Experience In Motion
Durco® ESP3 Vertical Immersion Sump Pump
Experience In Motion
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Product Brands of Distinction
ACEC™ Centrifugal Pumps
Aldrich™ Pumps
Byron Jackson® Pumps
Calder™ Energy Recovery Devices
Cameron™ Pumps
Durco® Process Pumps
Flowserve® Pumps
IDP ® Pumps
INNOMAG® Sealless Pumps
Lawrence Pumps®
Niigata Worthington™ Pumps
Pacific® Pumps
Pleuger ® Pumps
Scienco™ Pumps
Sier-Bath® Rotary Pumps
TKL™ Pumps
United Centrifugal ® Pumps
Western Land Roller™ Irrigation Pumps
Wilson-Snyder ® Pumps
Worthington ® Pumps
Worthington Simpson™ Pumps
Flowserve is the driving force in the global industrial pump marketplace. No other pump company in the world has the depth or breadth of expertise in the successful application of pre-engineered, engineered, and special purpose pumps and systems.
Life Cycle Cost SolutionsFlowserve is providing pumping solutions which permit customers to reduce total life cycle costs and improve productivity, profitability and pumping system reliability.
Market-Focused Customer SupportProduct and industry specialists develop effective proposals and solutions directed toward market and customer prefer-ences. They offer technical advice and assistance throughout each stage of the product life cycle, beginning with the initial inquiry.
Broad Product LinesFlowserve offers a wide range of complementary pump types, from pre-engineered process pumps, to highly engineered and special purpose pumps and systems. Pumps are built to recognized global standards and customer specifications.
Pump designs include:• Single-stage process• Between bearings single-stage• Between bearings multistage• Vertical• Submersible motor• Positive displacement• Nuclear• Specialty
Pump Supplier to the World
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Durco ESP3
Vertical Immersion Sump Pump
Engineered and Built for Low Total Cost of Ownership
Boasting the same casing, reverse vane impeller and CBL cover as the industry-leading Durco Mark 3 TM chemical process pump, the ESP3 is ruggedly built to handle tough applications. It is the only vertical wet-pit immersion sump pump to offer parts interchangeability with standard ASME B73.1 horizontal pumps. The upshot is increased parts standardization and reduced inventory costs.
The ESP3’s many reliability-enhancing features improve performance and efficiency while reducing costs associated with maintenance and downtime. The result is low total cost of pump ownership.
Typical Applications• Wet-pit• Effluent• Water treatment• Liquid transfer• Hydrocarbon processing• Chemical processing• General industry
Complementary Pump DesignsDepending upon application requirements, Flowserve can also provide the following pumps:
• Durco Mark 3 ISO Self-Priming chemical process pump• Durco Mark 3 ASME (ANSI) Unitized Self-Priming
chemical process pump• FRBHJ vertical cantilever sump pump• MJ hard metal, vertical lineshaft pump• MPT self-priming, solids-handling pump• PolyChemTM VGRP non-metallic vertical sump pump• RJ rubber-lined, vertical lineshaft pump• VTP vertical turbine pump• VPC vertical turbine, double-casing pump
Complementary Pumps
VTP
PolyChemVGRP
Mark 3
MPT
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T.B. Woods Sure-Flex® Couplings are precision machined and self-aligning.
Large Polypropylene Basket Strainer resists corro-sion. Up to four times larger than the impeller eye, the oversized basket lowers velocities and improves suction performance. Metal strainer available.
Factory Flanged Discharge simplifies field piping and is available in a variety of configurations.
Durco ESP3
Vertical Immersion Sump Pump
The ESP3 vertical immersion sump pump delivers extended pump life over a wide range of applications in chemical and hydrocarbon processing. It is available in many corrosion-resistant materials and with a broad range of options, enabling customers to tailor the pump to site-specific requirements.
Operating Parameters• Flows to 1300 m3/h (5700 gpm)• Heads to 90 m (300 ft)• Pressures to 12 bar (175 psi)• Temperatures to 180°C (350°F)• Pit depths to 6 m (20 ft); greater depths
achievable with optional tailpipe
Features and BenefitsASME B73.1 Standard Casing Design is offered in a wide range of materials, including abrasion-resistant high chrome iron, to suit application requirements.
One-piece, Heavy-duty Shaft is ground to a high finish and designed, along with the bearing sizes and API compliant spacing, to produce the highest critical speeds available.
Standard Reverse Vane Impeller offers repeatable perfor-mance throughout the life of the pump. And, since liquid exits the back of a reverse vane impeller, wear occurs on the cover instead of the expensive casing. Open impellers are available for stringy or fibrous liquids.
Bearings are properly located to eliminate shaft whip. To suit application requirements, duplex angular contact thrust bearings are mounted externally and sized to handle all pump axial thrust. Radial linesaft bearings, carbon standard, are also available in low-cost bronze, fluted rubber as well as abrasion-resistant PEEK® and corrosion-resistant PTFE.
® PEEK is a registered trademark of Victrex Plc Corp. ® Sure-Flex is a registered trademark of T.B Woods' Sons Company Corp.
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Lubrication System Options
Designed to Lower Installation and Maintenance CostsThe ESP3 incorporates many features designed to reduce costs associated with installation and maintenance:
• Heavy-duty ISO 13709/API 610 compliant lineshaft-shaft bearing design virtually eliminates shaft failure.
• Lineshaft bearing lubrication manifold connects to an external clean lube source with multiple lube lines, terminating in one unit for easy maintenance.
