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Dr.K.Baranidharan
Present by…
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TotalQuality
Management
TQM213 July 2013
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DEMING
CONTRIBUTIONS
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Which Quality Guru was a key player, a
mastermind in Total Quality Management
programs?
Why, Dr. W. Edwards Deming, of course!
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W. Edwards Deming
“ everything is the
fault (or credit)
of top management.”
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W. Edward Deming• Received a Ph.D. in physics and trained as a
statistician
• Worked for Western Electric in the 1920s and 30s
• After World War II helped Japan implement his
statistical quality control• Deming became known in 1980 when the
broadcast program entitled If Japan Can…Why
Can’t We?
• Credited with having the greatest influence onquality management
• Quality philosophy focused on reducing
uncertainty and variability
Slide 3.36
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W. Edwards Deming
• Takes a systems and leadership
approach to quality. Concepts
associated with his approachinclude:
–14 Points
–7 Deadly Diseases
–Deming cycle (Plan-do-check-act)
–System of Profound Knowledge7
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1.Create a constant purpose towardimprovement.
• Plan for quality in the long term.
•
Resist reacting with short-term solutions.• Don't just do the same things better –
find better things to do.
•Predict and prepare for future challenges,and always have the goal of getting
better
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2.Adopt the new philosophy.
o
Embrace quality throughout theorganization.
o Put your customers' needs first, rather than
react to competitive pressure – and design
products and services to meet those needs.
o Be prepared for a major change in the way
business is done. It's about leading, not
simply managing.o Create your quality vision, and implement
it.
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3.Stop depending on inspections.
Inspections are costly and unreliable – and
they don't improve quality, they merely
find a lack of quality.
Build quality into the process from start to
finish. Don't just find what you did wrong –
eliminate the "wrongs" altogether.
Use statistical control methods –
notphysical inspections alone – to prove that
the process is working.
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4.Use a single supplier for any one item.
Quality relies on consistency – the less variation
you have in the input, the less variation you'll
have in the output.
Look at suppliers as your partners in quality.
Encourage them to spend time improving their
own quality – they shouldn't compete for your
business based on price alone.
Analyze the total cost to you, not just the initial
cost of the product. Use quality statistics to ensure that suppliers meet
your quality standards.
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5.Improve constantly and forever.
Continuously improve your systems and
processes. Deming promoted the Plan-Do-
Check-Act approach to process analysis and
improvement. Emphasize training and education so
everyone can do their jobs better.
Use kaizen as a model to reduce waste andto improve productivity, effectiveness, and
safety
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6.Use training on the job.
Train for consistency to help reducevariation.
Build a foundation of common
knowledge. Allow workers to understand their
roles in the "big picture."
Encourage staff to learn from oneanother, and provide a culture and
environment for effective teamwork.13
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7.Implement leadership.
Expect your supervisors and managers to
understand their workers and the processes they
use.
Don't simply supervise – provide support and
resources so that each staff member can do his orher best. Be a coach instead of a policeman.
Figure out what each person actually needs to do
his or her best.
Emphasize the importance of participativemanagement and transformational leadership.
Find ways to reach full potential, and don't just
focus on meeting targets and quotas
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8.Eliminate fear.
• Allow people to perform at their best by ensuring that
they're not afraid to express ideas or concerns.
• Let everyone know that the goal is to achieve high
quality by doing more things right – and that you're
not interested in blaming people when mistakes
happen.
• Make workers feel valued, and encourage them to look
for better ways to do things.
• Ensure that your leaders are approachable and that
they work with teams to act in the company's bestinterests.
• Use open and honest communication to remove fear
from the organization.
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9.Break down barriers between departments.
o Build the "internal customer" concept –
recognize that each department or function
serves other departments that use their
output.
o Build a shared vision.o Use cross-functional teamwork to build
understanding and reduce adversarial
relationships.o Focus on collaboration and consensus instead
of compromise.
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10.Get rid of unclear slogans.
Let people know exactly what you want –
don't make them guess. "Excellence in
service" is short and memorable, but what
does it mean? How is it achieved? The
message is clearer in a slogan like "You can
do better if you try."
Don't let words and nice-sounding phrases
replace effective leadership. Outline yourexpectations, and then praise people face-to-
face for doing good work.
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11.Eliminate management by objectives.
Look at how the process is carried out, not
just numerical targets. Deming said that
production targets encourage high output
and low quality.
Provide support and resources so thatproduction levels and quality are high and
achievable.
Measure the process rather than thepeople behind the process.
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12.Remove barriers to pride of
workmanship.
Allow everyone to take pride in theirwork without being rated or compared.
Treat workers the same, and don't make
them compete with other workers formonetary or other rewards. Over time,
the quality system will naturally raise
the level of everyone's work to an
equally high level
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13.Implement education and self-
improvement.
Improve the current skills of
workers.
Encourage people to learn new skills
to prepare for future changes and
challenges.
Build skills to make your workforcemore adaptable to change, and
better able to find and achieve
improvements. 20
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14.Make "transformation" everyone's job.
Improve your overall organization by
having each person take a step toward
quality.
Analyze each small step, and understand
how it fits into the larger picture.
Use effective change management
principles to introduce the new
philosophy and ideas in Deming's 14
points.
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Slide 3.5
Deming Chain Reaction
Improve quality
Costs decrease because of
less rework and mistakes
Productivity improves
Capture market with better quality and lower price
Stay in business and provide more jobs
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QUALITY GURUS
Dr. DEMING.
PLAN
CHECK
DOACT
The Deming Cycle or PDCA Cycle
Plan a change to the process. Predict the
effect this change will have and plan howthe effects will be measured
Implement the change on
a small scale and measure
the effects
Adopt the change as a
permanent modification
to the process, or
abandon it.
Study the results to
learn what effect the
change had, if any. 23
QUALITY GURUS
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QUALITY GURUS
Deming’s 7 Deadly Sins
• Lack of constancy of purpose
• Emphasis on short term results
• Evaluation-- merit rating, annual review
• Mobility of management
• Relying on visible figures alone
• Excessive medical cost• Excessive legal costs
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Slide 3.6
Deming’s System of Profound
Knowledge
• Appreciation for a system
• Understanding variation
•
Theory of knowledge• Psychology
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Appreciation for a Systems
A system is a set of functions or activities
within an organization that work together
for the aim of the organization. • Components must work together
• Management must optimize the system
• Every system must have a purpose
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Knowledge of Statistical theory
• Knowledge and
understanding of variation,process capability, control
charts, interaction and lossfunctions.
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Theory of Knowledge
• Knowledge is not possible without theory
• Experience alone does not establish a theory,
it only describes • Theory shows a cause and effect relationship
that can be used for prediction
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Knowledge Psychology
• Sincere trust and belief in people
• Understanding of how people work in systems
• People are motivated intrinsically and
extrinsically; intrinsic motivation is the most
powerful
• Fear is demotivating
• Managers should develop pride and joy in
work
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Dr.K.Baranidharan
THANK YOU