i
bdkins md injecnns the resenemtive elcctrical end
MI,
nrotor is acbievcd upio the lloughiig speed in lo rhe
lJ) sllt,{M w^slr t)uttrN(; t tl-AItDAIIoN
Wl'en nrolorspccd rcacl'cs ro!rcsctnerm wrsh speed d
lhrolsh lVMl. Stcrm wash solctroid cnc|lics lnd thc dum
rhe MML
l5)rLouctItNG sI'DEl)
Whfl thc nrolor sru.d rcrclNs
drives de speed control acrion
16) BOTTOM VALVD OPIN ANDpLOUCH UNLO
WhcD nolor speed caches drc )rcs€t ploughspeed rhe B
solcnoid d PLO|rOIl UNLOCK sllcloiJ crcrli2cs ar
OMVALVEOIEN'
rlr flrscLpluurl' sNcLl, w
iniriali^s. The plouEhing
8,r,h 1it" I(t.x4,.litih,Bt Lh@! tutd
t?) t,Loud tNe otDt{A I loN
l'lotrshirg otldrLior is dc|cMi s ru, rho pos ti(!jot'
l' l'lou!l'rngopcrat,on mach ne s runninertp!ustl M.
lfploush,\U l O / MANUALswilch js ar AUTO posni
AUTO PIOUCI.I OIERATION
l) l'luugl' ir' Whcn Lhc houorn vrtvcsch ci nrtclcL
l i i tsw l lh , thr 'PLOUCII lN so lcnord enerr rzes.
2) Ploush rcrcn(ion top - When ploush reaches to fu
lj|ori itl'/lnnil switch, lhc plough toprcLcnliord!
3) Plough down -whcn thcprcscriiDeofptoushlo
'PLOUGH DOWN solenoid energies.
1)
4)
,
I'louh rctention at bouoD - whcn plough reaches r
by bolbm prux iuityl hnir swilcn, drc ptough dowtr
?lough up *hen t|& pEsetrirc ofbotrom
I,n Ehotrt - Whcn rhc Dt! rgh rcNlEsnrlttc
lioxirnity/ lnnit swilch, I oush out solcooid
The Dlousnnrr opemdon c{ be sct.cled AUtO
not.L rw Dc s,su ccnnit$r Ek.nkrt rirt
Alr) rnd tluc by rcn,rnirAofcftLion olpLoughitrs rl
ekcLcd Ploush A!'lO / MANUAL
MANUAL PLOUCHING O?EIIATION
l) PLOUCII lN When rhc bouon valve scls auuy ope
lnnit swibn, by usnrs tloush IN/OUT spr g rcrurn s
hoDentdily pulscd 10 "lN" posirion, al once plouah i
lN posi(ion is scnscd by proxiNiry/ limn switch a( th
solenoid is also cn$gies.
2) ILOUCLI DOWN When ploulh has rcached aL"lN
I , , \ ' ' t r y / | ' i ' \w i r l JnJ EL \ I l ) i ' ' l l r l i un u r M
Ul/DOwN sprin8 rcluu sclcctor swilcn which is mo
trosirnD, r1 onc. I'l,Oll(;ll l)OWN snomnl cNr gius
senscd by prcximily / limitswitch. LED indication on
3) j,LOUCll Ul']-rvhcr L|[ plough lus rcachcd al lirlly
proNiNily/ linriLrwi(chlnd gcLs LDDi icarionon M
MI
MI
UP/DOWN spiiDg lelurn selecior swilch which h no
posi l ion,p loushUPsolcnoidencrs icsandihfo l lyupposiLion k sensed by pro{i
4) PLoUct oUI- wher pl,'usb has rcachcd at "UP"
M I
l i rL iLswr r l , in scNl .F l r i r r r i .nor MIMIC l l y
rclm sclecror swilch wlic ) is nomenldily pulsed to
soLcrordcncrriA rnd irs tr ly oulrosilion is scnscd
snrt' Iilr bC Satqt Cz"rilgc nturi:tt ?tnd
5) BOI- IOM VALVT CLOSE roLl?LOUCH Lr ] ILOC
scNcd bt proriDily/ linirswildr borlon ldlvc clos
pbxinrily / lirnil switch al lhc saDc tiDc ploush unlo
vrllc closu olcrnlion is nlsodcpcnd upon Lhc plough h l f
it is in aulo posilion tbc 6o1toh vahe close opeEtio.