• Extended grease lube fitting simplifies lubrication by eliminating guard removal.
• Industry standard TCV motor allows for quick and accurate alignment.
• Replaceable, non-metallic sealing ring provides means of accurately restoring the original tolerance between the shaft and cover. It also facilitates bearing removal.
• Premium metal-backed, carbon graphite bearings ease installation and increase shaft stability.
• Standard duplex angular contact external thrust bearing eliminates transmission of pump-developed loads to the motor, preventing costly motor bearing failures.
• Precision machined, metal-to-metal, inter-connecting faces at the casing, seal chamber and adapter housing provide total concentricity.
• Simplex or duplex mounting arrangements permit site-specific customization for low installation costs.
Multiple Lubrication OptionsSeveral lubrication systems are available, including:
• Product lubrication – for clean liquids• Manual or automatic grease lubrication – for pumped fluids
possessing poor lubricity or containing solids• Dual particle separation – for applications requiring the
removal of small amounts of solids
Available Low-Flow and Recessed Impeller ConfigurationsESP3 Lo-Flo™: Designed to improve pump reliability and performance in low-flow, high head applications, the ESP3 Lo-Flo pump features the same radial vane impeller and circular, concentric casing as the Durco Mark 3 Lo-Flo™ pump. This innovative design reduces radial loads and shaft deflection while extending bearing and shaft life.
ESP3 Recessed Impeller: With its circular volute casing and standard duplex stainless steel construction, the ESP3 Recessed Impeller pump uses vortex action to extend service life when handling solid, stringy or fibrous slurries. With less than 20% of media con-tacting the impeller, abrasive wear is minimized, low shear is obtained and solids integrity maintained.
Dual Particle Separation System
Product Grease
Automatic Grease
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Options andTechnical Data
Mounting Plate OptionsThree optional mounting plate constructions are offered with the ESP3. They are:
• Vapor tight – uses a standard lip seal• Vapor proof
– Withstands 0.34 bar (5 psi) differential pressure – Available packed or mechanically sealed
• Pressurized – Recommended for hazardous and flammable liquids – Withstands 3.4 bar (50 psi) differential pressure – Available with standard or gas-type mechanical seals
Optional Upper Stuffing BoxThe ESP3 can be fitted with an upper stuffing box to prevent vapors from escaping to the atmosphere. Available with soft packing or mechanical seal.
Customizable Level Controls and MonitorsFlowserve offers a wide range of customizable liquid level controls and monitors with the ESP3. Available models range from on/off mechanically actuated switches to multi-pump displacer types.
Available Suction TailpipesSuction tailpipes can be provided for sump depths greater than the maximum pump length or where it is desirable to reduce the pump length.
Mounting Plate Options
Vapor Tight
Vapor Proof
Pressurized
ESP3 Range Chart
0 20 30 50 70 100
200
300
400
500
700
1000
2000
3000
4500
5000
0 5 10 20 40 80 160
320
480
640
800
100
75
60
45
30
15
10
0
400
380
200
150
100
80
60
40
3010
0
20 30 50 70 100
200
300
400
500
700
1000
2000
3000
4500
5000
5700
5 10 20 40 80 160
320
480
640
800
150
100
75
60
45
30
15
10
400
300
200
150
100
80
60
40
2 Pole4 Pole
Flow Rate - 60 Hz
TDH
- 50
Hz
TDH
- 60
Hz
Flow Rate - 50 Hz
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Global Service and Technical Support
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Typically, 90% of the total life cycle cost (LCC) of a pumping system is accumulated after the equipment is purchased and installed. Flowserve has developed a comprehensive suite of solutions aimed at providing customers with unprecedented value and cost savings throughout the life span of the pumping system. These solutions account for every facet of life cycle cost, including:
Capital Expenses• Initial purchase • Installation
Life Cycle Cost Solutions Typical Pump Life Cycle Costs1
Energy
Maintenance and Repair
Loss of Production
Purchase and Installation
Operational
Decontamination and Removal
2%
44% 17%
12%
16%9%
Operating Expenses• Energy consumption• Maintenance• Production losses• Environmental• Inventory• Operating• Removal
Innovative Life Cycle Cost Solutions
• New Pump Selection• Turnkey Engineering and Field Service• Energy Management• Pump Availability• Proactive Maintenance• Inventory Management
1 While exact values may differ, these percentages are consistent with those published by leading pump manufacturers and end users, as well as industry associations and government agencies worldwide.
flowserve.com
USA and CanadaFlowserve Corporation5215 North O’Connor Blvd. Suite 2300Irving, Texas 75039-5421 USATelephone: +1 937 890 5839
Europe, Middle East, Africa Flowserve CorporationParallelweg 13 4878 AH Etten-LeurThe NetherlandsTelephone: +31 76 502 8100
Latin America Flowserve Corporation Martín Rodriguez 4460 B1644CGN-Victoria-San Fernando Buenos Aires, Argentina Telephone: +54 11 4006 8700 Telefax: +54 11 4714 1610
Asia Pacific Flowserve Pte. Ltd.10 Tuas Loop Singapore 637345 Telephone: +65 6771 0600Telefax: +65 6862 2329
To find your local Flowserve representative:
For more information about Flowserve Corporation,visit www.flowserve.com or call +1 937 890 5839.
Bulletin PS-10-24e (E) February 2015. © 2015 Flowserve Corporation