Etebtion time gets overaulonatically.
l f t l . \ *1 t r1 , s ,n NnurLNs l i on r l ( o fuJ L !n ! Jn
luLlyotrlrs crplarn above mrnurlly ByI,Ess$E ST
Lur rur ' ! .L lver lusc su lc "u iL l " r l a ( rc is ! i ss rn ! i c
proximity/ limit switch giving indicatiou on MIMIC,
AIso dr sme fine llou8h unloct solenoid aho get de
When the bottom vallc eels fully
ov.rolrc'rtnD il oxccurod sivirs
19) ttDcYcLlNG
llcoyclirgofthcoaohirc slrdll dcpcDds upon tlN rccyclc
rcsp{red poximil) / limil sv ( h, Recyc line of {he mac
dclay dnc gcrs ovcr wnich can bc sct rbLoush MMl. Wh
IM
N/
isdrnge ro ONlosirionaffq 6r bottom valle hEs close
0I lnrg spccdcorlland cxc! rLcd auroDrilically aDd cyc
wlrr l 'cswiich ir itr 1o Ol:| rosilnnrrllcr thcscnsilgo
3d.1t W. D( s,cat .aurttuE" Lhdncd f@Et
Enr rrr.Dcsnsntcohifus. rkl.n hd
coDhue ro run al plough spced, l.o stalt rhe ne* cycle
l!t tittMt lr'tt) M()t)tl
Usnrg Oll-AuLo-Scmiaulo setccror swilch selet sehiot
.otrrnctn rod llcld cont.olor swilchus or
l) To srart the pbce$ in semiato mod€ gess noner
A llcnffgi s ON /Ol:F sctccror swilcn is jr Otjt. posi
rciats ar chdgjng speed. A ifch&8rng*kctor U gde
onoN and snnrc ciD bc clolcd by swilchiDg ctrdgin
in lhis modc chargi.! limqshaltnor lirncrion.
3) lorslinDn1s, rqs a@ctcrorion push buuon nrolor
bc wdcd ou! aulonraric ty c in ouro rEodc. Ior th
rmiauto mode, rle opmtionis to be !?ealed ae ab
6. DRIVE - FAULT & A
Thegenah mesagesvl mly bedrs0rry or E@dro board socs-
M
ridrc.lrmw a roadLng adE r[
TrEsto hq 6rots rlonlyb6sn(orhe @fllol boa.d soCS_CON_xwrl|l tan ro er6rc ll llirr ror be 0(
0 '
(nol v. d ror enerrd vere of s2l
commli c board sDcsco[l.x I P)No conto progrcm h nEmtry
rl 7 trt Dc srytt c.|til|tc Dkd'ili t\utd
Ihetaullslgnals\?i beshoMconld board SDCS-COI{-X .s$€ coflrolpan6 cDP 31xas clAr laurrslgnals -vllh lDe ex@P
e comnr nlcilron lrid been rsresel (aRer 6 mlmllon ol lho r.
. DeDend no on l re aDD lca oON/OFF r-nd RUN ddc. mor
For reset [g (RESEI)ot taul s
' srltchlngofl urecommands
. F duil ackndlledoemei L e.a) atd6scrb€df
or b )by shodr@ sron6h (roqrcalFeraurrselthg
sroDp n! $e drrye ( nsra r.rloi-d
@llDn Ra o*'i) |lt |d| Is,:t1lFa. \ Btsarth ar I a anrts
T/ ie l iu l s lgnrs L? l res ! l ln s l
t2j Ffut dt nqkh att the 3tst tts
13)Ftrdt rtt 3tujleh dt aL tsost te
clEck -I olor,load and armal
TrYlorsel C Eck hlernatauxlagesi rtrautpeGlsls, chanqe s.nd/or sDcs Pow I bcnd (ir.
nnkh 1)rrDcsnsrrL.'n{tF rhdricd r tkt
The cu@nl ol{he convedeas coollmeasured vla lhe opllon boed PWcheck - Fan suppy,Ian drcnl
' setllig ofPW1002SET-IIIAX-ER-TEI!]P IPICONV-TEMP DELAYIP
- okecllor or rclallon lan o
aaz
211
3
ch€c[ - Fan suppry, drE.r otr ol ror.i comp4Efls r r rtr ot..mDE remperarurei
- Inadm snbE bad cycre?
Eanh raurt (r r drtrers trom zero)D soinecl lhs ma ns and ve ly zern amal$eand lle d clrcu hMake INulallon lesl l0r lhe comp el
Check sun curonl lhnslomer ilne(dangd rd Nfoms and sDcs oBJ
check - T6npertr|ura ssnsor and rl
- Mdor cooring orszrn!- Inputs lorlempef alurc s6ron bo.id sDcs. oB-3i
-P . r . ro1ors6r r r gMor l , t i. FAULr-L tP 1403l.oriect?
ove oido' MoroR 1(rhema mo(chod. ' Lror0. r€mperarure {ret nro
don andreslarl):- uororElnqs.nd parame
r or0r szrng or old cycb.
t
ddl ljt,t Dc stsnt t:trtitus! t:ltdrntt p(rrt
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